The Toyota Camry, introduced in 1983, became Americas favorite family sedan and was the nations top-selling automobile in seven of the eight years from 1997 through 2005. Now sold in 27 countries and manufactured in 10, the Camry has had cumulative sales of over 6.5 million units in the United States and over 10 million worldwide. Camry became the best selling car in the U.S. in 1997, and has remained the top selling U.S. car for 9 of the last 10 years. Camry is the most recognized vehicle in Toyotas lineup. In 2007, the Toyota Camry becomes the first vehicle built by an international manufacturer to compete in the NASCAR NEXTEL Cup and Busch Series. In 1983, Toyota launched the Camry as a four-door sedan and five-door hatchback, replacing the Corona in its automobile lineup. By 1986, the Toyota Camry was listed as a Consumers Report Best Buy for the first time and has remained on the list every year since. Toyota completely redesigned the Camry for 1987, with a station wagon replacing the hatchback, and adding an All-Trac AWD option. An optional V6 engine was added mid-year 1988. When Toyota began building the Camry at its Kentucky manufacturing plant in 1988, this car became the first Toyota built at a manufacturing facility solely owned and operated by Toyota in the United States. From 1992 until it was discontinued in 1997, the Camry wagon was produced solely at the Kentucky plant. The 1992 Camry marked its third generation with a complete upgrade in both size and styling. Classified as a mid-size vehicle, the new Camry included sedan and wagon versions, and was offered as a sport SE grade for the first time. The All-Trac option was dropped and a Coupe added in 1993. In its fourth generation, the 1997 Camry became the No. 1 selling car in the United States, a first for Toyota. Since then, Camry has held the title of best selling car in the United States every year except 2001. The year 1997 also saw the discontinuation of the wagon and coupe models, and the CE replaced the DX as the base model grade. In 1999 Toyota introduced the Camry Solara, a sport coupe. It was engineered jointly by Toyota in Japan and the Toyota Technical Center (TTC) in Ann Arbor, Michigan; styled at Calty Design, Inc. in Newport Beach, California; and built exclusively in Cambridge, Ontario.
A convertible was added to the lineup in 2000. In 2004 the second generation Camry Solara debuted with an additional SE Sport grade. Production of the Camry Solara then moved to Toyota Motor Manufacturing, Kentucky. The fifth generation 2002 Camry received the first all-new platform in 10 years and a new 2.4-liter four-cylinder engine with Variable Valve Timing with intelligence. Toyota made available a package that qualified some models as an EPA certified Ultra Low Emissions Vehicle. In its sixth generation, the Camry for 2007 is redesigned offering more standard features. This generation includes an available gas/electric hybrid model with Toyotas Hybrid Synergy Drive power train technology. In 2006, Toyota announced plans to field a NASCAR spec Camry for participation in the NEXTEL Cup and Busch Series, beginning in the 2007 race season. Highlights 1983 Camry Introduced 1984 Total U.S. sales exceed 100,Consumer Reports gives the Camry its first Best buy award 1987 Second generation Camry includes a station wagon version and the AllTrack option. Total U.S. sales exceed 500,Camry production at Toyota Motor Manufacturing, Kentucky begins 1989 Total U.S. sales exceed 1,000,Third generation Camry, this car is upgraded to midsize rating. 1993 Camry Coupe introduced. Total U.S. sales exceed 2,000,Total U.S. sales exceed 3,000,Fourth generation Camry, the number one selling car in the U.S. The wagon and coupe versions are discontinued. 1998 Total U.S. sales exceed 4,000,Camry Solara introduced 2000 Camry Solara convertible introduced 2001 Total U.S. sales exceed 5,000,Fifth generation Camry, with VVTi engine achieving ULEV status 2004 Second generation Camry Solara 2007 Sixth generation Camry, available with a Hybrid Synergy Drive power train option

Document: 4205

Revision A 6/12/06
TOYOTA CAMRY TOYOTA- Installation Procedure FJ Cruiser Section II
Section 1 - Installation Preparation
2007 - INTERIOR LIGHT UPGRADE Interior Light Upgrade
Part Number: 00016-00060 Accessory Code: IL1

Kit Contents

Item #
Color Applicability/Trim Level

Description

13 Light Rod Wire harness Hardware Kit White Light Engines

Switch Kit

Quantity Reqd.

