VERTICUS 5 INDUSTRy

The Compressor System for Air and Nitrogen

l/min bar

for Medium and High Pressure PROVEN RELIABILITY WIDE VARIETY OF USES
The heavy duty system with excellent reliability for compressing air and nitrogen. The BAUER B-CONTROL combines fully automatic start-stopoperation with maximum user confidence. The optional BAUER purification systems offers high gas and air purity. Units available in standard open or Super Silent version.

Foto: Ralf Deichelmann

www.bauer-kompressoren.de

BAUER KOMPRESSOREN

VERTICUS INDUSTRy - air / N2
1 COMPRESSOR BLOCK 2 3-phase motor

3 compressor CONTROL

5 oil and water separator
6 SSC CONDENSATE DRAIN SYSTEM
7 cONDENSATe collecting tank 8 GAS intake (GI / GIB version)
4 FILTER SYSTEM P 61 / P 81
Compress without compromise

the unit concept

Modular-unit-concept to make an easy upgrade your compressor with filter systems, extended control and noise control. The construction and configuration ensures that installation doesnt require a special foundation. Optional: Up to two high pressure storage cylinders mounted on a single base frame.
Filter system P 61 und P 81
High pressure nitrogen or air applications require dry and clean gas and air to protect customers downstream system from impurities. With the BAUER high pressure filter systems P 61 and P 81 a pressure dew point of -20C and a residual oil concentration of 0,25 ppmw can be reached. This is according to industry air standard DIN EN ISO 8573-1: oil content class 3, humidity class 3. The optional SECURUS (only for high pressure units) continuously controls the saturation (humidity) and displays this at the compressor control.

Compressor Block

At the heart of the compressor system, the proven and tested BAUER compressor block guarantees reliability and maximum economy in service. Indestructible industrial roller bearings suited for continuous operation during 30,000 operating hours and more. Hardened, plasma nitrated cylinders with a special plateau honing for minimum oil consumption and abrasion of moving parts. Because of the well engineered cooling air circulation in the compressor housing and with an intercooler after every stage, optimum heat dissipation is guaranteed. Virtually zero wear piston rings made of high-tech plastics in the high pressure final stage. Maintenance-free low pressure oil pump with oil filter for a reliable lubrication and longevity of the block.

BAUER B-CONTROL

B-CONTROL COMPRESSOR CONTROL
For fully automatic operation of the unit: Free programmable acc. to customers requirements. Fully automatic, monitoring of all necessary compressor data. Optional: CANBUS interface allows interconnected operation and integration in higher-ranking control systems. Optional: PROFIBUS/MODBUS. Optional: B-MESSENGER to transfer data to mobile phones, computers or to a fax. The B-REMOTE is for visualization and remote maintenance for the compressor units.

SUPER SILENT ENCLOSURE

For critical locations where noise reduction is mandatory. All compressor units of the industrial VERTICUS 5 range are available in standard open or Super Silent version. Thanks to the modular concept open units can be upgraded to Super Silent compressors in next to no time.
4-stage high pressure compressor block K150

Technical Data

Model F.A.D.1) Number of stages m3/h
13 7,8 10,8,5,1 7,5 10,18 20,4 25,36,6 18,6 25,4 5

Power consumption

Net weight approx. kg

450 470

B (BGI) - Range, 30 - 63 bar / 400 - 900 psig B (BGI) 12.4 - 4 - 5 E (EGI) 12.4 - 2,2 - 5 E (EGI) 12.4 - 3 - 5 E (EGI) 12.4 - 4 - 5 E (EGI) 100 - 3 - 5 E (EGI) 120 - 4 - 5 I (GI) 100 - 3 - 5 I (GI) 100 - 4 - 5 I (GI) 120 - 4 - 5 I (GI) 120 - 5,5 - 5 I (GI) 12.14 - 7,5 - 5 I (GI) 15.1 - 7,5 - 5 I (GI) 15.1 - 11 - 5 I (GI) 150 - 11 - 5 I (GI) 180 - 15 - 5 I (GI) 15.11 - 7,5 - 5 I (GI) 15.11 - 11 - 5 I (GI) 18.1 - 15 - 550

r.p.m.

1320 1320

4 2,5,5 7,5 7,7,15

3,2,7 3,7 2,7 3,7 2,2 3,3 3,7 4,7 6,5 6,9 9,6 10,7 10,4 12,4
E (EGI) - