System Appearance

SM1000, SM2000_

Samsung Turbo Compressor SM Series
Samsung Turbo Compressor- SM Series

Samsung Turbo Compressor

SM Series
ISO9001 Cert. No : FM 24369 ISO14001 Cert. No : EMS 54112
www.samsungcompressor.com

Dimension & Weight

SM1000 | 2,550 x 1,500 x 1,900mm ( L x W x H ), 3,400kg SM2000 | 2,550 x 1,500 x 1,900mm ( L x W x H ), 3,400kg
14th Fl., KIPS Center Bldg. 647-9, Yeoksam-Dong, Gangnam-Gu, Seoul 135-980, Korea TEL: 82-2-3467-7534, 7545 FAX: 82-2-3467-7540, 7520
Warning : SM Series compressors are not designed or manufactured for air breathing system. Samsung Techwin Co., Ltd. assumes no responsibility or liability for compressors used for breathing air system or service.

Performance Leader

Reliability Leader

Cost Leader

Te c h n o l o g y

+ + + + + + + + + +

Control Leader

Design Leader

Aircraft Engine technology that moves the WorldSamsung Techwin's advanced technology is leading a new era in the history of centrifugal air compressors.
Samsungs SM series is the world best centrifugal compressor developed by the technologies and reputation Samsung has accumulated through the outstanding performance of its aircraft engines for decades in the global market. Experience the real value of the SM series in any applications requiring an efficient and reliable compressor. The SM series with the outstanding performance will meet and exceed your expectations.

HIGH PERFORMANCE

Innovation
Samsung, the ultimate symbol of TECHNOLOGY and INNOVATION
The SM compressor offers optimum efficiency based upon Samsungs unique aerodynamic technology and dynamic design analysis.

EXCELLENT RELIABILITY

Thorough testing and a sophisticated quality assurance program ensures the highest level of reliability.

LOW LIFE CYCLE COST

High efficiency results in dramatic reductions in energy and operating expenses. Electrical power consumption and maintenance costs are minimized.

SIMPLE CONTROLS

Advanced touch screen control system allows simple and easy control and monitoring of the compressor so as to obtain substantial energy saving and enhanced reliability.

INNOVATIVE DESIGN

Latest design greatly improves operational efficiency and work environment

Performance

A high performance system has been realized by advanced aerodynamic design and analysis.
OPTIMUM DESIGN USING THE LATEST TECHNOLOGY
+ Impeller aerodynamic efficiency is maximized by using 3-dimensional CFD analysis. + Rotor design optimized by dynamic analysis from the aircraft industry realizes low vibration. + Static and dynamic properties of the Components are improved by the finite element analysis method.
BACKWARD INCLINED HIGH PERFORMANCE IMPELLERS
+ Blade angles are designed to yield high efficiency throughout the entire operating range. + Impellers are made of corrosion resistant stainless steel for unlimited life cycle with low vibration and low noise. + Impellers passed 115% overspeed spin test to guarantee greater reliability.
HIGH PRECISION SINGLE HELICAL GEAR SYSTEM
+ Aerodynamic thrust loads are distributed using AGMA based designs. + Hardening of the gears and thrust collars results in an indefinite product life cycle. + Bull gear and pinions are designed and manufactured to AGMA 12 and AGMA 12 specifications respectively.
INLET GUIDE VANE CAPACITY CONTROL
+ Inlet guide vane control matches compressor output to system demand. + The inlet guide vanes feature a unique airfoil profile for improved efficiency. + Guide vanes provide reduced power consumption as compressed air output decreases.
HIGH PERFORMANCE LONG LIFE BEARINGS
+ Oversized four lobe bearings and thrust bearings absorb loads while minimizing friction losses. + High speed oil whip is eliminated adding to bearing life.
PLC BASED FULLY AUTOMATIC CONTROL SYSTEM
+ The control monitors all critical parameters including temperatures, pressures and vibration levels along with motor data. + Advance warning on changing values to help eliminate unscheduled stoppages. + Critical functions are monitored for shutdown to prevent any damages on the components.

No Revision

Necessary

Excellent Reliability

Samsung Techwins state of the art mechanical design and rigorous attention to quality control along with anticipating customer requirements, results in the most reliable compressor available.