A c c e s s ory C olor

Amber cup holder kits Customer Information card
Die Cut Adhesive Y Adapter

Hardware Bag Contents

Catamount 8-32 x.375 screw U nut Wire tie.187 Wire tie.0625 foam pads T-Taps

General Applicability

All models of Camry

Switch Bag Contents

Recommended Sequence of Application
Switch End Cap, Black Illumination Nameplate Installation tool Bezel Black spacer

1* 2 3

Accessory
Overlay Apply any overlay rst

*Mandatory

STOP: Damage to the vehicle may occur. Do Not proceed until process has been completed with. OPERATORS SAFETY: Use caution to avoid risk of injury. CRITICAL PROCESS: Proceed with caution to ensure a quality installa tion. there points will be audited on a completed vehicle installation. GENERAL PROCESS: This highlights specic processes to ensre a quality installation. These poins will be audited durring the accessory installation.

Recommended tools

Safety Tools
Vehicle protection Safety glasses
Special Tools Installation Tools Torque wrench Phillips screwdriver Nylon Remove Tool Pliers Diagonal cutter Stubby screwdriver Drill Scissors 1/2 Drill bit. 1/8 Drill bit Scribe or Center punch Masking tape Panel clip tool 9/32 Drill bit Wiping cloth Non-scratch 1/2 Punch Special Chemicals Alcohol & Water
TOOLS & EQUIPMENT: This calls oout the specic tools and equipment required for this process. REVISION MARK: this mark highlights a change in installation with resect to previous issue.
or wire tie tool #2 Phillips
SPECIAL NOTE: Installation Sequences
UniBit or step drill rec.
Used for hole in cup holder sleeve
After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efcient as possible while maintaining consistent quality.

Page 1 of 10 pages

Page 1 of 10

TOYOTA

Section II - Installation Procedure

CAMRY FJ Cruiser

2007 - INTERIOR LIGHT UPGRADE
A. Check Kit Contents 1. Check kit for content and damage. (Fig. A1) B. Vehicle Preparation 1. Remove battery negative terminal. 2. Apply protective covering to vehicle C. Remove center console 1. Remove shift knobs (standard transmission only) i. Set parking brake. ii.Turn shift knob counter clockwise and remove. (Fig. C1) iii.If equipped, turn drive selector counter clockwise and remove. (Fig. C2) 2. Remove center console bezel. i. Use panel safe tool. ii. Remove parking brake insert. (Fig. C3). iii.Pry up rear edge of center console bezel. (Fig. C4) iv. Lift partially, slide slightly towards rear and remove from vehicle. (Fig. C5) 3. Remove center console lower portion i. Remove rubber insert in storage box ii. Remove (2) 10mm bolts. (Fig. C6) iii.Remove (2) 10mm bolts. (Fig. C7) 4. Lift rear edge of console lift and remove

Fig. C5 Fig. C3 Fig. C1

LED Modules Fig. A1 Switch

Light Guide

Harness

Cup Holder

Attachment

Fig. C2

Fig. C4

Fig. C6

Fig. C7

Page of 10 pages

Page 2 of 10
D. Install Storage Box Lights 1. Orient center console assembly as shown. (Fig. D1) 2. Drill holes for storage box lights. i. Cut out enclosed paper template labeled FJ storage box. ii. Align template as shown use a punch/scribe to mark the center of the hole to be drilled. (Fig. D1a,b) iii.Drill pilot holes with 1/8 drill bit. iv. Finally drill hole with a 9/32 drill bit. (Fig. D3) v. De-burr holes with de-burring tool. 3. Insert Lens from inside of storage box (Fig. D4) 4. Firmly press LED assembly into lens. (Fig. D5) 5. Use adhesive pad to secure wires. (Fig. D6) E. Install Cup Holder Lights. 1. Drill holes for cup holder lights i. Cut out FJ cup holder template template. ii. Align template as shown using ribs in casting for alignment. (Fig. E1 E3) iii.Use a punch/scribe to mark the center of the hole to be drilled. iv. Drill pilot holes with 1/8 drill bit. v. Drill the lamp hole with a 9/32 drill bit. vi. De-burr holes with de-burring tool. 2. Insert lens from inside of cup holder. 3. From the outside of the cup holder, install the LEDs onto the lenses. Press firmly while holding the Lens from the inside. (Fig. E2 E4) 4. Use adhesive pad to secure wires. (Fig. E5) 5. Connect lead from center console assembly to harness. (Fig. E6)

