990 ADVENTURE DAKAR EDITI USA 2011
SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF9875KBEN

ENGLISH
FRONT FORK DISASSEMBLED HANDLEBAR, INSTRUMENTS FRAME

FRONT FORK, TRIPLE CLAMP

SIDE- CENTER STAND MONOSHOCK

SWING ARM

EXHAUST SYSTEM
AIR FILTER BOX TANK, SEAT, COVER

FUEL PUMP

MASK, FENDER
FRONT WHEEL REAR WHEEL WIRING HARNESS
BATTERY HAND BRAKE CYLINDER

REAR BRAKE CONTROL

BRAKE CALIPER FRONT
BRAKE CALIPER REAR LIGHTNING SYSTEM

INSTRUMENTS, LOCK SYSTEM

EVAPORATIVE CANISTER

ACCESSORIES KIT

ANTI-SKID SYSTEM ABS
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.

FIG 99

PART NUMBER 14187E2401 5900103830001S 5900103920001S 54801036200 6000103401801S 6000103201801S 00050000922 DESCRIPTION FORK KTM 990 ADVENTURE 2009 HANDLEBAR CLAMP 28MM 07 HH COLLAR SCREW M8X30 TX40 HH COLLAR SCREW M8X35 TX40 HANDLEBAR SUPPORT 28MM 07 WASHER 10,5X32X2 RUBBER BUSHING SPACER TUBE 10,2X12X44 SELF LOCK.NUT DIN0982-M10 HIGH STEER.HEAD SCREW M20x1,5 SW=27 TOP TRIPLE CLAMP X=18MM/D=54MM STEERING HEAD COVER STEARING HEAD GASKET TOP TAPERED ROLLER BEARING CPL. 06 O-RING SUPPORT W. SEALING LIP BOTTOM TRIPLE CLAMP CPL. D=60 FORK TUBE LC8 ADV 03 HEXAGON NUT DIN0934-M 8 HH SCREW DIN0933-M 8X25 BRAKE HOSE GUIDE TOP 06 AH SCREW DIN6912 M6X16 SL CABLE GUIDE 06 PLUG ZK 8/AH SCREW DIN6912-M10X70 HANDLEBAR SUPPORT KIT QTY x

116010110 / C116010110

* NEW PART

X AS REQUIRED

FRONT FORK DISASSEMBLED

FIG 98 99

PART NUMBER 48600431S 48600021 48600140S 48600586S2 91410040S 91410041SA 91410042SA 48600872S1 48600873S1 48600553E 48600141 48600765S1 T511 R14013 DESCRIPTION PRE-LOAD ADJ. CPL. M51X1,VENT SCREW M4X8 O-RING NBR 3X1,5 O-RING NBR 45X2 SPACER 42X26,5X2,5 SPACER 42X26,5X5 SPACER 42X26,5X1,5 INTERM. RING 26,2 X 43 X 3 CARTRIDGE CPL. ADV ABS 07 TAP COMPRESSION CPL. SPRING 4,8N/MM SET D=5,25MM SPRING 432.465.00.046W d5.25 SPRING 432.465.00.050W d5.25 AXLE CLAMP LEFT ADV. CPL. 09 AXLE CLAMP RIGHT ADV. CPL. 09 OUTER TUBE L=640MM D=54/DU-BUSH D48XD52X12DDL02 SUPPORT RING 50 X 57,6 X 1,5 OIL SEAL RING 48X57,8X9,5 LOCK WASHER SB58 DUST CAP D=48 58,4X11,8 DU-BUSH D47XD49X20DDL02 COPPER WASHER 29,5X33,5X1 O-RING NBR 24X2 RUBBER CAP D=35MM FORK OIL SAE5 5L 2008 SILICONE GREASE F. DUST STRI REPAIR-KIT EXC FRONT FORK06/07 QTY 1 x x 1

116010130 / C116010130

HANDLEBAR, INSTRUMENTS

FIG 25* 32 33

PART NUMBER 60011070000 DESCRIPTION HANDLEBAR D=28MM NEKEN 08 THROTTLE GRIP CPL. DUKE 2000 GRIPP SET FULL WAFFLE THROTTLE CABLE LC8 ADV 2003 REAR MIRROR L/S+R/S LCCLUTCH SWITCH 03 MASTER CYLINDER MAGURA D=10.5 CLAMP MIRROR WITH CLAMP HH COLLAR SCREW M6X20 TX30 FLAT HEAD SCREW DIN0965-M 4X12 RUBBER FOR RESERVOIR '98 REP.SET PISTON MAGURA D=10.5 PROTECT.CAP FOR LEVER PERCH'98 SPRING FOR CLUTCH LEVER 03 CLUTCH LEVER LONG CPL. 2003 LEVER SCREW CPL. 125-200 '98 CLUTCH PIPE LC8 ADV '03 OIL FOR HYD. CLUTCH 75ML HANGUARDS CLOSED, ORANGE START-STOP SWITCH 03 LIGHT SWITCH A.D. 03 QTY 1

116010212 / C116010212

FIG 1* 35 36
PART NUMBER 0019100239S 0019100289S 0024060156 DESCRIPTION FRAME "601KA" ORANGE RANGE CHANGE METAL NUT M8 RANGE CHANGE METAL NUT M6 HH COLLAR SCREW M8X40 TX40 CHAIN ROLL 12X29X22,5 '98 BUSH CHAIN ROLL 8X12X23 '98 LOCK WASHER 8MM CHAIN SLIDING BLOCK 05 EJOT PT SCREW K60X20 ALU WS=6 BUMP RUBBER M8X25MM HEXAGON NUT DIN0934-M 8 COLLAR NUT M10 WS=13 ENGINE BRAC. SCREW M10XENGINE BRAC. SCREW M10XENGINE SUPPORT LEFT 07 ENGINE SUPPORT RIGHT 07 RUBBER SLEEVE 03 AH-COLLAR SCREW M10X24 ISA45 SELF LOCKING NUT M10 CU WS=14 SUB FRAME BLACK 09 COUNTERSUNK SCREW ISA45 M10X23 COLLAR BUSHING 10X15X25XCOVER FRAME L/S FRONT 05 COVER FRAME R/S FRONT 05 SCREW FOR PLASTIC K50X18 T20 SPLASH PROTECTOR FRAME 05 PLUG ZK 8/COUNTERSUNK SCREW ISA45 M10X28 UNDERRIDE PROTECTION 10 UNDERRIDE PROTECTION LEFT 06 UNDERRIDE PROTECTION RIGHT 06 LOWER TANK HOLDER FRONT 10 COLLAR SCREW MCAGE NUT M6 SL 4MM 03 HH COLLAR SCREW M6X15 TX30 QTY 6

116010310 / C116010311

PART NUMBER 0985050003 6000304800033S 6000304900033S 0019080266S 58403060010 DESCRIPTION VIBRATION DAMPER 03 HH COLLAR SCREW M8X16 TX40 FOOTPEG L/S+R/S CPL. 03 FOOT PEG L/S SILVER 02 FOOT PEG R/S SILVER 02 BOLT FOR FOOT PED 03 FOOTREST SPRING L/S & R/S WASHER DIN0125-A10,5 PIN DIN0094-3,2X25 STEEL FOOTREST RUBBER FRONT L/S 03 FOOTREST RUBBER FRONT R/S 03 CLOSING PANEL FRONT L/S R/S 03 SELF LOCKING NUT DIN0985-M 5 FOOTREST BRACKET REAR L/S 09 FOOTREST BRACKET REAR R/S 09 COUNTER-SUNK SCREW ISA45 M8X26 PLASTIC CAP SFL10 FOOTREST CPL. L/S REAR 03 FOOTREST CPL. R/S REAR 03 BOLT FOR FOOTREST REAR 03 ENGAGE PANEL FOOTREST L/S 03 ENGAGE PANEL FOOTREST R/S 03 TAB WASHER DIN6799-RS 6,0 CHAIN SLIDING KIT BELOW CHAIN ROLL KIT QTY 2 x 1