REVERSE ROTATION PREVENTION CLUTCH (optional)
+ Additional system protection is offered by the optional reverse rotation clutch that protects the compressor from potential damage caused by the back pressure in the event of check valve failure.
Fully packaged Samsung compressor series result in lower cost in operation from installation to maintenance, and the SMs high efficiency helps minimize electrical costs
ADVANCED AERODYNAMIC DESIGN HELPS LOWER ENERGY COSTS
+ High efficiency impeller with wide operational turndown range results in lower overall operating expense and less loading and unloading. + Inlet guide vanes help match compressor output to demand while providing proportional turndown in power consumption. + Loading and unloading cycles are minimized by the wide turndown saving wear and increasing reliability and energy saving.
CONTROL FEATURES SAMSUNGS UNIQUE ELECTRONICS TECHNOLOGY
+ New surge control logic improves surge margin by 3 to 5% resulting in more stable operation. + Optional power interruption control minimizes unscheduled stops due to power glitches.

EASY MAINTENANCE

Ergonomic design applied to the structural enhancement improves maintainability MODULARIZED DESIGN TO MINIMIZE MAINTENANCE AND REPAIR TIMES
AIR AND OIL SEALS MANUFACTURED TO API STANDARDS
+ 100% oil free air is assured by 4 stages of sealing. + Combination of labyrinth and carbon seals results in exceptional seal life. + Air leakage and the resulting loss of efficiency are minimized. + Low lubricating pressure reduces the chance of an oil leak.
+ Horizontally split bearings, gearbox and seals allow quick service with minimal down time.
NEXT GENERATION INTERCOOLER DESIGNED FOR SERVICEABILITY TOTAL PACKAGE QUALITY ASSURANCE PROGRAM
+ Water in tube design with mechanically cleanable tubes. + Plate-Finned tube design enhances cooler performance with minimal pressure drop. + Entire bundle treated with corrosion resistant material for longer life.
STRICT & RIGOROUS TESTING TO STANDARDS
+ Strict 3 step performance and durability testing of components, manufactured assemblies, and finished product assures reliable operation in adverse environments.
+ ISO 9001 Certified and beyond. + Samsung has added its own quality assurance program based upon the aviation industrys quality control practices resulting in the highest quality compressor available. + A 24 hour a day 365 days per year customer support network provides peace of mind to Samsung owners.
HORIZONTALLY SPLIT GEARBOX
+ Complete access to bearings and seals without disturbing air piping. + Taper pin design allows quick and accurate reassembly. + Heavy cast iron design prevents vibration and noise.

Simple Controls

State of the art design provides user friendly interface capable of easy monitoring and sophisticated control in a simply way.

Innovative Design

The compressors design is the result of the latest in aerodynamic and electronic engineering and offers the worlds most advanced centrifugal compressor
INNOVATIVE PACKAGE DESIGN UNEQUALED IN EASE OF INSTALLATION AND MAINTENANCE
+ Unitized frame construction based on the modular design of the assemblies eliminates the need for an expensive foundation and saves on installation costs. + Power wiring from starter to main motor and simple control interconnections from SM control to starter simplifies electrical installation. + Simple connections for water-in/out and compressed air discharge is the only work required for initial installation and operation.
FULL ENCLOSURE (OPTIONAL) FOR CLEAN APPEARANCE AND QUIET OPERATION LARGE COLOR LCD TOUCH SCREEN
+ Logical presentation of all compressor parameters greatly simplifies the operation of the machine. + User friendly interface provides the real time operation status of the functions and the values to be read at a glance. + The compressor is designed to be operated with a simple On/Off button.
INTEGRATED PACKAGE INCLUDES:
- Air Inlet Filter (may be remote mounted) - Inlet Guide Vanes - After Cooler - Silencer - Check Valve - Cooling Water Manifold - Main Drive Motor - Blow-off Valve - Controller - Water Drain Traps
+ Patented sound absorbing material greatly reduces noise levels. + Enclosure is equipped with full open panels for ease of maintenance and complete access to all parts of the machine.
SM DESIGN HELPS IN CREATING A COMFORTABLE WORK ENVIRONMENT
+ Design focused on functionality enables system to offer high efficiency with low noise, simple operation, and high reliability.
AUTOMATIC DUAL OR MODULATING CONTROL
+ When compressed air usage is less than full capacity, the control system fine-tunes inlet guide vanes to reduce output and power demand to the maximum turndown level, at which point the blow off valve automatically opens unloading the machine to minimum power. + An industry leading 35% turndown allows smooth and efficient operation over a wide range.
SUPERIOR SCALABILITY AND ACCESSIBILITY
+ The blending of SM Series Controls with Samsungs world class electronics and technology offer easy interfacing with existing control systems. + WEB-based Controls (optional) allows operators to access to the control system any time and everywhere.