Fig. E5 Fig. E6 Fig. E3

Fig. E4 Fig. E1 Fig. D5 Fig. D6 Fig. D1a

Fig. D1b

Fig. D3

Fig. D4

REAR CUP HOLDER

Fig. E2 FRONT CUP HOLDER

FRONT CUP HOLDER

Page 3 of 10

6. Reinstall center console. 7. Reinstall storage box. 8. Using cup holder template as a guide, Punch a 1/2 hole in rubber insert to allow light to illuminate cup holder F. Install Light Guide 1. Install Drivers side plastic mounts.
i. Attach U nut and catamount to lip as shown. (Fig. F1) ii. Make sure catamounts is open towards front of vehicle, tighten firmly. iii.Install light guide so that it will travel on top of catamounts. The light guide assembly should be orientated with the white reflector at the top. (Fig. F2) iv. Feed the wire ties into the plastic mount, fully tighten the wire ties and cut off excess. (Fig. F3a,b)) v. Final assembly should appear as shown. (Fig. F4) 2. Install passenger side light guide. 3. Remove glove box. i. Disconnect damper piston from glove box. (Fig. F5) ii Depress sides of glove box and pull towards interior of car and put aside. (Fig. F6) iii.The light guide assemblies should be orientated with the white reflector at the top, the LED modules positioned toward the center of the vehicle. (Fig.F2) 4. Attach U nut and catamount lip as shown. (Fig. F7) i. Make sure catamount is open towards front of vehicle, tighten firmly. 5. Attach non LED end of light guide to wire harness using 7 wire tie. (Fig. F8)

Fig. F4 Fig. F3a Fig. F3b

Fig. E7

Fig. E8
Fig. F1 Do not install reflector end into LED modules Reflector up

Fig. F2

Wire upward

Outer attachment

Inner attachment

Fig. F5

Fig. F6

Fig. F7

6. Attach LED end of light guide to catamount using 7 wire tie. (Fig. F9) Page of 10 pages Page 4 of 10

Fig. F8

Fig. F9

SW LED PW LED

G. Install Harness 1. Lay out harness as shown and identify connectors. (Fig. G1) 2. Bulk of harness will reside under forward portion on center console ahead of shifters. 3. Route storage box connector to the rear of the center console (Fig. G2) i. Secure with foam pads 4. Route LED connector to driver side of center console as shown. (Fig. G3) i. Connect to LED module. (Fig. G4) 5. Route LED connector to passenger side of vehicle (Fig. G5) i. Connect to LED module. (Fig. G6) 6. Locate power. i. Locate Power outlet socket E25 that was disconnected earlier to remove center console insert. ii. Install T-taps in staggered fashion. (Fig. G7) 7. Attach harness to power. (Fig. G7) i. Black wire on harness to white black wire on power outlet socket (pin 1) ii. White wire on harness to brown red wire on power outlet socket (pin 2) 8. Install upper half of center console i. Reinstall (2) 10mm bolts in storage box. (Fig. G8) ii. Reinstall (2) 10mm bolts in center of lower half of center console. (Fig. G9) 9. Connect rear storage box to harness. (Fig. G10)

Fig. G1

Fig. G2

Fig. G3

Fig. G4

Fig. G5

Fig. G6

Fig. G7

Fig. G8

Fig. G9

Fig. G10 Page of 10 pages

Page 5 of 10

H. Route Switch Lead 1. Remove rocker panel cover i. Grasp firmly and pull up (Fig. H1) 2. Remove foot rest i. Pull firmly towards rear of vehicle, (Fig. H2) 3. Unscrew plastic bolt securing forward shield. (Fig. H3) 4. Grasp shield firmly pull towards rear of vehicle and remove. (Fig. H4) 5. Grasp lower portion of air vent and pull back to remove. (Fig. H5) 6. Using 10mm socket remove bolts securing knee bolster. (Fig. H6) 7. Pull knee bolster towards rear of vehicle and remove. (Fig. H7) 8. Using wire ties secure switch lead as shown. (Fig. H8) 9. Reverse order to reinstall removed parts except air vent.

