SM-308

ENGLISH ESPAOL q DEUTSCH q FRANAIS

BG68-00237A Rev:01

http://www.samsungelectronics.com
Easy CD C Direct CD for Windows 95/98/2000 and N

COMBO DRIVE SM-308

User's Guide

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be deter-mined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Re-orient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.

Safety Precautions

The following diagrams illustrate the precautions to be taken when using your COMBO drive.

Contents

You must not use the drive in any manner other than that specified in this guide.

CAUTION

Do not attempt to repair the COMBO drive yourself. Contact your dealer or local SAMSUNG representative for all repairs. If you make any adjustments or perform any operations other than those specified in this guide, you run the risk of exposure to hazardous radiation. Avoid exposing your eyes or skin to direct or scattered radiation.
Safety Precautions.2 Your COMBO Drive.4 Upgrading the Firmware Flash Memory.5 System Requirements.5 Installing the COMBO Drive.5 Connecting the Cables.6 Installing the CD Record Utility.8 Installing the Device Driver.8 Setting Up the Device Driver.9 Using the COMBO Drive.10 Storing and Cleaning Your Discs.10 Solving Recording Problems.11 Recommended Disc Types.13 Solving Technical Problems.14 Technical Specifications.15
WARRANTY Please refer to the Samsung limited warranty statements. Precautions
1. To reduce the risk of fire or electric shock, do not expose this appliance to rain or moisture. 2. Always check each disc for cracks before using it. If there are cracks on the surfaces, especially around the border of the center hole, we recommend that you make a copy of the disc immediately and then stop using it. If you continue using the disc, it will probably develop more cracks and eventually cause irreparable damage. 3. Do not use poor quality discs: q From unknown sources q Without any copyright q Scratched or damaged in any way
* All product names mentioned in this document are trademarks or registered trademarks of their respective owners.

Your Combo Drive

Upgrading the Firmware Flash Memory
The product firmware can be upgraded by downloading the updated file from the following Web site: http://www.samsungelectronics.com

System Requirements

Before you install the COMBO drive, we strongly recommend that you check that your setup meets the system requirements listed below.

Item Description

Intel Pentium II 300MHz/Celeron 333A(or higher), 32 MB of RAM (or higher) with an IDE interface 5.25 inch 700 MB minimum Windows 95/98/2000/ME/NT4.0 OSR2 (or higher) (For Windows NT, we recommend Service Pack2, and Version is over 4.00.1381) 5.0 or higher (For MS-DOS, The CD-R/CD-RW driver can only read a disc without premaster Software.) PC with Windows 95/98/2000/ME/NT4.0 OSR2 DVD-Video playback software and appropriate hardware (the Power DVD MPEG software is included in the COMBO drive package)

1. 2. 3. 4. 5.

Computer Free expansion unit Disk space Windows version
Earphone connection terminal Volume control Indicator light (when it is green, a disc is being read or recorded) Disc compartment Emergency eject hole (if the compartment does not open when you press the Eject button, insert a pin or unfolded paper clip in the hole and push firmly) 6. Eject button
MS-DOS DVD Video playback
Installing the COMBO Drive
To install your COMBO drive in the PC, proceed as follows.
1 Make sure that the PC is powered off and disconnected from any power source. 2 If necessary, attach a horizontal bracket to both sides of 1

the drive.

Digital output terminal Sound output terminal Master/slave select terminal Interface terminal Power terminal
Use of the brackets depends on your computer model; you can purchase these accessories separately from your computer dealer.
3 Remove the cover from a free expansion slot and install
the COMBO drive, as shown in the illustration.
If you have no free expansion slot, install the drive in place of the diskette drive.