SIDE- CENTER STAND

FIG 22* 29 30
PART NUMBER 60003026000 0035100309S 60003022021 DESCRIPTION SIDE STAND L=302MM 06 SCREW FOR SIDE STAND M10X31,2 SCREW SIDE STAND SPRING 05 SPRING L=116 MM 05 SIDE STAND BRACKET 03 AH-COLLAR SCREW M10X30 ISA45 SIDE STAND PICKUP 06 AH-COLLAR SCREW M10X24 ISA45 SIDE STAND SENSOR 05 SUPPORT F.SIDE STAND SWITCH 06 CYL.HEAD SCREW DIN84A M4x12 SELF LOCKING NUT DIN0985-M 4 MAGNET HOLDER ADV. 06 HH COLLAR SCREW M6X12 TX30 CENTER STAND L=326MM 11 SPRING FOR CENTER STAND 03 SPRING TENSIONER 03 WASHER DIN0125-A 8,4 HH COLLAR SCREW M8X30 TX40 SPECIAL SCREW M10X55 WS=17 WASHER DIN0125-A10,5 BEARING BUSH CENTER STAND 03 SPACER 10X16X38 MM 03 QTY 2

116010360 / C116010360

MONOSHOCK
PART NUMBER 12187E08 50180412S1 50180358SR12012 R50180095 50180213S91210035SA 91210036SA 50180463S 50180434S 50180751S1 R12008 DESCRIPTION MONOSHOCK 990 ADVENTURE 09 MONOSHOCK UPPER PART CPL. 07 MONOSHOCK LOWER PART CPL. 07 SCREW M14X1,5 L=55MM 03 SCREW M14X1,5 L=73MM 03 ADAPTOR BUSH KGW 14X24 REP. KIT BEAR./SEAL UP. 07 REP.KIT BEAR/SEAL LOWER ADV 07 ADAPTOR BUSH KGW D=32 14X32 BLEED PLUG R 1/8 DCC-COMPR.DAMP.CONTROL CPL. 03 CIRCLIP 50X1,5 SPRING GUIDANCE L=40 SPACER RING FOR SPRING SPRING 140-225 (62) D=14,5 SPRING 150-225 (62) D=14,5 INTERM.RING SPRING RET. H=3,5 O-RING VITON 66,27X3,53 SPRING RET. D=80 W. O-RING 05 CIRCLIP 58,2X2 RUBBER CAP "DO NOT OPEN" SCREW PLUG M5X6 O-RING NBR 5,28X1,78 BUMP RUBBER WP60 D=18-26 COVER D=50 ADJUSTING SCREW REBOUND TRAVEL SHOCK ABSORBER FLUID 5 LT REPAIR-KIT GASKET 5018 PDS 03 QTY x x 1 1

116010410 / C116010410

PART NUMBER DESCRIPTION SWINGARM CPL. LC8 AD. BLACK 09 BUCKET F. SHAFT SEAL RING 03 SHAFT SEAL RING 30X40X7 INNER RING JR20X25X38,NEEDLE BUSH HK2526B 03 STOP DISK 03 CHAIN SLID. GUARD SWINGARM 03 BUCKET RET. CLAMP F. BRAKE HOSE EJOT SPIRAL SCREW SF M5X10-K CHAINGUARD 06 WASHER DIN9021-A 5,3 REAR SPROCKET GUARD 03 BUSH FOR SPOILER 6X11X16X7,5 CHAIN GUIDE 03 PLUG SWINGARM 03 SCREW M14X1,5 L=73MM 03 SWINGARM BOLT CPL. COLLAR NUT M19X1,5 WS=27MM 03 PLUG 06 SPECIAL SCREW M6X16 WS=8 10.9 CHAIN GUARD KIT ADV SPROCKET GUARD KIT SWINGARM REP. KIT QTY 1 1

116010490 / C116010490

FIG 42
PART NUMBER 0021080003 6000508500001S 6000508600001S DESCRIPTION EXHAUST PIPE REAR 06 EXHAUST PIPE FRONT 06 EXHAUST GASKET 05 LAMBDA SENSOR 05 SELF LOCKING NUT M 8 CU WASHER DIN0125-A 8,4 THERMAL SHIELD 05 FLAT H.SCREW M6X8 DIN7991 NIRO DISTRIBUTOR TUBE LCGRAPHIT RING 42X47XCLAMP CPL. D=49,2MM 06 SILENCER BRACKET CPL. 2001 SPRING WASHER DIN0137-B 6 HH COLLAR SCREW M6X20 TX30 DAMP. COMPONENT SILICONE GREY SPACER BUSHING 8,4X12X16 LOCK WASHER 8MM HH COLLAR SCREW M8X30 TX40 SILENCER L/S USA 09 RUBBER BUFFER EXHAUST GASKET 03 HH COLLAR SCREW M8X16 TX40 CLAMP FOR SILENCER CPL. 03 HH COLLAR SCREW M8X25 TX40 WASHER DIN9021-A 8,4 SILENCER/HANDLE HOLDER L/S 07 SILENCER/HANDLE HOLDER R/S 07 HH COLLAR SCREW M8X35 TX40 SILENCER R/S USA QTY 1

116010510 / C116010511

AIR FILTER BOX

FIG 14 15* 23 24

PART NUMBER DESCRIPTION AIRBOX COVER 990 DUKE 04 AIR FILTER EFI 05 CONNECTOR FOR SAS LCGASKET SAS CONNECTOR 03 INTAKE SNORKEL 03 AIRBOX FRONT PART LCSPECIAL SCREW K60X35/AIRBOX COVER L/S R/S 03 AIRBOX COVER R/S EFI 05 GASKET F. AIRBOX COVER L/S R/S FILTER BOX LOWER PART EJOT PT SCREW K60X20 WS=6 RUBBER SLEEVE F. THR. CABLE 05 SLS BRACKET PANEL RANGE CHANGE METAL NUT M6 DISTANCE RUBBER AIRBOX 03 HH COLLAR SCREW M6X16 TX30 RUBBER SLEEVE AIRBOX 03 RUBBER SLEEVE FUEL HOSE 03 CLAMP STD DN14 FUEL HOSE 1 CPL. RETAINING PLATE IMMOBILIZER QTY 1 1

116010610 / C116010610

TANK, SEAT, COVER

FIG 1* 2* 46

PART NUMBER 6010701324406B 6010711323306B 55011022100 DESCRIPTION FUEL TANK L/S CPL. BLUE DAKAR DECAL OVER-COATED FUEL TANK R/S CPL. BLUE DECAL OVER-COATED CONNECT.PIECE F.OVERFLOW MGASKET FOR CONNECTING PIECE 03 FUEL COCK CPL. SMALL RALLYE'96 O-RING 1,78x10,82x14,38 2-013 HH COLLAR SCREW M6X12 TX30 GAS-LEVEL SENSOR ADV. 2002 AH SCREW DIN0912-M 5X16 COVER PUSH BUTTON PUSH BUTTON COIL SPRING PUSH BUTTON SUPPORT BEAR.BUSH.INSIDE L=15,5MM 03 TANK RUBBER BUSHING 03 BEARING BUSHING OUTSIDE 03 AH SCREW DIN912 M8X55 AH SCREW DIN6912-M 6X16 AH SCREW DIN912 M8X50 BEARING BUSHING INSIDE 03 AH SCREW DIN912 M8X40 SEAL. FLANGE F.TANK INSERT 03 TANK INSERT 05 SEAL. RING F. TANK INSERT 03 TANK PLUG AH SCREW DIN0912-M 5X30 AH SCREW DIN 912 M 5X8 AH SCREW DIN0912-M 5X12 CLAMP YDNAC 10128 12MM HOSE HOLDER TRIPLE 03 SCREW FOR PLASTIC K50X18 T20 WIRING HOLDER 16MM CLAMP D=6/8MM, BLACK QTY 1

