Supplies Marketing Bulletin

September 4th, 2006

Announcing Supplies for the NEW Lexmark C770/C772 series Colour Printers
Today Lexmark announces new supplies for the Lexmark C770/C772 colour printers.

www.lexmark.com

Announcing Lexmark C77X Supplies

Supply Part Numbers

Print Cartridges
Compatibility Colour Yield Return Program Print Cartridge PN Regular Print Cartridge PN C770n, C770dn, C770 dtn C772n, C772dn, C772dtn
Black Cyan Magenta Yellow Black Cyan Magenta Yellow Black Cyan Magenta Yellow

15,0001 15,000 15,000

C7720KX C7720CX C7720MX C7720YX C7700KH C7700CH C7700MH C7700YH C7700KS C7700CS C7700MS C7700YS
C7722KX C7722CX C7722MX C7722YX C7702KH C7702CH C7702MH C7702YH C7702KS C7702CS C7702MS C7702YS

15,000

10,0001 10,0001 10,000

10,000

6,0001 6,000 6,000

6,0001

Other Supplies (already existing)

PN 10B3100 11K3188

Description Waste Toner Container Staple Cartridge Pack
Yield Black Color 180,0001 50,0001

3 x 3,000

At approximately 5% coverage pages

Media (already existing)

PNs 12A8241 12A5951 12A8940 12A8601 Description Professional Color Laser Transparency A4 Soft Gloss Paper A4 Banner Paper (8.27x36 inch)(210x914.4mm) Outdoor Media A4

Hardware Overview

The C770/C772 colour laser printers are versatile, reliable colour lasers for medium to large sized workgroups. High Yield cartridges and low cost of ownership combine with fast throughput and network efficiency to create an exceptional network colour laser solution. These colour lasers boost 800 MHz processor speeds and 256 MB of RAM to process complex jobs quickly. A 4 line APA (all points addressable) operator panel provides graphic, informative messaging to enhance ease of use.

Supplies Overview

The C770/ C772 offer several supplies options, to include both high yield and standard yield print cartridges. High Yield print cartridges will be most appropriate for heavier user(s). Standard yield cartridges will best fit those customer sensitive to the up front acquisition price of cartridges.

Quality Promise

Lexmark supplies are built around the promise of True. Image. Always. Original Lexmark supplies, used together with the printer, deliver the highest performance and quality available. True. Lexmark supplies are exclusively designedfrom conceptionfor your Lexmark printer. This means each original product performs reliably with unparalleled quality. Using original Lexmark supplies provides the best value for your investment. Image. At Lexmark, we believe in making great impressions. Thats why our supplies are engineered to create documents with the crispness and quality to meet the highest professional standards. Lexmark understands the technology and how to make it work for you. Wherever you work, whatever you print, project your character. Always. Lexmark supplies are designed to provide dependable performance, page after page, year after year. Rugged, rigorous, demanding test procedures push Lexmark supplies products to the outer limits, ensuring even our most demanding customers experience exceptional, original quality. Count on Lexmark.
Return Program Cartridges
C770/ C772 print cartridges are available in Return Program or regular versions. Return Program cartridges are sold at a discount (versus the price of the corresponding regular cartridge) in exchange for the customers agreement to use the cartridge only once and return it only to Lexmark for recycling Regular cartridges without this agreement are also available for customers who do not choose the Return Program cartridge with its terms.

Lexmark Cartridge Collection Programme
As a provider of printing solutions and an ongoing stream of consumables, Lexmark has a unique environmental responsibility. Each year, Lexmark produces and distributes millions of supplies for Lexmark printers. By returning the empty cartridges to Lexmark, you ensure that they are reused and recycled with the most optimised processes that conserve the resources of our planet. Lexmarks focus on reducing landfill waste has meant millions of toner cartridges have been recycled or otherwise reused through cartridge collection programmes, rather than going into waste stream. The Lexmark Cartridge Collection Programme provides free of charge and easy to use methods of return, both for laser and inkjet cartridges. Lexmark Cartridge Collection programme might be slightly different in some countries so please refer to each local web site to get further information.
Announcing Lexmark C77X Supplies Technical Information
PN Description Black Extra High Yield Return Program Print Cartridge Cyan Extra High Yield Return Program Print Cartridge Magenta Extra High Yield Return Program Print Cartridge Yellow Extra High Yield Return Program Print Cartridge Black High Yield Return Program Print Cartridge Cyan High Yield Return Program Print Cartridge Magenta High Yield Return Program Print Cartridge Yellow High Yield Return Program Print Cartridge Black Return Program Print Cartridge Cyan Return Program Print Cartridge Magenta Return Program Print Cartridge Yellow Return Program Print Cartridge Black Extra High Yield Print Cartridge Cyan Extra High Yield Print Cartridge Magenta Extra High Yield Print Cartridge Yellow Extra High Yield Print Cartridge Black High Yield Print Cartridge Cyan High Yield Print Cartridge Magenta High Yield Print Cartridge Yellow High Yield Print Cartridge Black Print Cartridge Cyan Print Cartridge Magenta Print Cartridge Yellow Print Cartridge UPC Code Warranty Estimated Annual Usage

