SERVICE BULLETIN

B-073 May 30, 2008

XB12X AND XB12XT TOP CASE AND SIDE CASE LUGGAGE LATCHES Purpose
In the interest of customer satisfaction, we are providing extended warranty coverage of Buell Ulysses XB12X and XB12XT top case and side case latches. This extended warranty covers the latches that close the top case and side case (not the latches that attach the case to the case mounting bracket). Ulysses (XB12X) top case and side cases sold as P&A accessories and installed as a registered accessory at the time of the motorcycle purchase or Ulysses (XB12XT) top case and side cases installed as original equipment on the motorcycle will be warranted for a period of two years from the date of purchase. Parts sold over the counter as an accessory unrelated to the original motorcycle purchase will also be warranted for a period of two years from the retail purchase date.
Table 1. Kit Part Numbers
Kit Complete top case/side case kit Side case kit Side case, left Side case, right Side case latch mechanism kit Top case kit with brackets Top case kit without brackets Top case latch mechanism kit Part Number 92030-05Y 90057-05Y 90081-05Y 90092-05Y 90114-06Y* 92031-06Y 92049-05Y 90110-06Y*
* order the appropriate latch mechanism kit (90114-06Y or
90110-06Y) when performing the repair on a side case or top case latch mechanism.

Motorcycles Involved

All XB12X and XB12XT Ulysses models.

Customer Notification

Post copies of page 3 of this document at your parts counter and in your service area. Check your dealer records and inform customers who have purchased the kits listed in the following table, of this extended warranty.

Required Dealer Action

If a customer has a broken top case or side case latch with no obvious signs of abuse, replace the latch(es) and warranty according to the following credit procedures. This will cover the latch mechanism itself. It will not include the lock mechanism as the lock mechanism can be easily transferred to the new replacement latch.
IMPORTANT NOTE In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service.
ROUTING INITIAL HERE SERVICE MANAGER SALES MANAGER PARTS MANAGER WARRANTY PROCESS MANAGER LEAD TECHNICIAN TECHNICIAN NO.1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO

2008 Buell, Inc.

1 of 3

Credit Procedure

OEM Components
If the top case and/or side cases are OEM on the vehicle, submit an electronic warranty claim referencing service bulletin B-073 in the comment section. Fill in the rest of the claim as follows. CLAIM TYPE EVENT PROBLEM PART QTY EVENT DETAIL PART NUMBER QTY OF EACH REPLACED DETAIL LABOR CODE PER LATCH TIME (hr.) PER LATCH CUSTOMER CONCERN CODE CONDITION CODE BMC/BPD
Dealer Installed After Vehicle Sale
If the top case and/or side cases are not registered as a P&A accessory installed at the time of motorcycle purchase, but purchased over the counter and dealer installed, submit an electronic warranty claim using the following information. Part will have a two year warranty from retail purchase date. CLAIM TYPE EVENT PROBLEM PART See table 1 Leave blank 90110-06Y or 90114-06Y 0.1518 QTY EVENT DETAIL PART NUMBER QTY OF EACH REPLACED DETAIL LABOR CODE PER LATCH TIME (hr.) PER LATCH CUSTOMER CONCERN CODE CONDITION CODE BDS Kit sold OTC and dealer installed Leave blank 90110-06Y or 90114-06Y 0.1518
Dealer Installed at Time of Vehicle Sale and Registered to the VIN
If the top case and/or side cases are registered as a P&A accessory installed at the time of motorcycle purchase, submit an electronic warranty claim referencing Service Bulletin B-073 in the comment section. Fill in the rest of the claim as follows. CLAIM TYPE EVENT PROBLEM PART QTY EVENT DETAIL PART NUMBER QTY OF EACH REPLACED DETAIL LABOR CODE PER LATCH TIME (hr.) PER LATCH CUSTOMER CONCERN CODE CONDITION CODE BNA Kit registered to VIN Leave blank 90110-06Y or 90114-06Y 0.1518
Dealer Stock/Over The Counter Sale, Not Dealer Installed
NOTE Parts sold over the counter will be warranted for two years from retail purchase date. Customer will need sales receipt. Provide date of purchase in comment section. If NEW Dealer stock indicate in comment section. CLAIM TYPE EVENT PROBLEM PART QTY CUSTOMER CONCERN CODE CONDITION CODE BDS See table 1 Could vary 9203 1518

Questions

Upon receipt and approval of the claim, you will receive appropriate credit for parts and labor, if applicable. Please contact Buell Technical Service with any concerns regarding installation or product quality. Direct all other questions to your SPOC representative.

2 of 3

NOTICE
EXTENDED WARRANTY FOR TOP CASE/SIDE CASE LATCHES
In the interest of customer satisfaction, Buell Motorcycle Company will provide extended warranty coverage of Buell Ulysses XB12X and XB12XT top case latches and side case latches. This extended warranty covers the latch that closes the top case or side case, not the latches that attach the case to the mounting bracket. Ulysses XB12X top case or side cases sold as a P&A accessory and installed as a registered accessory at the time of the motorcycle purchase or Ulysses XB12XT top case or side cases installed as original equipment on the motorcycle will be warranted for a period of two years from the date of purchase. Parts sold over the counter as an accessory unrelated to the original motorcycle purchase will be warranted for a period of two years from the retail purchase date. Kit Complete top case/side case kit Side case kit Side case, left Side case, right Side case latch mechanism kit Top case kit with brackets Top case kit without brackets Top case latch mechanism kit Part Number 92030-05Y 90057-05Y 90081-05Y 90092-05Y 90114-06Y 92031-06Y 92049-05Y 90110-06Y