116010710 / C116010713

FIG 75* 76* 78* 79* 93 97
PART NUMBER 6010804100006C 6010804200006C DESCRIPTION TANK PROTECTOR L/S 06 TANK PROTECTOR R/S 06 THERMAL PROTECT. FOIL TANK 07 HOSE 6X13 L=640 MM 09 HOSE EPA D=6/10 L=2000MM STORAGE BOX BOTTOM PART SCREW K30X10 T10 SCREW K30X16 T10 STOR.BOX CENT.PART BLACK 09 COVER GASKET PLASTIC WASHER 03 COVER FOR STORAGE BOX 09 LOCK BOLT STORAGE COMPARTMENT SUPPORT F. LOCK BOLT STORAGE BOX CABLE EDGE PROTECTOR PER METER SEAT BLACK SEAT COVER SIDE COVER L/S REAR " DAKAR " DECAL OVER-COATED SIDE COVER R/S REAR " DAKAR " DECAL OVER-COATED THER.PROT.FOIL SI. CO. L/S 07 THER.PROT.FOIL SI. COV. R/S 07 SPECIAL WASHER D=16,5MM 03 RUBBER SLEEVE F.SEAT LOCK 09 RUBBER SLEEVE D=12MM COLLAR BUSHING 8,2X12X20XEJOT PT SCREW K60X20 WS=6 SEAT LOCK COU.SUNK SCR. AH ISO7380 M6X30 DISTANCE BUSH. 7X12X18X3,KEY BLANK LC4/DUKE/LC8 STORAGE COVER BOX SPRING QTY x x x 1

FIG 27 28

PART NUMBER DESCRIPTION PUMP WITHOUT RESERVE INDICATOR O-RING SET FOR FUEL PUMP 05 FILTER-SET FUEL PUMP 05 SCREW FOR FILTER-SET 05 HH COLLAR SCREW M6X16 TX30 O-RING VITON F. PLUG CPC 05 VARIABLE ONE-EAR CLAMP 15,7MM CLAMP STD DN14 FUEL HOSE CPL. 08 FUEL HOSE 1 CPL. QTY 1 1

116010730 / C116010730

FIG 26* 27* 40
PART NUMBER 6010801000006A 60108010070 6000805000006C 6000805100006C 6001201000001S DESCRIPTION FAIRING SCREEN 03 HEAD LIGHT MASK 07 BLIND PLUG-IN NUT M5 WN 16A 03 SPECIAL WASHER D=12MM 03 COUNTERSUNK SCREW ISA25 M5X20 AIR INTAKE 03 HH COLLAR SCREW M6X10 TX30 AIR INTAKE GRILL 03 SPRING NUT RUBBER SLEEVE 30X40 MM 06 COVER F. STORAGE COMP. REAR 06 DISTANCE RUBBER AIRBOX 03 FRONT FENDER BLUE 06 HH COLLAR SCREW M6X15 TX30 SCREW FOR PLASTIC K50X18 T20 PVC-CLAMP 7/16" HEYCO 3377 PROTECTIVE FILM L/S 06 PROTECTIVE FILM R/S 06 SIDE COVER L/S BLUE DECAL OVER-COATED SIDE COVER R/S BLUE DECAL OVER-COATED INNER COVER LEFT 07 INNER COVER RIGHT BUSH F. SIDE COVER 03 AH SCREW DIN6912-M 6X16 SPECIAL WASHER D=16,5MM 03 AH SCREW DIN6912 M6X12 SCREW FOR PLASTIC K50X12 T20 THER.PROT.FOIL REAR FENDER 07 SPLASHBACK 08 BUCKET HH COLLAR SCREW M6X16 TX30 EJOT PT SCREW K60X20 WS=6 BAGGAGE RACK LCQTY 1

116010810 / C116010813

FIG 69
PART NUMBER 60007020040 DESCRIPTION REAR FENDER BLACK 09 LICENSE NUMBER CARRIER 06 HANDLE L/S 03 HANDLE R/S 03 FLAT HEAD SCREW DIN7991-M 8X50 FLAT HEAD SCREW DIN7991-M 8X65 RUBBER SLEEVE D=12MM COLLAR BUSHING 8,2X12X28XAH SCREW DIN912 M8X55 COLLAR BUSHING 8,2X12X20XLICENCE FITTING 06 WASHER DIN9021-A 6,4 SELF LOCK. NUT DIN0985-M 6 REFLECTOR RED LC4 '98 OVAL HEAD SCREW DIN0966-M 5X16 WASHER 6MM BRACKET FOR REFLECTOR WASHER DIN0125-A 5,3 SELF LOCKING NUT DIN0985-M 5 SIDE REFLECTOR YELLOW 03 FOR USA+AUS ONLY SIDE REFLECTOR RED REAR FOR USA ONLY BRACKET SIDE REFLECTOR 06 FOR USA ONLY HH COLLAR SCREW M6X13 TX30 RUBBER GRIMMET SLOTTED PLASTIC WASHER 03 QTY 2

FIG 1*

PART NUMBER 60108099600 DESCRIPTION DECAL SET 990 ADV. DAKAR 2011 QTY 1

116010833 / C116010833

FRONT WHEEL
PART NUMBER DESCRIPTION FRONT WHEEL CPL. 2,15X21" BLACK FRONT WHEEL HUB CPL. BLACK BEAR. SPACERTUBE FRONT 03 GR.BALL BEAR.6906 DDU2CG23S6NM CIRCLIP DIN0472-47X1,75 SHAFT SEAL RING 35X47X7 TC SPACER BUSH. FR. WHEEL L/S 03 SPACER BUSH. FR. WHEEL R/S 03 RIM FRONT 2,15X21" BLACK 07 SPOKE M5X230,5 13,5 DEG SPOKE NIPPLE M5-TA 8X21MM HOSE 21" RIM TAPE 21" 28/ 2MM 03 WHEEL SPINDEL FRONT 03 COLLAR SCREW FRONT AXLE 03 BRAKE DISK FRONT 300MM ABS 06 BRAKE DISK FRONT 300MM 06 SPECIAL SCREW M6X13 WS=8 10.9 SPECIAL SCREW M6X16 WS=8 10.9 SENSOR WHEEL FRONT 06 SPOKE KIT FRONT "21" FRONT WHEEL REP. KIT ADV QTY x x

116010910 / C116010910

REAR WHEEL

FIG 38 42

PART NUMBER DESCRIPTION REAR WHEEL CPL. 4,25X18"SW REAR HUB CPL. BLACK BEAR. SPACERTUBE L=124,8MM 03 GR.BALL BEAR. 6205-2RSHC3HMTF7 CIRCLIP DIN0472-52X2 SHAFT SEAL RING 30X52X7 SPACER BUSH. REAR WHEEL R/S 06 SPACER RING 03 RIM 4,25X18 BLACK SPOKE M5XDEG 03 SPOKE M5XDEG 03 SPOKE NIPPLE M5-TA 8X21MM HOSE 110/100C-18 RIM TAPE 18" 50/REAR SPROCKET 42-T 03 REAR SPROCKET 45-T 03 SPROCKET SCREW M10X1,HEXAG.NUT DIN 980V M10X1,25 SL SPROCKET SUPPORT CPL. BLACK SPACER BUSH. SPROCKET SUPP. 06 NILOS RING 6006AV BALL BEARING 6006 DDU2CG23S6NM SPACER BUSH. SPR. SUPP. IN. 06 RUBBER DAMPING BLOCK '91 BRAKE DISK REAR D=240MM 06 SPECIAL SCREW M6X16 WS=8 10.9 WHEEL SPINDLE REAR CPL. CHAIN TENSIONER R/S LCCOLLAR NUT WH. SPINDLE REAR 03 HH COLLAR NUT M10X1,25 WS=13 SCREW M10X1,25X50 WS=10 CHAIN 525 INCL. MASTER LINK RIVET TOOL NECCESARY MASTER LINK FOR CHAIN SENSOR WHEEL REAR 06 QTY 1 x x 1