3-4 Cartridges

Shelf life

Country of origin

C7720KX C7720CX C7720MX
7-34646-25619-3 7-34646-25620-9 7-34646-25621-6
Lifetime Lifetime Lifetime
24 months 24 months 24 months

2-3 Cartridges

Lifetime 7-34646-25622-3 7-34646-25611-7 7-34646-25612-4 7-34646-25613-1 7-34646-25614-8 7-34646-25603-2 7-34646-25604-9 7-34646-25605-6 7-34646-25606-3 7-34646-25623-0 7-34646-25624-7 7-34646-25625-4 7-34646-25626-1 7-34646-25615-5 7-34646-25616-2 7-34646-25617-9 7-34646-25618-6 7-34646-25607-0 7-34646-25608-7 7-34646-25609-4 7-34646-25610-0 Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime Lifetime
C7720YX C7700KH C7700CH C7700MH C7700YH C7700KS C7700CS C7700MS C7700YS C7722KX C7722CX C7722MX C7722YX C7702KH C7702CH C7702MH C7702YH C7702KS C7702CS C7702MS C7702YS
24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months
4-6 Cartridges 3-4 Cartridges 3-4 Cartridges 3-4 Cartridges 6-8 Cartridges 4-5 cartridges 4-5 cartridges 4-5 cartridges 3-4 Cartridges 2-3 Cartridges 2-3 Cartridges 2-3 Cartridges 4-6 Cartridges 3-4 Cartridges 3-4 Cartridges 3-4 Cartridges 6-8 Cartridges 4-5 cartridges 4-5 cartridges 4-5 cartridges
China China China China China China China China China China China China China China China China China China China China
Lifetime PN 10B3100 11K3188 12A8241 Description Waste Toner Container Lexmark Staple Cartridges Professional Color Laser Transparency A4 UPC Code 7-34646-24521-0 7-34646-20993-9 7-34646-02648-2 Lifetime Lifetime 1 year from date of purchase 1 year from date of purchase 1 year from date of purchase 1 year from date of purchase Depends on customer usage Depends on customer usage Depends on customer usage Depends on customer usage Estimated Annual Usage Shelf life 24 months 24 months

Japan Italy

12A5951

Soft Gloss Paper A4

7-34646-24548-7

United States

12A8940
Banner Paper (8.27x36 inch)(210x914.4mm)

7-34646-02732-8

12A8601

Outdoor Media A4

7-34646-03281-0

Unit Packaging Details

Part Number Length (mm) C7720KX C7722KX C7720CX C7722CX C7720MX C7722MX C7720YX C7722YX C7700KH C7702KH C7700CH C7702CH C7700MH C7702MH C7700YH C7702YH C7700KS C7702KS C7700CS C7702CS C7700MS C7702MS C7700YS C7702YS 10B3100 11K12A8241 12A5951 12A8940 12A60 0.300

225 2.2.4

Width (mm)

Height (mm)

Weight (kg)

225 2.5

1 cartridge
1 pack of 3 * 3,000 staples

320 320

1000 300

240 230

220 210

0,75 1,65

1,65 1,8
5 boxes of 50 sheets h 10 boxes of 200 sheets

1 box 5 boxes

Pallet details
Standard size pallet Euro size pallet
Item 15K Print Cartridge CMYK Regular and Return Programme 10K Print Cartridge CMYK Regular and Return Programme 6K Print Cartridge CMYK Regular and Return Programme Professional Color Laser Transparency A4 Soft Gloss Paper A4 Banner Paper (8.27x36 inch)(210x914.4mm) Outdoor Media Amm 1000 mm 1220 mm 144,1200 mm 800 mm 1220 mm Length Width Height 1200 mm 1000 mm 1270 mm Weight 188 Qty 70 Length Width 1200 mm 800 mm Height 1270 mm

Weight 136 Qty 50

1200 mm 1000 mm 1270 mm

1200 mm 800 mm

1270 mm

1200 mm 1000 mm 1140 mm

1140 mm

1200 mm 1000 mm 1190 mm

1190 mm

235,75

Waste Toner Bottle

1200 mm 1000 mm 1040 mm

1040 mm

Staple Cartridges

1200 mm 1000 mm 1100 mm

301 kg

1100 mm

299 kg

Terms and Conditions:
Returns Policy Normal return procedures apply.

Trademarks

Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries. Lexmark Cartridge Collection Program is a service mark of Lexmark International Inc. All other trademarks are the properties of their respective owners.

