2007 KTM 85 SX in very good condition.
I purchased this bike new from Cernic's in December of 2008. I have all original paperwork and the title. My son is moving up to a bigger bike so I am selling this bike along with all spare parts and extra's. New top end, new tires, Hinson clutch basket, Hot Rod crank, Race Tech shock modification plus many extra parts including good stock crank, stock clutch basket, 2 extra air filters, extra shrouds and more. $1700.00
Call Jay Kinder 724-377-1456 or email kinders@atlanticbb.net

85 SX 19/16 2011

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF6001K9EN

ENGLISH

FRONT FORK

FRONT FORK DISSASSEMBLED HANDLEBAR, CONTROLS FRAME, SUBFRAME
MONOSHOCK DISASSEMBLED SWING ARM

EXHAUST SYSTEM

AIR FILTER
TANK, SEAT, COVERS MASK, FENDERS

FRONT WHEEL

REAR WHEEL
HAND BRAKE CYLINDER BRAKE CALIPER FRONT REAR BREAK CONTROL
BREAK CALIPER REAR ACCESSORIES KIT
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
FIG 1* 39 45* 85* 94* PART NUMBER 05187K0032100256S DESCRIPTION FORK KTM 85/105 SX 2011 HH NUT M20X1,5 WS=27 RIGHT BOT.TRIPLE CLAMP CPL. 85 SX 03 TOP TRIPLE CLAMP 85 SX 2003 HANDLEBAR CLAMP D=22MM 2001 HANDLEBAR SUPPORT 22MM 2T 2000 AH-COLLAR SCREW M10X25 ISA45 HH COLLAR SCREW M5X16 TX30 HH COLLAR SCREW M6X20 TX30 HH COLLAR SCREW M8X30 TX40 COVERING CAP O-RING 40,94X2,62 NBR70 TAPERED ROLLER BEARING 32004X BRAKE HOSE CLIP PROTECTION RING 20,1X39X5 O-RING 36,00X3,00 NBR SELF LOCKING NUT DIN0985-M 5 SPECIAL SCREW M6X12,5 WS=8 FORK PROTECTOR SET 85/105 WHI

084700110 / C114700110

* NEW PART

X AS REQUIRED

FRONT FORK DISSASSEMBLED
FIG 1* 2 3* 12* 35 36* 41 42* 47 PART NUMBER 43570395S48600812S 43570614E 43570203 43570396S 95010031S 95010032S 95010033S 48600830SDESCRIPTION SCREW CAP M46X1,5 CPL. O-RING 40,00X2,00 WP ADJUSTING KNOB + SCREW VENT SCREW M4X8 O-RING NBR 3X1,5 OUTER TUBE L510 D49/53 GUIDING RING D=53MM DU-BUSH 43X47X12 DAIDO SUPPORT RING 45 X 52,5 X 1,5 OIL SEAL RING 43 X 52,9 X 9,5 LOCK WASHER SB53 DUST STRIPPER 43 X 53,4 X 11,8 DU-BUSH 42X44X20 STOP L135MM D28,6MM D12MM CPL. ADJUSTMENT TUBE L=442 MM PISTON ROD D=12MM L=476MM ADJUSTER NEEDLE 07 O-RING 2X1,5 NBR REBOUND SPRING C=4N/MM SPACER 26X38X2,5 SPACER 26X38X2,5 SPACER 26X38X5 SPACER 26X38X10 SPACER 26X38X1,5 SPRING 3,2 N/MM SET D=4,2MM SPRING 3,4 N/MM SET D=4,4MM SPRING 3,6 N/MM SET INTERM. RING 26,2X38,5X3 DU BUSH FOR PISTON ROD SCREW SLEEVE M27X0,8 CPL. O-RING 6X1,2 NBR REBOUND SPRING L=32 C=17 TAP REBOUND 07 GUIDING BUSH REBOUND SPRING SHUTTLE VALVE SPRING C=0,4

QTY x x x 2 2

114700130 / C114700130
FIG 51* 52* 55 57* 58* 59 60* 61* 62 63* 99* PART NUMBER 43570528S1 43570527S48600586S 48600765S1 T511 R511 DESCRIPTION PISTON RING 5X1X68 PISTON REBOUND SX 2007 NUT M6X0,5 REBOUND TUBE 23 L=330 ADAPTER SLEEVE D23/D28 O-RING NBR 41X2 AXLE CLAMP L/S + TUBE CPL. AXLE CLAMP R/S + TUBE CPL. HH COLLAR SCREW M6X20 TX30 NUT VALVE M6X0,5 LH=1,2 SPRING CHECK VALVE D=0,7 TAP COMPRESSION CPL. 07 PISTON COMPRESSION D=27,9 O-RING NBR 21X2 O-RING NBR 24X2 O-RING NBR 8X2 COPPER WASHER 29,5X33,5X1 RUBBER CAP D=35MM FORK OIL SAE5 5L 2008 SILICONE GREASE F. DUST STRI REPAIR-KIT