COMBO drive

Connecting the Cables
1. Power cable 2. Master/slave select terminal 3. IDE cable 4. Audio cable
You already have an additional IDE device installed in your computer.
Second IDE cable First IDE cable
1 Connecting the power cable
The 4-pin power cable from the internal power unit of your computer must be connected to the power terminal on the rear of the COMBO drive.
Mother board COMBO CD-ROM (MA) (SL) Hard disc (SL) Hard disc (MA)
2 Installing a jumper on the master/slave select terminal
Install the jumper in the correct position on the terminal: MA to use the device in the master mode SL to use the device in the slave mode CS to control the device via a CSEL host interface signal See Step 3 for further details.
Install the jumper in the MA position (Master). Connect the 40-pin flat IDE cable from a second IDE port on the mother board directly to the COMBO drive or first to another additional IDE drive and then to the COMBO drive.
4 Connecting the audio cable from a sound card
Connect the 4-pin audio cable between the sound output terminal on the COMBO drive and the audio input terminal on the sound card.
3 Connecting the IDE cable
Two configurations are possible.
The COMBO drive is the only IDE device in addition to the hard disc.
IDE port Mother board COMBO Hard disc (MA) (SL)
Install the jumper in the SL position (Slave). Connect the 40-pin flat IDE cable from the IDE port on the mother board, first to the COMBO drive and then to the hard disc.

Installing the CD Record Utility
To record data on a CD-R or CD-RW disc in the COMBO drive, you must first install the CD record utility. For compatibility reasons, you are recommended to uninstall any existing software of the same type before installing this utility.
Setting Up the Device Driver

x Automatic Setup

1 Insert the setup diskette in the diskette drive and change the directory to A:,
where A: is the diskette drive. To do so, type A: after the C:\ prompt and press [Enter].
1 Insert the disc supplied with the COMBO drive in the drive. 2 Follow the instructions displayed on the screen to install the utility.
Refer to the separate utility documentation for further details.
2 Type CDSETUP and press [Enter]. 3 Reboot the computer.

x Manual Setup

3 Store the utility disc in a safe place.
1 Make the C:\SAMSUNG directory. 2 Copy the files from the diskette to the C:\SAMSUNG directory.
To do so, type COPY A:*.* C:\SAMSUNG after the C:\ prompt and press [Enter].
3 Edit the CONFIG.SYS file.
Installing the Device Driver
You do not need to install an additional device driver for Windows 95/98/2000/ME, Windows NT4.0, as the default Windows device driver is used. The SAMSUNG device driver enables discs in the COMBO drive to be read but not recorded in an MS-DOS environment; the driver is located in the D driver folder on the CD record utility disc.
Add the DEVICE=C:\SAMSUNG\SSCDROM.SYS \D:SSCD000 /V entry.
LAST DRIVE = Z ----------------------------------------------------------------------DEVICE = C :\SAMSUNG\SSCDROM.SYS /D : SSCD000 /V
4 Edit the AUTOEXEC.BAT file.
Add the C:\SAMSUNG\MSCDEX /D:SSCD000 entry.
----------------------------------------------------------------------C :\SAMSUNG\MSCDEX /D:SSCD000

5 Reboot the computer.

Using the COMBO Drive
To play audio or video CDs and/or DVDs in your COMBO drive, proceed as follows.
1 Push the power button and boot the computer. 2 After booting the computer, open the disc
compartment by pressing the Eject button.
5 Do not touch the surface of a disc; hold it by the

edges.

6 To clean a disc, polish lightly from the inside of the
disc to the outside with a soft cotton cloth.
3 Insert the disc (CD/DVD) and close the disc
compartment by pressing the Eject button. The indicator light comes on.

Play the disc (CD/DVD).

Solving Recording Problems
If you have any problems recording via your COMBO drive, follow the appropriate instructions below for the source that you are using.

Playing Audio CDs

Run the CD player supplied with Windows or your sound card. You can listen to the CD by connecting an earphone to the earphone connection terminal.

x Hard Drive

Playing DVDs or Video CDs
Set up and run the SOFT MPEG program supplied as an accessory.