5061-xxx

7. Parts catalog How to use this parts catalog
The following legend is used in the parts catalog: Units/mach - OR Units/option

AsmIndex

Part number

Units/ FRU

Description
Asm-index: identifies the assembly and the item in the diagram. For example, 3-1 indicates Assembly 3
and the item number 1. Part number: identifies the unique number that identifies this FRU. Units/mach: refers to the number of units actually used in the base machine or product. Units/option: refers to the number of units used in the option and does not include the base machine. Units/kit or pkg: refers to the number of units packaged together and identified by the part number. NS: (Not shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the illustration. NA: (Not available) in the parts description column indicates the part is shown for identification purposes only and is not available as a FRU.
The Lexmark C77x (506x-4xx) laser printer is available in four models: Machine type/model 5061-100 5061-110 5061-300 5061-310 Abbreviation used in parts catalog 300 310
Name Lexmark C770 Lexmark C770 Lexmark C772 Lexmark C772
Description Non-network Network Non-network Network

Parts catalog

Assembly 1: Covers

7-2 Service Manual

AsmIndex 37 40X1634 40X1605 40X1615 40X1607 40X1608 40X1672 40X1636 40X1610 40X1609 40X1623 40X1614 40X1626 40X1625 40X1624 40X1627 40X1621 40X1629 40X1768 40X1619 40X1603 40X1618 40X1630 40X1604 40X1606 40X1612 40X1613 40X1611 40X1616 40X1617 40X1620 Part number 40X1628 40X1631 40X1637 40X1638 40X1601 40X1602 40X1622 Units/ mach Units/ FRU Description Top cover assembly, also order cable tie parts packet (P/N 40X1648) 250 output flag and retainer Top autoconnect and output bin sensor Redrive cap cover assembly Machine pad Top front support bracket Right rear cover Screw type 324, parts packet (40X1635) Right front cover Screw type 323, parts packet (40X1633) Lower right door assembly Front right light shield Front cover rear pivot cover Front cover backplate assembly Detent link spring Bellcrank detent bearing Rear hold down spring Front hold down bellcrank Detent link Front access door handle Front cover Operator panel assembly Operator panel bezel with overlays, 100/110 only Operator panel bezel with overlays, 300/310 only Clear LCD lens Front lower right cover Front right handle cover assembly Reference edge nip release strap Paper path access door Paper path access door spring Front lower left cover Front left handle cover assembly Left front light shield cover Paper tray guide Detent bellcrank Bellcrank detent spring Front access door support Top paper jam label, 300/310 only Top paper jam label, 100/110 only

Assembly 1.1: Covers

7-4 Service Manual
AsmIndex 1.19 NS NS NS 40X1653 40X1660 40X1658 40X1655 40X1654 40X1656 40X1647 40X1644 40X1643 40X1645 40X1640 40X1646 40X1662 40X1642 40X1641 40X1650 40X1652 40X1648 40X1649 40X1671 Part number 40X1657 Units/ mach Units/ FRU Description Left upper cover assembly Screw type 323, parts packet, (40X1633) Left upper pivot cover Jam access spring Lower jam access door assembly Left lower pivot cover Left lower cover Waste container door Ground cable Rear cover Fuser latch slide Fuser latch slide spring Fuser top duct Duplex actuator arm assembly RIP fan duct Fuser wall duct Fuser bottom duct Fuser left duct Redrive belt cover duct Cable tie (6 in pack) Cable tie mount Cable tie (6 in pack)
Assembly 2: Cartridge mounting

AsmIndex 3

Part number 40X1663 40X1664

Units/ mach 12

Description Guide assembly, left side Guide assembly, right side Screw type 102, parts packet (40X1639)

7-6 Service Manual

Assembly 3: Fuser assembly

AsmIndex 1

Part number 40X1666 40X1651 40X1667

Units/ mach 1

Description Fuser assembly, 220 V 500W Fuser assembly, 115 V 500W Fuser assembly, 100 V 500W (Japan)
Assembly 3.1: Fuser (web oiler)

7-8 Service Manual

AsmIndex 3.3 Part number 40X1674 40X1670 40X1669 Units/ mach 1 Units/ FRU Description Web oiler assembly Web oiler driver board assembly Web oiler index drive assembly

Assembly 4: Fuser drive

AsmIndex 3 4

Units/ mach 4

Description Screws type 323, parts packet (40X1633) Fuser drive assembly Fuser drive card assembly Screw type 232, parts packet, (40X1676) (card assembly mounting)

40X1661 40X1675

7-10 Service Manual
Assembly 5: Vacuum transport belt (VTB) assembly

AsmIndex 51 2

Part number 40X1660 40X1677

Units/ mach 1 1

Description Jam access spring Vacuum transport belt assembly

Assembly 6: Transfer

AsmIndex 61 2
Part number 40X1678 40X1679
Description Second transfer roll Transfer plate assembly

7-12 Service Manual

Assembly 7: Printheads

AsmIndex 71 2

Part number 40X1683

Units/ mach 4 12

Description Printhead assembly (do not replace more than one printhead at a time), also order cable tie parts packet (P/N 40X1648) Screw type 484, parts packet (40X1632)
Assembly 8: Paper feed output (redrive)