HANDLEBAR, CONTROLS

FIG PART NUMBER DESCRIPTION HANDLEBAR D=22MM 85 SX 2005 THR.TWIST CRIP CPL. W.O. C.'97 PROTECTION CAP PROTECTION COVER '97 MASTER CYLINDER CPL. D=9MM 05 CLUTCH LEVER SHORT CPL. 2003 CLUTCH LEVER LONG CPL. 2003 REP.KIT PISTON 9,0MM RAC. 2004 COVER HYD.CLUTCH 2T 2000 RUBBER FOR RESERVOIR '98 SPRING FOR CLUTCH LEVER 03 OIL FOR HYD. CLUTCH 75ML PROTECT.CAP FOR LEVER PERCH'98 LEVER SCREW CPL. 125-200 '98 CLAMP WITH PIN 2000 HH COLLAR SCREW M6X20 TX30 FLAT HEAD SCREW DIN0965-M 4X12 GRIPP SET HALF WAFFLE PIPE KIT FOR HYDR.CLUTCH 65 SX SELF CUTTING RING HYDR.PIPE SHORT CIRCUIT BUTTON 02 THROTTLE C. 125-380 DOM./KEIH.

QTY x x 1 1

084700211 / C094700211

FRAME, SUBFRAME

FIG 70 PART NUMBER 0019080206S 0019080266S 0025080306 DESCRIPTION FRAME CPL. 85 SX "AA06" 06 SUB FRAME 85 SX 06 HEXAGON NUT DIN 934 M8 PLUG 37MM ENGINE BRACKET SCREW 85 SX SELF LOCKING NUT M10 CU WS=14 CABLE SUPPORT KHS NR.150-47610 HEXAGON NUT DIN0934-M 8 SPECIAL SCREW M8X26 WS=10 FOOT PED L/S EXC SILVER 2000 FOOT PED R/S EXC SILVER 2000 FOOTREST SPRING L/S & R/S WASHER DIN0125-A10,5 PIN DIN0094-3,2X25 STEEL BOLT FOR FOOT PED 03 FOOTPEG L.+R. CPL. 85 SX 03 FLAT HEAD SCREW M. ISA45 M8X20 COUNTER-SUNK SCREW ISA45 M8X26 BUSHING 8,2X10X20 METAMOLL FOR BATTERY BRACKET CHAIN SLIDING PIECE BELOW '97 LOCK WASHER 8MM HH COLLAR SCREW M8X30 TX40

084700312 / C104700312

MONOSHOCK DISASSEMBLED
FIG 60 PART NUMBER 46180348 50180213S91010273 91010274S DESCRIPTION SHOCK ABSORBER TOP H40 135DEG. DCC-COMPR.DAMP.CONTROL CPL. 07 ADAPTOR BUSH KGW 12X24 OIL SEAL KGW D=25 WASHER KGW D=25 BUSHING KGW 1525 HD BLEED PLUG R 1/8 STICKER WP 35X55 RES. SCREW L=100 D=52 BLACK O-RING VITON 41X5 SEPARATION PISTON D=52, H=32 PISTON RING 3,9X1,5X156 O-RING NBR 5,28X1,78 SCREW PLUG M5X6 RUBBER CAP "DO NOT OPEN" O-RING NBR 48X2 SLEEVE D=48 LOCK WASHER M52X1,5 TUBE M52X1,5 SPRING RETAINER M52X1,5 AH SCREW DIN0912-M 5X25 SPRING (59) N/MM D=10 SPRING N/MM D=9,00 ORAN SPRING N/MM D=9,25 ORAN SPRING N/MM D=9,50 ORG SPRING WASHER H=15 D=28 PISTON ROD NUT M10X1 O-RING VITON 37,82X1,78 PISTON RING 8X46 PISTON + PISTON SPRING SEPARATION BUSH 17X12X18 REBOUND DISC H=0 REBOUND DISC H=4 PISTON 5X4,5X/6X6 TAP PISTON ROD D=13,5