1 Check whether the source file is corrupted. 2 Optimize the hard disc by using the Windows defragmenter feature:
START / PROGRAMS / ACCESSORIES / SYSTEM TOOLS / DISC DEFRAGMENTER
Storing and Cleaning Your Discs
To ensure a long service life for your discs and drive, follow the precautions below when storing and cleaning your discs.
3 Decompress the hard disc if it is compressed. 4 Make sure that the space available on the hard disc is at least twice the size
of the largest file to be recorded on the disc.
1 Do not place a disc in direct sunlight. 2 Store a disc vertically in a well-ventilated and

stable location.

5 If you wish to record more than small files:
First create an image file and copy the image file to the disc; refer to the section entitled "CD Creation from CD Image" in the CD record utility documentation q Choose the low record speed q Compress small files and then record them
3 Do not write or attach a label on a disc. 4 Do not drop a disc or place heavy objects on it.

Recommended Disc Types

x Network Drive

CD-R CD-RW

Fujifilm, Kodak, Maxell, Mitsubishi, Mitsui, Pioneer, Ricoh, SKC, Sony, Taiyo Yuden, TDK, Yamaha Mitsubishi, Ricoh, SKC
1 Copy the network drive contents to the hard disc and then from the hard disk

to the COMBO drive.

x CD-ROM Drive
1 Clean the source CD, if necessary. 2 Create an image file and then copy the image file to the COMBO drive. 3 Check the CD-ROM drive record speed.
There are two recording methods : q Low-speed (file by file) q High-speed (transfer of an image file from the hard disc)
DVD Region Protection Coding (RPC):
The RPC feature is supported on DVD players and is used with DVD-video discs (such as movies). Currently, the motion picture industry has divided the world into different regions or zones that correspond to the regional markets into which the motion picture industry releases movies. Simply put, RPC codes are placed on movies marketed throughout the world, based on the region of the world in which they are being sold. These RPC codes help control and prevent pirating of new movies into other motion picture regions prior to their true release dates within those markets. The SM-308 COMBO drive supports RPC phase II. In the RPC-2 mode, the local code can be changed by users. RPC-2 is selected by default for the SM-308 COMBO drive. You can change the region code up to five times via an MPEG application. Please contact your dealer or local SAMSUNG representative if you wish to change the local code more than five times.

4 If the transfer speed of the CD-ROM drive is slower than the record speed,

reduce the record speed.

x Others
1 Before starting to record, determine the audio and transfer speeds by using
the [Tool/System Test] option in Easy CD Creator. Then, choose an appropriate record speed. If the audio speed is less than 2X, first create an image file on the hard disc.
2 To perform a record test before copying to a CD, select the [Test/Copy]

option.

3 If the test fails, try recording on another disc. 4 The COMBO drive does not support high-speed recording to CD-RW discs
above 8X. Discs above CD-RW 8X use different rewriting methods and can only be read via the COMBO drive.
Solving Technical Problems

Technical Specifications

SAMSUNG continually strives to improve its products. Both the design specifications and these user instructions are thus subject to change without notice.

CD-RW DVD / CD

Problem The COMBO drive is not detected by the computer. After installing the COMBO drive, the PC gets slower.
Meaning / Solution x Check that the power, audio and IDE cables are correctly connected to the computer. x Change the IDE cable and reconnect it to the computer. Preferably, connect a second IDE cable to the COMBO drive in master mode; see page 7 for further details. x Check the position of the jumper in the master/slave select terminal. x Reinstall the device driver or update it with the latest version by downloading it from the Samsung Web site. x This case may occur when there is a Windows installation problem; reinstall Windows. x Check whether the audio cable is correctly connected to the sound output terminal on the COMBO drive and the sound card CD-IN terminal. x Check that the sound card is operational. x Adjust the volume control. x Install the latest version of the device driver. x Check whether the CD is of good quality and clean it, if necessary. x Check that the power cable is correctly connected. x Power off and disconnect the PC. Insert a pin or unfolded paper clip in the emergency hole and push firmly until the disc compartment opens. x Adjust the size of the replay screen. x After checking the display resolution, adjust it, if necessary. x The computer may not recognize the disc if you start playback too quickly after inserting the disc. Open and close the disc compartment and try again. x Clean the disc and try again. x The interface mode of the sound card is AT-BUS. You must therefore connect the COMBO drive to the IDE port on the PC mother board, rather than to the sound card, or install an IDE-compatible sound card.

