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Manual

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Harley-davidson FAT Boy - Technical Specifications Motorcycle, size: 54 KB
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Documents

doc0

-J04409

REV. 2008-01-10
FAT BOY DETACHABLE SADDLEBAGS

GENERAL

Kit Number
88306-07 The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a)

Models

For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harleydavidson.com (English only).
Additional Parts Required
All models require separate purchase of Rear Directional Relocation Kit P/N 69929-07. Models equipped with Detachable Accessories require separate purchase of Docking Hardware Kit P/N 88256-07. Models without Detachable Accessories require separate purchase of Docking Hardware Kit P/N 53932-03. Models equipped with Rigid Accessories require separate purchase of Docking Hardware Kit P/N 88298-07 Loctite 243 (Blue) Threadlocker and Sealant P/N 99642-97.

INSTALLATION

Install Turn Signal Relocation Kit
1. Install the turn signal relocation kit using the instruction sheet provided in that kit.
Docking Point Installation
1. Refer to the instructions included with the Docking Hardware Kit.
Install Rear Docking Adapter
NOTE This procedure only applies to models not equipped with detachable accessories. 1. See Figure 1. Insert rear docking adapter (1) into holes in saddlebag bracket and hold into place. Install rear docking adapter using screw (2) and nut (3). Tighten snugly. Repeat for other saddlebag.

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The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.

Kit Contents

See Figure 8 and Table 1. NOTE Maximum saddlebag weight capacity is 10 pounds (4.5 Kg.)
Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
1. Rear docking adapter 2. Screw 3. Nut Figure 1. Install Rear Docking Adapter

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1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Acorn nut Lockwasher Forward docking point (right side) Spacer (thick) TORX socket screw, 5/16-18 x 1-5/8 inch Lower right support bracket TORX socket screw, 5/16-18 x 1-3/8 inch Lockwasher Lower docking point (left side) Spacer (thin) Lower left support bracket
1. 2. 3. 4. 5. 6. 7. 8. 9.
Acorn nut Lockwasher Forward docking point (right side) TORX socket screw, 5/16-18 x 1-1/2 inch Lower right support bracket TORX socket screw, 5/16-18 x 1-3/8 inch Lockwasher Lower docking point (left side) Lower left support bracket
Figure 3. Support Bracket Assemblies (2008 model year)
Figure 2. Support Bracket Assemblies (2007 model year)
Assemble Saddlebag Right Lower Support Bracket - 2008 and Later Models
NOTE 2008 models do not use the spacers provided. 1. See Figure 3. Using the 1-1/2 inch TORX socket screw (4) stack the following parts in order; through backside of right lower bracket (5), docking point (3), lockwasher (2) and acorn nut (1). Apply two or three drops of Loctite to screw threads. Tighten screw to 12-18 ft-lbs (16.3-24.4 Nm).
Assemble Saddlebag Right Lower Support Bracket - 2007 Models
1. See Figure 2. Install the 1-5/8 inch hex socket screw (5) through backside of right lower bracket (6) and stack the following parts in order from the bracket out; spacer (4), forward docking point (3), lockwasher (2) and acorn nut (1). Apply two or three drops of Loctite to screw threads. Tighten screw to 12-18 ft-lbs (16.3-24.4 Nm).
Assemble Saddlebag Left Lower Support Bracket 2007 Models
4. See Figure 2. Using the 1-3/8 inch TORX socket screw (7) stack the following parts in order; lockwasher (8), lower docking point (9), spacer (10) and assemble to bracket (11). Apply two or three drops of Loctite to screw threads. Tighten screw to 12-18 ft-lbs (16.3-24.4 Nm).

Assemble Saddlebag Left Lower Support Bracket 2008 and Later Models
4. See Figure 3. Using the 1-3/8 inch TORX socket screw (6) stack the following parts in order; lockwasher (7), lower docking point (8), and assemble to bracket (9). Apply two or three drops of Loctite to screw threads. Tighten screw to 12-18 ft-lbs (16.3-24.4 Nm).
Install Lower Support Brackets
NOTE The lower support brackets will be tightened to specific torques after the brackets are installed and all saddlebag supports are aligned. The saddlebag installation procedure below must be performed immediately following Step 3 to prevent the Loctite from curing before the brackets are tightened to the specified torque.

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Remove screw (6) from the frame and footrest support (4) and place the lower right support assembly and lockwasher to the footrest tab on the frame. Apply Loctite and reinstall the footrest support and screw. Tighten the screw so that the bracket can be repositioned if necessary. Do not reinstall the footrest at this time. See Figure 5. On the left side of the motorcycle repeat the footrest removal procedure and install the left support assembly pointing to the rear of the motorcycle. Tighten the screw (6) so that the bracket can be repositioned if necessary.
Install Saddlebag Lower Support Arms

1. 2. 3. 4. 5. 6. 7. 8.

