APRILIA SPORTCITY CUBE 125/200/300
SLIP-ON STREET LEGAL EXHAUST SYSTEM
The Slip-On is the first stage in transforming your exhaust system. In addition to increasing your power, the Akrapovi Slip-On system gives your scooter a distinctive deeper sound and also changes its visual appearance. Even from afar you can see and hear that this is no mass-produced system. This system was developed based on rich experience and the result is a product that suits a scooter perfectly. Installation is a snap. Adding the optional catalytic converter makes the Slip-On exhaust system street legal. PERFORMANCE Measurements of the Akrapovi Slip-On system on the Aprilia Sportcity Cube 300 (without muffler insert): Power & Torque: The Akrapovi Slip-On exhaust system increases your engine power and its torque at practically every rpm. Maximum power of 17.3 HP is reached at 7600 rpm. The greatest power gain of 0.7 HP is at 4900 rpm.

DESCRIPTION

STOCK EXHAUST 15
AKRAPOVIC SLIP-ON EXHAUST

PERFORMANCE

max. rear wheel power HP / rpm

AKRAPOVIC

max. increased power
(measured on SuperFlow Cyle Dyn)

16.9 / 7600

17.3 / 7600

0.7 / 4900

WhlPwr

EngTrq

ADDITIONAL DATA
weight comparison (kg) stock 7.2 AKRAPOVIC SO street legal 2.52 noise measurements (dB / rpm) legal for street use stock 91/ 3625 YES TITANIUM link pipe difference stock SO street legal 4.68 AKRAPOVIC 91/ 3625 stock TITANIUM -
4000 VARIOMATIC BLOCKED EngSpd RPM 8500
Technical specifications of Akrapovic exhaust systems and related products subject to change without notice.
Measurements of the Akrapovic SLIP-ON system on the APRILIA SPORTCITY CUBE 300
Product code: S-PI3SO1-HRSS
Akrapovi d.d. 2010 all rights reserved

03.06.2011

SHEMATIC
WARNING! EC TYPE APPROVAL IS VALID ONLY WHEN OPTIONAL CATALYTIC CONVERTER IS INSTALLED!
P-HF563 FITTING KIT P-KAT-028 CATALYTIC CONVERTER (OPTIONAL)
V-TUV018 NOISE REDUCTION INSERT
P-GU004 RUBBER CAP V-EC146 END CAP SET P-TT45 BELT M-HR02702SS/2 MUFFLER P-TT45 BELT

P-R51 CLAMP

P-S2 SPRING L-PI3SO1SS LINK PIPE
MUFFLER REPAIR KITS REPACK SLEEVE

P-RPCK58 P-RKS310RSS35

P-F51 FLANGE

Installation instructions
Akrapovi Exhaust System Slip-On for the PIAGGIO BEVERLY 125ie/300ie APRILIA SPORT CITY CUBE 125/200/300 APRILIA SPORT CITY 125/200/250 GILERA RUNNER 125ST/200ST