Worldwide Sales Network

Speed & Flexibility
SAMSUNG TECHWIN CO., LTD.
Semiconductor System Division SMT Overseas Business Dept.
Semiconductor System Division SMT Overseas Business Dept. 331-1, Sangdaewon-Dong, Jungwon-Gu, Seongnam-City, Kyonggi-Do, Korea(462-120) TEL : 82-31-730-8721~9 FAX : 82-31-730-8796 http://www.samsung-smt.com
Advanced Technology for Your Future

Samsung SM Series

Samsung SM Series!

New Generation Placer

The SM Series - A new generation component placement platform from Samsung Techwin: - Provides extraordinary speed, extreme precision, and advanced placement capabilities - Offers the ultimate solution in producing the next generation of mobile digital products
Achieve top performance with the highest speed and precision of Placers in their class. Realize unsurpassed efficiency with rapid changeover using the new SM Feeder System. Enhance productivity with a combination of the new Intelligent (IT) Feeder System and the Off Line Programming (OLP) Optimization Program.

Innovative SMT System

Technological advances designed into the SM Series, such as new SM tape feeders and system configuration features, enable you to operate at extremely high efficiency rates.
Speed & Flexibility Applicable Components

SMD In-line System

Samsung's new SMD In-Line System delivers a comprehensive solution for high quality and enhanced productivity from start to finish. The Total SMT Solution covers all of your system needs, from consulting and system engineering to installation, continuous production assistance, and maintenance. Count on Samsung to deliver the highest productivity, performance, and flexible applications for production-wide scalability at affordable prices.
Highest productivity, optimized price and performance, flexible application to production, wide scalability

Loader

LD100 LD300 LD500

Screen Printer

SP400V+ SP400 SP450V SP470V SP500

Dispenser

Chip Mounter

Work Table

Reflower
RF2082C RF20102C RF2082N RF2084CM

Vision Inspector

Xi500A Xi500B Xi300B Ai500C Ai500TC

Unloader

UL100 UL300 UL500

DP50AP

SM310 SM320
Mobile Phone / DSC Production Line

RF2084CM

Digital Electronic Home Appliances Production Line
LCD / Display Production Line
LD300 SP500 SM320 SM320 SM320 SM320 WT200 RF2084CM UL300

Common Features

High Running Rate
Intelligent (IT) Feeder System
S amsungs optional IT Feeder System assures correct feeder positioning
Automatic Sequence Program Optimization
The SM Series features built-in optimizer software to ensure exceptionally efficient machine operation. It automatically configures the optimum feeder set-up and most efficient program sequence according to user-defined priority conditions. This function minimizes changeover while maximizing machine runtime.
because it checks the replaced feeder locations every time a component is loaded. The machine does not enter production mode when feeders are loaded incorrectly. It alerts the operator and provides easy-to-follow instructions for corrective action.

IT Feeder Features

Built-in CPU Board / Use of Device Net / Maintenance Record / Storage of Component No., Component Inventory, etc. / Component Shortage Warning LED / Feeder Recognition / Confirmation
Feeder Placement Verification
Performs a changeover setup verification each time a feeder is reinserted. This feature saves valuable time and avoids costly rework due to incorrect feeder positioning.
Longer Mean Time Between Assists (MTBA)
Top-quality accessories, such as non-stop tape feeders and non-stop tray feeders, increase overall system reliability and help significantly reduce amount of machine downtime.
Remaining Component Quantity Alarm
Helps to ensure continuous system operations. This basic function of the IT Feeder System alerts the operator that a component supply needs to be replenished, based on the remaining quantity.

