Contract Number: 600-340-03-1
DIALTA DI5510 SPECIFICATIONS
Minolta's Di650 set a new standard for high-volume digital productivity and our feature-enhanced DiALTA Di650 raises the bar again. Copy quality is sharper. Laser imaging is more precise. Output performance is faster and more flexible, with 65-ppm speed, standard auto document feeder, stackless duplexing, and the ability to copy 11" x 17" full-bleed originals on 12" x 18" paper. 65 pages per minute Accommodates recycled paper Image Rotation Cover Insertion OHP Interleave

Type II Class 3

* Includes: Electronic Document Handler, Finisher
MINOLTA DIALTA DI5510 Type: Console Digital Copier Imaging System: Laser Electrostatic Development System: Dual Dry Component with new Simitri Polymerized Toner Output Speed: 55 pages per minute Image Resolution: 600 X 600 dpi Warm-Up Time: Approx. 5 minutes First Copy: 3.4 seconds or less Magnification: 25 - 400%,.1% increments; Preset reduction 93%, 77%, 65%, 50%; Preset enlargement 121%, 129%, 155%, 200% Standard Paper Supply: 1,500-sheet paper drawer; 1,000-sheet paper drawer; 500-sheet universal paper drawer (2); 100-sheet bypass Duplexing: Trayless Power Requirements: 120V, 60Hz, 16A Dimensions: 25-5/8" X 29-7/8" X 44-7/8" Weight: 450 lbs.
Design & specifications are subject to change without notice.
* Photo does not represent awarded configuration

DIALTA DI5510 PRICING

TYPE II, CLASS 3 VOLUME RANGE: 45,000 - 50,000 COPIES/MONTH SPEED: 55 PAGES PER MINUTE
Includes: Electronic Document Handler (EDH), Finisher (FN-122)

PURCHASE:

Purchase Price *Monthly Maintenance Copies Included Overage Charge/Copy Network Engineer Charge

$7,547.00

$97.83

50,000

$100.00

LEASE (RENTAL) PROGRAMS:

Acquisition Plan Monthly Lease Price Network Engineer Charge Copies Included Overage Charge/Copy
24 months 36 months SUPPLIES:

$338.00 $317.00

$100.00 $100.00

50,000 50,000

.015.015
All start-up supplies are included at no additional charge. LEASE (RENTAL) PROGRAMS: All consumable supplies (except paper) are included in this contract at no additional charge. * PURCHASE: Monthly maintenance charge if maintenance agreement is elected on the 91st day, until maintenance agreement is terminated. All consumable supplies (except paper) are included in the maintenance contract at no additional charge.

3. SERVICE

SERVICE SCHEDULE... 3-1 [1] Service Schedule.. 3-1 [2] Maintenance Items. 3-2 [3] Main Body Periodic Inspection Items. 3-10 [4] RADF [EDH-4/7].. 3-12 [5] FNS [FN-112/6].. 3-12 [6] FNS [FN-115].. 3-13 [7] LCT [C-403/404].. 3-13 [8] PI [Cover Inserter B/E].. 3-14 [9] PZ [ZK-2/3]... 3-14 [10] Periodic replacement parts list.. 3-15 [11] Optional replacement parts list. 3-18 COPY MATERIALS.. 3-19 [1] Single unit supply. 3-19 SERVICE MATERIAL LIST.. 3-20
[3] [4] [5] [6] [7] [8] [9]
Cover Inserter B/Cover Inserter E Overall Wiring Diagram.. 4-91 PK-2 Overall Wiring Diagram. 4-92 PK-5 Overall Wiring Diagram. 4-93 ZK-2 Overall Wiring Diagram. 4-94 FN-115 Overall Wiring Diagram. 4-95 OT-104 Overall Wiring Diagram. 4-96 FN-113/FN-122 Overall Wiring Diagram.. 4-97
APPENDIX [1] Di551/Di650 Overall Wiring Diagram. A-1 [2] Di5510/Di7210 Overall Wiring Diagram.. A-2 [3] FN-112/FN-6/FN-121/FN-10 Overall Wiring Diagram.. A-3
SAFETY AND IMPORTANT WARNING ITEMS
Read carefully the Safety and Important Warning Items described below to understand them before doing service work.

IMPORTANT NOTICE

Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians. Changes may have been made to this copier to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the copier properly. Keep this Service Manual also for future service.