Fig. H6b

Fig. H5

Fig. H1

Fig. H2

Fig. H3

Fig. H4

Fig. H6a

Fig. H7

Fig. H8

Page 6 of 10
Section II - Installation Procedure I. Install power Switch

FJCAMRY Cruiser

1. Drill hole for switch. i. Visually center switch using dimples embossed in plastic. (Fig. I1) ii. Use a punch or scribe to mark center of the hole to be drilled. iii.Using a 1/2 drill bit (Unibit or step drill is highly recommended), drill the switch hole. 2. Clean bezel surface to remove grease and wax. i. Wipe the application area clean with alcohol and a clean no-scratch cloth. ii. Dry the installation area using a clean, dry, lint free cloth. 3. Insert switch bezel into switch plate. (Fig. I2) 4. Using the pull-tab, remove the tape liner from the back of the switch plate. (Fig. I3) i. Avoid finger contact with the adhesive surface. 5. Using the bezel as a guide, install switch plate/ bezel into the previously drilled 1/2 hole. i. Align the printing ILLUMINATION square to the console. ii. Once aligned, press down firmly to adhere tape. 6. Install Sleeve to bezel, white edge of sleeve goes towards console. (Fig. I4) 7. Install switch to bezel as shown.
i. Using switch tool turn bezel clockwise to tighten. ii. Be careful not to over tighten as this will over ride the threads on the switch. If this happens simply retighten being careful not to over tighten. iii.Push button into bezel pressing to engage. (Fig. I5)

Fig. I4

Fig. I1

Fig. I2

Fig. I3

Fig. I5

Page 7 of 10
J, Connect Switch to Harness 1. Connnect switch leads to harness. (Fig. J1) 2. Secure harness as shown using cable ties. (Fig. J2) 3. Reinstall air vent. (Fig. J3)

Fig. J1

Fig. J2

Fig. J3

K. Reinstall Center Console cover 1. Reinstall center cover, press firmly around edges to seat. (Fig. K1) 2. Reinstall parking brake cover. (Fig. K2) 3. Turn shift knob clockwise to tighten. (Fig. K3) 4. Turn drive selector clockwise to tighten. (Fig. K4)

Fig. K1 Fig. K2

Fig. K3

Fig. K4

Page 8 of 10

2007 - INTERIOR

UPGRADE
L. Post Installation 1. Reinstall interior. 2. Re-attach negative battery terminal, torque to 36 inch pounds. 3. Clean Light Guides with window cleaner and a non-scratch cloth. 4. Cycle test the system with the key in the ACC or ON position. The cycle may start from any step below but should cycle in this order. i. All lights off. ii. Cup holder lights on only. iii. All lights on. iv. Interior Light on only. v. Back to step i. 5. The switch should be cycled to step i (all lights off) for shipment. 6. Place information card in glove box.

Page 9 of 10 pages

Page 9 of 10

Check:

Section III - Functional Verification

Highlander FJ Cruiser

2005 - INTERIOR LIGHT UPGRADE
Look for: ___________________________________ Full engagement of affected LED module to LED wire harness pigtail connector. Light guide inserted incorrectly (wrong end)
___________________________________ Single Unoperational Module

No Operational Modules

Full engagement of all LED module to LED wire harness pigtail connectors. Power connection. Ground connection Switch connections Blown light kit fuse. (2 amp located under center console) Blown shift console illumination fuse (see vehicle owners manual for amperage and location.).

Page 10 of 10 pages

Draft Copy

Page 10 of 10

FJ Cruiser

2 INCHES

REAR LIGHTS

OUTSIDE

ALIGN WITH RIB

9/32 DRILL

CUP HOLDER LIGHTS CUP HOLDER LIGHTS