Non-Stop Tape Feeder

The new SM tape feeder employs an endless-discharge method of non-stop operation in delivering reliable, repeatable, and efficient component pickups. Components supplied on tape can be reloaded easily while the machine is running, ensuring smooth continuous system operation(SM Tape Feeder).
Production Information Tracking / Recording Function
Automatically tracks and generates a record of production information, such as operation hours, program developer, operated equipment, worked on components, etc.

Non-Stop Tray Feeder

JEDEC tray cassettes are separated into upper and lower portions and can operate independently. Tray components also can be reloaded while the machine is running, enabling consistent non-stop operation(FW20NS).

Non-Stop Tape Splicing

Provide a continuous, steady supply of available components quickly and easily using a component tape connecting splicer.
EasyOLP Line Balancing Software Support
Creates automatic placement routines on any number of machines in a production line, to configure the most productive line balance for any environment or series of products.
Automatic Pickup Position Adjustment
SM Series systems perform real-time recognition of a component as it is picked up from the component feeder. This feature provides the ability to automatically adjust the pickup position, ensuring that components are picked up consistently at the center, regardless of tape variations.

SAMSUNG SM Series

7 SAMSUNG SM Series

Quick Change over

New Non-Stop Tape Feeder - SM Tape Feeder

Improved Accuracy

Increased feeder base stability New mounting mechanism Two position-control pins at the front side Newly designed sprocket

Changeover Report

The SM series can automatically generate a Job Change Order Sheet (feeder changeover report) while running production in order to minimize setup time. This report identifies only the feeders that need to be changed, eliminating the need to completely reload the machine.

Easy to Use

Swing-type reel hanger (splicing/verification) Easy feeder identification by applying a different color for each clamp (01005, 0201, 2p, 4p, 4E, general feeder) Ergonomic handle design Manual index switch (IT option) Power supply indication lamp illuminates when fixed by the clamp Tape guide lift prevention through the use of the control pin
Automatic Width Adjustment
The board transport system automatically adjusts to the precise board width in order to further facilitate quick changeover.

Stable Indexing

Built-in cylinder Optimized pressure control due to the cylinder Increased pick-up speeds with the index sensor Tape guide automatically responds to changes in tape thickness Variable tape support (for feeders accommodating tape widths of 12mm and higher)

Common Nozzles

SM Series systems use nozzles that are common to other Samsung SMT assembly systems, allowing for interchangeability and optimal line balancing. With the increase in popularity of more delicate micro components, SM series systems have incorporated features to handle the demands of such products, specifically using nozzles with compliant mechanisms in order to prevent component damage. Ceramic Nozzle Bare Component Soft PAD Nozzle (Optional)

Easy Operation

Intuitive Windows XP(Embedded) User Interface
The innovative SM Series integrates the familiar Windows XP-based user interface. This field-proven interface is designed to be both intuitive and extremely easy to use.

Collective Feeder Replacement System - Docking Feeder Cart System
Samsungs Docking Feeder Cart System is the key to rapid changeover. A Docking Feeder Cart can be loaded offline, and then quickly rolled up to the machine where it is pneumatically clamped to the feeder base. Both the front and rear sides of the SM Series machines are designed to accommodate the Docking Feeder Cart System. Significantly reduce changeover time Replace carts without halting production Accommodates up to 56 8mm feeders per cart Automatically connects to feeder power and air supply Easily set the cart height using adjustable feet
Multi-Lingual Program Support
The SM Series multi-lingual program support feature enables foreign users (Korean, English, Chinese, etc.) to operate the machine with ease, which is a vital benefit for todays global environment.

Icon-Based Menu System

The icon-based menu system helps users of all skill levels and languages to master machine operation quickly and easily.