Optional enclosure colors are available.
Figure & Specification
Feel the best quality created by the pride of Samsungs technology. The more you try SM series, the more you can experience the remarkable efficiency and performance.
SM3000,SM4000,SM5000 SM6000_

SM7000_

Specifications
SM1000 m3/hr Capacity CFM kW Motor HP BarG Discharge Pressure PsiG Dimension(LxWxH) Weight mm kg
36 ~ 116 2,550x1,500x1,900 3,~ 363 4,350x2,100x2,100 4,650x2,100x2,220 5,200x2,150x2,100 5,800x2,300x2,550 8,000x5,500x4,500 12,500x9,000x8,000 7,000 9,000 12,000 18,000 40,000 80,000 2.5 ~ 8.~ 17,400 2.5 ~ ~ 940 1,020 ~ 1,800 1,800 ~ 3,300 2,900 ~ 5,000 4,700 ~ 8,800 7,600 ~ 14,100 13,000 ~ 27,660 27,100 ~ 71,~ 12,~ 1,600

SM2000

1,700 ~ 3,000

SM3000

3,000 ~ 5,500

SM4000

5,000 ~ 8,500

SM5000

8,000 ~ 15,000

SM6000

13,000 ~ 24,000

SM7000

22,000 ~ 47,000

SM8000

46,000 ~ 122,000

Product Range

SM3000 SM4000 SM5000 SM6000 | | | |
4,350 x 2,100 x 2,100mm ( L x W x H ), 4,650 x 2,100 x 2,220mm ( L x W x H ), 5,200 x 2,150 x 2,100mm ( L x W x H ), 5,800 x 2,300 x 2,550mm ( L x W x H ), 7,000kg 9,000kg 12,000kg 18,000kg
SM7000 | 8,000 x 5,500 x 4,500mm ( L x W x H ), 40,000kg

Worldwide Sales Network

Speed & Flexibility
SAMSUNG TECHWIN CO., LTD.
Semiconductor System Division SMT Overseas Business Dept.
Semiconductor System Division SMT Overseas Business Dept. 331-1, Sangdaewon-Dong, Jungwon-Gu, Seongnam-City, Kyonggi-Do, Korea(462-120) TEL : 82-31-730-8721~9 FAX : 82-31-730-8796 http://www.samsung-smt.com
Advanced Technology for Your Future

Samsung SM Series

Samsung SM Series!

New Generation Placer

The SM Series - A new generation component placement platform from Samsung Techwin: - Provides extraordinary speed, extreme precision, and advanced placement capabilities - Offers the ultimate solution in producing the next generation of mobile digital products
Achieve top performance with the highest speed and precision of Placers in their class. Realize unsurpassed efficiency with rapid changeover using the new SM Feeder System. Enhance productivity with a combination of the new Intelligent (IT) Feeder System and the Off Line Programming (OLP) Optimization Program.

Innovative SMT System

Technological advances designed into the SM Series, such as new SM tape feeders and system configuration features, enable you to operate at extremely high efficiency rates.
Speed & Flexibility Applicable Components

SMD In-line System

Samsung's new SMD In-Line System delivers a comprehensive solution for high quality and enhanced productivity from start to finish. The Total SMT Solution covers all of your system needs, from consulting and system engineering to installation, continuous production assistance, and maintenance. Count on Samsung to deliver the highest productivity, performance, and flexible applications for production-wide scalability at affordable prices.
Highest productivity, optimized price and performance, flexible application to production, wide scalability

Loader

LD100 LD300 LD500

Screen Printer

SP400V+ SP400 SP450V SP470V SP500

Dispenser

Chip Mounter

Work Table

Reflower
RF2082C RF20102C RF2082N RF2084CM

Vision Inspector

Xi500A Xi500B Xi300B Ai500C Ai500TC

Unloader

UL100 UL300 UL500

DP50AP

SM310 SM320
Mobile Phone / DSC Production Line

RF2084CM

Digital Electronic Home Appliances Production Line
LCD / Display Production Line
LD300 SP500 SM320 SM320 SM320 SM320 WT200 RF2084CM UL300