QTY 1 x x 1 x x 1

084700430 / C094700430
FIG PART NUMBER 46180342S 46180669S 46180347 50180342S1 DESCRIPTION SPINDEL D=18 LC=159 CPL. O-RING VITON 5X1,5 NEEDLE REBOUND L=169 O-RING NBR 7,5X2 NEEDLE GUIDE ADAPTOR CPL. D=46 H=RESERVOIR CAP M16X1 O-RING NBR 12X1 O-RING NBR 4X1,5 SPRING D=2,9 L=7,9 STEEL BALL D=3MM ADJUSTING SCREW L=15,5 ADJUSTING ADAPTOR REBOUND INTERM.RING D=58 CIRCLIP 49X1,5 CAP D=46 H=9,5 BUMP RUBBER WP60 D=18-26 CONTRA NUT M18X1 H=5 SHOCK ABSORBER BOT. KGW L=54,5 SHOCK ABSORBER FLUID 5 LT '03

QTY 1 1

SWING ARM
FIG 77 PART NUMBER 15187E02 0015120556S 0009050103 DESCRIPTION MONOSHOCK 85 / 105 SX 2009 HH COLLAR M12X55 WS=THREADED BUSH M12 PDS SELF LOCKING NUT M14X1,5 WS=19 PLASTIC CAP SFL10 HOOK WRENCH FOR SHOCK ABSORBER SWINGARM 85SX CPL. 2004 NEEDLE BUSH HK2012V BUSHING SLEEVE 15X20X38,75 SHIM 20X32X1 SHAFT SEAL RING 25X32X7 BUCKET F.SHAFTSEALRING 15X25X9 SWINGARM BOLT 85 SX 2003 CLOSING COVER SWINGARM SM 03 CLOSING COVER ROUND 03 COUNTER-SUNK SCREW ISA45 M8X20 THREADED BUSH FOR CHAIN GUARD CHAIN GUARD 85 SX 2003 SPACER BUSH. F. SPEEDOMET.BRA. BUCKET CHAIN SLIDING GUARD SM 03 CHAIN GUIDE REAR CPL. CHAIN GUIDE REAR '94 RETAINING PLATE CPL. HH COLLAR SCREW M6X16 TX30 HH COLLAR SCREW M6X30 TX30 HH COLLAR SCREW M6X50 TX30 RETAIN.CLAMP FOR BRAKE HOSE'96 SPECIAL SCREW M 5,0X10

QTY 1 x 4

084700410 / C104700411
FIG PART NUMBER DESCRIPTION EXHAUST PIPE 85 SX 07 SWINGELEMENT FOR EXHAUST PIPE TEN.SPRING L=62MM EY.MOVEABLE O-RING 38,00X3,00 VITON RANGE CHANGE METAL NUT M6 SPRING WASHER DIN0137-B 6 HH COLLAR SCREW M6X10 TX30 HH COLLAR SCREW M6X16 TX30 HH COLLAR SCREW M6X20 TX30 HH COLLAR SCREW M6X30 TX30 RUBBER SLEEVE D=21MM/23MM '93 EXHAUST BRACKET RUBBER BLACK BUSHING 7,5X12X28X7,8 '96 SILENCER 85 SX 06 SILENCER ENDCAP SX REAR STUFFING YARN 160 GRAM 0-RING 55,00X2,00 NBR70 PAIR OF WASHERS M 6 NORDLOCK

QTY 2 2

084700511 / C094700511
FIG 92 PART NUMBER 59001092050 DESCRIPTION FILTER WALL 85 SX 2003 FILTER BOX COVER 85 SX 2003 REAR PART FILTER BOX 85 SX 03 QUICK RELEASE-NIPPLE 03 BLIND RIVET 3,3X9,7 GROOVED 04 QUICK RELEASE-SPRING HANGER SPLASH PROTECTOR 60/65 SX '98 SCREW CONNECTION SPLASH SHIELD AIR FILTER RACING 2001 FILTER CARRIER 2-STROKE 04 FILTER SUPPORT CPL.2-STROKE'98 FILTER SUPPORT BUSH 125-380'98 FASTEN. DEVICE FILTER SUPPORT EJOT PT SCREW K60X20 WS=6 CARB. CONNECTING BOOT 85 SX 03 HOSE CLAMP 45-65MM SPECIAL SCREW M6X12,5 WS=8

084700612 / C104700612

TANK, SEAT, COVERS
FIG PART NUMBER 47007040150 47008054300X4 DESCRIPTION GAS COCK MIKUNI ON/OFF 2001 O-RING 13,00X2,30 FILLER CAP CPL. SMALL TUBE RUBBER 6X9 DVOH 200MM SCREW SEAT FASTENING D=6X23/18 FUEL TANK 85 SX 07 TANK ROLLER 12X26X12 '98 YDNAC-CLAMP FUEL HOSE (8MM) FUEL HOSE VITON 6X1,5 PER/M WASHER 6 X 12 X 3 HH COLLAR SCREW M6X12 TX30 HH COLLAR SCREW M6X16 TX30 EJOT PT SCREW K60X20 WS=6 SEAT 85 SX 2005 SEAT COVER 85 SX 2005 SPOILER LS/RS 85/105 ORANGE