*503035*

www.akrapovic.com
Congratulations on purchasing an Akrapovi exhaust system. Please read the entire installation manual prior to undertaking any activities related to installation of your new Akrapovi exhaust system. In case you do not fully understand the manual or any of its parts, please contact your authorized dealer! This product should be installed by someone with sufficient knowledge of exhaust systems and their installation, and appropriate hand or power tools. If you are not qualified for this work, please utilize a certified mechanic for installation. By installing Your Akrapovi exhaust system, you indicate that you have read the installation manual in its entirety and you agree with the terms stated herein. It is your responsibility to follow all installation instruction guidelines supplied with the Akrapovi exhaust system and undertake all necessary safety precautions. Akrapovi d.d. assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturers products and/or systems. IMPORTANT INFORMATION Exclusion of Certain Liability 1. The manufacturer, importer or dealer shall not be liable for any incidental damage including personal injury or any other damages caused by improper installation or operation of the Akrapovi exhaust system. When installing the Akrapovi exhaust system be careful that the exhaust system does not touch other parts sensitive to high temperature. 2. Akrapovi makes no representation or warranties with regard to damage caused by the improper installation, use and maintenance of the Akrapovi exhaust system. The warranty is limited to defects recognized by our technical department and due to normal use, and excludes items subject to normal wear (gaskets and damping wool). The guarantee is void in case of accident, modification, improper or competition use. 3. Do not attempt to install the Akrapovi exhaust system on a vehicle model for which it was not made or tested by Akrapovi. 4. When the exhaust system gets very hot during operation, be careful not to burn yourself on the exhaust system or parts which are in direct contact with it, even when the engine is not running. Also protect other people, especially children, from the injuries mentioned above. 5. In some cases Akrapovi exhaust system kits contain chemical products (ceramic anti-seizing grease; bolt sealant). Handle with care, do not inhale or swallow. Avoid excessive contact with skin, eyes or mucous membranes. Keep out of reach of children. 6. Technical specifications of Akrapovi exhaust systems and related products are subject to change without notice. 7. Before removing the original exhaust system from your vehicle, please compare the parts you received with the list of materials provided in the installation manual in order to assure that you have all the parts necessary for the installation of your new Akrapovi exhaust system. 8. Although this manual consists of instructions for installation in written form, as well as photographs and pictures representing individual steps of the installation, please note that the photographs and pictures are symbolic and are intended for representation of general overview only. The photographs and pictures contained herein should serve as a guideline only and actual installation of the exhaust system may not correspond with the photographs and pictures entirely. 9. The process of uninstalling the original exhaust system may vary depending on the existing exhaust system. Please follow the original exhaust system manufacturers instructions for uninstalling the original exhaust system. Trademarks The Akrapovi Exhaust System Technology logo is a registered trademark of Akrapovi d.d. Akrapovi website Information about Akrapovi exhaust systems and related products is available on the Akrapovi website at: http://www.akrapovic.com/ Copyright No part of the Akrapovi exhaust system or its documentation may be reproduced or distributed in any form or by any means without the prior written authorization of the Akrapovi company. Akrapovi, d.d. All rights reserved.

Symbols The following symbols are used throughout these installation instructions:

TOOLS REQUIRED

TIGHTENING TORQUE

INSTALLATION TIP

CAUTION OR WARNING
USE BOLT SEALANT; Apply 3 to 4 small drops of bolt sealant onto the cleaned and degreased threads before tightening the bolts. WARNING! Avoid contact with skin, eyes and mucous membranes. Do not inhale fumes. Keep out of reach of children. USE ANTI-SEIZE LEAD-FREE COPPER PASTE (black tube); Provides trouble-free and long-lasting protection against seizing, corrosion and rusting of bolts, threaded ends, nuts, joints, etc. Also protects against vibration, wear and impact. WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children. USE ANTI-SEIZING GREASE (white tube); Prevents seizing, corrosion and excessive wear between the titanium components of your exhaust system. WARNING! Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.
T-handle 6 mm three hexagon key wrench T-handle 12 mm wrench TORX 40 wrench TORX 25 wrench Combination 17 mm wrench Spring puller
BEFORE INSTALLING, CHECK SCHEMATIC OF THE EXHAUST SYSTEM! IF ANY ITEMS IN THE AKRAPOVI EXHAUST SYSTEM PACKAGE ARE MISSING, PLEASE CONTACT YOUR AUTHORIZED DEALER. KEEP THE SCHEMATIC FOR FUTURE REFERENCE. THESE INSTALLATION INSTRUCTIONS MUST BE READ CAREFULLY IN ORDER TO ENSURE PROPER INSTALLATION AND OPERATION OF THE AKRAPOVI EXHAUST SYSTEM. THE EXHAUST SYSTEM CAN BE EXTREMELY HOT. ALLOW THE EXHAUST AND ENGINE TO COOL DOWN BEFORE BEGINNING INSTALLATION. WE ADVISE YOU TO LEAVE INSTALLATION TO A QUALIFIED SERVICEMAN. IMPROPER INSTALLATION MAY RESULT IN A SHORTER LIFETIME OF THE EXHAUST SYSTEM AND/OR DAMAGE TO THE VEHICLE.
REMOVAL OF ORIGINAL EXHAUST SYSTEM: 1. 2. Put the scooter on a central stand. Make sure, that surface is solid and at. Unscrew the marked bolts and remove the muffler heat shield (Figure 1).

