Step By Step Assembly Instructions For The 2005 X-Volt Electric Scooter
Attach the front wheel to the front forks. Enclosed with your scooter is a front wheel and axle along with two sets of nuts and washers for each end.
Remove the nuts and washers and insert the axel into the wheel. The black washer goes in between the wheel and fork while the flat washer goes on the outside of the fork and then is secured in place with the nut.
Front wheel installed properly.
Attach the body to the frame. Your scooter is shipped without the body attached to avoid possible damage during shipping. Attaching the body is easily done using the enclosed set of bolts, rubber washers and nuts.
On the foot rest area of your scooter body are two holes on each side. Simply insert the bolt into the hole and place the rubber washer in-between the scooter body and metal frame underneath. Secure the body to the frame with the enclosed lock nuts. After your body is properly secured, attach the enclosed footpad decals to each side.
Attach the trunk rack to the scooter. Your trunk rack comes with 2 sets of bolts and nuts. Slide the bottom posts into the holes on the back of the scooter body near the taillight. Secure the posts to the scooter frame using the enclosed bolts and nuts. Slide the seat clamp over the seat post.
Attach the optional trunk to the trunk rack. Your trunk comes with the necessary hardware to attach the trunk to the rack if you choose. In the picture below are 2 rubber bushings and metal plates along with 4 screws and nuts.
Place the two rubber bushings on the rack.
Then place the trunk on the rack over the rubber bushings. The two metal plates are placed inside the trunk and secured to the rack with the four enclosed screws and nuts.
Insert the seat post and seat. Insert the small end of the seat post into the bottom of the seat and tighten the nuts. Next insert the seat post into the post on the scooter where the seat clamp from the trunk rack is located. Adjust the height and then tighten the clamp to secure the seat in place. Picture not yet available.
Attach the handlebars to scooter. Insert the handlebar into the handlebar post being sure to align the lock pin with the handlebar. Position the clamp just under the locking pin and tighten it in place securely.
We want you to enjoy your experience on your new X-Treme Electric Scooter. If you have any questions that need to be answered by phone, do not call the company you bought your scooter from, instead visit www.x-tremescooters.com/support/

X-Treme TM Electric Scooters
X-360 Electric Scooter Owners Manual

Revised 9/21/09

PLEASE BE SAFE WHEN RIDING ALWAYS WEAR A HELMET AND OBEY ALL LAWS!

IMPORTANT

BATTERY MAINTENANCE and CHARGING INSTRUCTIONS
1. You MUST charge completely prior to initial use. (Follow charging instructions in your Product Handbook) 2. Charge immediately after each use. 3. Charge before storage. You must charge every 30 days if not in use. 4. Charge the unit for 6-8 hours after the light on the charger turns green. 5. DO NOT allow this unit to deep discharge the battery. 6. For safety purposes, DO NOT charge for over 24 hours. 7. Turn the unit OFF when not in use. Failure to follow these INSTRUCTIONS will VOID YOUR WARRANTY! This PRODUCT IS NOT INTENDED FOR EXTREME or OFF-ROAD Use! Please take care of your X-360! DO NOT JUMP or ABUSE THIS PRODUCT! DO NOT RIDE IN WET/ICY CONDITIONS!
Failure to follow these instructions will VOID YOUR WARRANTY!
PLEASE READ THIS BEFORE USING THIS PRODUCT

READ THIS FIRST!

WARNING This product does not conform to Federal Motor Vehicle Standards and is not intended for operation on public streets, roads or highways. Serious injury can result from the unsafe operations of this product. Operator can minimize these risks by using certain safety equipment such as: safety helmet, goggles, gloves, elbow and kneepads and appropriate footwear. DO NOT operate this product in traffic, on wet, frozen, oily or unpaved surfaces or under the influence of drugs and/or alcohol. Avoid uneven surfaces, potholes, surface cracks and obstacles. DO NOT use a water hose to clean this product. See Product Handbook for more information. This product is recommended for riders 14 YEARS OF AGE and older. SAFETY Persons without excellent vision, balance, coordination, reflex, muscle and bone strength and good decision-making capabilities should not use this product. Minors without adult supervision should not use this product. Persons unwilling or unable to take responsibility for their own actions should not use this product. The user of this product assumes ALL risks associated with its use. To minimize these RISKS, the user must wear safety helmet, goggles, gloves, elbow and kneepads and appropriate footwear. This product is ELECTRIC! puddles or rainy weather. DO NOT ride this product in wet conditions,
QUICK REFERENCE SAFETY GUIDE