QTY x 1

084700710 / C114700710

MASK, FENDERS

FIG 7* 13* PART NUMBER 4700800700028 47008010000X0025060256 DESCRIPTION START NUMBER PLATE FENDER FRONT 85 SX METAMOLL 90X45X3MM 03 REAR PART BRAKE HOSE GUIDE BUSHING FOR SEAT FASTENING 03 COLLAR NUT M12X1/WS17 H=5MM BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M6X15 TX30 EJOT PT SCREW K60X20 WS=6 HH COLLAR SCREW M6X16 TX30 HH COLLAR SCREW M6X25 TX30

QTY 2 1

084700810 / C114700810
FIG 1* PART NUMBER 47008199000 DESCRIPTION DECAL SET 85 SX 2011

114700830 / C114700830

FIG PART NUMBER DESCRIPTION FRONT WHEEL ET 85 SX 19" 06 FRONT WHEEL HUB CPL. 85 SX 06 BEARING SPACER TUBE 85 SX 03 SPACER BUSHING 85 SX 03 SEAL SHAFT RING 25X35X7 BSL GR.BALL BEAR. 6003-2RSH/C3HMTF SPECIAL SCREW M6X13 WS=8 10.9 BRAKE DISC FRONT D=219MM 09 RIM FRONT AL4 19X1,60-SPOKE FRONT 19" 4/3,5/4-SPOKE NIPPLE M4,5X0,75 8X21 RIM BAND 85 SX 19" 2003 AXLE FRONT 85 SX 03 HH COLLAR SCREW M10X20 WS=17 PLUG SFL13 PLUG FOR RIM NUT FOR WHEEL HOLDER '96 RIM LOCK VM1 (1,60")

QTY 1 x 1 1

084700910 / C104700910
FIG 53 60* 91 98* PART NUMBER 47010051051 0019080266S DESCRIPTION REAR WHEEL SP 85 SX 16" 06 REAR WHEEL HUB CPL. 85 SX 06 BEARING SPACER TUBE 85 SX 03 SHAFT SEAL RING 32X47X7 BSL GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN0472-47X1,75 BUSHING FOR HUB HH COLLAR NUT M10X1,25 WS=13 SCREW M10X1,25X50 WS=10 REAR SPROCKET 44-T 85 SX 03 REAR SPROCKET 45-T 85 SX 03 REAR SPROCKET 46-T 85 SX 03 REAR SPROCKET 47-T 85 SX 03 REAR SPROCKET 48-T 85 SX 03 REAR SPROCKET 49-T 85 SX 03 REAR SPROCKET 50-T 85 SX 03 REAR SPROCKET 51-T 85 SX 06 COUNTER-SUNK SCREW ISA45 M8X26 SELF LOCKING NUT M8 10.9 REAR BRAKE DISC SPECIAL SCREW M6X16 WS=8 10.9 CHAIN 124 ROLLS 85 SX CONNECTING LINK 85 SX RIM REAR AL4 16X1,85-SPOKE REAR 16"4/3,5/4-SPOKE NIPPLE M4,5X0,75 8X21 RIM BAND 85 SX 16" 2003 CHAIN TENSIONER R/S 2000 AXLE REAR CPL. 85 SX 2003 HEXAGON NUT M20X1,5 '98 PLUG FOR RIM NUT FOR WHEEL HOLDER '96 RIM LOCK VM2 (1,85") MX DRIVETRAIN KIT 105 SX 14T/49T
QTY 2 x x x x x 1 x x 1 x 1

114701010 / C114701010

HAND BRAKE CYLINDER
FIG PART NUMBER DESCRIPTION H.BRAKE CYL. CPL. 9,5MM CPL.05 BRAKE LEVER LOOSE 85 SX 2003 CYLINDER COVER CPL. FRONT 2003 PROTECTION COVER 85 SX 2003 CLAMP FOR BRAKE CYLINDER 2003 SCREW+BUSHING+NUT 03 ADJUSTING SCREW CPL. 85 SX 03 REP.SET PISTON FRONT D=9,5MM BALL+SPRING+SPRING GUIDE 03 BRAKE HOSE FRONT 85 SX 03 O-RING 8,00X1,00 FORMULA SELF LOCKING NUT M6 10.9 HH COLLAR SCREW M6X20 TX30 HH COLLAR SCREW M6X30 TX30 HOLLOW SCREW BRAKE CYLINDER 03 BRAKE FLUID DOT5.1 0,25L