Common Features

High Running Rate
Intelligent (IT) Feeder System
S amsungs optional IT Feeder System assures correct feeder positioning
Automatic Sequence Program Optimization
The SM Series features built-in optimizer software to ensure exceptionally efficient machine operation. It automatically configures the optimum feeder set-up and most efficient program sequence according to user-defined priority conditions. This function minimizes changeover while maximizing machine runtime.
because it checks the replaced feeder locations every time a component is loaded. The machine does not enter production mode when feeders are loaded incorrectly. It alerts the operator and provides easy-to-follow instructions for corrective action.

IT Feeder Features

Built-in CPU Board / Use of Device Net / Maintenance Record / Storage of Component No., Component Inventory, etc. / Component Shortage Warning LED / Feeder Recognition / Confirmation
Feeder Placement Verification
Performs a changeover setup verification each time a feeder is reinserted. This feature saves valuable time and avoids costly rework due to incorrect feeder positioning.
Longer Mean Time Between Assists (MTBA)
Top-quality accessories, such as non-stop tape feeders and non-stop tray feeders, increase overall system reliability and help significantly reduce amount of machine downtime.
Remaining Component Quantity Alarm
Helps to ensure continuous system operations. This basic function of the IT Feeder System alerts the operator that a component supply needs to be replenished, based on the remaining quantity.

Non-Stop Tape Feeder

The new SM tape feeder employs an endless-discharge method of non-stop operation in delivering reliable, repeatable, and efficient component pickups. Components supplied on tape can be reloaded easily while the machine is running, ensuring smooth continuous system operation(SM Tape Feeder).
Production Information Tracking / Recording Function
Automatically tracks and generates a record of production information, such as operation hours, program developer, operated equipment, worked on components, etc.

Non-Stop Tray Feeder

JEDEC tray cassettes are separated into upper and lower portions and can operate independently. Tray components also can be reloaded while the machine is running, enabling consistent non-stop operation(FW20NS).

Non-Stop Tape Splicing

Provide a continuous, steady supply of available components quickly and easily using a component tape connecting splicer.
EasyOLP Line Balancing Software Support
Creates automatic placement routines on any number of machines in a production line, to configure the most productive line balance for any environment or series of products.
Automatic Pickup Position Adjustment
SM Series systems perform real-time recognition of a component as it is picked up from the component feeder. This feature provides the ability to automatically adjust the pickup position, ensuring that components are picked up consistently at the center, regardless of tape variations.

SAMSUNG SM Series

7 SAMSUNG SM Series

Quick Change over

New Non-Stop Tape Feeder - SM Tape Feeder

Improved Accuracy

Increased feeder base stability New mounting mechanism Two position-control pins at the front side Newly designed sprocket

Changeover Report

The SM series can automatically generate a Job Change Order Sheet (feeder changeover report) while running production in order to minimize setup time. This report identifies only the feeders that need to be changed, eliminating the need to completely reload the machine.

Easy to Use

Swing-type reel hanger (splicing/verification) Easy feeder identification by applying a different color for each clamp (01005, 0201, 2p, 4p, 4E, general feeder) Ergonomic handle design Manual index switch (IT option) Power supply indication lamp illuminates when fixed by the clamp Tape guide lift prevention through the use of the control pin
Automatic Width Adjustment
The board transport system automatically adjusts to the precise board width in order to further facilitate quick changeover.

Stable Indexing

Built-in cylinder Optimized pressure control due to the cylinder Increased pick-up speeds with the index sensor Tape guide automatically responds to changes in tape thickness Variable tape support (for feeders accommodating tape widths of 12mm and higher)

Common Nozzles

SM Series systems use nozzles that are common to other Samsung SMT assembly systems, allowing for interchangeability and optimal line balancing. With the increase in popularity of more delicate micro components, SM series systems have incorporated features to handle the demands of such products, specifically using nozzles with compliant mechanisms in order to prevent component damage. Ceramic Nozzle Bare Component Soft PAD Nozzle (Optional)