116011010 / C116011010

WIRING HARNESS

FIG 43 44

PART NUMBER 49007439000 000700000BH DESCRIPTION WIRING HARNESS 09 RELAY CM1A-R-12V-HDIODE S3H-CONTACT WASHER M6 VSV-K6 BRACKET FOR PLUGS 06 AH SCREW DIN0912-M 5X12 FUSE 5 A 2003 FUSE 10 A 2000 FUSE 15 A FUSE 25 A FUSE 40 A PVC CLAMP 17,4MM HEYCO 3381 HH COLLAR SCREW M5X12 TX30 CABLE TIE 140/2,5MM BLACK CABLE TIE 200/3,6MM BLACK CABLE TIE 300/4,8MM BLACK CLAMP RSGU 15/12 SPARE CONNECTOR BH 6-PINS DIAGNOSTIC PORT HH COLLAR SCREW M6X10 TX30 RUBBER SLEEVE 22X18 MM 06 HAZARD WARNING BUTTON CABLE TIE WITH PLUG 03 TEMPERATURE SENSOR 07 OIL-PRESSURE SWITCH CABLE 03 FLASHER CABLE FRONT 03 DC HORN 12V 06 WIRING HARNESS REAR 06 CLUTCH SWITCH 03 BRAKE LIGHT SWITCH REAR '98 BRAKE LIGHT SW. FRONT CPL. 03 RUBBER CABLE TIE 45MM 03 RUBBER CABLE TIE 60MM 03 RUBBER CABLE TIE 75MM 03 STARTER INTERLOCK QTY x x x x x x x x x x x 1

116011110 / C116011110

FIG 50
PART NUMBER 60111079000 DESCRIPTION WIRING HARNESS ABS 06 QTY 1

BATTERY

FIG 36 37
PART NUMBER DESCRIPTION STARTER RELAY 03 FUSE 30 A HH COLLAR SCREW M6X10 TX30 BATTERY CABLE L=350MM LCGROUND CABLE L=470MM 03 STARTERCABLE L=475MM LCRUBBER CAP STARTER PORT 03 BATTERY 12V/11AH 03 HH COLLAR SCREW M6X10 TX30 HEXAGON NUT DIN0934-M 6 BATTERY CABLE 250MM 06 GROUND CABLE 100MM 06 SCREW FOR PLASTIC K50X12 T20 BATTERY COVER 96 CONTACT WASHER M6 VSV-K6 BATTERY BOX TOP PART 03 BATTERY BOX 03 BATTERY BOX FRONT PART 03 EJOT PT SCREW K60X20 WS=6 BRACKET STARTER RELAY 06 BRACKET VOLTAGE REGULATOR 03 CAGE NUT M6 SL K100-1 1,5MM SCREW OIL TANK FIXING 03 CABLE SUPPORT KHS NR.150-47610 WIRING HOLDER 16MM VOLTAGE REGULATOR HH COLLAR SCREW M6X30 TX30 POSITIVE POL EXTENSION 06 HEXAGON NUT M6 SW=13 L=20 COVER CAP OUTER 06 QTY 1 x 1 1

116011130 / C116011130

HAND BRAKE CYLINDER

FIG 80

PART NUMBER 00062030000 DESCRIPTION HAND BRAKE CYLINDER 03 HAND BRAKE CYL. COVER CPL. 03 CLAMP CPL. 03 HH COLLAR SCREW M6X25 TX30 REP.SET PISTON LC8 ADV 03 ADJUSTING SCREW CPL. LC8 ADV LEVER SCREW CPL. 2003 HAND BRAKE LEVER 2003 PROTECTION CAP HAND BRAKE CYL. BRAKE HOSE L=1320MM 06 COPPER GASKET DIN7603-10X14X1 HOLLOW SCREW M10X1X19 BRAKE FLUID DOT5.1 0,25L QTY 1

116011310 / C116011310

PART NUMBER 6001305004401S DESCRIPTION MAIN BRAKE CYLINDER CPL. 07 COVER MAIN BRAKE CYLINDER CPL. FLAT HEAD SCREW DIN0965-M 4X16 PUSH ROD CPL. 06 REPAIR KIT PISTON 07 SPECIAL SCREW M6X16 WS=8 10.9 BRAKE LIGHT SWITCH REAR '98 COPPER GASKET DIN7603-10X14X1 BRAKE HOSE L=BRAKE LEVER STOP LCFLAT HEAD DIN7991-M 6X20 TOOTH LOCK WASH. DIN6797-A 6,4 FOOT BRAKE LEVER CPL. 07 GROOVED BALL BEAR. 608 2RS C3 SPECIAL WASHER 8X24 ALU H=2,6 COUNTERSUNK SCREW ISA45 M8X35 STEP PLATE FOOT BRAKE LEVER 03 HH COLLAR SCREW M5X12 TX30 RETURN SPRING FOR BRAKE LEVER BOLT F. LINK FORK 8X20X16,5 HEXAGON NUT DIN0934-M 6 WASHER DIN0125-A 8,4 SECURING CLIP D=8MM 03 SELF LOCKING NUT DIN0985-M 8 BRAKE FLUID DOT5.1 0,25L QTY 1

116011330 / C116011330

FIG 28
PART NUMBER 60113049100 0025080356S 60101078000 DESCRIPTION BRAKE CAL. FR.R/S-WITHOUT PADS WITH BRAKE CALIPER SUPPORT BRAKE CAL. FR.L/S-WITHOUT PADS WITH BRAKE CALIPER SUPPORT RETAINING PLATE SET FRONT 03 CUP SET SHORT BLEEDER SCREW WITH CAP BRAKE PADS TOSHIBA TT 2172 HHA BOLT SET R/S BOLT SET L/S BRAKE HOSE 1190/715/810MM 06 HOLLOW SCREW M10X1X19 COPPER GASKET DIN7603-10X14X1 BRAKE PISTONS 30/32MM REP.KIT SEALING RINGS 30/32MM BRAKE CALIPER SUPPORT FR. R/S WITH RETAINING PLATE BRAKE CALIPER SUPPORT FR. L/S WITH RETAINING PLATE HH COLLAR SCREW M8X35 TX40 BRAKE HOSE GUIDE LOWER 06 QTY 1

116011360 / C116011360

BRAKE CALIPER REAR

FIG 14 15

PART NUMBER DESCRIPTION BRAKE CALIPER REAR RETAINING PLATE SET REAR 03 CUP SET SHORT BLEEDER SCREW WITH CAP M6 ADAPTER SCREW BRAKE PISTONS 05 REP.KIT SEALINING RINGS BRAKEP.SET FR.TOSHIBA TT2701HH BOLT CPL. 09 HOLLOW SCREW M10X1X19 COPPER GASKET DIN7603-10X14X1 BRAKE HOSE L=QTY 2 1

116011390 / C116011390

LIGHTNING SYSTEM
PART NUMBER 0985050003 DESCRIPTION HEAD LIGHT RIGHT TR. USA 03 HEAD LIGHT WIRING HARN. USA BULB 12V 5W (W2,1X9,5D) PHIL. BULB H4 12V 60/55W (P43T) SPACER BUSHING HEAD LIGHT 03 RUBBER GROMMIT BLACK WASHER DIN9021-A 5,3 SCREW FOR PLASTIC 03 FLASHER CPL.FRONT L/S REAR R/S FLASHER CPL.FRONT R/S REAR L/S FLASHER LENS L/S R/S TRANSP.06 BULB 12V ORANGE (RY10W) WASHER DIN0125-A10,5 LOCK WASHER DIN6797-J10,5 ZI HH COLLAR NUT M10X1,25 WS=13 REAR LIGHT CPL. 03 WIRING HARNESS REAR LIGHT 05 BULB 12V 21W SELF LOCK. NUT DIN0985-M 6 WASHER DIN9021-A 6,4 RUBBER GROMMET 16X10,8XBUMP RUBBER 20X20X6 MM 03 LICENSE-PLATE ILLUMINATION '98 WASHER DIN9021-A 5,3 SELF LOCKING NUT DIN0985-M 5 QTY 2