Not lighted Not lighted * 13 * 35 * 14 * count Disable Immediate stop (JAM) Same as DIPSW9-0 * 16 * 17 * 18

DIPSW 9

Page memory allocation when job starts Duplex shift printing from Adobe PS3 (Di551/Di650) (Note2) DIPSWFixing low power recalling temperature setting (Di5510/Di7210) (Note3) Transfer/separation output for high-quality 6 paper Index paper rear end erasing amount 3 SC/E code screen switchover
Message switching Copy count limit Page memory allocation when powered.
* 19 Independent Common shift shift Recalled after Recalled after 45 seconds 30 seconds * 20

3mm erased

1mm erased
Not switched (All are F codes)

Switched

DIPSWSelection of filter for jagged edges on slanting lines Not selected 2bitED-2dot 5 Tone switchover in photo mode PWM Fixing control for domestic normal temperature and Priority in 6 normal humidity environment (Di5510/Di7210) WUT Without Jam code 7 JAM indication screen type
Selected 1bitED-1dot PWM Priority in fixing condition With Jam code
Note 1: TSL does not light up at all when this lamp does not light up. When this lamp lights up, TSL does not light up for the last one-fifth part of a document divided in the feeding direction but lights up for the remained four-fifth part. Note 2: When printing from Adobe PS3 driver in duplex mode with image shift function, shift amount of copier (it can set from APLICATION-Image sift) is used for print job. 0: Both front and back side is decided by the front side shift amount data of copier. 1: The shift data for each front and back side set in copier is used for duplex print mode. Note 3: The time recalled from low-powered state can be selected from 45 seconds or 30 seconds. For the temperature set for low-powered state, the temperature set for 30-second lapse is higher than that for 45-second lapse. 1-13

Function

Every 10 copies (Di551/Di650) Every 12 copies (Di5510/Di7210)
Every 50 copies (Di551/Di650) Every 60 copies (Di5510/Di7210)
0 Black stripe creation interval Coin vendor paper size signal switchover 1 (Di551/Di650) Shifting from A3 to A3R (Di5510/Di7210) DIPSW 3 Printer automatic centering correction 4 High voltage output in 36/47 mode 5 Paper exit direction of booklet mode 0 Size detection Size detection Size detection 3 DIPSW Size detection 5 F4 size detection 0 Size detection 5 (main body) 3 Size detection 5 (by-pass feed) DIPSWSize detection 5 (platen) 5 Size detection 5 (ADF) 6 Size detection 5 (PI) RD mode type selection 1 Maximum number of sheets to an be sta2 pled 3 DIPSW15 FNS alarm stop SW RD mode connection 6 Dmax. value in printer mode 7 Large-size table limit change (Di5510/Di7210) 0 Remote diagnosis system selection (Di5510/Di7210) 1 Copy Reserve Function 2 Index original + RADF double-sided DIPSWKey counter counting in printer mode 4 TC start date indication (P mode) 5 Non-original area automatic erasure mode 6 judgement level 7 E-mail RD mode NIC selection Weekly timer summer time setting DIPSW5 Density selection for scanning tab paper 1-14

PK PZ FNS

Jam position display Maximum Counting on opercount condition ation panel 16 All counts are 6-digit counters. 18
Description of JAM Code displayed when display of jam code is selected by 25DIPSW 72-49 72-50 72-51 72-81 72-82 72-83 72-90 72-60 72-61 72-62 72-63 71-3

PI 90 FNS 95 PZ 96 97

Jam position display Maximum Counting on opercount condition ation panel 16 All counts are 16 6-digit counters. -
1. When a jam occurs, the associated counter is incremented by 1 (Static jams are not counted.)
(7) Collecting Data No.7 (Di551/Di650), No.10 (Di5510/Di7210):Count of each copy mode NO Item Maximum count Counting condition
1-1 mode 1-2 mode 2-1 mode 2-2 mode ADF1-1 mode ADF1-2 mode Mixed original mode Index original Z-folded original mode LEF/portrait, SEF/landscape normal set LEF/landscape, SEF/portrait normal set LEF/portrait, SEF/landscape reverse set LEF/landscape, SEF/portrait reverse set Auto (text/photo) Text Photo Pencil Non STD size 1 staple (upper-left) 1 staple (upper-right) 2 staples (left side) 2 staples (top side) Stapled at left (Di551/Di650), stapled at both sides 23 (Di5510/Di7210) Stapled at right Stapled on top Three-holding Stitch and fold Folding Main tray: Group Main tray: Sort Main tray: Non sort Sub-tray: Group (FACE DOWN) Sub-tray: Group (FACE UP) Sub-tray: Sort (FACE DOWN) Sub-tray: Sort (FACE UP) Sub-tray: Non sort (FACE DOWN) Sub-tray: Non sort (FACE UP) Cover sheet Trimmer Real size copy Preset magnification E4 Preset magnification E3 Preset magnification E2 Preset magnification E1 Preset magnification R4
Not available (Di5510/Di7210) All counters are 8-digit counters.
Not counted at group stapling (Di5510/Di7210) All counters are 8-digit counters.
Not available (Di5510/Di7210) All counters are 8-digit counters. Not available (Di5510/ Di7210) All counters are 8-digit counters.