LCD Monitor

The LCD monitor prevents eye fatigue and improves operator efficiency. By providing wide space, it improves the working environment and minimizes the users inconvenience.
Non-Stop Feeder Replacement - Sliding-Type Feeder Replacement
Register up to 120 8mm feeders on one machine simultaneously. Concurrent optimizer support for 1 to 5 programs allows for multiple models to be arranged at the same time. The sliding-type feeder system permits the user to remove and replace feeders during operation without interrupting the overall system.

Dual Operating Consoles

Two operating consoles allow access to system controls from both the front and rear sides of the machine.

9 SAMSUNG SM Series

Dual Gantry - Twin Servo Control System
Fast and Flexible Chip Shooter
SM systems are designed with two complete independently-driven gantries that support of a total of 12 placement heads. Twin Servo structure and strong mechanical property of the drive guarantee placement stability and enhance the placement speed. Also, they keep the machine from shaking by adopting the optimized motion profile to move the gantries smoothly.
Improved Applicability to PCBs - Dual-Lane Conveyor System
The SM Series dual-lane conveyor system accommodates PCBs up to 220mm, increasing the overall placement speed. The system can also accommodate PCBs up to 420mm on a single-lane conveyor.
Dual-Lane Conveyor System
Dual-lane conveyor is a system that minimizes the loss of time for PCB loading. As the system populates one PCB, a second PCB can move either into the placement position or onto the next machine, thereby eliminating PCB loading time that can account for up to 20% of the total production time.

Five-Stage Variable Board Stopper
Optimum PCB positioning can be established for each board using the variable board stopper, which reduces PCB loading time to increase productivity.
High-Speed Vision System - Line Scan Optical
The Samsung Model SM310 Placer's scanning speed and small chip placement capabilities are enhanced by fixed its Line Scanning Optical (LSO) vision system. The optimum arrangement of three vision cameras in one vision system assembly per gantry makes it possible to recognize six components simultaneously. LSO vision with TELICENTRIC lens reinforces the stability of components recognition. Especially, it helps a micro chip to recognize components images more accurately for better placement. Vision recognition algorithm eliminates the noise of components image as well as minimizes the error rate by adopting the features such as the reversion of LED or components placement failure detection.
Maximize Small Component Placement Capabilities at Short Distances
Using a combination of the enhanced recognition algorithm for small component nozzles and new SM feeders, the SM Series can place components ranging from 0402 to 0603 and 1005 at very short distances. This feature maximizes the stability and working efficiency of the system (based on 0201 chip, 0.1mm pitch).
Machine Stability and Reliability
The electrical systems advanced design is separated into the power system and control system. This functionality minimizes electrical noise while increasing reliability. Dividing the controller into base frame and frame damper provides stability while significantly reducing vibration. A built-in automatic restoration feature guarantees the controllers data integrity. The temperature mapping function allows consistent component placement accuracy to be reliable, regardless of change in temperature within the gantry.

11 SAMSUNG SM Series

Wide Variety of Component Coverage
By optimizing Samsungs exclusive flying vision technology, it enables the most precise placement of components ranging from Chip 18,500 CPH to QFP 5,500 CPH and increases productivity by 20% over the former CP45 series.
Rigid Frame and Precision Mechanisms
The new Twin Servo Gantry and rectangular base frame structure enable high speed and stability of precise placements components.
Twin Servo Gantry and Automatic Accuracy Compensation System
The twin servo gantry system is responsible for driving the Y-axis on both sides at astonishing speeds. The automatic accuracy compensation system guarantees accurate placements, regardless of the changing environment.