AsmIndex 9 10

Part number 40X1686 40X1685 40X1689 40X1684 40X1690 40X1687 40X1688 40X1634

Units/ mach 2 1

Units/ FRU 2
Description Bracket mounting anchor (2 per package) Upper door hinge Screw type 312/322/412/423, parts packet, (40X1691) Redrive belt 300 T Redrive assembly Redrive door assembly Lower right door latch Lower left door latch Screw type 324, parts packet (40X1635) Lower right door assembly

7-14 Service Manual

Assembly 9: Paper feed input

AsmIndex 91

Part number 40X1692
Description S2/XPAR/NMS/MPF cable assembly (with sensors)
Assembly 10: Media size sensing

AsmIndex 5 6

Part number 40X1700 40X1698 40X1697

Units/ mach 4 4

Description System board shield support with clips, also order cable tie parts packet (P/N 40X1648) Media size sensing bracket, also order cable tie parts packet (P/N 40X1648) Media size sensing spring, also order cable tie parts packet (P/N 40X1648) Screw type 232, parts packet, 40X1676 (media size sensing assembly mounting) Media size sensing board assembly, also order cable tie parts packet (P/N 40X1648) Media size sensing link, also order cable tie parts packet (P/N 40X1648)

40X1699 40X1696

7-16 Service Manual
Assembly 11: Paper feed transport

AsmIndex 111 2

Part number 40X1701 40X1702

Units/ mach

Description Nip relief handle, also order cable tie parts packet (P/N 40X1648)
Registration motor assembly kit, including: (also order cable tie parts packet, P/N 40X1648) - Staging motor assembly - Gear, reference plate - Gear, staging idler - Gear, staging reduction - Motor screws Screw type 323, parts packet, 40X1633
Assembly 12: Multipurpose feeder (MPF)

7-18 Service Manual

AsmIndex 21 NS 40X1710 40X1673 40X1852 40X1715 40X1707 40X1717 40X1713 40X1712 40X1706 40X1716 40X1736 40X1682 40X1709 40X1705 40X1704 40X1703 40X1854 Part number 40X1714 40X1711 40X1853 40X1708 Units/ mach Units/ FRU Description MPF door assembly MPF door cover MPF drive assembly Door hinge restraint Screw type 312/322/412/423, parts packet, 40X1691 MPF gear cover MPF paper out flag Paper out sensor MPF MPF support bracket cover MPF support bracket spring MPF support bracket Frame bias latch cover Frame bias latch Frame bias spring MPF autocompensator pick assembly MPF side restraint MPF pick shaft MPF feed assembly Friction buckler Rib housing Buckler housing MPF motor/sensor cable
Assembly 13: 500-Sheet integrated tray
Part number 40X1728 40X1720 40X1719 40X1723 40X1725 40X1722 40X1885 40X1727 40X1718
Description 500-Sheet tray assembly Back restraint latch Back restraint Tray bias bellcrank assembly Screw type 312/322/412/423, parts packet, 40X1691 Tray bias spring Wear strip Tray wear clip Restraint pad Side restraint

7-20 Service Manual

Assembly 14: Autocompensator assembly
Part number 40X1730 40X1741 40X1724 40X1734 40X1732 40X1731 40X1729 40X1765 40X1733
Description Tray interlock bellcrank Pick arm lift bellcrank Pick assembly 500-tray Bellcrank lift spring Paper level sensing assembly Tray interlock bracket Sensor, paper out/low Screw type 312/322/412/423, parts packet, 40X1691 (pick roll mounting) Pick roll tires (2 per pack) Pick motor extension and paper level sensing cable
Assembly 15: ITU assembly

AsmIndex 15-3

Part number 40X1739 40X1738 40X1737
Description ITU light shield assembly ITU assembly ITU coupler retract lever

7-22 Service Manual

Assembly 16: ITU drive assembly
Part number 40X1735 40X1742

Units/ mach 3

Description ITU drive assembly, also order cable tie parts packet (P/N 40X1648) #58 gear, also order cable tie parts packet (P/N 40X1648) Screw type 323, parts packet, 40X1633 (ITU drive assembly lower frame)

Assembly 17: ITU loading

7-24 Service Manual
AsmIndex 5 40X1743 40X1749 Part number 40X1761 40X1744 Units/ mach 1 Units/ FRU Description Yellow terminal contact assembly Contact spring terminal Screw type 312/322/412/423, parts packet, 40X1691 Cartridge support roller Parts packet, ITU loadingyellow, including - Yellow BOR spring - Rear block guide - Rear transfer bellcrank - Front V block guide - Front transfer bellcrank - High voltage contact spring Parts packet, ITU loadingcyan, including - Cyan BOR spring - Rear V block guide - Rear transfer bellcrank - Front V block guide - Front transfer bellcrank - High voltage contact spring Parts packet, ITU loadingmagenta, including - Magenta BOR spring - Rear V block guide - Rear transfer bellcrank - Front V block guide - Front transfer bellcrank - High voltage contact spring Parts packet, ITU loadingblack, including - Black BOR spring - Rear block guide - Rear transfer bellcrank - Front V block guide - Front transfer bellcrank - High voltage contact spring Black terminal contact assembly Magenta terminal contact assembly Cyan terminal contact assembly BOR front cam BOR rear cam 1 Front ITU guide Screw type 323, parts packet, 40X1633 40X1745 40X1 ITU bias spring Rear ITU guide