Figure 1

Untighten the marked link pipe clamp, unscrew the marked muffler bracket bolts and remove the stock muffler off the scooter (Figure 2).

Figure 2

INSTALLATION OF THE AKRAPOVI EXHAUST SYSTEM: 1. Correctly install Akrapovi spring hook flange, metal clamp and insert the catalyst into the link pipe as shown (Figure 3). WARNING: use anti-seize copper paste on bolt threads of the metal clamp! WARNING: make sure that you put the longer part of the catalyst into the link pipe! WARNING: HOMOLOGATION IS VALID ONLY WHEN OPTIONAL CATALYTIC CONVERTER IS INSTALLED!

Figure 3

Correctly position and slide the Akrapovi link pipe onto the stock header and hand tighten the metal clamp (Figure 4). CAUTION: hand tighten the metal clamp only!

Figure 4

Position the muffler correctly, slide it onto the outlet side of Akrapovi link pipe and attach the springs. Align the muffler in respect the scooter and tighten the muffler, using Akrapovi bolt, washer and aluminium distance bush. Tighten the metal clamp at the Akrapovi link pipe/stock header pipe joint to a specified torque (Figure 5, 6).

22 Nm 16 ftlb

Figure 5

Figure 6

Final installation: Clean grease spots: a. Muffler stainless steel outer sleeve: use a soft cloth sprayed with a multi-purpose spray lubricant (WD40 or equivalent). b. Muffler carbon-fiber outlet cap: use a soft dry cloth. c. Link pipe - stainless steel link pipe: use a soft cloth sprayed with a contact cleaner, then wipe with a soft dry cloth. Cleaning will prevent spots from burning onto the surface. Do not use aggressive chemical cleaners, because they can damage the sticker.
WARNING: make sure all the bolts are sufficiently tightened. In case the exhaust system touches the cowling or other parts repeat the adjustment of the exhaust system or contact your authorized dealer. WARNING: check vehicle manufacturer manual for tightening torques (for dismounted stock parts)! IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER ON FIRST OPERATION. DO NOT STAND BEHIND THE MUFFLER ON FIRST OPERATION. DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICH CONTAIN ACIDIC ADDITIVES TO CLEAN AKRAPOVI EXHAUST SYSTEMS.
MAINTENANCE OF THE AKRAPOVI EXHAUST SYSTEM:
1. Clean the titanium exhaust components with a multi-purpose spray lubricant (WD-40 or equivalent), carbon fiber exhaust components with soft and dry cloth and stainless steel components with soft cloth sprayed with contact cleaner, then wipe with soft and dry cloth. A change in the color of the exhaust system is normal due to the high temperatures. 2. Periodically make sure all the bolts and springs are sufficiently tight.
PIAGGIO BEVERLY 300ie, Partial exhaust system / Slip-ON line / EC Type approval PIAGGIO BEVERLY 125ie, Partial exhaust system / Slip-ON line / EC Type approval APRILIA SPORT CITY CUBE 125 / 200 / 300, Partial exhaust system / Slip-ON line / EC Type approval APRILIA SPORT CITY 125 / 200 / 250, Partial exhaust system / Slip-ON line / EC Type approval GILERA RUNNER 125 ST, Partial exhaust system / Slip-ON line / EC Type approval GILERA RUNNER 200 ST, Partial exhaust system / Slip-ON line / EC Type approval Product code: S-PI3SO1-HRSS