BORLA PERFORMANCE INDUSTRIES 701 Arcturus Ave. Oxnard, CA. 93033 805-986-8600
Exhaust System Installation for VW Golf GTI PN-140347
These instructions have been written to help you with the installation of your Borla Performance Exhaust System. Please read this document completely before beginning the installation of your system.
Please compare the parts in the box with the bill of materials provided to assure that you have all the parts necessary for this installation. To ensure this part number fits your specific model year, please visit our website for the latest model year listings at www.BORLA.com.
Thank you for purchasing a Borla Performance Exhaust System. This Borla Performance Cat-Back Exhaust System (Part number 140347) has been designed for the Volkswagen Golf GTI equipped with a 2.0L 4-cylinder turbo engine and automatic or manual transmissions.
Borla Performance Industries recommends that an exhaust shop or professional after market parts installer perform the installation of this system. However, if you decide to perform the installation on your own it is recommended that two people are used. This installation should not be performed by one person due to the risk of injury. Ensure the installers use all under car safety precautions including eye protection. Please take time to read and understand the following By installing your Borla Performance Exhaust System, you indicate that you have read this document and you agree with the terms stated below. It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with your Borla Performance Exhaust System Borla Performance Industries assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturers products and/or systems. Included with your Borla Performance Exhaust System is a warranty card. Please read it carefully before you begin any work on your vehicle. If you should have any questions regarding our warranty policy, installation, or any other matter pertaining to your new Borla Performance Exhaust System, please give us a call at the number provided on the warranty card. TITLE: Volkswagen Golf GTI Installation Instructions PART NO. A-35514 Rev. B Page 1 of 4
Minimum Required Tool List: TOOLS: 3/8 Drive Ratchet 3/8 Drive Extension 3 13mm Socket Pry Bar SHOP SUPPLIES: 1 Spray Lubricant Borla Performance Cat-Back Bill of Materials

1. 2. 3. 4. 5.

Front muffler assembly R/H Tail Pipe assembly L/H Tail Pipe assembly 2.50 clamp (qty 1) 2.00 clamp (qty 1)
TITLE: Volkswagen Golf GTI Installation Instructions

PART NO. A-35514

Rev. B

Page 2 of 4

Caution!!! Never work on a hot exhaust system. Serious injury in the form of burns can result If the vehicle has been in use and the exhaust system is hot, allow vehicle to cool for at least 1 hour. Always wear eye protection when working under any vehicle. Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Cat-Back Exhaust System. Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been done, you may begin the removal of your old exhaust system from your vehicle. Note: Before removing the original exhaust system from your vehicle, please compare the parts you have received with the bill of materials provided on the previous page to assure that you have all the parts necessary for the installation of your new Borla Performance Cat-Back Exhaust System.
Original Exhaust System Removal
Note: With a used vehicle, we suggest a penetrating spray lubricant to be applied liberally to all exhaust fasteners and allowing a significant period of time for the chemical to lubricate the threads before attempting to disassemble.

Figure 1

Loosen the (2) clamp bolts as shown (13mm) and slide clamp towards front of vehicle. (Figure.1) Using a muffler stand or an additional person to hold the muffler assembly up into position, slide the (5) hangars out of the rubber isolators and remove the system from the rear. (Figure 2) Keep the hardware for use during the installation of your new exhaust system. Exhaust system removed. (Figure 3) Figure 2
Warning: Use extreme caution during installation. Torque all fasteners according to manufacturers torque values and tightening sequence. DO NOT use air impact tools to tighten fasteners on Borla Performance Exhaust Systems. Use of such tools may result in bent flanges or gasket contact areas leading to exhaust leaks.