40X1750

40X1751

40X1752

40X1753 40X1757 40X1759 40X1747 40X1748 40X1770

Assembly 18: Waste toner

Part number 40X1756 40X1755 40X1754
Description Waste toner container Waste container latch spring, also order cable tie parts packet (P/N 40X1648) Waste container latch, also order cable tie parts packet (P/N 40X1648)

7-26 Service Manual

Assembly 19: BOR drive assembly

AsmIndex 191

Part number 40X1758
Description Lift/BOR assembly
Assembly 20: Cartridge contact assembly
Part number 40X1762 40X1636 40X1760
Description Cartridge contact assembly, complete, also order cable tie parts packet (P/N 40X1648) Rear hold down spring, also order cable tie parts packet (P/N 40X1648) Rear hold down bellcrank, also order cable tie parts packet (P/N 40X1648)

7-28 Service Manual

Assembly 21: Cartridge drive assembly

AsmIndex 211 2

Part number 40X1764

Units/ mach 3 12

Description Cartridge drive assembly (one drive assembly per package), also order cable tie parts packet (P/N 40X1648) Screw type 324, parts packet, 40X1635

Assembly 22: Electronics

7-30 Service Manual
AsmIndex 221 Part number 40X0269 Units/ mach 1 Units/ FRU Description Power cord setU.S., Asia Pacific (English), Canada, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Honduras, Mexico, Nicaragua, Panama, Puerto Rico, Saudi Arabia, Taiwan, Venezuela, Virgin Islands Power cord setJapan Power cord setPRC Power cord setBolivia, Peru Power cord setArgentina Power cord setAfrican countriesBluemark, Austria, Belgium, Bulgaria, Catalan, CIS, Croatia, Finland, France, Germany, Greece, Hungary, Italy, Macedonia, Netherlands, Norway, Paraguay, Poland, Portugal, Romania, Russia, Slovenia, Spain, Sweden, Turkey, Yugoslavia (Serbia and Montenegro) Power cord setKorea Power cord setTaiwan Power cord setAustralia Power cord setIsrael Power cord setIsrael Power cord setSwitzerland Power cord setBotswana, Lesotho, Namibia, South Africa Power cord setChile, Uruguay Power cord setDenmark Power cord setBrazil Power cord setIreland, UK LVPS assembly Screw type 121, parts packet, 40X1780
40X0270 40X0303 40X1766 40X0288 40X1767
40X0280 40X0281 40X0301 40X1771 40X0275 40X1772 40X1773 40X0273 40X1774 40X0277 40X0271 40X1781
Assembly 22.1: Electronics

7-32 Service Manual

AsmIndex 22.40X1779 40X3521 40X1508 40X1509 40X1510 40X1784 Part number 40X1782 40X1786 40X1783 40X1785 40X1700 Units/ mach Units/ FRU Description System board outer shield Cable clip System board inner shield assembly, also order cable tie parts packet (P/N 40X1648) Ground cable System board shield support with clips Screw type 232, parts packet, 40X1676 System board, network, also order cable tie parts packet (P/N 40X1648) Bar code card assembly 128MB SDRAM card assembly 256MB SDRAM card assembly 512MB SDRAM card assembly INA blank flat shield, use when options are not installed
Assembly 22.2: Electronics

AsmIndex 22.5 6

Part number 40X1793
Description Transfer HVPS board Screw type 323, parts packet, 40X1633 (TFR HVPS board to frame) Screw type 324, parts packet, 40X1635 (TFR HVPS board to frame) Standoff, high voltage power supplydeveloper board Screw type 121, parts packet, 40X1780 Developer HVPS board, also order cable tie parts packet (P/N 40X1648)

40X1794 40X1795

7-34 Service Manual
Assembly 22.3: Electronics

AsmIndex 22.7

Part number 40X1800 40X1796 40X1798 40X1799 40X1662

Units/ mach 2

Description VTB fan, 60 mm VTB fan gap cover Fuser fan assembly Screws, parts packet, 40X1797 (fuser fan mounting) RIP fan, 92 mm RIP fan duct Screw type 324, parts packet, 40X1635
Assembly 23: Electronicscabling interconnections 1