NO 90 91

Item Preset magnification R3 Preset magnification R2 Preset magnification R1 User lens mode 1 User lens mode 2 User lens mode 3 ZOOM Vertical/Horizontal zoom Maximum ZOOM Minimum ZOOM APS AMS Auto density (EE) User density level 1 User density level 2 Interrupted copy Automatic image rotation cancellation Inter sheet Chapter control Combination Booklet copy OHP interleave (copy) OHP interleave (blank) Image insert Dual Page Program job Non-image area erase Reverse image Auto repeat Manual repeat STD size repeat Frame erasure Fold erasure Auto layout Full-image Area Image Shift Reduction shift Overlay Water mark Stamp Date / Time Page Numbering Set quantity 1 Set quantity 2-5 Set quantity 6-10

Counting condition 1 is counted each time the paper from tray 4 is ejected.
44 Tray 4 feed rubber (Di5510/Di7210 only) 45 Tray 4 feed conv/rev rubber (Di5510/Di7210 only) 46 Tray 4 feed clutch (Di5510/Di7210 only) 47 Tray 4 convey clutch (Di5510/Di7210 only) 48 Tray 4 feed count (Di5510/Di7210 only) 49 By-pass feed roller 50 By-pass conveyance/ reverse roller 51 By-pass count 52 LCT feed roller 53 LCT conveyance/reverse roller 54 LCT feed clutch 55 LCT conveyance clutch 56 LCT feed count 57 Loop roller 58 V-convey exit feed roller 59 V-convey feed roller/M 60 V-convey feed roller/ L 61 V-convey feed clutch V-convey feed clutch Web solenoid 64 Registration clutch 65 ADU preregistration clutch 66 Resistration feed count 67 Reverse exit count
1 is counted each time the paper from by-pass tray is ejected.
1 is counted each time the paper from LCT is ejected.
68 ADU feed count 69 FNS up/down motor
1 is counted each time the paper from tray 1, tray 2, tray 3, tray 4 and LCT is ejected. is counted each time the paper from tray 2, tray 3 and tray 4 is ejected. 1 is counted each time the paper from tray 3 and tray 4 is ejected. 1 is counted each time the paper from tray 4 is ejected. 1 is counted each time the paper from tray 2, tray 3, and tray 4 is ejected. 1 is counted each time the paper from tray 3 and tray 4 is ejected. Every operation 1 is counted each time single side original is ejected; 2 is counted each time double side paper is ejected. 1 is counted each time double side paper is ejected (not counted for single side paper) 1 is counted each time single side original is ejected; 2 is counted each time double side original is ejected. 2 is counted each time single side paper is ejected after being reversed. 0 is counted each time single side paper is ejected straight. 1 is counted each time bouble side paper is ejected. 1 is counted each time double side paper is ejected (not counted for single side paper) 1 is counted each time the paper from FNS main tray is ejected. 1 is counted each time a copy is ejected in stapling mode.
Counting condition 1 is counted each time a copy is ejected in stapling front 1point stapling, stapling 2-point stapling, or middle binding mode. 1 is counted each time even-numbered paper is ejected. 1 is counted each time large size stapling (A4R/8.5x11R or larger) job starts. 1 is counted each time paper is ejected from each section. 1 is counted each time stitch and fold or folding job starts. 1 is counted each time one set of papers in stapling/folding, folding, or three-holding mode is ejected. 1 is counted each time one set of papers in DM folding mode is ejected. Counted each time one paper is ejected in three-holding mode Counted each time are paper is fed into PI/U

3. Scanner (platen) drum clock magnification adjustment
Adjusting the vertical magnification for the scanner. Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 2 Image adjustment". [Image adjustment mode menu Screen] Select " 2 Magnification adjustment". [Magnification adjustment mode menu Screen] 4 Press " 3 Scanner drum clock adjustment". [Scanner (Platen) drum clock adjustment Screen] Press the COPY SCREEN 6 key.
Select A3 size paper, set a pyramid chart on the original glass, and press the START button. Measure the vertical magnification with a ruler. Specification: 0.5% or less (100% magnification) Within 1mm with respect to 200mm.
If the specification is not satisfied, press the C button while pressing the P button. [Printer horizontal adjustment Screen] Enter a value using the numeric keys 8
If the specification is not satisfied, press the C button while pressing the P button. [Scanner (Platen) drum clock adjustment Screen] Enter a value with the numeric keys and

key. 9

Setting range: -10 to +step=0.1% 10 Repeat steps 5 to 9 until the specification is satisfied. Press the RETURN key to return to the 11 Magnification adjustment mode menu Screen. 1-63

press the SET

Setting range: -40 to +step=0.05% 10 Repeat steps 5 to 9 until the specification is satisfied.