Figure 3

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Borla Performance Cat-Back System Installation

Exhaust

Orient and position the front muffler assembly. Insert your new exhaust pipe over the OE pipe and connect the hangars into the OE rubber hangar. (Figure 4) Slide and position the clamp with the bolts accessible to tighten later. DO NOT tighten these bolts. Place the Accuseal clamp over the R/H Tailpipe Assembly and slide this pipe over the front muffler assembly. Insert hangers into rubber isolators Place the Accuseal clamp over the L/H Tailpipe Assembly and slide this pipe over the R/H Tailpipe Assembly. Insert hangers into rubber isolators. (See Fig.5) Slide the Accuseal clamp over the notches and rotate the clampbolt 90-degress from the notches. The clamp-bolt should be positioned between the notches. (Figure 6) Do not tighten tighten this bolt. NOTE: When properly clamped, the Accuseal pipe closes in a circular-shape with interlocking notches creating a proper seal. The pipe will distort or ovalize in shape if the clamp-bolt is positioned over the notches. Check your exhaust system for proper clearance under the vehicle and also for tip alignment. Once position has been determined to be correct, tighten the Accuseal clamp 32-35 ft. lbs. Tighten the OE clamp bolts. Orient clamp as shown behind the pipe for a cleaner look. (Figure 7) Before starting your vehicle, make sure to check all wires, hoses, brake lines, body parts and tires for safe clearance from the exhaust system.

Figure 4

Figure 5

Figure 6

Note: When you first start your vehicle after the installation of your new Borla Performance Exhaust System, there may be some smoke and fumes coming from the system. This is a protective oil based coating used in the manufacturing of mandrel bent performance exhaust tubing. This is not a problem and will disappear within a very short period of time after the exhaust has reached normal operating temperatures. 8. Start vehicle and check for any leaks. If any leaks are found, de-
Congratulations!!! You have completed the installation of the
world famous Borla Performance Stainless Steel Exhaust System. TITLE: Volkswagen Golf GTI Installation Instructions PART NO. A-35514 Figure 7 Rev. B Page 4 of 4

FOR IMMEDIATE RELEASE

STOPTECH BRINGS VOLKSWAGEN GOLF GTI 2.0T OWNERS TO A STOP
Los Angeles (September 02, 2008) StopTech, a leading manufacturer, supplier and innovator of world class brake components and brake systems for production-based race cars and high performance vehicles on the street and track, today announced the release of a front Big Brake Kit (BBK) upgrade for owners of the Volkswagen Golf GTI 2.0T. The kit for the Golf GTI 2.0T, model years 2007 and 2008, comes with a pair of forged, four piston, patented ST-40 calipers, slotted front floating directional 355x32 AeroRotors with billet aluminum AeroHats, billet aluminum mounting brackets, DOT-compliant stainless steel braided Teflon brake lines, and high performance street pads. StopTechs BBKs provide shorter stopping distances, better brake modulation, firmer pedal feel and less brake fade resulting in stronger, more reliable performance. StopTechs BBKs achieve this through larger rotors that increase heat capacity and dissipation coupled with stiffer calipers and stainless steel lines that reduce system compliance. StopTech was the first to offer balanced brake upgrades for production cars and remains the worldwide leader with over 600 platform offerings to dramatically improve overall braking performance. StopTechs industry leading technologies and materials, from rock solid calipers to ingenuously efficient heat handling rotors, result in shorter stopping distances, better brake modulation, and less brake fade. StopTech products can be purchased through automotive aftermarket parts stores, suppliers and online retailers. Check with retailers for pricing. Centric Parts (www.centricparts.com) continually innovates significant improvements to brake technology for the street and track, having earned four patents along the way, providing superior performance, quality and value. Centric Parts offerings include PosiQuiet premium Metallic, Ceramic and Extended Wear formulas, an OE product line, plus Axxis and C-TEK standard grade materials. StopTech (www.stoptech.com), Centrics ultra performance division, is a leading innovator of world class brake components and systems for production-based racing cars and high performance vehicles on the street and track. Power Slot (www.powerslot.com), Centrics performance division, focuses on entry level brake upgrade solutions and pioneered direct fit performance rotors for trucks, SUVs and severe duty vehicles. # # #
Press Contact: Jonathan Zaleski / The PR Collective / 310-545-7773 / jonathan@theprcollective.com