116011411 / C116011413

FIG 28 29
PART NUMBER DESCRIPTION SPEEDOMETER 10 INSTRUMENTS COVER ABS 09 RUBBER GROMMET 16X10,8XWASHER DIN9021-A 5,3 SCREW FOR PLASTIC K50X12 T20 HH COLLAR SCREW M6X10 TX30 RANGE CHANGE METAL NUT M6 COCKPIT SUPPORT 06 SELF LOCKING NUT M8 10.9 HH COLLAR SCREW M8X45 TX40 LOCK SYSTEM 990 ADV. 09 IGNITION LOCK TAMPERPROOF SCREW F. IGN. LOCK EDGE PROTECTOR 14X9,5X66 MM 06 SUPPORT ROLLOVER SENSOR 06 HH COLLAR SCREW M6X10 TX30 SOCKET IMMOBILIZER 990SM W. MASTERKEY SEAT LOCK TANK PLUG QTY 1 2

116011430 / C116011430

FIG 11
PART NUMBER 58007017000 DESCRIPTION EVAP.CANISTER FILTER TYPE AK47 RUBBER L=145MM VALVE FOR CARBON CANISTER 07 FITTING PIECE NQV2 NWHOSE EPA D=6/10 L=2000MM HOSE 8X12 FPM 120MM Y-CONNECTING PIECE YS 6-8-T-CONNECTOR TS-FITTING PIPE CC HEX NUT ISO4035 BRASS LOW M8 YDNAC CLAMP 10101 (9MM) QTY 14

116011510 / C116011510

FIG 0* 0 0* 0* 1* 65 70
PART NUMBER 3211658EN DESCRIPTION PRINT LABEL 60X51 MM BAG FOR INSTRUCTION MANUAL COUNTERSUNK SCREW ISA25 M5X20 WASHER DIN9021-A 6,4 HH COLLAR SCREW M6X15 TX30 WASHER DIN0125-A 5,3 OVAL HEAD SCREW DIN0966-M 5X16 SELF LOCKING NUT DIN0985-M 5 SELF LOCK. NUT DIN0985-M 6 DOCUMENTS BAG 2006 KTM BALLPOINT PEN ORANGE CUSTOMER WELCOME LETTER WASHER 6MM REAR MIRROR L/S+R/S LCREFLECTOR RED LC4 '98 BRACKET FOR REFLECTOR UNDERRIDE PROTECTION LEFT 06 UNDERRIDE PROTECTION RIGHT 06 FAIRING SCREEN 03 BLIND PLUG-IN NUT M5 WN 16A 03 SPECIAL WASHER D=12MM 03 TANK PROTECTION ORANGE LICENCE FITTING 06 RADIATOR PROTECTION CPL. OWN.MAN. 990 ADV./R USA 2011 TOOL SET 08 SCREW DRIVER L=105MM GRIP ORANGE B&F T-WRENCH WS=6/8/10 TX=45 B&F WRENCH WS=13 B&F + OPENER HELMET LOCK 04 QTY 1

116012000 / C116012004

FIG 47 48
PART NUMBER DESCRIPTION ABS-MODULE INCL. SUPPORT 08 EJOT PT SCREW K60X20 WS=6 BRAKE HOSE L=1320MM 06 BRAKE HOSE 1190/715/810MM 06 BRAKE HOSE L=BRAKE HOSE L=HOLLOW SCREW M10X1X19 BRAKE LIGHT SWITCH REAR '98 COPPER GASKET DIN7603-10X14X1 BRAKE HOSE GUIDE TOP 06 AH SCREW DIN6912 M6X16 SL BRAKE HOSE GUIDE LOWER 06 HH COLLAR SCREW M6X15 TX30 ABS-SENSOR 06 SLEEVE SENSOR HOLDER ABS SENSOR HOLDER FRONT 06 INT. TORX OVAL HEAD M 5X10 8.8 SELF LOCK. NUT DIN0985-M 6 HH COLLAR SCREW M6X16 TX30 CABLE SUPPORT SWING ARM 06 SCREW TORX M5XSPECIAL SCREW M6X13 WS=8 10.9 CLAMP 5/7 MM 06 SUPPORT FOR BRAKE HOSE 06 HOSE SUPPORT 7/7 MM 06 RUBBER SLEEVE 30X40 MM 06 RETAINING PLATE BRAKE HOSE REA HEAT PROTECT. BRAKE REAR HI.07 QTY 1 1

990 ADVENTURE USA 2010

SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM089826JEN

ENGLISH

DIAGNOSTIC TOOL

ENGINE CASE CLUTCH COVER BALANCER SHAFT
CRANKSHAFT, PISTON CYLINDER

SECONDARY AIR SYSTEM

CLUTCH
TRANSMISSION I - MAIN SHAFT TRANSMISSION II - COUNTERSHAFT

SHIFTING MECHANISM

WATER PUMP

COOLING SYSTEM

VALVE DRIVE TIMING DRIVE CYLINDER HEAD REAR
CYLINDER HEAD FRONT LUBRICATING SYSTEM

IGNITION SYSTEM

ELECTRIC STARTER
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
FIG 18 PART NUMBER 00029096007
DESCRIPTION DIAGNOSTIC TOOL HUSABERG/KTM DIAGNOSTIC TOOL KTM BREAKOUT-BOX KPL. BREAKOUT-BOX TEMPLATE LC8 / RC8 TEMPLATE LC4 TEMPLATE HUSABERG ADAPTER LC4 EFI ADAPTER LC4 EPT/HUSABERG EFI ADAPTER LC8 DIAGNOSTIC HASP DONGLE XC1 POWERSUPPLY 220V/12V FOR AVL EXTENSION CABLE DIAGNOSTIC CABLE HUSABERG DIAGNOSTIC CABLE KTM CASE FOR DIAGNOSTIC-TOOL BASIC SOFTWARE DVD KTM QTY 2

100002921 / C100002921

* NEW PART

X AS REQUIRED

ENGINE CASE
FIG 39 PART NUMBER 0916050042
DESCRIPTION ENGINE CASE CPL. WITH BEARINGS STUD M10XSTUD M 6X101 10.OILFILTER CAP O-RING 39,34X2,62 NBR 70 SH HH COLLAR SCREW M5X16 TX30 PLUG SCREW M14X1,5 ALU AH CU-SEAL RING 14X20X1,5 LCINT. TORX OVAL HEAD M 5X10 8.8 DRAIN PLUG W. MAGNET CU-SEAL RING DIN7603-22X27X2 DOWEL 17 X 14 X 9,5 DOWEL 20,1X24XINT. TORX FLAT HEAD M 5X10 8.8 HH COLLAR SCREW M6X30 TX30 JET 60 DELLORTO M6X0,75 OIL JET CURVED "70" BLUE OIL JET CURVED "70" GREEN ENGINE CASE GASKET 0,5MM 05 CHAIN SPROCKET COVER CPL. 03 CHAIN FAIL. PROTECTION LCADAPTER F. HYDR. CLUTCH 03 SWING BEARING OUTSIDE LCHH COLLAR SCREW M6X35 TX30 SELF LOCK. NUT DIN0985-M 6 OIL DRAIN PLUG M10X1,5 AH-WS=6 COPPER GASKET DIN7603-10X14X1 REDUCING JET "30" M6X0,75 HH COLLAR SCREW M6X40 TX30 HH COLLAR SCREW M6X60 TX30 HH COLLAR SCREW M6X65 TX30 HH COLLAR SCREW M6X70 TX30 HH COLLAR SCREW M6X75 TX30 HH COLLAR SCREW M6X90 TX30 THREAD PIN DIN916 M5X4-45H QTY 2