Press the RETURN 11

key to return to
4. Scanner (RADF) drum clock magnification adjustment
Adjusting the vertical magnification during RADF copy. Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 2 Image adjustment". [Image adjustment mode menu Screen] Select " 2 Magnification adjustment". [Magnification adjustment mode menu Screen] 4 Press " 4 ment". [RADF drum clock adjustment Screen] 5 Press the NEXT or BACK key to select the magnification to be adjusted. The screen rotates from 100% to 50% to 200% to 400%. Press the COPY SCREEN key. Select A3 size paper, set an adjustment chart on RADF, and press the START button. Measure the vertical magnification with a ruler. Specification: 0.5% or less (100% magnification) Within 1mm with respect to 190mm. 8 RADF drum clock adjust-
the Magnification adjustment mode menu Screen.
If the specification is not satisfied, press the C button while pressing the P button.
[RADF drum clock adjustment Screen] Enter a value with the numeric keys and 10 press the SET key. Setting range: -40 to +step=0.05% 11 Repeat steps 5 to 11 until the specification is satisfied. Press the BACK 12 key to return to the

Setting range: -30 to +step=0.1mm 10 Repeat steps 5 to 9 until the offset is within specification. Press the RETURN key to return to the 11 Centring adjustment mode menu Screen.
3. RADF centring adjustment
This adjusts centring for the RADF copy. There are six adjustment items as follows: Single sided small size Double sided (front) small size Double sided (back) small size Single sided large size Double sided (front) large size Double sided (back) large size Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 2 Image adjustment". [Image adjustment mode menu Screen] Press " 5 Centring adjustment". [Centring adjustment mode menu Screen] Press " 3 RADF centring adjustment". [RADF centring adj. Screen] 5 Press the COPY SCREEN key and enter double sided / single sided copy mode. Load A3 size paper in the tray, place small size or large size original on RADF, and press the START button. Fold A3 size paper in half in the short edge (landscape) orientation and check whether the lines on the left and right overlap completely. Specification: 1mm If the offset is not within specification, press the C button while pressing the P button. [RADF centring adj. Screen] Press the NEXT or BACK key to select the item to be adjusted. The screen changes from single sided small size to double sided (front) small size to double sided (back) small size to single sided large size to double sided (front) large size to double sided (back) large size. 10
Enter a value with the numeric keys and press the SET key. Setting range: -30 to +step=0.1mm Repeat steps 5 to 10 until the centering is within specification. Press the RETURN key to return to the 12 Centring adjustment mode menu Screen.
[13] Distortion adjustment (Copier)
This is to correct distortion during platen/RADF copying. There are four adjustment items as follows: Scanner (platen) distortion (main scan) Scanner (platen) distortion (sub-scan) Scanner (RADF) distortion (main scan) Scanner (RADF) distortion (sub-scan) Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 2 Image adjustment". [Image adjustment mode menu Screen] Press " 6 Warp adjustment (Copier)". [Scanner warp adj. Screen] 4 Press the COPY SCREEN key.

[14] Non-image area erase check
When this machine is installed in a place or is moved to another location, research should be conducted on the conditions under which the machine is placed. Preparation: RADF must be opened. Nothing should be put on the original glass. The original glass must be clean and transparent. Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 2 Image adjustment". [Image adjustment mode menu Screen] 3 Select " 7 Non-image area erase check". [Non-image area erase check Screen] 4 Open the RADF, and press the Start key. Confirm that a message indicating that it operated normally is displayed in the message display. When a message indicating it did not operate properly is displayed, refer to Reference 1 shown below. Then, perform the non-original automatic erasure installation research again.
Select A3 size paper. To check the platen, set an adjustment chart on the original glass. To check RADF, set it on RADF. Check for platen copy distortion or RADF copy distortion. Specification: The difference in lengths of two diagonals of a 200mm square must be within 1.4mm. If the platen copy distortion or RADF copy distortion is not within specification, press the P button while pressing the P button. [Scanner warp Adj. Screen]
Press the NEXT or BACK key to select the desired adjustment item. Enter a value with the numeric keys and
Range of setting: -50 to +step=0.05% Repeat steps 6 to 9 until the distortion is within specification. Press the RETURN key to return to the Image adjustment mode menu Screen.
Reference 1: Here are measures to be taken when the following error messages are indicated. <Error message 1> Adjust for Extreme Brightness. In many cases, the Non-image-area-erase function will not operate correctly. Please confirm "adjustment" - "36 mode" columns of the Service Hand book. <Countermeasure1> If you use the non-original erasure function, or copy originals that have a dark background using the non-original erasure method, relatively infrequently, use the machine in its present installation environment. If, however, you copy originals that have a dark background fairly frequently, re-install the
machine in a dark location and facing a direction such that external light does not get into it, then carry out the installation survey once again. <Error message2> A datum with potentioal not to function nonimage-area-erase is found. Please confirm "adjustment" - "36 mode" colums of the Service Hand book. <Countermeasure2> If you use the non-original erasure function relatively infrequently, you can use the machine in its present installation environment. If, however, you copy originals that have a dark background fairly frequently, re-install the machine in a dark location and facing a direction such that external light does not get into it, then carry out the installation survey once again. In this case, if there is a bright light source, such as a fluorescent light, directly above the machine, reconsider the installation location and direction, or take steps to block off the light from the light source (by using a cover, for example), then carry out the installation survey once again.