7-36 Service Manual

AsmIndex 27 Part number 40X1637 40X1799 40X1758 40X1807 40X1801 40X1769 40X1683 40X1806 40X1683 40X1740 40X1683 40X1805 40X1683 40X1810 40X1739 40X1692 40X1854 40X1702 40X1733 40X1809 40X1804 40X1803 40X1811 40X1781 40X1800 40X1798 40X1802 Units/ mach 1 Units/ FRU Description Top autoconnect and output bin sensor RIP fan, 92 mm Lift/BOR assembly Oiler motor driver cable Operator panel cable Operator panel USB cable Printhead assemblyyellow mirror motor (attached to yellow printhead) Laser cablecyan/yellow Printhead assemblycyan mirror motor (attached to cyan printhead) Printhead interlock cable assembly Printhead assemblymagenta mirror motor (attached to magenta printhead) Laser cableblack/magenta Printhead assemblyblack mirror motor (attached to black printhead) HVPS control cabledeveloper ITU light shield assembly S2/XPAR/NMS/MPF cable assembly (with sensors) MPF motor/sensor cable Registration motor assembly kit Pick motor extension and paper level sensing cable HVPS control cabletransfer ITU and black cartridge motor cable Cyan and magenta cartridge motor cable Options bottom/media size sensing cable assembly LVPS assembly VTB fan, 60 mm Fuser fan assembly Fuser and yellow cartridge motor cable

Assembly 24: Electronicscabling interconnections 2

7-38 Service Manual

AsmIndex Part number 40X1753 40X1759 40X1761 40X1757 40X1812 40X1809 Units/ mach Units/ FRU Description Black terminal contact assembly Cyan terminal contact assembly Yellow terminal contact assembly Magenta terminal contact assembly Second transfer voltage cable assembly HVPS control cabletransfer
Assembly 25: Electronicscabling interconnections 3

AsmIndex 251 2

Part number 40X1810 40X1762

Units/ mach 1 4

Description HVPS control cabledeveloper Cartridge contact assembly, complete

7-40 Service Manual

Assembly 26: Electronicscabling interconnections 4

AsmIndex 261 2

Part number 40X1811 40X1735
Description Options bottom/media size sensing cable assembly ITU drive assembly
Assembly 27: Output expander

7-42 Service Manual

AsmIndex 40X1991 40X1981 40X2009 40X1995 40X1987 40X1986 40X1989 40X1990 40X2008 Part number 40X1980 40X1996 40X1997 40X1988 40X2000 40X2007 40X1999 40X1982 40X2013 40X1984 40X1992 40X2014 40X2015 40X2010 Units/ option Units/ FRU Description Output expander, complete Right cover ESD brush cover Upper redrive deflector, also order 40X2000 Upper diverter spring Exit shaft assembly, also order parts packet 40X2011 Lower exit shaft assembly, also order parts packet 40X2011 Output option card shield Output expander DC motor board Front control board cover Output expander tray Diverter arm Spring clutch assembly Output tray spring Shaft bearing, parts packet, 40X2011 Output tray latch Front attach bracket Swing arm spring Output expander assembly, mechanical linkage Rear support cover Rear cover Level sensor bracket Output paper level flag Dual bin full sensor
Assembly 27.1: Output expander

7-44 Service Manual

AsmIndex 27.15 NS 40X2012 40X1998 40X1985 40X2002 40X2003 40X2005 40X2010 40X1991 40X1993 40X2001 Part number 40X1994 40X2006 40X2004 40X1983 Units/ option Units/ FRU Description Right jam access door assembly Lower shaft assembly, also order parts packet 40X2011 Drive pulley Rear attach bracket Screw, parts packet, 40X1813 Front cover 160-gear belt Belt idler arm assembly Belt tensioner spring Output tray spring Output tray latch Frame assembly Output expander pass thru sensor Shaft bearing, parts packet, 40X2011 Shaft assembly, middle 40T, also order parts packet 40X2011 Multi-bin stacker kit
Assembly 28: 5-Bin mailbox

7-46 Service Manual

AsmIndex 40X2031 40X2000 40X2025 40X2040 40X1638 40X2035 40X2042 40X2038 40X2030 40X2023 40X2063 40X2052 40X2050 40X2026 40X2064 40X2067 40X2053 Part number 40X2020 40X2034 40X2049 40X2032 40X2024 40X2044 40X2056 40X2033 40X2054 40X2055 40X2029 40X2066 40X2028 40X2043 40X2027 Units/ option Units/ FRU Description 5-Bin mailbox, complete Access door rear latch Rear access door roller assembly Front door Access door front latch Left frame assembly w/clutch assembly Drive shaft bushing packet Right cover Drive shaft assembly Drive with gear shaft assembly Front cover 5-bin mailbox pass thru sensor Paper cap tray 5-bin mailbox assembly kit Bail attach bracket assembly Bail, order P/N 40X2043, 5-bin mailbox assembly kit Paper tray support Paper tray stop assembly Bin full flag Rear structural cover Tray media level sensor cable Dual bin level sensor Lower autoconnect cable assembly Main DC drive assembly Bin full flag 5-bin mailbox system board assembly Drive gear Upper autoconnect cable assembly Screw, parts packet, 40X2046 (board mounting) Rear cover Upper diverter spring Top bin cover Wire cover Redrive cap cover assembly