094701310 / C094701310

BRAKE CALIPER FRONT
FIG 85 PART NUMBER 46113125000 DESCRIPTION BRAKE HOSE FRONT 85 SX 03 O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON BRAKE CALIPER FR. CPL.85 SX 03 RETAINING SPRING 65 SX BLEEDER SCREW M6 CAP FOR BLEEDER SCREW O-RING 10X1 EPDM HOLLOW SCREW M8X38,8 BRAKE PAD SET FRONT 2002 AH SCREW DIN0912-M 6X28 HH COLLAR SCREW M8X30 TX40 REPAIR KIT SEAL RING 2002 TAB WASHER DIN6799-RA 4,0 AH SCREW + CIRCLIP 2002

084701360 / C094701360

REAR BREAK CONTROL
FIG 47* PART NUMBER 0032100406S DESCRIPTION HH COLLAR SCREW M5X12 TX30 HH COLLAR SCREW M6X20 TX30 HH COLLAR SCREW M6X12 TX30 BALL BEARING SKF 6000-2RS1 SPECIAL SCREW M8X26 WS=10 HEXAGON NUT DIN0934-M 6 COLLAR NUT M8 WS=10 COLLAR NUT M10 WS=13 AH-COLLAR SCREW M10X40 ISA45 FOOT BRAKE LEVER CPL. 85 SX 03 STEP PLATE FOR BRAKE LEVER RETURN SPRING FOR BRAKE LEVER SWIVEL HEAD KAPRESSURE ROD 85 SX 06 FOOT BRAKE CYL.R. CPL. D=FOOT BRAKE CYL.R. CPL. D=REP. SET PISTON REAR D=REP. SET PISTON REAR D=CYLINDER COVER REAR 85 SX 03 GASKET CYLINDER COVER REAR 03 HOLLOW SCREW BRAKE CYLINDER 03 AH.SCREW DIN0912-M 4X10 BRAKE HOSE REAR 85 SX 03 O-RING 8,00X1,00 FORMULA BRAKE FLUID DOT5.1 0,25L

QTY x 1 x 2 1

084701330 / C114701330

BREAK CALIPER REAR

FIG 10* 20* 25 30* 35* 40* 60* 65* 80* 85* 90 PART NUMBER 47013070000 DESCRIPTION BREAK CALIPER REAR CPL. 2011 BREAK-CALIPER SUPPORT CPL. HH COLLAR SCREW M8X25 TX40 BRAKE PADS REAR 85 SX 2011 RETAINING SPRING 85 SX 2011 SPECIAL SCREW WITH SPLINT PIN BLEEDER SCREW M8X1 CAP FOR BLEEDER SCREW SPECIAL SCREW CALIPER M8X30 O-RING 2,57X1,78 HOLLOW SCREW BRAKE CYLINDER 03 O-RING 8,00X1,00 FORMULA REPAIR KIT BRAKEPISTON 2011 REP. KIT SEAL. RINGS REAR 2011 BRAKE HOSE REAR 85 SX 03

114701390 / C114701390

ACCESSORIES KIT
FIG 40 PART NUMBER 4700801000004 3211595EN 322000 3CF6001K9EN 3CM080404KEN DESCRIPTION DOCUMENTS BAG 2006 KTM BALLPOINT PEN ORANGE CUSTOMER WELCOME LETTER HOOK WRENCH FOR SHOCK ABSORBER % FRONT FENDER 85 SX 2003 OWN.MAN. 85-105 SX 2011 SAFETY BROCHURES SPORTMINICYC. SPC CHASSIS 85 SX 2011 SPC ENGINE 85 SX 2011 ORIGINAL EQUIPMENT TOOL KIT T-WRENCH WS=6/8/10 TX=45 B&F WRENCH WS=13 B&F + OPENER GRIP ORANGE B&F WRENCH SW=17/21/27/32 B&F PLUG IN STAND SX 85 2003

084702013 / C114702010

85 SX 2011
SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM080404KEN

SPECIAL TOOLS
ENGINE CASE KURBELWELLE, KOLBEN ZYLINDER

MEMBRANGEHUSE CARBURETOR

CLUTCH
TRANSMISSION I - MAIN SHAFT
KICK STARTER GETRIEBE II - ABTRIEBSWELLE

SHIFTING MECHANISM

COOLING SYSTEM

EXHAUST CONTROL

IGNITION SYSTEM
FIG 51 PART NUMBER 47029027000 DESCRIPTION CLUTCH HOLDER 85 SX 2003 ADJUSTING PLATE 85 SX 2003 MAGNETIC PULLER M 27X1 KOKUSAN ENGINE HOLDER RIGHT 85 SPECIAL CIRCLIP PLIER HOLD. SPANNER ROTOR 2K-1/2/3/4 ASSY SUPPORT WITH ENGINEHOLDER INTERN.BEAR.PULLER 5-7 MM PROTECTION CAP CRANKSHAFT M12 BUSHING EXTRACTOR MOUNTING TOOL INNER RING NJ205 VENT INJEKTION HYDR. CLUTCH RIVETTING TOOL FOR CLUTCH