Cover sheet tray

4. Punch adjustment (PK-2/5, ZK only)
This adjusts the punch vertical positions, punch horizontal positions, and punch registration loop amount. Select 5 Punch adjustment" on the Finisher adjustment mode menu Screen to display the Punch adjustment menu Screen. Punch adjustment includes the following items: 1 Punch kit vertical position adjustment (PK-5) 2 Punch kit horizontal position adjustment (PK-2/5) 3 Punch unit vertical position adjustment (ZK) 4 Punch unit horizontal position adjustment (ZK) 5 Punch regist loop adjustment Press the number key corresponding to the item to be adjusted. The adjustment screen for the selected adjustment item appears. After adjustment completes, return to the Punch adjustment menu Screen. Press the RETURN key of the Punch adjustment menu to return to the Finisher adjustment mode menu Screen.

Press the RETURN 6

(1) Punch vertical position adjustment (PK-5, ZK only) Adjusting the punch vertical position. Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 6 Finisher adjustment". [Finisher adjustment mode menu Screen] Press " 5 Punch adjustment". [Punch adjustment menu Screen] 4 Press " 1 Punch kit Vertical pos. adj."
(2) Punch horizontal position adjustment (PK-2/ 5, ZK only) Adjusting the punch horizontal position. Step Operation Enter the 36 mode. [Adjustment mode menu Screen] Press " 6 Finisher adjustment". [Finisher adjustment mode menu Screen] Press " 5 Punch adjustment". [Punch adjustment menu Screen] Press " 2 Punch kit Horizontal pos. 4 adj." " 4 adj." [Punch Horizontal position adj.] 5 Press the COPY SCREEN key. Load papers in the tray, place the original on RADF, and then press the START button. Check the paper center and the position of punch holes. Specification (Length between the edge of paper and the center of punch hole): 10.5mm (2 holes/4 holes/swedish 4 holes), 9.5mm (3 holes/inch 2 holes) If the punch horizontal position is not appropriate, press the C button while pressing down the P button. [Punch Horizontal position adj. Screen] 9 Press the NEXT or BACK key to select a desired paper size. Enter a value with numeric keys and 10 press the SET key. Setting range: -50 to +step=0.1mm Repeat steps 5-9 until the punched position is within the specification. Press the RETURN key to return to the Punch adjustment menu Screen. Punch unit Horizontal pos.
" 3 Punch unit Vertical pos. adj." [Punch Vertical position adj.] Press the COPY SCREEN key. Set paper in the tray, set originals on RADF, and press the Start button. Check the punch vertical position. If the punch vertical position is not appropriate, press the C button while pressing down the P button. [Punch Vertical position adj. Screen] 9 Press the NEXT or BACK key to select a desired paper size. Enter a value with numeric keys and 10 press the SET key. 8 Setting range: -50 to +step=0.1mm Repeat steps 5-10 until the punch vertical position is appropriate. Press the RETURN key to return to the Punch adjustment menu Screen. 7 6

Operation Load paper sized A4R or larger, put the paper against the alignment plate /U (rear) and the alignment plate /L (rear) and check whether the paper is plumb. In addition, check whether the distances A for the alignment plate /L are within specification.

+0 mm (within) - 0.5

Alignment plate /U (rear)

Rear panel surface

Alignment plate /L

A=340.6 - 0.5 mm

Adjustment Step Operation Loosen the two screws and perform the adjustment so that the mount location of the alignment plate /L are within specification.
Alignment plate /L Alignment HP PS/L (PS724)

Alignment plate /L Screw

[18] FNS Adjusting the stapling position (Flat stapling) (FN-112/6/121/10)
Caution: Do not use hands to move stapler unit to horizontal direction. (Otherwise the belt and the gear teeth skipping may occur.) Tool Screwdriver (Phillips) Scale Adjustment method Preparation Step Operation Perform the following stapling actually and check whether they are within specification. In the case of flat stapling, check whether the paper edge is parallel to the virtual line running between the staplers.
One-corner stapling (at rear) A=8.5 3mm One-point stapling (at front)
Operation Open the front door and pull out the stacker unit. Take off the stapler unit cover. Loosen the adjustment screws for the clincher /F and Clincher /R and perform adjustment using marks as a guide.