Easy Operation

Intuitive Windows XP(Embedded) User Interface
The innovative SM Series integrates the familiar Windows XP-based user interface. This field-proven interface is designed to be both intuitive and extremely easy to use.
Collective Feeder Replacement System - Docking Feeder Cart System
Samsungs Docking Feeder Cart System is the key to rapid changeover. A Docking Feeder Cart can be loaded offline, and then quickly rolled up to the machine where it is pneumatically clamped to the feeder base. Both the front and rear sides of the SM Series machines are designed to accommodate the Docking Feeder Cart System. Significantly reduce changeover time Replace carts without halting production Accommodates up to 56 8mm feeders per cart Automatically connects to feeder power and air supply Easily set the cart height using adjustable feet

Multi-Lingual Program Support
The SM Series multi-lingual program support feature enables foreign users (Korean, English, Chinese, etc.) to operate the machine with ease, which is a vital benefit for todays global environment.

Icon-Based Menu System

The icon-based menu system helps users of all skill levels and languages to master machine operation quickly and easily.

LCD Monitor

The LCD monitor prevents eye fatigue and improves operator efficiency. By providing wide space, it improves the working environment and minimizes the users inconvenience.
Non-Stop Feeder Replacement - Sliding-Type Feeder Replacement
Register up to 120 8mm feeders on one machine simultaneously. Concurrent optimizer support for 1 to 5 programs allows for multiple models to be arranged at the same time. The sliding-type feeder system permits the user to remove and replace feeders during operation without interrupting the overall system.

Dual Operating Consoles

Two operating consoles allow access to system controls from both the front and rear sides of the machine.

9 SAMSUNG SM Series

Dual Gantry - Twin Servo Control System
Fast and Flexible Chip Shooter
SM systems are designed with two complete independently-driven gantries that support of a total of 12 placement heads. Twin Servo structure and strong mechanical property of the drive guarantee placement stability and enhance the placement speed. Also, they keep the machine from shaking by adopting the optimized motion profile to move the gantries smoothly.
Improved Applicability to PCBs - Dual-Lane Conveyor System
The SM Series dual-lane conveyor system accommodates PCBs up to 220mm, increasing the overall placement speed. The system can also accommodate PCBs up to 420mm on a single-lane conveyor.
Dual-Lane Conveyor System
Dual-lane conveyor is a system that minimizes the loss of time for PCB loading. As the system populates one PCB, a second PCB can move either into the placement position or onto the next machine, thereby eliminating PCB loading time that can account for up to 20% of the total production time.
Five-Stage Variable Board Stopper
Optimum PCB positioning can be established for each board using the variable board stopper, which reduces PCB loading time to increase productivity.
High-Speed Vision System - Line Scan Optical
The Samsung Model SM310 Placer's scanning speed and small chip placement capabilities are enhanced by fixed its Line Scanning Optical (LSO) vision system. The optimum arrangement of three vision cameras in one vision system assembly per gantry makes it possible to recognize six components simultaneously. LSO vision with TELICENTRIC lens reinforces the stability of components recognition. Especially, it helps a micro chip to recognize components images more accurately for better placement. Vision recognition algorithm eliminates the noise of components image as well as minimizes the error rate by adopting the features such as the reversion of LED or components placement failure detection.

Maximize Small Component Placement Capabilities at Short Distances
Using a combination of the enhanced recognition algorithm for small component nozzles and new SM feeders, the SM Series can place components ranging from 0402 to 0603 and 1005 at very short distances. This feature maximizes the stability and working efficiency of the system (based on 0201 chip, 0.1mm pitch).
Machine Stability and Reliability
The electrical systems advanced design is separated into the power system and control system. This functionality minimizes electrical noise while increasing reliability. Dividing the controller into base frame and frame damper provides stability while significantly reducing vibration. A built-in automatic restoration feature guarantees the controllers data integrity. The temperature mapping function allows consistent component placement accuracy to be reliable, regardless of change in temperature within the gantry.

11 SAMSUNG SM Series

Wide Variety of Component Coverage
By optimizing Samsungs exclusive flying vision technology, it enables the most precise placement of components ranging from Chip 18,500 CPH to QFP 5,500 CPH and increases productivity by 20% over the former CP45 series.
Rigid Frame and Precision Mechanisms
The new Twin Servo Gantry and rectangular base frame structure enable high speed and stability of precise placements components.
Twin Servo Gantry and Automatic Accuracy Compensation System
The twin servo gantry system is responsible for driving the Y-axis on both sides at astonishing speeds. The automatic accuracy compensation system guarantees accurate placements, regardless of the changing environment.