See Figure 6. Install left side lower support arm to saddlebag. Apply Loctite 243 - Blue to threads of screws (2). Loosely install lower support arm (1) on saddlebag using screws (2), lockwashers (3) and plain washers (4). The lower arm (1) mounts on the outside of the back of the saddlebag. The hardware mounts to the arm from inside the saddlebag. Hand tighten screws (2).They will be fully tightened during saddlebag installation. Repeat lower support arm assembly for the right side saddlebag.

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Ring retainer Clevis pin Spring washer Footrest support Footrest Screw Lower right support bracket assembly External tooth washer
Figure 4. Lower Right Support Bracket Assembly

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1. 2. 3. 4. Lower support arm Screw Lockwasher Flat washer Figure 6. Lower Support Arm Install
Retaining ring Clevis pin Spring washer Footrest support Footrest Screw Lower left support bracket assembly External tooth washer

Saddlebag Installation

1. 2. Open the saddlebag. See Figure 7. From the inside of the saddlebag pull and rotate the knob (1) and the latch pin (2) will release the bracket lock.
Figure 5. Lower Left Support Bracket Assembly 1. See Figure 4. On the right side of the motorcycle remove the passenger footrest (5) retaining ring (1), clevis pin (2) and spring washer (3).

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If adjusting the support bracket in Step 6 causes the bag or lower support arm to be lifted or pushed down, loosen the three screws holding the lower support arm to the saddlebag and adjust the arm forward or back as needed. Tighten the three support arm screws to 60-90 in-lbs (710 Nm). Repeat for the other side.

Reflector Installation

Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b) 1. 1. Knob 2. Latch pin Figure 7. Saddlebag Knob and Latch 3. Approach the bike with the bag tipped forward and swing the large diameter of the keyhole end of the lower support arm over the lower docking point. Swing the body of the bag down so that the outer docking points on the strut cover slide into the slots of the bracket on the back of the bag. Slide the bag forward on the bike making sure that it is fully seated into all three docking points. With the bag as far forward as possible, rotate the knob 1/4 turn. If the bag is seated properly, the knob should pop back in. Look behind the bag and make sure that the latch is in the closed position. Rotate the support bracket so that the lower docking point is fully seated into the smaller diameter of the lower support bracket. Tighten the bracket mounting bolt to 75-85 ft-lbs (102-115 Nm). 2. 3. See Figure 8 and Table 1. Position reflector mount (30) in center of saddlebag between straps. Mark holes on saddlebag with pen (or other appropriate tool). Using soapy water or isopropyl alcohol, clean the surface of the reflector mount (30) where reflector (29) will be installed. Allow the surface to dry completely before continuing. Remove adhesive from back of reflector and install on reflector mount. Apply pressure to reflector for at least one minute. Using appropriate tool, make two 3/16 inch holes in saddlebag at locations marked in Step 2. Install reflector mount (30) on saddlebag using two pushnuts (31). The pushnuts are installed from inside the saddlebag. Let the adhesive cure for at least 24 hours at no less than 60F (16C). Repeat for the other saddlebag.

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SERVICE PARTS

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Figure 8. Service Parts: Detachable Saddlebags

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Table 1. Service Parts: Detachable Saddlebag Kit Item Description (Quantity) Saddlebag, right Saddlebag, left Kit, support arm, lower right (includes items 4-7) Support arm, lower right Part Number 88307-07 88308-07 88329-07 Not Sold Separately Item 33 Description (Quantity) Washer, external tooth (2) Support bracket, left Nut, nylock #10 (2) Adapter, rear docking (2) Screw, #10 x 0.62, (2) Screw, TORX socket, button head. 5/16-18 x 1-3/8 inch Part Number 53967-06 88300-4187
Screw, hex socket button 4359 head (3) Washer, plain, type A (3) Lockwasher, spring (3) 88330-07 Not Sold Separately
Spacer, 0.192 inch, left side (only) Spacer, 0.241 inch, right side (2007 only) 6468
Kit, support arm, lower left (includes items 9-12) Support arm, lower left
Screw, hex button head, 5/16-x 1-5/8 inch (2007 only) Docking point, thin Docking point, thick Kit, reflector (2), (includes items 29-31) Reflector, red Mount, reflector Pushnut (2) 88229-07 53683-96 59480-04 59173-00 Not Sold Separately 8126A Not Sold Separately 88295-07
Screw, hex socket button 4359 head (3) Washer, plain, type A (3) Lockwasher, spring (3) 88326-07 6792
Support bracket, right Lockwasher, spring (2)
Screw, TORX socket, button head 4784 5/16-18 x 1-1/2 inch (2008 only) Nut, acorn 94006-90T
Kit, leather care (not shown) Chrome buckle with male clip

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