096013010 / C106013010

FIG PART NUMBER 0025050126 60030099000
DESCRIPTION THREAD PIN DIN0551-M 6X 5 WASHER DIN0125-A 6,4 CABLE SUPPORT 03 HH COLLAR SCREW M6X15 TX30 AH.SCREW DIN0912-M 4X10 O-RING 3,5X2,00 NBR DOWEL 9,8 X 7 X 10 BRACKET FOR BEARING INSERT 05 HH COLLAR SCREW M5X12 TX30 GASKET SET CPL. 03 QTY 6 1

CLUTCH COVER

FIG 36 PART NUMBER 0025080606
DESCRIPTION CLUTCH COVER LC8 CPL.08 CLUT.COV. GASK. INSIDE KLI.SIL CLUTCH OUTSIDE COVER CPL. 06 GASKET RING CLUTCH 2X3,1 VAMAC CLOS. COVER OIL SCR. MILLED 03 MOLDED RING 1,8X2,5 VAMAC 03 COPPER GASK.DIN7603- 8,2X13X1 DOWEL 9,8 X 7 X 10 HH COLLAR SCREW M6X85 TX30 HH COLLAR SCREW M6X25 TX30 HH COLLAR SCREW M6X30 TX30 HH COLLAR SCREW M6X35 TX30 HH COLLAR SCREW M6X40 TX30 HH COLLAR SCREW M6X60 TX30 HH COLLAR SCREW M8x60 TX40 QTY 1

086113020 / C106013020

BALANCER SHAFT
FIG 15 PART NUMBER 60036082035
DESCRIPTION HEXAGON NUT M20X1,5 H=6MM 05 STOP DISK 20,2 X 34 X 1 SPREAD TRANSMISSION 05 BALANCER WEIGHT R/S WOODRUFF KEY DIN6888 4X5X13 TIMING GEAR 18-T 03 WOODRUFF KEY DIN6888-3X3,7 TIMING VALVE JACKSHAFT CPL. CYL. ROLLER BEAR. NUP 204E CYL.ROLLER BEARING 26,5X47X14 SHAFT SEAL RING 12X20X5 B SPRING WASH. 30,5X46,5X0,6-1,5 CLAMPING WHEEL 35-Z 05 TENSION SPRING 05 DRIVE WHEEL 35-T 05 QTY 1

096013030 / C106013030

CRANKSHAFT, PISTON
FIG 35 PART NUMBER 61130007000 I 61130007000 II 61030030000
DESCRIPTION CRANKSHAFT CPL. M611 SPLIT BEAR.BUSH SIZE 1 RED 03 SPLIT BEAR.BUSH SIZE 2 BLUE 03 SPLIT BEAR.BUSH SIZE 3 YELL.03 WOODRUFF KEY DIN6888 4X5X13 SPLIT BEAR.BUSH SIZE 1 RED 03 SPLIT BEAR.BUSH SIZE 2 BLUE 03 SPLIT BEAR.BUSH SIZE 3 YELL.03 PRIMARY PINION 35 T 03 WASHER 33,2X46XHH-NUT M33X1,5 L/S WSBUSHING BOWL 28X32XCONNECTING ROD CPL. BUSH.BOWL PACK. SIZE 1 RED 03 BUSH.BOWL PACK. SIZE 2 BLUE 03 BUSH.BOWL PACK. SIZE 3 YELL.03 CYLINDER PIN 03 CONNECTING-ROD BOLT MJ10XPISTON D=101(F.41/33VALVE) PISTON D=101(F.41/33VALVE) CIRCLIP PISTON PIN D=OIL SCRAPER RING D=101MM TAP.COMPR.PISTON RING 101X1,25 PISTON RING "L" D=101 H=1,25 QTY 1 x x x 2 x x x 2 x x x x x 2

086013060 / C106013060

CYLINDER
FIG 1* 2* 7 PART NUMBER 60030043020
DESCRIPTION ZYLINDER & PISTON FRONT ZYLINDER & PISTON REAR CYLINDER-BASE GASKET FR 0,35MM CYLINDER-BASE GASKET RR 0,35MM AH SCREW DIN0912-M 8X35 GROOVED PIN DIN1474 5X10 STUD M6XQTY 2

106113040 / C106113040

FIG 17 PART NUMBER 57013070400
DESCRIPTION CONTROL VALVE SAS 05 CLAMP STD DN19 SAS HOSE AIRBOX 05 VARIABLE ONE-EAR CLAMP 22,6MM VARIABLE ONE-EAR CLAMP 21,0MM SAS HOSE CYLINDER FRONT 05 SAS FLANGE 03 SAS HOSE CYLINDER REAR 05 HH COLLAR SCREW M6X12 TX30 SLS-VALVE 03 PVC CLAMP 17,4MM HEYCO 3381 QTY 1

086013130 / C106013130

FIG 43 PART NUMBER 60032065000
DESCRIPTION HH COLLAR SCREW M6X16 TX30 WASHER DIN9021-A 6,4 CLUTCH SPRING LCPRESSURE CAP LCBALL BEARING 6003 JR2 C4 STEEL DISC 2MM 03 LINING DISK 2,8MM 03 LINING DISK OUTSIDE 2,8MM 03 LINING DISK TURN OUT 2,8MM 03 BELLEVILLE SPRING 2003 THRUST WASHER 2003 HEXAGON NUT DIN0936-M22X1,5 R. PULLEY 22X39X3MM CLUTCH BOOSTER UNIT CPL. 03 INNER CLUTCH HUB CPL. 03 SECTION WASHER 03 OUT.CLUTCH HUB CPL. 67-T 2004 OIL PUMP GEAR WHEEL 32-T 07 NEEDLE BUSH HK 30X35X26 STOP DISK 30,2/50/2 PUSH ROD CPL. NEEDLE ROL.DIN5402 NRB 3X17,8 SHAFT SEAL RING 9X18X06 B-NBR DISTANCE CLUTCH CONTR. CPL. CYLINDER CPL. LCHOLLOW SCREW CPL. M 10X1 '98 COPPER GASKET DIN7603-10X14X1 HH COLLAR SCREW M6X50 TX30 O-RING GASKET 03 QTY 1

086003210 / C106013210

TRANSMISSION I - MAIN SHAFT
FIG 14 PART NUMBER 0625062040
DESCRIPTION BALL BEARING 6206 C3 J1 NSK NEEDLE BEAR. K 26-31-13 IDLER GEAR 5.G "600 5P24" STOP DISK 28,3/35,75/1,5 LOCK RING DIN5417-WS28 SLIDING G 3/4.G "600 34P18/20" STOP DISK 22,2/30,2/1,5 NEEDLE BEAR. K 22X26X13 TN IDLER GEAR 6.G "600 6P27" SOLID GEAR 2.G. "600 2P15-1" STOP DISK 20,2X28X1,5 STOP DISK 20,2/28/1,6 STOP DISK 20,2/28/1,7 STOP DISK 20,2/28/1,8 STOP DISK 20,2/28/1,9 STOP DISK 20,2/28/2,0 STOP DISK 20,2/28/2,1 STOP DISK 20,2/28/2,2 MAIN SHAFT 12-T 03 NEEDLE BUSH HK0912 9/13/BALL BEARING 6204 DU J1 C3 QTY x x x x x x x x 1

086253330 / C106013330

TRANSMISSION II - COUNTERSHAFT
FIG 26 PART NUMBER 60033035000
DESCRIPTION CIRCLIP DIN471 20X1,2 BALL BEARING 6204 DU J1 C3 STOP DISK 20,2 X 34 X 1 NEEDLE BEAR. K 24X28X13 TN IDLER GEAR 1.G "600 1S35" STOP DISK 24,3/35,75/1 SLIDING GEAR 5.G "600 5S27" LOCK RING WS 30 STOP DISK 26,2/36/1,5 IDLER GEAR 4.G "600 4S27" IDLER GEAR 3.G "600 3S30" NEEDLE BEAR. K 26-31-13 SLIDING GEAR 6.G "600 6S26" CIRCLIP DIN0471-30X1,5 NIRO STOP DISK 30,2/39/1,5 IDLER GEAR 2.G "600 2S32" COUNTERSHAFT 03 CYL.ROLLER BEAR.NJ206 ET2XCS46 SH.SEAL RING 30X47X7 BSL VITON CHAIN SPROCKET 17-T 03 CHAIN SPROCKET 16-T DAMP 03 CHAIN SPROCKET 16-T DAMP 03 CHAIN SPROCKET 17-T DAMPED 03 SECURING PLATE TOOTHED 03 HEXAGON NUT M20X1,QTY 1 x x x x 1 1