Sturdy Frame

The sturdy, solid frame is designed to handle extremely precise placements of up to 30 at incredibly high speeds.
Flying Vision (FV) System
Enhanced six flying visions provide faster components placements by snatching away 6 parts simultaneously while the machine is running at high speed. Selecting various types of camera is also possible depending on the chip components.
Flying Vision (FV) Camera
- 0603 ~ 22mm Chip, SOP, QFP, BGA, CSP - Standard Camera : Field of View (FOV) 25mm (1005 ~ 22) - Optional Camera : FOV 15mm (0603 ~ 12), FOV 10mm (0402 ~

Fiducial Camera

- Verifies X and Y input and placement positions - Recognizes fiducial marks and component pickup positions
Advanced Flexible Component Placer

Stage Vision Camera

- QFP, BGA, CSP, odd shaped components, etc. - Standard Camera : FOV 35mm ( ~ 32) - Option Camera : FOV 20mm ( ~ 17), FOV 45mm ( ~ 42) - 0.3mm Lead Pitch / 0.5mm Ball Pitch components
Powerful Vision Algorithm
The SM Series increases recognition accuracy by removing component image noise function and implementing an automatic teaching function. The flying camera helps recognize and compensate for components such as chip, TR, BGA and QFP as they are picked up and transferred to the placement point. Productivity and economic efficiency are improved with a new function that recognizes the position of the tape pocket from which the component is picked up.
Split Recognition for Large Component
- ~ 55mm BGA (1.0mm Ball Pitch) - Connector, 72mm long in the diagonal direction - *Using 45mm FOV stage camera
Real-Time Automatic Pickup Position Compensation

SAMSUNG SM Series 12

Accessory

SM Tape Feeder

Feeder Types/Sizes
8mm (1005/0603/0402) 8mm (0603/0402) 12mm 16mm 24mm 32mm 44mm 56mm 72mm

SM Feeder Docking Cart

Feeder Pitch (mm)
2, 4 4, 8, 12 4, 8, 12 8, 12, 16, 20 8, 12, 16, 20, 24, 32 8, 12, 16, 20, 24, 32, 40 8, 12, 16, 20, 24, 32, 40 Significantly reduce changeover time using the SM Series Docking Feeder Cart System. The system allows for replacing a complete feeder configuration in just minutes.

Basic Set Configuration

Docking Feeder Base Docking Cart
SM Feeder Storage Rack / Feeder Exchange JIG
Minimize the space required to store unused or staged SM feeders SM feeder storage rack with 100 slots provides storage capacity for up to 100 SM feeders (based on 8mm feeder) SM feeder storage rack with 20 slots and the Feeder Exchange JIG provides storage capacity for up to 20 SM feeders (based on 8mm feeder) Allows the user to replace tape reels in front of the machine, thus preventing feeder damage and improving work efficiency

SM Vibratory Feeder

Adjustable frequency control 24 VDC, 0.8A 0.8 Maximum of four lanes Applicable components - SOP, SOJ, QFP, PLCC, connector, etc.

SM Feeder Calibration JIG
Verify and adjust the feeder tape pocket position with the SM Series Feeder Calibration JIG as part of a scheduled system maintenance program to ensure reliable component pickups.
SM Single-Layer Tray Feeder
One-touch mounting allows the tray to be easily inserted and removed from feeder base. Flat tray installation surface enables high speed pickup. Multiple orientations, based on tray dimensions Applicable Trays : 2", 4", 136 316mm, 200 316mm, 272 316mm Type : Single-layer tray feeders (136 316mm) with 2 trays Single-layer tray feeders (136 316mm) with 4 trays

Tape Cutter

Use the tape cutter to automatically cut used paper and plastic tape. Non-Docking Docking Cart
Splicing Tool Set Non-Stop Tray Feeders
Dual level magazine racks allow the component trays to be loaded while the machine is running Large capacity tray feeder for various odd-shaped components 20 Tray (1 Tray / 1 Pallet) 40 Tray (2 Tray / 1 Pallet) Provide a continuous, steady supply of available components to increase productivity and reduce machine downtime. Manual Tape Splicing Tool Portable Tape Splicing Tool Performs the tape connecting function that guarantees high quality by moving the tool in front of the machine.
Automatic Head Offset Compensation (Optional)
The SM Series systems use a special placement routine and fixture to calculate the offset of each component, confirming the placement position with the fiducial camera and setting the calculated offset automatically to ensure accuracy.