Sturdy Frame

The sturdy, solid frame is designed to handle extremely precise placements of up to 30 at incredibly high speeds.
Flying Vision (FV) System
Enhanced six flying visions provide faster components placements by snatching away 6 parts simultaneously while the machine is running at high speed. Selecting various types of camera is also possible depending on the chip components.
Flying Vision (FV) Camera
- 0603 ~ 22mm Chip, SOP, QFP, BGA, CSP - Standard Camera : Field of View (FOV) 25mm (1005 ~ 22) - Optional Camera : FOV 15mm (0603 ~ 12), FOV 10mm (0402 ~

Fiducial Camera

- Verifies X and Y input and placement positions - Recognizes fiducial marks and component pickup positions
Advanced Flexible Component Placer

Stage Vision Camera

- QFP, BGA, CSP, odd shaped components, etc. - Standard Camera : FOV 35mm ( ~ 32) - Option Camera : FOV 20mm ( ~ 17), FOV 45mm ( ~ 42) - 0.3mm Lead Pitch / 0.5mm Ball Pitch components
Powerful Vision Algorithm
The SM Series increases recognition accuracy by removing component image noise function and implementing an automatic teaching function. The flying camera helps recognize and compensate for components such as chip, TR, BGA and QFP as they are picked up and transferred to the placement point. Productivity and economic efficiency are improved with a new function that recognizes the position of the tape pocket from which the component is picked up.
Split Recognition for Large Component
- ~ 55mm BGA (1.0mm Ball Pitch) - Connector, 72mm long in the diagonal direction - *Using 45mm FOV stage camera
Real-Time Automatic Pickup Position Compensation

SAMSUNG SM Series 12

Accessory

SM Tape Feeder

Feeder Types/Sizes
8mm (1005/0603/0402) 8mm (0603/0402) 12mm 16mm 24mm 32mm 44mm 56mm 72mm

SM Feeder Docking Cart

Feeder Pitch (mm)
2, 4 4, 8, 12 4, 8, 12 8, 12, 16, 20 8, 12, 16, 20, 24, 32 8, 12, 16, 20, 24, 32, 40 8, 12, 16, 20, 24, 32, 40 Significantly reduce changeover time using the SM Series Docking Feeder Cart System. The system allows for replacing a complete feeder configuration in just minutes.

Basic Set Configuration

Docking Feeder Base Docking Cart
SM Feeder Storage Rack / Feeder Exchange JIG
Minimize the space required to store unused or staged SM feeders SM feeder storage rack with 100 slots provides storage capacity for up to 100 SM feeders (based on 8mm feeder) SM feeder storage rack with 20 slots and the Feeder Exchange JIG provides storage capacity for up to 20 SM feeders (based on 8mm feeder) Allows the user to replace tape reels in front of the machine, thus preventing feeder damage and improving work efficiency

SM Vibratory Feeder

Adjustable frequency control 24 VDC, 0.8A 0.8 Maximum of four lanes Applicable components - SOP, SOJ, QFP, PLCC, connector, etc.
SM Feeder Calibration JIG
Verify and adjust the feeder tape pocket position with the SM Series Feeder Calibration JIG as part of a scheduled system maintenance program to ensure reliable component pickups.
SM Single-Layer Tray Feeder
One-touch mounting allows the tray to be easily inserted and removed from feeder base. Flat tray installation surface enables high speed pickup. Multiple orientations, based on tray dimensions Applicable Trays : 2", 4", 136 316mm, 200 316mm, 272 316mm Type : Single-layer tray feeders (136 316mm) with 2 trays Single-layer tray feeders (136 316mm) with 4 trays

Tape Cutter

Use the tape cutter to automatically cut used paper and plastic tape. Non-Docking Docking Cart
Splicing Tool Set Non-Stop Tray Feeders
Dual level magazine racks allow the component trays to be loaded while the machine is running Large capacity tray feeder for various odd-shaped components 20 Tray (1 Tray / 1 Pallet) 40 Tray (2 Tray / 1 Pallet) Provide a continuous, steady supply of available components to increase productivity and reduce machine downtime. Manual Tape Splicing Tool Portable Tape Splicing Tool Performs the tape connecting function that guarantees high quality by moving the tool in front of the machine.
Automatic Head Offset Compensation (Optional)
The SM Series systems use a special placement routine and fixture to calculate the offset of each component, confirming the placement position with the fiducial camera and setting the calculated offset automatically to ensure accuracy.