086253360 / C106013360

FIG 33 PART NUMBER 0625068080 6003403104401S 59009062019
DESCRIPTION SHIFT FORK 1-4 GEAR SHIFT FORK 2-3 GEAR SHIFT FORK 5-6 GEAR SHIFTING ROLLER 6X8X5,2 SHIFT RAIL 11,8X105MM SHIFT RAIL 11,8X89MM PRESSURE SPRING 0,9MM SHIFT SHAFT CPL. 03 TENSIONING SPRING 0,8MM SPRING GUIDE RETURN SPRING 2,2MM '95 STOP DISK 14X30X1 SHIFT ROLLER CPL. 06 CONTACT SPRING 03 CONTACT BOLT 03 SHIFT ARRESTING CPL. 03 AH SCREW DIN0912-M 6X30 ARRESTING LEVER CPL. 03 HH COLLAR SCREW M5X20 TX30 WASHER DIN7349-5X15X2 SLEEVE FOR LOCKING LEVER ARRESTING LEVER SPRING 03 NEEDLE BEAR.HK 1412 14X20X12 SHAFT SEAL RING 14X24X6 B GEAR-POSITION SENSOR 06 O-RING 27,5X2,5 NBR AH SCREW DIN0912-M 5X12 BALL BEARING 6805 C3 JR GROOVED BALL BEARING 6808 JRC3 SHIFT LEVER CPL. 07 STEEL WASHER 6,4X17X3 PAIR OF WASHERS M 6 NORDLOCK SPECIAL SCREW M6X19 WS=8 10.9 QTY 1

086003410 / C106013410

FIG PART NUMBER 60035021050 0025060606
DESCRIPTION HH COLLAR SCREW M6X10 TX30 CU-SEAL RING DIN7603-6X10X1 HH COLLAR SCREW M6X16 TX30 MOLDED RING WATER PUMP COV. 09 WATER-PUMP GASKET 03 DOWEL 6X8X11,5 HH COLLAR SCREW M6X15 TX30 WATER PUMP ROTOR 08 FORM WASHER 16X1 NIRO 03 SHAFT SEAL RING 12X30X7 PTFE CIRCLIP DIN0471-12X1 GROOVED BALL BEARING 6901V C3 CIRCLIP DIN472 D=24X1,2 WATER PUMP SHAFT W. SEAL RING INCL. SHAFT SEAL RING O-RING 25,00X3,00 NBR 70 ALUMINUM TUBE WATER-PUMP+CLAMP FIXING CLAMP WATER-P. TUBE 03 HH COLLAR SCREW M6X60 TX30 QTY 1 4

096013510 / C106013510

FIG 53 PART NUMBER 62635044050
DESCRIPTION RADIATOR LCRADIATOR CAP SMALL 20,3 PSI HH COLLAR SCREW M6X10 TX30 ALU-GASKET 6X10X1.5 WATER EXPANSION TANK 03 PLUG F. EXPANSION TANK RUBBER GROMMET 6X9X13MM 04 DISTANCE HOLDER 10/10 BLACK HH COLLAR SCREW M6X15 TX30 HOSE 6X10 EPDM 03 HOSE CLAMP YDNAC 10119 11MM YDNAC CLAMP 10101 (9MM) ANGLE CONNECTION EXPANS. TANK RADIATOR HOSE THERM./RAD. RADIATOR HOSE THERM./PUMP 03 THERMOSTAT 75 CPL. W. CASE 03 RADIATOR HOSE THERM./DISTR. 03 DISTRIBUTOR R/S 18/18/18MM 03 RADIATOR HOSE CYL./DISTR. 03 RADIATOR HOSE DISTR./DISTR. 03 DISTRIBUTOR L/S 18/18/25MM 03 RADIATOR HOSE RADIATOR L/S 03 VARIABLE ONE-EAR CLAMP 27,1MM CLAMP STD DN32 VARIABLE ONE-EAR CLAMP 34,6MM VARIABLE ONE-EAR CLAMP 33,1MM RUBBER SLEEVE D=12MM SPECIAL SCREW M6X21 WS=8 THERMOSWITCH LC8 102DG '03 O-RING 17X1,5 NB75 FAN CAP 05 RADIATOR PROTECTOR 03 FAN COWL L/S 03 EDGE PROTECTOR PER METER FAN CLACK RUBBER 08 QTY 4 x 1 x 2

086013530 / C106013530

FIG 58 PART NUMBER 54603048100
DESCRIPTION FAN L/S 03 SPECIAL SCREW T60 6X30 WS=6 EJOT PT SCREW K60X20 WS=6 HH COLLAR SCREW M6X20 TX30 RANGE CHANGE METAL NUT M6 QTY 3

VALVE DRIVE

FIG PART NUMBER 60036035320 61036034000
DESCRIPTION INTAKE VALVE 03 EXHAUST VALVE 05 VALVE SPRING HOLDER 05 VALVE-STEM SEALING RACING STOP DISK 14X30X1 EXHAUST VALVE SPRING SET CPL. 05 VALVE SPRING RETAINER STEEL 05 VALVE COLLET MKSHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/2,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,SHIM D=10/3,BUCKET TAPPET 05 QTY x x x x x x x x x x x x x x x x x x x x x x x x x 8

086013610 / C106013610

TIMING DRIVE
FIG 20 PART NUMBER 0770160021
DESCRIPTION CAMSHAFT OUTLET FRONT CAMSHAFT INTAKE FRONT CAMSHAFT INTAKE REAR CAMSHAFT OUTLET REAR TIMING GEARS 32-T CPL. 03 NEEDLE BEARING K18/24/20 BEARING BOLT TOOTH CHAIN 88 LINK 6,35PITCH GUIDE RAIL 03 SPECIAL SCREW M8X29 WS=8 TENSIONER RAIL CPL. FRONT 03 SPECIAL SCREW M8X29 WS=6 TENSIONER RAIL CPL. REAR 03 SCREW PLUG M16X1,CU SEAL-RING DIN7603 16X20X1,3 TIMING-CH.TENS. HYDR.(75YM) 03 SEAL RING CU DIN7603- 8X12X1 O-RING 29X2 VITON O-RING 16,00X2,00 VITON QTY 2

086003620 / C106013620

CYLINDER HEAD REAR
FIG 99 PART NUMBER 60030097000

DESCRIPTION CYLINDER HEAD REAR CPL. CYLINDER HEAD GASKET 0,5 101MM STUD M 8X16 10.9 SELF LOCKING NUT M 8 CU EXHAUST GASKET 05 CAP NUT M6 STAINLESS STEEL WASHER DIN0125-A 6,4 VACUUM CONECTION 2006 VACUUM CONECTION M6/0,5MM VALVE GIUDE EXHAUST VALVE GIUDE INTAKE COLLAR NUT M 10 WS=NEEDLE ROLLER DIN5402 5X9,8 SHIM 10,2X19X1,5MM 05 AH SCREW DIN0912-M 6X25 10.9 AH SCREW DIN7984-M 8X30 10.9 SCREW IN NOZZLE M20X1,5 TEMPERATURE SENSOR WATER 07 O-RING 10,00X2,00 SILCONE RUBBERSLEEVE INTAKE FLANGE 05 HOSE CLAMP GEMI 66MM 05 HOSE CLAMP GEMI 63MM 05 O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT VALVE COVER GASKET SET FR+RR VALVE COVER REAR COLLAR SCREW M 6 WS=WASHER DIN0125-A 8,4 GASKET SET CYL. HEAD KPL. 03 CYLINDER FRONT + REAR QTY 1