3 of 3

FOR IMMEDIATE RELEASE BUELL ULYSSES XB12XT IS EAGER FOR ACTION New Adventure Sportbike Delivers Street and Touring Performance EAST TROY, Wis. (January 21, 2008) Imagine a motorcycle that is just as comfortable on twisty mountain roads as it is eating up miles of tarmac and back roads on a long distance tour. That kind of adventurous versatility is distinctly delivered by the new Buell Ulysses XB12XT. The new Buell Ulysses XB12XT model was introduced today as the second model in the Buell Ulysses family of motorcycles. Boasting the intuitive handling and tremendous torque that Buell has come to symbolise, the XB12XT creates a sport riding experience on a capable long-distance motorcycle. Based on the Buell Ulysses adventure sport bike, the XB12XT features a specially-tuned shorter travel suspension and lower standard seat height, standard tall windscreen, Pirelli Strada sport touring tyres and standard lockable top box and side luggage cases. The XB12XT will dish out considerable comfort and potent performance at every turn, said Erik Buell, Chairman and Chief Technical Officer at Buell Motorcycle Company. The new suspension and many other features will let riders and passengers enjoy this motorcycle on all kinds of roads. Its the perfect bike for zipping through the city, getting out to the country and back again, or vice versa. By focusing on paved road performance, the XB12XT suspension springs and damping were optimised to soak up road imperfections, which allowed a reduced suspension travel, resulting in a lower ride height and thus a lower centre of gravity. With a commanding riding position behind wide athletic handlebars, the XB12XT has a tall front screen to buffer the wind. Standard fit heated hand-grips warm the riders hands in colder climates. The grips are rated at 18 watts per side on the high setting and 11 watts per side on the low setting. The XB12XT has two 10 amp/12-volt accessory power outlets (on the dash and under the seat) and an integrated helmet lock for additional convenience. The XB12XT provides the rider and passenger with abundant storage space with lockable and detachable side and top luggage cases. There is also an additional
storage compartment under the textured seat, while the 16.7 litre fuel-in-frame reservoir gives the XB12XT substantial riding range. In addition to its substantial storage capacity, the Ulysses XB12XT is also ideally suited for pillion riding with a comfortable passenger seat, innovative multifunction Triple Tail backrest and sturdy grab rails. The XB12XT features fully adjustable Showa suspension front and rear for ample ride comfort, agility and versatility. The 43 mm inverted front forks and rear shock with remote reservoir and dial adjust spring preload accommodate a wide range of riding styles and conditions, as well as passenger and luggage weight. A new progressive urethane bumper spreads compression forces to help absorb the rigours of uneven road conditions while the XB12XT is fully loaded. Overall suspension travel is 125mm, while ground clearance is 151mm with a seat height of 780mm. When the road is exhilarating and twisty, the XB12XT is a truly exciting sport motorcycle, propelled by a 1203 Thunderstorm V-Twin that is growling with 104 Nm of torque and delivers 76.8 kW of air-cooled punch. The superior handling of the XB12XT comes from Buells Intuitive Response Chassis and a combination of patented innovations which focus on the Buell Trilogy of Technology: mass centralisation, chassis rigidity and low unsprung weight. Mass centralisation is achieved through innovations like carrying fuel in the frame and oil in the swing arm, as well as Buells underslung InterActive Exhaust system. Low unsprung weight is provided by the patented Zero Torsional Load (ZTL) braking system, which transfers braking force directly to the rims allowing a lighter front wheel, while Buells Immediate Throttle Response Goodyear Hibrex drive belt reduces unsprung weight at the rear. Reduced unsprung weight also helps the Pirelli Diablo Strada tyres stay in contact with irregular road surfaces for uncompromising control. A commemorative Buell 25th Anniversary graphic with Erik Buells signature is placed on the handlebar clamp. The Ulysses XB12XT is offered in a new colour, Racing Red, in addition to Thrust Blue and Midnight Black, both with Magnesium Tone wheels. Buell Ulysses XB12XT highlights Buell Thunderstorm 1203 V-Twin engine 103 peak hp @ 6800 rpm (per SAE J607) 104 Nm peak torque @ 6800 rpm (per SAE J607) Again replace these numbers by the MY08 XB12S torque and power figures you have quoted in your markets Buell InterActive Exhaust DDFI 3 Electronic Fuel Injection ECM

Eight-row oil cooler with Jiffy-tite fittings Dry Weight: 211 kg Wheelbase: 1370mm Seat height: 780mm Pirelli Diablo Strada tyres Detachable three-bag pannier luggage system with top and side hard cases, and large underseat storage Heated hand grips Tall, detachable windscreen Specially-tuned shorter suspension travel Fully adjustable 43 mm Showa inverted fork Fully adjustable Showa rear shock absorber Buell ZTL front brake Double front fender design Goodyear Hibrex drive belt with Flexten Plus technology Frame pucks, handlebar deflectors Triple Tail System 16.7 litre fuel capacity Functional tool kit 2 x 12v. power outlets New Instrument Panel Graphics New Racing Red body work Commemorative Buell 25th Anniversary badge Buell Motorcycle Company, a subsidiary of Harley-Davidson, Inc., produces premium sport performance motorcycles, motorcycle parts, accessories and apparel. To learn more about Buell motorcycles, visit your local Buell dealer and experience the aggressive attitude, style and performance only found on board a Buell. For the Buell dealer nearest you, pull into www.buell.com ###