084702910 / C084702910

ENGINE CASE
FIG 99 PART NUMBER 47030099100 DESCRIPTION ENGINE CASE CPL. 85 SX 2008 CLUTCH COVER CPL. 85 SX 06 COPPER GASKET 10,2X14X2 MM 01 O-RING 16,00X3,00 NBR 70 OIL FILLER CAP M24x3 WITH O-R OIL DRAIN PLUG M10 WS=13 ANGLE PIECE 50CCM LC 2001 DOWEL 13X13 DOWEL 7X9X10 INNER CLUTCH COVER GASKET OUTER CLUTCH OVER 85 SX 06 GASKET FOR OUTER CLUTCH COVER GASKET F. ENGINE CASE 85 SX 03 WATER PUMP COVER 85 SX 2003 GASKET FOR WATER PUMP COVER 03 SPRINGHOLDER CU-SEAL RING DIN7603-6X10X1 DOWEL 14,5X19 HH COLLAR SCREW M 6X10 WS=8 HH COLLAR SCREW M 6X20 WS=8 HH COLLAR SCREW M 6X25 WS=8 HH COLLAR SCREW M 6X30 SW=8 HH COLLAR SCREW M 6X35 WS=8 HH COLLAR SCREW M6X40 TX30 HH COLLAR SCREW M 6X45 WS=8 HH COLLAR SCREW M 6X65 WS=8 GASKET SET CPL. 85/105SX 04

084703010 / C084703010

KURBELWELLE, KOLBEN
FIG 77* PART NUMBER 47030007100 I 47030007100 II 47030083000 DESCRIPTION PISTON CPL. 47MM SIZE PISTON CPL. 47MM SIZE CON. ROD. REP. KIT 85 SX '06 SPACER SLEEVE 85 SX 2003 O-RING 18,77X1,78 NBR 70 CRANKSHAFT CPL. LOCKING RING VSK 12 COLLAR NUT M12X1 R/S HH SCREW W. COLLAR M10X1,25X20 PISTON RING 85 SX 2003 WIRE LOCK RING 85 SX 2003 PISTON PIN 85 SX 2003 NEEDLE BEARING KBK 14X18XWOODRUFF KEY DIN6888 4X5X13 WOODRUFF KEY DIN6888-3X5X13 SEAL SHAFT RING 20X35X6 BTSL OIL SEAL CYL.ROLL BEARING NJ205 BALL BEARING 22X52X15

084703060 / C104703060

ZYLINDER
FIG 54 PART NUMBER 47030079000 DESCRIPTION ZYLINDER, PISTON, FLANGE CYLINDER HEAD INSERT 85 SX 07 CONTROL COVER 85 SX 2003 GASKET FOR CONTROL COVER 2003 CYLINDER HEAD 85 SX 2007 O-RING 22,00X2,5 VITON 75SH O-RING 54X2 VITON O-RING 82X2 SILICONE CYLINDER BASE GASKET 0,50MM CYLINDER BASE GASKET 0,20MM CYLINDER BASE GASKET 0,30MM STUD DIN 0835-M 8X24 COLLAR NUT M8 WS=10 CU-SEAL RING DIN7603-6X10X1 HH COLLAR SCREW M 5X12 WS=8 HH COLLAR SCREW M 6X16 WS=8 CYL.HEAD BOLT 85 SX 05

QTY x x x 3 6

104703040 / C114703040

MEMBRANGEHUSE

FIG PART NUMBER DESCRIPTION GASKET FOR INTAKE FLANGE 85 SX INTAKE FLANGE 85 SX 2009 REED VALVE ASSY CPL.85 SX 2009 REED VALVE CPL. 85 SX 2009 CLAMP 40/12 GEMI HH COLLAR SCREW M6X25 TX30

