Untitled Document

2001 KTM 50 MINI - SX JUNIOR/SENIOR - JUNIOR/SENIOR ADVENTURE
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ENGINE DIAGRAM 50 MINI ENGINE PART # LIST 50 MINI ENGINE DIAGRAM 50 SX & ADV ENGINE PART # LIST 50 SX & ADV CARBURETOR 50 MINI CARBURETOR 50 JR ADV CARBURETOR 50 SX JR/SR JR/SR ADV FRONT FORK 50 MINI FRONT FORK 50 SX JR / JR ADV FRONT FORK 50 SX SR / SR ADV HANDLEBARS / CONTROLS FRAME
SWINGARM / SHOCK EXHUAST SYSTEM FUEL TANK SEAT / FENDER / NUMBER PLATE DECALS FRONT / REAR WHEEL ACCESSORIES SPECIAL TOOLS TECH DATA - ENGINE TECH DATA - CHASSIS PERIODIC MAINTENANCE
http://www.ktm-parts.com/pdf_header.htm [3/1/2002 2:29:05 PM]

50 SX JUNIOR USA 2007

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF6001G3EN

ENGLISH

FRONT FORK

HANDLEBAR, CONTROLS FRAME, SIDE STAND SWINGARM, MONOSHOCK
EXTHAUST SYSTEM TANK, SEAT, COVER

MASK, FENDERS

FRONT WHEEL REAR WHEEL

HAND BRAKE CYLINDER

REAR BRAKE CONTROL

BRAKE CALIPER FRONT

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only.
FIG 34* 35* 40 PART NUMBER 45101000444 7501476A 7504212AC 7528230 7522166AA 7524157 7803936/A 7803938/A 75141015 75031570A 75031570A/R 7708247/R 7708248/R 7512068 75031571A 75031571A/R 7547325
DESCRIPTION FORK CPL. SX JUN MARZ. 2002 TOP FORK PLATE AH SCREW DIN0912-M 8X30 AH SCREW DIN0912-M 6X25 PLUG CAP O-RING PRE LOAD BUSH L=55MM 2002 SPRING 2N/MM SPRING 2,5N/MM DUST SEAL STOP RING OIL SEAL 32/42/6,5-9,5 WASHER D42X32,5X1,5 PISTON RING D32 ONLY FOR REBOUND DAMPING PISTON ROD REBOUND JUNIOR 02 REBOUND DAMPING - LEFT SIDE PISTON ROD COMPRESSION JUN. 02 COMPRESSION DAMP.- RIGHT SIDE REBOUND SPRING SLIDER L/S 50 LC 2002 SLIDER CPL. L/S 50LC 2002 WASHER 14X8X1,5 BOT. FORK PLATE CPL. MINI/JUN FORK TUBE R/S MINI/JUN. 02 FORK TUBE L/S MINI/JUN. 02 FOOT BUFFER SLIDER R/S 50 LC 2002 SLIDER CPL. R/S 50LC 2002 STEER.HEAD SCREW M20X1,5 SW 27 STEER.STEM B. CPL. 50 SXR 2006 HH COLLAR SCREW M 8X30 WS=10 AH SCREW DIN6912-M10X25,10.9,L HANDLEBAR CLAMP D=22MM 2001 HANDLEBAR SUPPORT D=22MM 2001 STICKER LEFT SIDE MARZOCCHI QTY x 1 1

064500101 / C064510100

* NEW PART

X AS REQUIRED

FIG 99 PART NUMBER 7550013
DESCRIPTION STICKER RIGHT SIDE MARZOCCHI SELF LOCKING NUT DIN0985-M 5 BRAKE CABLE CLAMP RSGU 9/12 HH COLLAR SCREW M 5X20 WS=8 FORKOIL EBH16 SAE 7.5 QTY 1

HANDLEBAR, CONTROLS

FIG 4 5* 15 PART NUMBER 44011076200
DESCRIPTION HANDLEBAR 50 AC+LC 2005 ADJUSTING SCREW TWIST GRIP CPL. 50 SXR RUBBER GRIP SET THROTTLE CABLE JUN.762/SHORT CIRCUIT BUTTON 02 S.CIRCUIT BUTTON W. RIP CORD CABLE TIE 100/2,5MM BLACK CABLE TIE 200/3,6MM BLACK QTY x x x