Clincher /F

Clincher /R

B=8.5 3mm

Mark Adjustment screw Mark

Flat stapling C=8.5 3mm

Execute stapling to confirm that the stapling is within the specification range.

Parallel

If they are out of spec or not parallel, perform the following adjustment:
[19] FNS Adjusting the stapler vertical positioning (FN-112/6/121/10)
Caution: Do not use hands to move stapler unit to horizontal direction. (Otherwise the belt and the gear teeth skipping may occur.) Tool Screwdriver (Phillips) Jig Adjustment method Preparation Step Operation Execute stapling and check for buckled staple-needles or clinching failure. Caution: When replacing or removing a clincher or stapler, perform adjustment after reinstalling. 1

Buckled stapling

Operation Remove the cartridge, open the cover, and then slide the staple sheet out.

Cartridge Staple sheet

Remove the plate from the jig, install it so that its hooks fit the hook holes, and then close the cover.

Floating stapling

L=1mm or less
Height of L bent staple-needle

L=0.7mm or less

Cartridge

Hook Plate

When any defect described above can be seen, perform the following adjustment:
Adjustment Step Operation Open the front door and pull out the stacker unit. Take off the stapler unit cover.

3. Errors

Error code Xxx 2 ISW 4xx 5xx 5xx FTP error HTTP error Classification Local error Contents Rewriting error (which is generally the same as ISW error) Cannot connect to the network File error After communication protocol is set up at HTTP and the connection to network is finished, the server error is returned from the server. After communication protocol is set up at FTP and the connection to network is finished, the server error is returned from the server.
* Error codes for FTP and HTTP are general protocol-specified errors.

[8] Precautions for use

1. Prior announcement to administrator
When performing the Internet ISW, be sure to contact the copierfs administrator or the like and get his/her agreement beforehand. Perform ISW in condition that the copier is not being used. If the copier is being used (a job is being processed), the Internet ISW is not performed.
2. If power failure occurs during data rewriting
While ISW rewriting is in progress *17, the operation panel and sub power switch are locked. However, if the main power goes down due to power failure or other, the copier becomes unable to start up, the same as remote ISW. *18 This is only the problem on rewriting the image processing board. Even if errors occur on rewriting other boards, the boards can be overwritten again with the Internet ISW. If the copier becomes unable to start for the above reason, go to the copierfs site and rewrite the program using the ISW tool (ISWTrans).
3. ISW of multiple programs
It is not possible with the Internet ISW to ISW several programs concurrently. Always perform ISW one by one. If several programs must be rewritten at the same time, perform ISW from board of higher priority. *19 Priority 1 Priority 2 Priority 3 Priority 4 Priority 5 FNS board (N1) Print control board (C1-C5), (VideoI/F board (V)) Print control board (C0) Image processing board (I1-I5) Image processing board (I0)
When rewriting several programs, SC may occur during rewriting intervals between programs. However, such SC will clear when all the subject programs are rewritten.
4. If ISW fails in low power mode
If ISW fails due to errors in program download, data check, and so on, the copier recovers into normal mode. Only in low power mode, the copier reboots when ISW fails. *17: Rewriting takes maximum one minute. *18: No problem is cased by power failure during program downloading process. *19: In case of the Internet ISW using the E-mail remote notification system, the sequence of transmitted ISW designating mails and mails received by copier may change. Transmit multiple mails while ensuring reception of completion mail or putting enough intervals.

Machine response If copy operation is being performed, the machine stops after paper ejection. RL1 (main) is turned OFF.
Estimated abnormal parts PRCB (printer control board) ICB (image control board)

E46-15

ICB (image control board) ICB program

E46-16 Main body

E46-17

E46-19 E46-21

PRCB (printer control board) ICB (image control board) ICB program

E46-23

ICB (image control board)
Warning Cause Code Image control E46-24 Shading correction error (GA error) abnormality Classification E46-25
If copy operation is being performed, the machine stops after AOC/AGC error The light blocking cover and lens paper ejection. cover are removed from the scanner RL1 (main) is turned OFF. section. The A/D converter board connector is disconnected. The power cable of A/D converter board is disconnected. The IC protector on the A/D converter board is blown out. The exposure lamp intensity is excessive. The exposure lamp does not light.
Estimated abnormal parts ICB (image control board) ICB program ADB (A/D conversion board) L1 (exposure lamp)
E46-26 Main body E46-27 E46-29 E46-30 E46-31
Correction data saved on a resolution Error code is not dis- ICB (image control board) played on the operation basis is not found. The density correction curve cannot panel. It is displayed only in data collection. be generated properly. If copy operation is being performed, the Calibration end error machine stops after An attempt was made to perform APC paper ejection. initial sampling before completion of RL1 (main) is turned MPC. OFF. An attempt was made to perform MPC during APC. An attempt was made to perform subscan beam correction before completion of APC or MPC. An attempt was made to perform subscan beam interval correction although the image write clock was abnormal. Dual page memory area error Due to the image area abnormality on the memory, image is not decompressed on the memory. Calibration start error. ICB (image control board) ICB program