QTY 1 4

094703070 / C114703070

CARBURETOR

FIG 28 PART NUMBER 47031028000 DESCRIPTION CARBURETOR KEIHIN PWK STARTER PISTON CPL. IDLE JET 38 KEIHIN IDLE JET 40 KEIHIN IDLE JET 42 KEIHIN IDLE JET 45 KEIHIN IDLE JET 48 KEIHIN IDLE JET 50 KEIHIN ARM PIN FLOAT FLOAT CPL. PWKFLOAT CHAMBER GASKET FLOAT CHAMBER PWKRETAINING PLATE FOR BLEEDER O-RING 18,00X2,30 NBR 70 PLUG M 18X1 SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M 5 FLOAT NEEDLE CPL. NEEDLE JET CLIP FOR FLOAT VALVE MAIN JET 115 KEIHIN MAIN JET 118 KEIHIN MAIN JET 120 KEIHIN MAIN JET 122 KEIHIN MAIN JET 125 KEIHIN MAIN JET 128 KEIHIN MAIN JET 130 KEIHIN MAIN JET 132 KEIHIN MAIN JET 135 KEIHIN ADJUSTMENT SCREW M 6X0,75 HEXAGON NUT M 6X0,75 DIN0439 CARBURETOR COVER PWKCARBURETOR COVER GASKET PWK28
QTY x x x 1 x x x x x x x x x x x 1 1

084703110 / C084703110

FIG PART NUMBER DESCRIPTION CLIP FOR JET NEEDLE THROTTLE VALVE SPRING SPRING CAP JET NEEDLE N5HG KEIHIN JET NEEDLE N5HF KEIHIN JET NEEDLE N5HH KEIHIN THROTTLE VALVE 3,5 PVC-HOSE 3X5MM PVC-HOSE 4X6MM HH COLLAR SCREW M 4X16 WS=6 PLASTIC-CLIP CLAMP 6 MM

QTY x x 1 x 1 5

FIG 98 PART NUMBER 47032098000 DESCRIPTION OUTER CLUTCH HUB CPL. 85 SX 07 INNER CLUTCH HUB 85 SX 2003 PRESSURE CAP 85 SX 2003 OUT. CLUTCH HUB LOOSE 85 SX 07 CLUTCH SPRING 85 SX 2003 SPRING RETAIN. 5,1X10,2X15X2,5 HH COLLAR SCREW M 5X20 WS=8 RIVET DIN0661 5X14 STEEL DISC 85 SX 03 LINING DISC 85 SX 2003 BUSHING 20X25X20,5 INNER RING 25X28X20 SUPPORT WASHER 18,5X35X1,STOP DISC 20X32X2 DAMPING ELEMENT 85 SX 2003 RETAINING PLATE 85 SX 2003 PRESSURE PLATE 85 SX 2003 PUSH ROD 85 SX 2003 OUTPUT CYL. WITH BLEEDER SCREW BLEEDER SCREW WITH CAP O-RING 30,00X1,50 NBR 70 BALL D=6MM 85 SX 2003 HH COLLAR SCREW M 6X16 WS=8 HH COLLAR SCREW M 6X30 SW=8 AXIAL NEEDLE BEARING 85 SX 03

104703210 / C104703210

FIG 78 PART NUMBER 46030078000 DESCRIPTION MAIN SHAFT 11-T 85 SX 2003 IDLER GEAR 5TH G. 21-T 03 SLID. GEAR 3RD/4TH G. 16/19-T IDLER GEAR 6TH G. 20-T 05 SOLID GEAR 2ND G. 14-T 03 IDLER GEAR BUSHING 05 GROOVED BALL BEARING 20X42X12 BALL BEARING 16X35X8 HH NUT 14X1,25X7 WS=22 STOP DISK 05 STOP DISC 16X26X1 AXIAL CIRCLIP 19 SW LOCKING PLATE D=14MM

084703330 / C094703330

KICK STARTER
FIG 50* 76 PART NUMBER DESCRIPTION STOP DISC 15X25X1 CIRCLIP DIN0471-19X1,2 KICKSTARTER SHAFT 85 SX LONG KICKSTART GEAR 85 SX 2003 RATCHET GEAR 85 SX 2003 KICKST. INTERMEDIATE GEAR 2003 KICKSTART SPRING 85 SX 2003 DRIVING HUB RATCHET GEAR SPRING 85 SX 2003 SPRING SPACER 85 SX 2003 SHAFT SEAL RING 14X24X6 B KICKSTARTER CPL. 85 SX 2003 HH COLLAR SCREW M 6X16 WS=8 HH COLLAR SCREW M 5X25 WS=8