Assembly 28.1: 5-Bin mailbox

7-48 Service Manual

AsmIndex 28.15 NS NS 40X2057 40X2060 40X2058 40X2059 40X2069 40X2021 40X2061 40X2022 40X2041 40X2037 40X2068 40X2036 40X1968 40X2047 Part number 40X2065 40X2039 Units/ option 10 Units/ FRU Description Diverter spring Right side frame assembly Screw type 323, parts packet, 40X1633 Diverter actuator cam Diverter actuator spring Diverter actuator latch Diverter actuator arbor C-clip retainer Attach front bracket Diverter solenoid Static ground contact Paper exit deflector w/brush Paper deflector Deflector Paper top bin deflector Drive gear Roller retainer
Assembly 29: 500-Sheet drawer option

7-50 Service Manual

AsmIndex 11 40X1725 40X1722 40X1721 40X1885 40X1727 Part number 40X1880 40X1728 40X1720 40X1719 40X1723 Units/ option 2 Units/ FRU Description 500-Sheet drawer option, complete 500-Sheet tray assembly Back restraint latch Back restraint Tray bias bellcrank assembly Screw type 312/322/412/423, parts packet, 40X1691 Tray bias spring Wear strip Tray wear clip Tray wear clip Restraint pad
Assembly 29.1: 500-Sheet drawer option

7-52 Service Manual

AsmIndex 29.23 NS 40X1910 40X1898 40X1938 40X1648 40X1908 40X1730 40X1891 40X1896 40X1894 40X1741 40X1899 40X1734 40X1907 40X1601 40X1903 40X1909 40X1897 40X1911 40X1895 40X1906 40X1765 40X1671 Part number 40X1901 Units/ option 6 Units/ FRU Description Drive assembly, 500 option 2 Screw type 323, parts packet, 40X1633 500-Sheet option tray pick assembly Paper level sensing assembly Autoconnect cable assembly Cable tie (6 in a pack) Frame cover Tray interlock bellcrank Pass thru sensor Hinge Electronics/size sensing assembly with system board Pick arm lift bellcrank Media size sensing assembly Bellcrank lift spring 500-Sheet base assembly Machine pad Plate, 500-Sheet support assembly Paper guide Wall support plate Base door assembly 500-sheet option spring 500-Sheet option deflector Pick roll tires (2 per pack) Cable tie (6 in pack)

Assembly 30: Duplex option

7-54 Service Manual

AsmIndex NS 40X1946 40X1949 40X1929 40X1 40X1923 40X1956 40X1957 40X1959 40X1935 40X1964 40X1927 40X1924 40X1954 40X1928 40X1951 40X1948 40X1963 40X1933 40X1950 40X1947 40X1926 40X1944 40X1945 40X1942 40X1943 Part number 40X1920 40X1961 40X1965 40X1930 Units/ option Units/ FRU Description Duplex option, complete Back cover Redrive bearing Duplex entry shaft assembly Screw type 312/322/412/423, parts packet, 40X1691 Right side front tray guide Deflector actuator assembly Deflector follower assembly Duplex front jam tray assembly Duplex support bracket Sensor mount plate Duplex exit sensor Duplex shaft mount Front decurl assembly F/R backup shaft assembly 5 mm bushing Brake pad Duplex paper guide Wall support Brake spring Pass thru shaft assembly Duplex shaft assembly Pass thru spring Aligner arm spring Spur drive gear 26T duplex gear Retainer, parts packet, 40X1966 Bellcrank assembly Decurl BAC assembly 40T shaft drive F/R gear Pulley washer
Assembly 30.1: Duplex option

7-56 Service Manual

AsmIndex 30.21 40X1648 40X1937 40X1922 40X1958 40X1960 40X1969 40X1953 40X1967 40X1941 40X1952 40X1931 40X1968 40X1932 40X1962 40X1925 Part number 40X1934 40X1938 40X1939 40X1940 Units/ option Units/ FRU Description Duplex support plate Autoconnect cable assembly DC forward/reverse motor assembly DC duplex feed motor Screw type 323, parts packet, 40X1633 Cable tie (6 in pack) Back support Duplex card assembly Transfer belt Right jam clearance tray assembly C-clip retainer Aligner spring Paper guide assembly Drive alignment shaft assembly Reduction gear shaft Right backup spring assembly Drive gear Left backup spring assembly Upper rib assembly Duplex input sensor Screw type 324, parts packet, 40X1635
Assembly 31: High-capacity input tray (HCIT)

7-58 Service Manual

Assembly 31: HCIT
AsmIndex 37 NS 40X2119 40X2121 40X2123 40X2133 40X2126 40X2117 40X2127 40X2129 40X2128 40X1 40X2096 40X2105 40X2097 40X2098 40X2091 40X2115 40X2134 40X2136 40X2139 40X2135 40X2114 40X2116 40X2118 40X2124 40X2125 40X2138 40X2131 40X2 Part number 40X2137 40X2111 40X2112 40X2110 40X2113 40X2108 40X2103 40X2095 Units/ option Units/ FRU Description Paper size sensor box assembly Flag, paper size F Flag, paper size C Flag, paper size R Spring, paper size flag Sensor, photo interrupter Paper size sensors cable System control board Screw type 312/322/412/423, parts packet, 40X1691 LVPS Elevator motor assembly AC power outlet AC power inlet AC power cord jumper Paper tray guide Elevator lift belt Elevator lift Ring 7, elevator lift gear/elevator lift Elevator lift gear Paper tray arms Feed unit, complete assembly Bushing Front feed unit spring Rear feed unit spring Feed cover Separation/torque roller Feed cam E-clips, parts packet, 40X2122 Feed roller Feed unit spring 060 bushing Emitter timing wheel Plastic 5W clip Special optical sensors Level sensor flag Extension spring Near empty sensor flag HCIT option