074510200 / C074510200

FRAME, SIDE STAND
FIG 1* 37* PART NUMBER 5460314000090 4510304013390A
DESCRIPTION FRAME PRO JUNIOR LC "ME2R" 07 SELF LOCKING NUT M8 10.9 HH COLLAR SCREW M 8X60 WS=10 HH COLLAR SCREW M 8X65 WS=10 HH COLLAR SCREW M 5X12 WS=8 SELF LOCKING NUT DIN0985-M 5 BRAKE CABLE CLAMP RSGU 9/12 METAMOLL FOR BATTERY BRACKET SIDE STAND L=285MM SILVER 02 BUSHING FOR SIDE STAND 02 SIDESTAND SPRING LONG HH COLLAR SCREW M 8X20 WS=10 LOCK WASHER 8MM CHAIN ROLL D=30MM HH COLLAR SCREW M 8X30 WS=10 BUSHING 8.2 X 12 X 6 GROOVED BALL BEAR. 608 2RS C3 CHAIN SLIDING PIECE BELOW '97 BUSHING 8,2X10X20 WASHER DIN0125-A10,5 PIN DIN0094-3,2X25 STEEL FOOTREST SPRING L/S & R/S BOLT FOR FOOT PED 03 FOOT REST L/S SILVER FOOT REST R/S SILVER '98 FOOTREST L.+R. CPL. MINI 03 QTY 1 1

074510300 / C074510300

SWINGARM, MONOSHOCK
FIG 1* 28 PART NUMBER 03189C0015050303 0985050003

FIG 1* 2 5* 48 PART NUMBER 0125120003 0934120103
DESCRIPTION FRONT WHEEL CPL.1,5X10"STEEL FRONT WHEEL HUB CPL. 2002 RIM 1,6X10" ALUMINIUM 2007 SPOKE NIPPLE 3MM BALL BEARING 6202 2RS1 C3 RIM BAND 10" 22MM WHEEL COVER CPL. 50SX LC 03 CABLE TIE 300/4,8MM BLACK BRAKE DISC FRONT JUN/SEN 02 SPECIAL SCREW M6X13 WS=8 10.9 SPOKE 3X100X6MM-110 AXLE 207MM M12X1 FLAT WASHER DIN0125-A13 HEXAGON NUT DIN0934-M12X1 QTY 2 2

05450091 / C074510900

REAR WHEEL
FIG 6* 12* PART NUMBER 45110092000 44011076305
DESCRIPTION RIM REAR 1,6X10" ALU 2007 REAR WHEEL HUB CPL. 2004 SPOKE NIPPLE M 3,97 SPOKE M3,97X72XSPOKE M3,97X72XREAR WHEEL-SP CPL.1,60X10" ALU AXLE REAR CPL. L=210MM CHAIN 1/2X3/16" WITH M.LINK 104 ROLLS CONNECTING LINK 50 SX HH COLLAR SCREW M 6X16 WS=8 PAIR OF WASHERS M 6 NORDLOCK SPROCKET 44-T SPROCKET 45-T SPROCKET 46-T SPROCKET 48-T GROOV.BALL BEAR. 6001.2RSR C3 RIM BAND 10" 22MM BRAKE SHOES GARN. SUPPORTING PLATE CPL. REAR DISTANCE TUBE REAR WHEEL COVER CPL. 50SX LC 03 CABLE TIE 300/4,8MM BLACK QTY 5 x x x 1 7

05450100 / C074511000

FIG PART NUMBER 0912050103 45113008000
DESCRIPTION HAND BRAKE CYLIND.CPL.50 LC 02 HANDBRAKE LEVER CPL. R/S 02 BRAKE HOSE FR. SX JUN. LC 2002 BRAKE FLUID DOT 4.0 PROT.CAP HAND BRAKE CYL. 50 LC OVAL HEAD SCREW DIN0966-M 3X8 HAND BRAKE CYLINDER COVER 04 GASKET HAND BRAKE CYLINDER 04 SPECIAL-AH SCREW M 5X18 NUT M5 DIN 6334 SPRING FOR HAND BRAKE LEVER 04 ADJUSTING SCREW M 3XAH SCREW DIN0912-M 5X10 REP.KIT PISTON FRONT QTY 1 1

05450130 / C064511300

FIG 11 PART NUMBER 0015080163
DESCRIPTION FOOT BRAKE CABLE REAR 720/570 FOOT BRAKE LEVER CPL. 2001 SELF LOCKING NUT DIN0985-M 5 SELF LOCKING NUT M8 10.9 TOOTHLOCK WASHER DIN6797-J 8,4 BRAKE THRUST BEARING MINI 2001 HH COLLAR SCREW M 8X16 WS=10 QTY 1