E46-32 E46-33

E46-34

E46-35

Warning Cause Machine response Code Image control F46-40 Hard disk initialization abnormality The machine stops abnormality Hard disk failure, or poor connection of immediately and RL1 connectors (main) turns OFF. Classification F46-41 F46-42 F46-43 Job information could not be stored on the hard disk. A route could not be opened during hard disk job automatic deletion. Hard disk access failure Hard disk failure or poor connection of connectors Communication error is detected during the tandem operation. An error is detected during the data transfer of tandem image. Adjustment of the sub-scan beam interval is not completed within the specified number of time for the following reason: Defective index sensor Abnormal 12 VDC power supply M15 (polygon) driving failure Scanning started before completion of original auto skew correction. (Skew correction was not in time). Printing started before correction of auto paper mis-centering. (Mis-centering correction was not in time). AGC was retried because of reduction in exposure lamp intensity, but no error occurred. The PWM curve could not be generated properly. The message queue was insufficient If copy operation is or destroyed. being performed, the machine stops after The parameter value is too large. paper ejection. The ID of message queue source task RL1 (main) is turned is undefined. OFF. The message reception event is undefined. The access to the memory is illegal.

-14-3 -15-2 -16-1 800A-3-12 -13-2 -1-14 -2-13 804-1 -2 -3
237-B14 5V 237-B15 P.GND 237-B16 FEEDM_CONT 237-B17 FEEDM_CLK 237-B18 FEEDM_F/R 237-B19 FEEDM_EM H P L H

M1 PS05

636-3 636-2 636-1 633-3 633-2 633-1 634-3 634-2 634-1 635-3 635-2 635-1 632-3 632-2 632-1 307-4 307-3 307-2 307-1
5V S.G. CONT CLK CW/CCW LD H/L P.G. P.G. 24V 24V 800A-4-11 -5-10 -6-9 815-1-6 815-2-5 815-3-4 808-1 -2 -3 SCANNER UNIT F/G 631-3-1 631-2-2 631-1-3

L1_CONT

FT(PS)31

L1_DRIVE

2-3 L3_DRIVE

815-4-3 815-5-2 815-6-1

807-1 -2 -3

L1 F/G

-10-5 -11-4 -12-3 809-1 -2 -3
PAPER FEED SENSOR/2 TRAY UPPER LIMIT SENSOR/2 NO PAPER SENSOR/2 REMAINING PAPER SENSOR/2

APS SENSOR/3

APS SENSOR/2

APS SENSOR/1

SEPARATION CRAW SOLENOID

TONER RECYCLE CLUTCH

-A4-A7 -A5-A6 -A6-A5
PRE-CHARGING EXPOSURE LAMP

364-1-2 364-2-1

CHRGE CLEANING MOTOR
-4-13 -5-12 -6-11 834-4-10 834-5-9 834-6-8 823-1 -2 -3
TONER CONTROL SENSOR BOARD

820B-1-16 -2-15 -3-14

834-1-13 834-2-12 834-3-11

821-1 -2 -3

362-1(MINI CT) -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 360-B12-B1 -B11-B2 -B10-B3 -B9-B4 -B8-B5 -B7-B6 -B6-B7 -B5-B8 -B4-B9 -B3-B10 -B2-B11 -B1-B12
-7-10 -8-9 -9-8 834-7-7 834-8-6 834-9-5 825-1 -2 -3
H 236-B11 T2_SET_P 236-B1 5V3

366-1-2 366-2-1

-A3-A8
206-15 MC24V_2 206-16 TRCMC_DRV 206-17 MC_24V2 206-18 PCL CONT H
-14-3 -15-2 -16-1 824-1 -2 -3
PAPER SIZE SENSOR/1-2 PAPER SIZE SENSOR/2-2 PAPER SIZE VR/2
365-1-2 365-2-1 -A7-A4 -A8-A3 -A9-A2 -A10-A1
206-19 CHGM_B 206-20 CHGM_A L L

PS12 VR2

236-B10 5V3 H 236-B9 T2SIZE_S_PS 236-B8 SGND 236-B7 5V3 L 236-B6 T2SIZE_L_PS 236-B5 SGND 236-B4 3.3V2 236-B3 T2SIZE_VR 236-B2 AGND
-10-5 -11-4 -12-3 829-1 -2 -3

236-B18 NC

210-1 TNSM24V 210-2 TNSM24V 210-3 TNSM_A 210-4 TNSM_AB 210-5 TNSM_B 210-6 TNSM_BB P P P P
840B-1-16 -2-15 -3-14 854-1-13 854-2-12 854-3-11 841-1 -2 -3
PAPER FEED SENSOR/3 TRAY UPPER LIMIT SENSOR/3 NO PAPER SENSOR/3 REMAINING PAPER SENSOR/3
TONOR LEVEL DETECTION SENSOR/R
333-3 333-2 333-1 330-7-3 330-8-2 330-9-1