Assembly 31.1: High-capacity input tray (HCIT)

7-60 Service Manual

Assembly 31.1: HCIT
AsmIndex 31.NS NS NS NS NS NS NS 40X2094 40X2141 40X2142 40X2093 40X2144 40X2146 40X2100 40X2099 40X2106 40X2109 40X2101 40X2102 40X2104 40X2107 40X2130 40X2132 40X2140 Part number 40X2145 40X2143 40X2092 Units/ option 1 Units/ FRU Description Rear cover Right side cover Caster, movable Screw type 312/322/412/423, parts packet, 40X1691 F adjuster Front cover Cover, main CA Caster, fixed Left side cover Upper left side jam cover Locating pin, options front right Locating pin, options rear left Options autoconnect cable assembly Options cable mounting plate Feed unit special sensors cable Feed unit sensors cable Elevator motor cable Magnetic latch Tray present lever Cable clamp Stabilizer kit with mounting screws
Assembly 32: StapleSmart finisher

AsmIndex 11

Part number 40X2150 40X2155 40X2156 40X2157 40X2152 40X2153 40X3274 40X3277 56P4219 40X2151 40X2154

Units/ option 1 1

Units/ FRU 1
Description Complete option Jam access door Front door latch Rear door latch Front assembly cover Stapler access cover Stapler access door switch assembly Output assembly tray Stacking bail kit Rear assembly cover Top assembly cover

7-62 Service Manual

Assembly 32.1: StapleSmart finisher

AsmIndex 32.11

Part number 40X3278

Units/ option

Description Stapler assembly
Assembly 32.2: StapleSmart finisher

AsmIndex 32.21 2

Part number 40X3279 99A0104

Units/ FRU 1 1

Description Switch assembly, safety cover open Spring, upper diverter

7-64 Service Manual

Assembly 32.3: StapleSmart finisher

AsmIndex 32.31

Part number 40X2158

Units/ option 1

Description StapleSmart wheels maintenance kit
Assembly 33: Envelope option

7-66 Service Manual

AsmIndex NS Part number 40X2081 40X2082 40X2080 Units/ option 1 Units/ FRU Description Envelope option, complete Envelope tray assembly Envelope feeder pick tire
Assembly 34: Outdoor media tray option

AsmIndex 351 2

Part number 40X2083 40X2084
Description Outdoor media drawer assembly Outdoor media tray assembly

7-68 Service Manual

Assembly 35: Banner option
Part number 40X2086 40X2088 40X2087
Description Paper support bail Banner option screw Wire bail

Assembly 36: Options

7-70 Service Manual
Assembly 36: Options and miscellaneous
AsmIndex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS 40X1844 40X1845 40X1846 40X1847 40X1848 Part number 40X1508 40X1509 40X1510 40X1564 40X1455 40X1514 40X1513 40X1512 40X1515 40X0290 40X3522 40X3521 40X3523 40X0291 40X2610 40X1592 40X1593 40X1594 40X1376 40X1377 40X1378 40X1562 Units/ option 1 Units/ FRU Description 128MB SDRAM card assembly 256MB SDRAM card assembly 512MB SDRAM card assembly 32MB Flash DIMM card assembly 64MB Flash DIMM card assembly Traditional Chinese font DIMM card assembly Simplified Chinese font DIMM card assembly Japanese font card assembly Korean font card assembly card assembly RS-232 serial interface card IPDS/SCS card assembly Bar code card assembly Lexmark Forms card assembly Adapter, parallel 1284-B Hard Disk, 40GB with/adapter (formatted) MarkNet N7020e ENA adapter MarkNet N7000e ENA adapter MarkNet N7000e ENA adapter (requires parallel) MarkNet N8020 Gigabit Ethernet adapter MarkNet N8030 Fiber Ethernet adapter MarkNet N8050 wireless print server, 802.11g, U.S. MarkNet 8050 wireless print server, 802.11g, non-U.S. Screw type 323, parts packet, 40X1633 Screw type 324, parts packet, 40X1635 Screw type 232, parts packet, 40X1676 Screw type 102, parts packet, 40X1639 Screw type 312/322/412/423, parts packet, 40X1691 Screw type 484, parts packet, 40X1632 Screw, 500-sheet tray, parts packet, 40X1665 Screw type 121, parts packet, 40X1780 Relocation package kit assemblyprinter Relocation package kit assemblyoutput expander Relocation package kit assembly5-bin mailbox Relocation package kit assembly500 drawer Relocation package kit assemblyduplex

7-72 Service Manual