096013641 / C106013641

CYLINDER HEAD FRONT
DESCRIPTION CYLINDER HEAD FRONT CPL. 09 CYLINDER HEAD GASKET 0,5 101MM STUD M 8X16 10.9 SELF LOCKING NUT M 8 CU EXHAUST GASKET 05 CAP NUT M6 STAINLESS STEEL WASHER DIN0125-A 6,4 VACUUM CONECTION 2006 VACUUM CONECTION M6/0,5MM VALVE GIUDE EXHAUST VALVE GIUDE INTAKE COLLAR NUT M 10 WS=NEEDLE ROLLER DIN5402 5X9,8 SHIM 10,2X19X1,5MM 05 AH SCREW DIN0912-M 6X25 10.9 AH SCREW DIN7984-M 8X30 10.9 SCREW IN NOZZLE M20X1,5 PLUG DIN0908-M12X1,5 CU-SEAL RING DIN7603-12X18X1,5 RUBBERSLEEVE INTAKE FLANGE 05 HOSE CLAMP GEMI 66MM 05 HOSE CLAMP GEMI 63MM 05 O-RING 29,87X1,78 VITON INSERT SPARK-PLUG SHAFT VALVE COVER GASKET SET FR+RR VALVE COVER FRONT COLLAR SCREW M 6 WS=ANGLE CONNECTOR LCO-RING 8X2 SILICONE OIL-PRESSURE SWITCH LCCOPPER GASKET DIN7603-10X14X1 WASHER DIN0125-A 8,4 %ANGLE CONNECTOR BRACKET PANEL SPECIAL SCREW M 5,0X10 GASKET SET CYL. HEAD KPL. 03 CYLINDER FRONT + REAR QTY 1

086013651 / C106013651

LUBRICATING SYSTEM
FIG 40 PART NUMBER 60038010133
DESCRIPTION OIL TANK CPL. OIL DIPSTICK CPL. W. O-RING 05 O-RING 19,00X3,00 NBR AH SCREW DIN0912-M 5X10 %ANGLE CONNECTOR BRACKET PANEL ANGLE CONNECTOR LCO-RING 8X2 SILICONE OILDRAIN PLUG W.MAG. M 12X1,5 CU-SEAL RING DIN7603-12X18X1,5 T-CONNECTOR W. REDUCTION RING OIL PIPE "B" O-RING 9X2 VITON PRE-FORMED HOSE 10X3,5 OIL PIPE "A" VARIABLE ONE-EAR CLAMP 25,6MM VARIABLE ONE-EAR CLAMP 19,8MM HH COLLAR SCREW M6X16 TX30 OIL SCREEN FINISHED 03 GASKET FOR OIL FILTER HNBR 03 PLUG 10MM LCO-RING 11X2 VITON RETAINING PLATE 2 LCRETAINING PLATE 1 LCAH SCREW DIN0912-M 6X16 SCREW OIL TANK FIXING 03 EXHAUST BRACKET RUBBER BLACK SPECIAL SCREW M6X21 WS=8 RUBBER SLEEVE D=12MM RANGE CHANGE METAL NUT M6 VARIABLE ONE-EAR CLAMP 18,5MM DISTANCE HOLDER 10/10 BLACK OIL TANK BREATHING HOSE R/S CLAMP STD DN16 OIL TANK BREATHING HOSE L/S PRESSURE PUMP HOUSING CPL. 10 QTY 1

106013810 / C106013810

FIG PART NUMBER 60038060102 0760101842
DESCRIPTION CONTROL SPRING LC8 3,5 BAR CONTROL PISTON LCSHIM ROTOR-SET PRESSURE PUMP 03 OIL PUMP SHAFT 03 NEEDLE ROLLER NRB 4X15,8 G2 OIL PUMP GEAR 24-T TAB WASHER DIN6799 RS8 WASHER 10X16X0,ROTOR-SET 19MM 03 SUCTION PUMP CASE 03 NEEDLE ROL.DIN5402 NRB 4X9,8 O-RING 13,3X2,4 VITON OIL SCREEN 03 HH COLLAR SCREW M6X40 TX30 HH COLLAR SCREW M6X25 TX30 O-RING 10,00X1,00 NBR 70 SH OIL INJECTION TUBE GEAR 05 OIL FILTER 03 HH COLLAR SCREW M6X10 TX30 OIL TANK VALVE CPL. SHAFT SEAL R.10X18X4 B-VITON QTY 1 1
FIG PART NUMBER 60030087101 60030087102
DESCRIPTION PULSE GENERATOR LCHH COLLAR SCREW M6X16 TX30 COIL SPROKET 22Z O. CYL. PIN STICK COIL 03 SPARK PLUG M12X1,25 "8" IGNITION ROTOR 04 INCL. FREEWHEEL WASHER 17X32XAH EXPAND. SCREW M16X1,HH COLLAR SCREW M6X35 TX30 STATOR 03 DOWEL 9,8 X 7 X 10 IGNIT.COVER GASK.MATRI.CS0,5MM IGNITION COVER CPL. 06 O-RING 24X2,5 NBR SCREW PLUG M24X1,5 PA 6.6 CU-SEAL RING DIN7603-6X10X1 VENTILATION CONNECTOR M16X1,5 HH COLLAR SCREW M6X30 TX30 CLAMP STD DN22 VARIABLE ONE-EAR CLAMP 22,6MM CABLE SUPPORT 03 WASHER DIN0125-A 6,4 CABLE SUPPORT GENERATOR 03 BACK-PRESSURE VALVE CPL. ENGINE BREATHER HOSE BOTTOM ENGINE BREATHER HOSE TOP QTY 1 1

086013910 / C106013910

FIG 24 PART NUMBER 0125060003
DESCRIPTION E-STARTER ENGINE CPL. LC8-E 03 HH COLLAR SCREW M6X25 TX30 O-RING 33,5X3 VITON GROOV.BALL BEAR. 16001 JRX C3 TORQUE LIMITER CIRCLIP DIN0471-17X1 STOP DISC 17,2X26X1 B IDLER GEAR 1 19Z NEEDLE BEARING K 17X21X10 BEARING BOLT NEEDLE BUSH HK2520 25/32/IDLER GEAR 2 23-T 03 FREEWHEEL GEAR WH. 57-T CPL.03 SUPPORTING SLEEVE 03 FREEWHEEL HOLDER 03 IGNITION ROTOR 04 INCL. FREEWHEEL AH SCREW DIN6912 M6X16 10.9 CU-SEAL RING DIN7603-6X10X1 HH COLLAR SCREW M6X16 TX30 SELF LOCK. NUT DIN0985-M 6 WASHER DIN0125-A 6,4 QTY 1

086304010 / C106014010

THROTTLE BODY
FIG 73 PART NUMBER 60141095125
DESCRIPTION THROTTLE BODY CPL. 05 TIMING CHARGER EFI 08 SPECIAL WASHER D=16,5MM 03 VIBRATION DAMPER DIGITALBOX 03 AH SCREW DIN6912 M6X12 INTAKE TRUMPET 05 PRESSURE SENSOR 06 RUBBER SUPP. PRESSURE SENS. 06 PVC-CLAMP 7,9 MM HEYCO 3355 SUPPORT PRESSURE SENSOR 05 SCREW FOR PLASTIC K50X12 T20 AMBIENT-AIR TEMPERATURE SENSOR SCREW FOR PLASTIC D=5X18 ROLLOVER SENSOR 05 SHIM 4,3X15X1,25MM GALVANIZED FLAT HEAD SCREW DIN7985-M 4X20 VACUUM CONECTION 2006 HOSE 3,2X8,5 L=50 MM 05 HOSE 3,2x8,5 L=125 MM 06 QTY 2