TONER SUPPLY

-4-13 -5-12 -6-11 854-4-10 854-5-9 854-6-8 843-1 -2 -3

TLD PS15

-7-10 -8-9 -9-8 854-7-7 854-8-6 854-9-5 845-1 -2 -3
235-A16 5V3 H 235-A15 T3PRE_PS 235-A14 S.GND 235-A13 5V3 L 235-A12 T3UP_PS 235-A11 SGND 235-A10 5V3 H 235-A9 T3_0PS 235-A8 SGND 235-A3 5V3 L 235-A2 T3RM_PS 235-A1 SGND
324-3 324-2 324-1 95-1-15 95-2-14 95-3-13

94-1-15 94-2-14 94-3-13

213-1 S.GND 213-2 FDOORR_PS 213-3 5V2

207- 7 TH1+ 207- 6 TH1207- 5 TH2+ 207- 4 TH2-
51-A2-A9 51-A3-A8 51-A4-A7 51-A5-A6

52-1 52-2 53-1 53-3

402-B16 SEP_CLR_M B L 402-B17 SEP_CLR_M A L 227-B9 5V 227-B10 P.GND 227-B11 MAINM_CONT 227-B12 MAINM_CLK 227-B13 MAINM_F/R 227-B14 MAINM_EM H P L H 207- 3 TH3+ 207- 2 TH351-A6-A5 51-A7-A4
TRNSFER/SEPARATION CLEANING MOTOR

161-2-1 161-1-2

402-B18 MC24V 402-B19 TSL_DR 402-B20 NC H
5V S.G. CONT CLK CW/CCW LD S.G. P.G. P.G. 24V 24V 304-1 304-2 304-3 304-4 304-5 304-6 304-7 304-8 304-9 304-10 304-11 314-4 314-3 314-2 314-13
HTR3 439-1-2 439-2-1 460-3-5 460-2-6
214-A6 5V3 214-A5 BPSIZE_L_PS 214-A4 SGND L 214-B12 5V3 214-B11 BP_0PS 214-B10 SGND
890-B1-12 890-B2-11 890-B3-10

893-1 893-2 893-3

ADU REVERSE MOTOR COOLING FAN ADU PAPER REVERSE SENSOR SENSOR REVERSE/EXIT SENSOR ADU HANDLE SENSOR
214-B9 5V3 214-B8 BPUP_PS 214-B7 SGND
890-B4-9 890-B5-8 890-B6-7

892-1 892-2 892-3

214-B6 5V3 214-B5 BPDN_PS 214-B4 SGND

PS45 PS46 PS47

214-B3 5V3 214-B2 LOOP_PS 214-B1 S.GND
24V 24V A A B B 453-1 453-2 453-3
230-1 24V 230-2 24V 230-3 A 230-4 /A 230-5 B 230-6 /B 402-A14 5V2 402-A13 HD_PS 402-A12 S_GND L

CN322-1

ADU DECELERATION SENSOR ADU PRE-REGISTRATION SENSOR ADU LOCK SOLENOID

***-** ***-**

***-**
138- 1 NC L 138- 2 REM/2 L 138- 3 REM/3 L 138- 4 NC
443-12-1 443-11-2 443-10-3 443-9-4 443-8-5 443-7-6 443-6-7 443-5-8 443-4-9 443-3-10 443-2-11 443-1-12 445-8 445-9 89-1 89-2 72-1 72-2 A B 71-1 71-2 71-3 71-4 71-5 71-6 71-7 751-5 751-6 88-5 88-6 750-1-10 750-2-9 750-3-8 750-4-7 750-5-6 750-6-5 750-7-4 750-8-3 750-9-2 750-10-1 445-1 445-2 445-3 445-4 445-5 445-6 445-7 446-1 446-2
CN110-B1 TG -B2 CLAMP -B3 ACLAMP -B4 BCLAMP FOR KRDS
139- 1 NC 139- 2 TXD OUT 139- 3 RXD IN 139- 4 RTS OUT 139- 5 CTS IN 139- 6 DSR IN 139- 7 S.GND 139- 8 DCD IN 139- 9 NC 139-10 NC 139-11 NC 139-12 NC 139-13 NC 139-14 NC 139-15 NC 139-16 NC 139-17 NC 139-18 NC 139-19 NC 139-20 DTR 139-21 NC 139-22 RI 139-23 NC 139-24 NC 139-25 NC

Direction of signal flow

[2] Di5510/Di7210 Overall Wiring Diagram

PAPER FEED CLUTCH/1 MC3