05450120 / C064511302

FIG PART NUMBER 45113020000 45119050000
DESCRIPTION HOLLOW SCREW M6XLC 2002 AH SCREW+CIRCLIP LC TAB WASHER DIN6799 RS2,5 BRAKE HOSE FR. SX JUN. LC 2002 O-RING 8,00X1,00 EPDM BRAKE CALIPER CPL.FR. 50 LC 02 BRAKE PAD SET 50 LC 2002 REPAIR KIT BRAKEPISTON REP.KIT SEAL RING 50LC 2002 HH COLLAR SCREW M 8X40 WS=10 HH COLLAR SCREW M 8X25 WS=10 WASHER DIN0125-A 8,4 RETAINING SPRING 50 LC AH SCREW DIN0912-M 5X20 BREATHER SCREW BLEEDER INJECTION-SET 50-65 QTY 1 1

064501303 / C064511304

SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM080245EN

SPECIAL TOOLS
CRANKSHAFT, PISTON CYLINDER, CYLINDER HEAD ENGINE CASE

CARBURETOR CLUTCH

KICKSTARTER

TRANSMISSION

COOLING SYSTEM IGNITION SYSTEM
FIG PART NUMBER 45112021000 45129006000
DESCRIPTION EXTRACTOR PRIM. GEAR CPL. LOCTITE 243 BLUE 6CCM HOLDING SPANNER F. FLYWHEEL 02 ADJUSTING PLATE 50SX MINI 2001 QTY 1 1

05450290 / C064502900

CRANKSHAFT, PISTON
FIG 82 PART NUMBER 45130007000 A 45130007000 C 45130007000 E 45130077000 45130082100
DESCRIPTION PISTON CPL.39,5 "AB" 50 LC 01 PISTON CPL.39,5 "CD" 50 LC 01 PISTON CPL.39,5 "EF" 50 LC 01 CON.ROD REPAIRS. 50CCM LC 2001 CRANKSHAFT 50 LC 2004 PISTON RING 50CCM LC 2001 PISTON PIN 50CCM LC 2001 NEEDLE BEAR.PISTONPIN 12X15X15 CIRCLIP 2001 WOODRUFF KEY 2,5X3,7 OIL SEAL RING 15X24X7 OIL SEAL RING 17X35X7 BALL BEARING 17X40XQTY x x x 1 2

05450306 / C064513001

CYLINDER, CYLINDER HEAD
FIG 60 PART NUMBER 45130005100 A 45130005100 B 45130005100 C 0985030063 31008060000
DESCRIPTION CYLINDER 50 LC "A" 2002 CYLINDER 50 LC "B" 2002 CYLINDER 50 LC "C" 2002 CYLINDER HEAD 50 LC 2002 CYLINDERHEADSCR.HH-M7XO-RING 53,7X1,78 VITON O-RING 94,97X1,78 HH COLLAR SCREW M 6X20 WS=8 CU-SEAL RING 7,3 X 12 X 0,5 EXHAUST GASKET 60/65 CCM EXHAUST FLANGE 50 LC 2002 HH COLLAR SCREW M 6X20 WS=8 HOSE CLAMP GEMI 16-27 PRE-FORM HOSE CYL.-W.COVER CLAMP 25-40 SGT 4 BRACKET IGNITI. COIL 50LC 2001 COLLAR BUSHING 6,3X8X7,5 HH COLLAR SCREW M 6X30 WS=8 WASHER DIN0125-A 6,4 CYLINDER BASE GASKET 0,2 MM CYLINDER BASE GASKET 0,5 MM INTAKE VALVE GASKET INLET MANIFOLD 50CCM LC 2001 MEMBRANE HOUSING CPL.65SX 2001 MEMBRANE LOOSE 60/65 CCM FLAT HEAD SCREW DIN7985-M 3X6 RUBBER SLEEVE D=8MM OPEN QTY x x x x x 4 2

05451304 / C064513002

ENGINE CASE
FIG 27 28* 99 PART NUMBER 45130099000
DESCRIPTION CLUTCH COVER IGNITION COVER 50CCM LC 2001 ENGINGE CASE 50CCM LC 2001 CU-SEAL RING DIN7603-6X10X1 HH COLLAR SCREW M 6X10 WS=8 HH COLLAR SCREW M 6X25 WS=8 HH COLLAR SCREW M 6X30 WS=8 HH COLLAR SCREW M 8X60 WS=10 AH SCREW DIN0912-M 6X35 AH SCREW DIN0912-M 6X40 A2 GASKET FOR OIL PLUG OIL PLUG 50 LC 2001 OIL DRAIN PLUG M10 WS=13 ANGLE PIECE 50CCM LC 2001 DOWEL 7X9X10 COPPER GASKET DIN7603-10X14X1 GASKET FOR CLUTCH COVER 2001 STUD M8X41 COLLAR NUT M8 WS=10 WATER PUMP SHAFT 50 LC 2007 WA.PU.BEAR. 10X19X5 DOUBLELIP SHAFT SEAL RING 10X18X4 WATER PUMP WHEEL 60/65 '99 CIRCLIP DIN0471- 9X1 GASKET WATER PUMP COVER 02 WATER PUMP COVER 50 LC 2002 SPRING FOR WATER PUMP SHAFT 04 HH COLLAR SCREW M 6X16 WS=8 PVC-HOSE 3X5MM ENGINE CASE GASKET 50 LC 2001 GASKET SET CPL. 50 LC 2001 QTY x 1 1