SAMSUNG SM Series 14

15 SAMSUNG SM Series

Software

Prevent errors before they occur with the SM Series Intelligent Feeder System. Components are assigned to feeders and verified using a common parts database to reduce the possibility of operator error. The database-driven system provides inventory information used to signal when a component supply needs to be replenished (based on its remaining quantity). This feature enables efficient materials management.
Data Base Server Barcode Printer System Feeder Program Station Ethernet(TCP/IP)

EasyOLP

Samsungs EasyOLP off-line program tool converts various types of CAD data or ASCII files into placement data for Samsung systems. The converted data provides the basis for an optimum set-up for all machine configurations, thereby maximizing productivity.
Universal Data Extraction
EasyOLP can extract the required placement information from CAD data, ASCII files or placement programs from existing machines, regardless of the manufacturer.

Workflow Management

The EasyOLP program output is distributed via network to every machine tracking each job in its database.
Automatic Optimization Prevent Incorrect Component Placements
To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations. The verification is performed using barcode information that is obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins. Stops operation after an error occurs if incorrect placement happens. Alerts the operator when corrective action is required.
Low Component Supply Warning
The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish components in advance so as to not impact production.
Line balancing algorithms evenly distribute the optimized component placers work load across the available machines automatically.

CAD Data File

Machine Program
Monitor remaining quantity for each component tape reel Alert the user that a component shortage is imminent
Off-line Feeder Loading Station Materials Management
Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes depleted. Load components onto the SM IT feeders using offline stations that are connected to the shared database. Assign components to specific feeders to reduce changeover time, and further ensure accuracy using the built-in barcode system. Minimize setup time using the Docking Feeder Cart Verify feeder and component setup prior to operation using OLP changeover reports

Loader Screen Printer C/M#1 C/M#2 C/M#3 Reflow Unloader
Lot Tracking System (Optional)
Lot Tracking, which is one of the options of IT Feeder System, traces and manages the history of the parts that were used when producing boards. It minimizes the range of recall by using the LOT Tracking history file if an external error occurs, and it helps to easily cope with an error that occurs while the machine is running. Lot Tracking data also can be integrated with the modules of TUIC Co., to manage the history in SMD IN-LINE.
Integrated Work Environment

Automatic Recognition

Each feeder has a unique identifier (ID) used to provide information about the feeder and component. Simply pressing a button automatically causes the feeder information to be registered with the control system.
Advanced SM Series IT Feeder Functions
Each SM IT feeder has a built-in CPU and memory that are used to store component information and maintenance history. Multicolor LEDs indicators provide the feeder status for easy identification of the feeder condition, allowing operators to easily monitor production progress at a glance.
Various Input File Support and Processing
EasyOLP supports data input from multiple native language CAD formats, including Mentor, PADS, Protel and Zuken. In addition, ASCII files containing X and Y coordinate data and can be used to extract information from a variety of competitors systems. The data also can be imported from BOM files or other database files.
Part-Station Feeder-Station Lot-Tracking System

Shared Database

A common database stores information concerning the feeders, components, machines, and information on each job in real-time.

SAMSUNG SM Series 16

17 SAMSUNG SM Series

Specifications

Practical Visual Display
Similar interfaces are used for the PCB and machine views. Results of line balancing and optimization are presented in a graphical display of the work process.
Effective Tabletop Management

EasyOLP effectively manages the placement program and feeder configuration. Work order and feeder changeover reports guide the setup. Updated programs, either created off-line or modified on the machine, are saved in a common database to ensure complete production tracking. Stored programs can be retransmitted to the machine for future production runs.
Off - Line Side In - Line Side

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LAN(TCP / IP)

SAMSUNG SM Series 18