Installation & Operations Manual Kawasaki Mule 610 Hood Rack
Kawasaki Mule is a registered trademark of Kawasaki and has no affiliation with Seizmik Products, Kartaccessories.com, or Vialink Corp.

SEIZMIK HOOD RACK

LAMPS NOT INCLUDED
SEIZMIK BRUSH GUARD (SOLD SEPARATELY)
Seizmik makes Cab Guards, Center Consoles, Hood Racks, Brush Guards, and other great accessories for utility vehicles. Our products are engineered tough for long life and tested under the harshest of conditions. Always observe the warnings and precautions in this manual when using your Seizmik products. For best results, carefully follow the instructions in this manual and make no modifications.
Seizmik products are designed, developed, and manufactured by Vialink Corp. If you have any questions, comments, need assistance, or are missing parts, please call 1-866-888-3366 xt.110 between 9:00AM and 5:00PM EST. Or email us at support@seizmik.com.

How to use this manual:

Be sure to read through the entire manual carefully before beginning installation. Read all warnings and precautions carefully and follow safety procedures Each Seizmik product has a difficulty-to-install rating based on the following:

o o o

Easy uses basic hand tools and does not require any modifications to the existing structure of your vehicle. Most Seizmik products fall into this category. Hey, why be difficult? Skilled requires a little more skill to install properly. May require modifications to the vehicle (drilling, electrical, etc.) as well as the use of power tools. Difficult May require welding or extensive mechanical work for proper installation. Hardly any Seizmik products fall into this category but we had to say it.
Watch for the following symbols:
CAUTION - indicates an installation or operational step or procedure that if not followed could result in damage to the product or you. Use caution when you see this symbol and follow all instructions TIP - Indicates an installation or operation tip. These tips can help you avoid installation problems, ensure safe and easy operation, and make sure everything goes smoothly. WARNING - Indicates an installation or operational procedure that must be observed to prevent serious injury or death.

How to get help:

Call us at 1-866-888-3366 x110 between 9:00am and 5:00pm EST Email us at support@seizmik.com Contact your power sports dealer where you purchased the Seizmik product. Visit www.seizmik.com and check the video installation guides
Installation information:
This product has an installation rating of: EASY Approximate installation time: 30 minutes This product is easiest to install with: 1 person
Seizmik Hood Rack Kit Contents:
A. B. C. D. E. F. G. H. Pivot bushing Pivot crush sleeve Driver-side cantilever arm Passenger-side cantilever arm Brush guard mounting bracket Hood rack 3/8 dia. x 3.5 long pivot bolt (2) 3/8 dia. x 2.25 long bolt (6) I. J. K. L. M. N. O. 3/8 dia. washer (16) 3/8 dia. nylock nut (8) 1/4 dia. x 1.5 long bolt (2) 1/4" dia. washer (4) 1/4 dia. nylock nut (2) 1/2" lock pin (2) Rack mounting clamp
O D A B E G K L C M H I J
Kit contents diagram. All hardware and brackets may not be shown in this view.

Recommended tools:

SAE/Metric socket set
Installation Instructions:
1. 2. Install the Seizmik Brush Guard. Refer to the separate Seizmik Brush Guard installation manual. Mounting brackets Attach the two hood rack mounting brackets to the top rail of the brush guard, as shown in E Figure 1. Use four of the supplied 3/8 x 2.25 bolts (H), eight 3/8 washers (I), and four 3/8 nylock nuts (J) per mounting point. Snug down the fasteners but do not fully tighten them yet.

Figure 1.

MOUNTING BRACKET

SEIZMIK FRONT BUMPER

Crush sleeves Insert a crush sleeve (B) into each cantilever arm assembly (C & D), as shown in Figure 2.

CRUSH SLEEVE

Figure 2.

Figure 3.

4. Cantilever arms Position the Driver side cantilever arm (C) in the mounting bracket, and insert a pivot bolt (G), as shown in Figure 3. Add a 3/8 washer and nylock nut on the other side and snug down the assembly; leave the fasteners loose enough so the components can be repositioned for fitment. A complete mounting bracket & arm assembly is shown in Figure 4. Repeat this step for the passenger side.

PIVOT BOLT

Figure 4.
Lock pins Insert the 1/2 lock pins (N) into the tabs on each side of the Brush Guard, fixing the cantilever arms in place, as shown in Figure 5.

Figure 5.

Figure 7.

Figure 6.

LOCK PINS

REAR RACK MOUNTING POINT

FRONT RACK MOUNTING POINT
Hood Rack Lay the rack (F) on the cantilever arms, as shown in Figure 6. Slide a 3/8x 2.25 bolt through each of the rear mounting points, and secure with a 3/8 washer and 3/8 nylock nut on the other side. Place a rack mounting clamp (O) over each front mounting point. Slide a 1/4" bolt (K) through each bolt hole, and secure with a 1/4" washer (L) and 1/4" nylock nut (M) on the other side. and snug down the assembly.
Finishing up Tighten down all fasteners. To raise the rack for hood access, simply pull out the 1/2" lock pins and swing the rack up and forward. Congratulations Youre finished!! Enjoy your Seizmik hood rack and dont forget about other great Seizmik accessories for your Kawasaki Mule 610! Visit www.seizmik.com to order the full line of Kawasaki accessories.
Safety Information: Please follow all warnings and precautions for safe operation.
Do not operate the vehicle without the hood rack lock pins installed. No riders should be allowed on this hood rack serious injury/death can result. This rack has a maximum weight limit of 150lbs do not overload or damage to rack & load could result.
ALWAYS follow all precautions and warnings from the manufacturer of your vehicle. Your vehicle may handle differently with a heavy load on the hood rack. Drive slowly and carefully. Always load the hood rack evenly, with the heaviest items on the bottom and lightest items on top. Always load the hood rack in such a way that your vision will be least obstructed while driving.