SAMSUNG SM Series 14

15 SAMSUNG SM Series

Software

Prevent errors before they occur with the SM Series Intelligent Feeder System. Components are assigned to feeders and verified using a common parts database to reduce the possibility of operator error. The database-driven system provides inventory information used to signal when a component supply needs to be replenished (based on its remaining quantity). This feature enables efficient materials management.

Data Base Server Barcode Printer System Feeder Program Station Ethernet(TCP/IP)

EasyOLP

Samsungs EasyOLP off-line program tool converts various types of CAD data or ASCII files into placement data for Samsung systems. The converted data provides the basis for an optimum set-up for all machine configurations, thereby maximizing productivity.
Universal Data Extraction
EasyOLP can extract the required placement information from CAD data, ASCII files or placement programs from existing machines, regardless of the manufacturer.

Workflow Management

The EasyOLP program output is distributed via network to every machine tracking each job in its database.
Automatic Optimization Prevent Incorrect Component Placements
To prevent inaccurate component placements, the SM Series systems verify that the expected component feeders are indeed in the required locations. The verification is performed using barcode information that is obtained from the feeder and component when they are installed on the system. The operator is notified of any incorrectly mounted feeder or component before production begins. Stops operation after an error occurs if incorrect placement happens. Alerts the operator when corrective action is required.
Low Component Supply Warning
The component shortage warning feature prevent component shortages in real-time during machine operation. This feature minimizes machine downtime by permitting the operator to replenish components in advance so as to not impact production.
Line balancing algorithms evenly distribute the optimized component placers work load across the available machines automatically.

CAD Data File

Machine Program
Monitor remaining quantity for each component tape reel Alert the user that a component shortage is imminent
Off-line Feeder Loading Station Materials Management
Monitor real-time component inventory with barcode labels attached to the supply reels. Stock levels can be monitored once the reel is assigned to a SM IT Feeder. Monitoring component consumption using the common database allows the operator to replenish the system before the stock becomes depleted. Load components onto the SM IT feeders using offline stations that are connected to the shared database. Assign components to specific feeders to reduce changeover time, and further ensure accuracy using the built-in barcode system. Minimize setup time using the Docking Feeder Cart Verify feeder and component setup prior to operation using OLP changeover reports

Loader Screen Printer C/M#1 C/M#2 C/M#3 Reflow Unloader
Lot Tracking System (Optional)
Lot Tracking, which is one of the options of IT Feeder System, traces and manages the history of the parts that were used when producing boards. It minimizes the range of recall by using the LOT Tracking history file if an external error occurs, and it helps to easily cope with an error that occurs while the machine is running. Lot Tracking data also can be integrated with the modules of TUIC Co., to manage the history in SMD IN-LINE.
Integrated Work Environment

Automatic Recognition

Each feeder has a unique identifier (ID) used to provide information about the feeder and component. Simply pressing a button automatically causes the feeder information to be registered with the control system.
Advanced SM Series IT Feeder Functions
Each SM IT feeder has a built-in CPU and memory that are used to store component information and maintenance history. Multicolor LEDs indicators provide the feeder status for easy identification of the feeder condition, allowing operators to easily monitor production progress at a glance.
Various Input File Support and Processing
EasyOLP supports data input from multiple native language CAD formats, including Mentor, PADS, Protel and Zuken. In addition, ASCII files containing X and Y coordinate data and can be used to extract information from a variety of competitors systems. The data also can be imported from BOM files or other database files.
Part-Station Feeder-Station Lot-Tracking System

Shared Database

A common database stores information concerning the feeders, components, machines, and information on each job in real-time.

SAMSUNG SM Series 16

17 SAMSUNG SM Series

Specifications

Practical Visual Display
Similar interfaces are used for the PCB and machine views. Results of line balancing and optimization are presented in a graphical display of the work process.

Effective Tabletop Management
EasyOLP effectively manages the placement program and feeder configuration. Work order and feeder changeover reports guide the setup. Updated programs, either created off-line or modified on the machine, are saved in a common database to ensure complete production tracking. Stored programs can be retransmitted to the machine for future production runs.
Off - Line Side In - Line Side

Download Upload

LAN(TCP / IP)

SAMSUNG SM Series 18