084703390 / C104703390

GETRIEBE II - ABTRIEBSWELLE
FIG 43 PART NUMBER 47033043000 DESCRIPTION COUNTERSHAFT IDLER GEAR BUSHING 07 IDLER GEAR 2ND G. 28-T 09 SLIDING GEAR 6TH G. 21-T IDLER GEAR 3RD G. IDLER GEAR 4TH G. SLIDING GEAR 5TH G. 25-T IDLER GEAR 1ST G. 29-T 03 NEEDLE CAGE K18X22X10 PARTED SHIM NEEDLE BEARING K15X19X10S CIRCLIP AS20X1,75 CIRCLIP DIN0471-15X1 % BALL BEARING 16002 BALL BEARING 6204 JR2 C4 ENGINE SPROCKET 13-T 85 SX 03 ENGINE SPROCKET 14-T 85 SX 03 SPACER FOR SPROCKET O-RING 18,77X1,78 SHAFT SEAL RING 26X35X6 CIRCLIP SW21 STOP DISC 15X25X1 STOP DISC 15X25X0,5

QTY 1 x 3

104703360 / C114703360
FIG PART NUMBER DESCRIPTION SHIFT FORK 5TH/6TH GEAR 2003 SHIFT FORK 2ND/3RD GEAR 2003 SHIFT FORK 1ST/4TH GEAR 2003 SHIFTING SHAFT CPL. 85 SX 2003 PRESSURE SPRING SLIDER PLATE WASHER 15X20X0,5 BALL BEARING 6902 15X28X7 SHIFT ROLLER 85 SX 2003 WASHER 25X32X0,5 RETURN SPRING SHIFT LOCATION DRUM 85 SX 2003 HH COLLAR SCREW M 6X25 WS=8 NEEDLE ROLLER DIN5402 NRB 6X12 SPRING SHIFT RAIL 2001 SHIFTING RAIL 85 SX 2003 SHIFT RAIL 2001 BALL BEARING 61805 C3 LOCKING LEVER SPRING 2001 LOCKING LEVER CPL. 65 SX 2002 CIRCLIP DIN0471-10X1 ARRESTER FOR SPRING 2003 HH SCREW DIN933 M6x20 10.9 SHIFT LEVER 85 SX 2003 SHAFT SEAL RING 14X24X6 B NEEDLE BEAR.HK 1412 14X20X12 STOP DISC 15X25X0,5 PAIR OF WASHERS M 6 NORDLOCK STEEL WASHER 6,4X17X3

084703410 / C084703410

FIG 54 PART NUMBER 0015060163 DESCRIPTION RADIATOR L/S 85 SX 2005 RADIATOR R/S 85 SX 2003 RADIAT.CAP 20,3PSI (1,4BAR) 03 HOSE CLAMP GEMI 16-27 RADIATOR HOSE TOP 85 SX 2003 RADIATOR HOSE BOTTOM 85 SX 03 RADIATOR PROTECTOR L. BLACK RADIATOR PROTECTOR R. BLACK WASHER DIN9021-A 6,4 HH COLLAR SCREW M 6X12 WS=8 RUBBER SLEEVE D=12MM BUSH FOR SPOILER 6X11X16X7,5 HH COLLAR SCREW M 6X16 WS=8

084703530 / C084703530

FIG 92 PART NUMBER 47037092000 DESCRIPTION CLOSING COVER 2003 O-RING 21,95X1,78 NBR CLOSING COVER 85 SX 2003 O-RING 12,00X2,00 NBR 70 SEAL RING DH/GR 12X16X3 O-RING 8,00X1,5 CONTROL FLAP 85 SX 03 BEARING SLEEVE 85 SX 2003 AH SCREW DIN 912 M 5X6 AH SCREW DIN0912-M 5X16 HH COLLAR SCREW M 5X12 WS=8 HH COLLAR SCREW M 5X20 WS=8 WASHER DIN7349-5X15X2 DRIVER SHEET 85 SX 2003 CIRCLIP DIN0471-10X1 GROOVED BALL BEAR. 608 2RS C3 SHAFT SEAL RING 8X24X7 A DUO WASHER 10X14X0,5 STEEL CENTRIFUGAL TIMER CPL. 03 WATER PUMP GEAR 2003 PIN 2X22 WATER PUMP SHAFT 85 SX 2003 WATER PUMP WHEEL 85 SX 2003 COPPER GASKET DIN7603- A4X8X1 LOCK SCREW CONTROL SHAFT 03 CONTROL SHAFT 85 SX 06 SCREW M6X8 SELF LOCKING NUT M6 10.9 CONTROL LEVER 85 SX 2003 OVERLOAD SPRING SPRING SLEEVE 85 SX 2003 BEARING SLEEVE 85 SX 2003 CYLINDER PIN DIN 7-5X18(M6) STOP SHEET 85 SX 2003 GASKET RUBBER TOP 85 SX