SAFETY GUIDE

The minimum recommended age for riding this scooter is 14 years old. To avoid damage to the motor and footplate, do not overload the scooter. Never ride with more than one person. Inspect your scooter thoroughly before each use for loose or missing parts. Avoid unintentional starts by turning the scooter off while not in use. To avoid the risk of a short circuit in the electrical parts, do not use your X-Treme Electric scooter in the rain and never spray or wash off your scooter with water. Do not place the battery near fire or heat. To avoid damage to the battery, do not use the charger if it has been damaged in any way. Keep hands, face, feet and hair away from all moving parts. Do not touch the motor or wheels while they are rotating. Brakes are designed to control speed as well as stop the scooter. Practice braking for proper slowing down and smooth stops. Maintain your X-Treme X-360 as recommended in this Product Handbook. Use only quality replacement parts as recommended by the manufacturer. Inspect the entire scooter prior to each use. Replace any part that is cracked, chipped or damaged before use.
*NEVER ALLOW CHILDREN TO OPERATE THE SCOOTER WITHOUT ADULT SUPERVISION. *NEVER ATTEMPT TO OPERATE THE SCOOTER WHILE UNDER THE INFLUENCE OF ALCOHOL.
If a situation arises that is not covered in the manual, proceed with caution and use good judgment. Contact your dealer or X-Treme (www.x-tremescooters.com/support/) if you need further assistance

TABLE OF CONTENTS

IMPORTANT INFORMATION.2-3 QUICK REFERENCE4 TABLE OF CONTENTS.5 GETTING TO KNOW YOUR X-TREME X-360.6 PACKING CONTENTS.7 GETTING STARTED.7 ASSEMBLY.7 CHARGING.8 RIDING.8 STOPPING/BRAKING9 BRAKING SYSTEM.9 TIRES.10 MAINTENANCE10 RECOMMENDED TOOLS.10 ADJUSTING THE CHAIN.10 MAINTENANCE SCHEDULE.11 TROUBLESHOOTING GUIDE.12 ADDITIONAL INFORMATION.13 GENERAL INFORMATION/TECH SUPPORT.14

GETTING TO KNOW YOUR X-TREME X-360

PACKAGE CONTENTS

Your X-Treme X-360 comes with the following items in the box. Please locate all of the following: 1. The X-Treme X-360 Scooter 2. 36V Battery Charger 3. Tool Kit 4. Seat & Seat Post 5. Front Wheel & Axle 6. Trunk with Keys & mounting hardware 7. Trunk Rack & mounting nuts/bolts 8. Spare Fuse(s) 9. Product Handbook 10. Footplate nuts/bolts & washers 11. 1 Handlebar clamp & 1 seat post/trunk rack clamp 12. Footpad Decals GETTING STARTED Please read and understand these instructions and the OPERATING PROCEDURES section, prior to starting or riding your X-360 Assembly
1. Carefully remove the X-360 from the box. 2. Install the front wheel and axle. (Fig. 1) 3. Attach the T-handlebar to front fork/wheel and tighten clamp securely at the base. Insert both left and right handlebars by inserting and then tightening the black bolt. (Fig. 2) 4. Secure the footplate to the frame using the 4 enclosed footplate nuts, bolts and rubber washers then apply footplate decals. 5. Insert the seat post and seat into the seat post receiver, and then install the trunk rack to the rear of the scooter. Tighten the seat post clamp securely. (Fig. 3) 6. Optionally, attach the trunk to the trunk rack using the enclosed trunk hardware. For more detailed assembly instructions go to http://www.x-tremescooters.com/electric_scoot ers/x360/images/adobe/x360-assembly.pdf

Fig. 3

Fig. 1

Fig. 2

Charging Your scooter comes charged out of the carton. We still recommend charging the unit for 6-8 hours prior to its first use. We also recommend charging your scooter after each use and prior to storage. Master Power/Kill Switch Located on the dash, near the ignition is a master power/kill switch. This switch must be on to operate the scooter and on during charging. This switch will cut all power to the motor. WARNING: Do not allow your scooter to go into deep discharge, as this will damage the batteries.
1. Locate the master kill switch next to the ignition on the dash. Turn to the on position. Note the master kill switch must be in the on position for the scooter to accept a charge. 2. Open the charging socket cover located on the left side of the scooter body. (Fig. 4) 3. Locate your Battery Charger. (Fig. 5) Find the charger socket end that has a three-prong socket and plug it into the scooter. 4. Next, plug the AC plug into a wall outlet. When first plugged in, the charger has two red lights that will illuminate at the same time, indicating that the charging process has started. Once the light on the charger turns green, you may remove the charger and close the safety cap.