05451300 / C074513000

CARBURETOR
FIG 30 PART NUMBER 45131599000
DESCRIPTION CARBURETOR DELLORTO 14PHVA DS CYL.HEAD SCREW DIN0084-M 5X16A CARBURETOR COVER DELLOR. 12-14 SPRING SPRING CAP THROTTLE VALVE 40 CLAMP SPRING JET NEEDLE A10 IDLE ADJUST SCREW SPRING FOR ADJUST SCREW STARTING LEVER CPL. DELL.12-14 ADJUST SCREW ATOMIZER 211FA MAIN JET 65 DELLORTO MAIN JET 70 DELLORTO MAIN JET 80 JET 60 DELLORTO M6X0,75 STARTING JET 60 IDLING JET 35 IDLING JET 45 FLOAT CPL. FLOAT BOWL DELLORTO 12-14 CYL.SCREW DIN0084-M 4X20 A PVC-HOSE 3X5MM GASKET SET DELLORTO 12-14 PHVA QTY 1 x x 1 x 1 x x 1

05450310 / C064513100

CLUTCH
FIG 21* PART NUMBER 45130029000
DESCRIPTION CLUTCH CPL.50LC 02 CLUTCH HUB 50 LC 2002 SPACER 6X8X19 CLUTCH SPRING 2001 HH SCREW DIN0933-M 6X25 CLUTCH BLOCK 06 NEEDLE BEARING 15X18X17 SPACER WASHER 15X25X0,3 SPACER WASHER 15X25X0,4 STOP DISC 15X25X1 STOP DISC 15X25X0,5 WASHER 10,4X16,8X0,4 WASHER 8X15,3X0,5 WASHER 8X15,3X1 WASHER 8X15,3X0,25 CLUTCH DRUM 16-T SPECIAL NUT 10X1,25X8 QTY 1 x x x x 1 x x x 1 1

02450320 / C064513200

FIG PART NUMBER 0015060203 45133070000
DESCRIPTION CIRCLIP DIN0471-15X1 KICKSTARTER SHAFT KICKSTARTER SLEEVE 2001 OIL SEAL RING 16X22X4 KICKSTARTER SPRING 2001 KICKSTARTER SLEEVE SPRING 2001 BEARING BOLT F. KICKST SLEE.01 STOP DISC 16X26X1 HH COLLAR SCREW M 6X20 WS=8 KICKSTARTER 50CCM LC 2001 QTY 1 1

04450330 / C064503300

FIG 78 PART NUMBER 46030078000
DESCRIPTION COUNTER SHAFT 50CCM LC 2001 WOODRUFF KEY 5X5X12 PRIMARY GEAR 57-T BALL BEARING 15X35X11 SPROCKET 9-T 50 LC 2001 SPROCKET 10-T 50 LC 2001 SPROCKET 11-T 50 LC 2001 SPROCKET 12-T 50 LC 2001 SPROCKET 13-T 50 LC 2001 CIRCLIP DIN0471-15X1 OIL SEAL RING 15X24X5 HH NUT 14X1,25X7 WS=22 LOCKING PLATE D=14MM QTY x 1 x x x 1 1

02450331 / C064513300

COOLING SYSTEM
FIG 4* 23 PART NUMBER 44011076200 44011076305
DESCRIPTION RADIATOR MINI SX JUN/SEN 2001 RADIATOR CAP 50 LC 2001 RADIATOR PROT. SX black 2007 RANGE CHANGE METAL NUT M6 RADIATOR HOSE SX JUN."LC" 2001 RADIATOR HOSE SX JUN."LC" 2001 PVC-HOSE 7X10 PER METER WASHER DIN9021-A 6,4 HH COLLAR SCREW M 6X10 WS=8 SPECIAL SCREW M6X12,5 WS=8 RUBBER GROMMET 11 X 19 X 9 '96 HOSE CLAMP GEMI 12/22 CABLE TIE 200/3,6MM BLACK CABLE TIE 300/4,8MM BLACK QTY x 4 x x