Installation & Operations Manual Kawasaki Mule 610 Brush Guard
Kawasaki Mule is a registered trademark of Kawasaki and has no affiliation with Seizmik Products, Kartaccessories.com, or Vialink Corp.
SEIZMIK HOOD RACK (SOLD SEPARATELY)

LAMPS NOT INCLUDED

SEIZMIK BRUSH GUARD
Seizmik makes Cab Guards, Center Consoles, Hood Racks, Brush Guards, and other great accessories for utility vehicles. Our products are engineered tough for long life and tested under the harshest of conditions. Always observe the warnings and precautions in this manual when using your Seizmik products. For best results, carefully follow the instructions in this manual and make no modifications.
Seizmik products are designed, developed, and manufactured by Vialink Corp. If you have any questions, comments, need assistance, or are missing parts, please call 1-866-888-3366 xt.110 between 9:00AM and 5:00PM EST. Or email us at support@seizmik.com.

How to use this manual:

Be sure to read through the entire manual carefully before beginning installation. Read all warnings and precautions carefully and follow safety procedures Each Seizmik product has a difficulty-to-install rating based on the following:

o o o

Easy uses basic hand tools and does not require any modifications to the existing structure of your vehicle. Most Seizmik products fall into this category. Hey, why be difficult? Skilled requires a little more skill to install properly. May require modifications to the vehicle (drilling, electrical, etc.) as well as the use of power tools. Difficult May require welding or extensive mechanical work for proper installation. Hardly any Seizmik products fall into this category but we had to say it.
Watch for the following symbols:
CAUTION - indicates an installation or operational step or procedure that if not followed could result in damage to the product or you. Use caution when you see this symbol and follow all instructions TIP - Indicates an installation or operation tip. These tips can help you avoid installation problems, ensure safe and easy operation, and make sure everything goes smoothly. WARNING - Indicates an installation or operational procedure that must be observed to prevent serious injury or death.

How to get help:

Call us at 1-866-888-3366 x110 between 9:00am and 5:00pm EST Email us at support@seizmik.com Contact your power sports dealer where you purchased the Seizmik product. Visit www.seizmik.com and check the video installation guides
Installation information:
This product has an installation rating of: EASY Approximate installation time: 1 hour This product is easiest to install with: 2 people
Seizmik Brush Guard Kit Contents:
A. B. C. D. E. F. G. Brush guard Driver-side mounting bracket Passenger-side mounting bracket Front grille Diagonal brace Thin mounting bracket spacer (4) Thick mounting bracket spacer (8) H. I. J. K. L. 3/8 dia. x 2 long bolt (2) 3/8 dia. x 3.25 long bolt (8) 3/8 dia. washer (20) 3/8 dia. nylock nut (10) Metric 10mm dia. x 1.25 x 30mm long flanged head bolt (4)

D C J I L B

Kit contents diagram. All hardware and brackets may not be shown in this view.

Recommended tools:

SAE/Metric socket set
Installation Instructions:
1. Remove the OEM front bumper Remove the four OEM 10mm mounting bolts which attach the bumper structure, and three screws which attach the plastic trim, to the vehicle. Figure 1.
MOUNTING BOLTS (INSIDE WHEEL-WELL)
OEM FRONT BUMPER TRIM SCREWS
2. Mounting brackets Attach the driver-side mounting bracket (B), as shown in Figure 2, to the driver-side mounting points of the chassis. Use one of the supplied 10mm bolts (L), one thin spacer (F), and two thick spacers (G) per mounting point, as shown in Figure 3. Be sure to reconnect the vehicles hose mounting bracket to its original location on the upper mounting point. Leave both bolts just loose enough for now that the bracket can be shifted later if necessary. Repeat step 2 for the passenger side.

MOUNTING BOLTS

Figure 2. Figure 3.

VEHICLE CENTER (INBOARD)

HOSE BRACKET
Install Brush Guard Install the Brush Guard onto the mounting brackets, as shown in Figures 4 & 5, using eight of the 3/8 x 3.25 bolts (I), sixteen 3/8 washers (J), and eight 3/8 nylock nuts (K). The front grille (D) is installed with these bolts as well, as shown in Figure 6. Leave the fasteners just loose enough for now that the components can be shifted around for fitment if necessary. Figure 4.
VEHICLE FRONT DRIVER-SIDE BRACKET
Tip: Have a friend hold the brush guard in place while you slide the fasteners into the bolt holes.

Figure 5.

FRONT GRILLE TABS

Figure 6.

Diagonal Brace Install the diagonal brace, as shown in Figure 7, using the two 3/8 dia. x 2 long bolts (H), four 3/8 washers (J), and two 3/8 nylock nuts (K) as shown in Figure 7. Figure 7.

DIAGONAL BAR

MOUNTING TABS FOR BAR
Finishing the installation Adjust the Brush Guard alignment on the vehicle as necessary and tighten all fasteners securely. Congratulations Youre finished!! Enjoy your Seizmik brush guard and dont forget about other great Seizmik accessories for your Kawasaki Mule 610! Visit www.seizmik.com to order the full line of Kawasaki accessories.
Safety Information: Please follow all warnings and precautions for safe operation.
No riders should be allowed on this brush guard serious injury/death can result.
ALWAYS follow all precautions and warnings from the manufacturer of your vehicle. Make sure all fasteners are tight before operating the vehicle.