Fig. 4

Fig. 5
Riding 1. 2. 3. 4. Make sure that all of the exposed bolts and screws are tightened. Raise the kickstand to its upright position. Turn the master power/kill switch to the ON position. Turn the Ignition key to the on position. 5. Gently rotate the THROTTLE GRIP, on the right side of the handlebars. The X-360 will begin to move on its own power. Your scooter has a variable speed hand throttle. You can control the speed of your scooter by the amount of pressure you use when rotating the hand throttle. The more you rotate, the faster you will go.
Stopping/Braking To brake, release the THROTTLE GRIP and depress the BRAKE LEVER on the left side of the handlebar. Depressing the brake will disengage power to the motor. When the unit feels like it is loosing power or not accelerating to full speed, the scooter is ready to be re-charged. BRAKING SYSTEM The X-360 uses a hub brake system on the rear wheel of the scooter activated by a hand brake lever on the left side of the handlebar. Squeezing the hand brake lever with your left hand activates the rear brake. Make sure to release the HAND THROTTLE GRIP when engaging the brake. Practice braking on a smooth, dry surface to get used to the feel of the braking system. Braking distance is affected by wet conditions and loose and uneven riding surfaces. Adjusting the Brakes The Brakes on the X-360 should come fully adjusted from the factory. However, it may be necessary to adjust the brakes from time to time.
To adjust the rear brakes:: For brakes that are adjusted too tight: 1. Loosen the tension screw on the left hand brake lever by rotating it counter-clockwise until the wheel spins freely. (Fig. 6) For brakes that are adjusted too loose: 1. Tighten the tension screw on the left hand brake lever by rotating it clockwise until the wheel has a slight drag. (Fig. 6)

Fig. 6

For further adjustment, Locate the adjustment screw on the rear brake hub located on the rear wheel. For brakes that are adjusted too tight: 1. Loosen the tension screw on the rear brake hub by rotating it clockwise until the wheel spins freely. (Fig. 7) For brakes that are adjusted too loose: 1. Tighten the tension screw on the rear brake hub by rotating it counter-clockwise until the wheel has a slight drag. (Fig. 7)

Fig. 7

Squeaky Brakes The brakes may squeak before they are broken in. This is normal and will not affect the function or performance of the brakes. With continued use the squeak should go away. TIRES The X-Treme X-360 uses an identical tire on the front and rear wheels, which means that the tires can be rotated. Tire wear will differ based on rider weight, riding conditions and care. Replacement tires can be obtained at your local X-Treme dealer, through motorcycle shops, or from the X-Treme website at www.x-tremescooters.com Tire Pressure The tires must be inflated to a maximum of 36 P.S.I. It is also recommended to use a tube additive like Slime, available from any motorcycle shop, to avoid inconvenient punctures.

MAINTENANCE RECOMMENDED TOOLS To adjust and service the X-Treme X-360 you will need the following tools: Allen Wrenches: 3/4/5/6 mm Wrenches: 10/13/13 mm Open end wrench Large Adjustable Crescent Wrench Philips Head Screwdrivers Oil, Grease or Lubricant
ADJUSTING THE CHAIN The chain will come adjusted from the factory. However, it may be necessary to adjust the chain from time to time. The chain must be well aligned onto the sprockets in order to avoid uneven wear. This will result in shortened chain life. How tight should the chain be? If the chain is skipping or jumping on the sprockets, this is too loose and may be harmful.

Page10

If the chain is making a humming sound when the wheel is turning, this is too tight and may cause the chain to snap. The correct tension is achieved by adjusting the chain from its loose position to when it becomes lightly tense.
To tighten the chains: Slightly loosen the two axle bolts on both sides of the rear wheel. (Fig.8). Then slowly adjust the two adjusting screws on each side of the rear tire (Fig.9) until chain reaches the proper tension.

Fig. 8

Rotate the rear wheel to make sure the chain is aligned. Finally, lock and tighten the rear axle bolts prior to riding.

Fig. 9

MAINTENANCE SCHEDULE Proper care of your X-Treme X-360 will insure optimal performance and longer life span. The following are a few maintenance suggestions that will keep your X-Treme X-360 running in top condition: Daily Maintenance Perform each time you ride your X-360 Clean the exterior of the unit with a soft, damp rag. DO NOT USE WATER TO CLEAN YOUR X-360. Check that all nuts and bolts are securely tightened. Lubricate the chain with any silicone spray, 3&1 oil or any good clean motor oil. Check battery charger for any frayed/cut wires.

Page11

TROUBLESHOOTING GUIDE
PROBLEM Motor Does Not Start

Rear wheel does not

POSSIBLE CAUSE Batteries not connected Power switch is off Batteries are drained Electrical Fault Master power/kill Brake too tight Motor Trouble Fuse is blown Electrical fault Batteries not fully Low tire pressure Popping sound
SOLUTION Connect batteries Turn on power/key Charge batteries Check all fuses Turn on master power Adjust brakes Replace motor Replace fuse Check all connections Charge batteries Inflate tire to 36psi Adjust chain drive

Motor shuts off

Low Performance
WARNING This vehicle DOES NOT conform to federal safety standards and is not intended for operation on public streets, roads or highways. Serious injuries can result from the unsafe operation of this vehicle. TO MINIMIZE RISK, the user of this vehicle must wear appropriate safety gear such as helmet, gloves and knee and elbow pads. DO NOT OPERATE THIE VEHCLE IN TRAFFIC, ON WET OR FROZEN SURFACES OR OILY UNPAVED SURFACES. Avoid uneven surfaces with potholes, cracks or obstacles. THIS ELECTRIC SCOOTER IS DESIGNED FOR AGES 10 AND UP. THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY DAMAGE OR INJURY THAT OCCURS WHILE RIDING.

Page12

ADDITIONAL INFORMATION

Scooter Specifications

Model Frame Batteries Motor Drive Net Weight Charging Time Distance per Charge Maximum Speed Climbing Capacity Assembled Dimensions Folded Dimensions Carton Dimensions X-360 Alloy 12 volt, 12amp X volt, 350 watt Chain, rear drive 69lbs 4-6 hours 22 miles 20mph ** 6-10 300lbs 46(L) X 24(W) X 40(H) 46(L) X 24 (W) X 20(H) 46(L) X 14 (W) X 25(H)
**20mph speed is not always obtainable but can be reached when riding on a slope. Maximum speed depends on terrain, the weight of the rider, tire pressure, battery power and weather conditions.
Warranty 30-day LIMITED manufacturers warranty on all scooters and accessories. This warranty covers factory defects and defaults only. It does not cover misuse or damage caused by the user or by any other event. Please contact the manufacturer for a complete warranty listing. The manufacturer will cover shipping costs on the first warranted part only. Shipping on any additional warranted parts that are needed after the first free shipment, will be the responsibility of the customer. The manufacturer offers a full 6-month even trade warranty on defective batteries. If any battery should become faulty within 6 months from the purchase date, the manufacturer will replace the battery free of charge. The manufacturer may require that old batteries be returned to for exchange. If you have questions about our warranty, please contact your dealer. X-Treme Electric Scooters Manufacturers & Wholesale Distributors is not responsible for the proper or improper use of merchandise sold. We care about our customers and urge you to exercise caution and take necessary safety measures to protect yourself while engaging in cycling. X-Treme Electric Scooters encourages, begs, and asks that you wear a helmet and use appropriate lighting while riding at night regardless of the legal requirem ents in your particular state. Potential customers, you should check with your local law enforcement agency before purchasing about age requirements for riding electric scooters. Some states may have laws restricting the use of scooters on public streets. Generally all states allow them on private property such as campgrounds, parks etc.but many states
have age requirements and most states require helm ets and protective equipm ent to be worn by certain age children. Please always scoot safely and know your laws before you go riding. The manufacturer will not take back a scooter if
you find your laws do not permit the ridings of this scooter so please, check first.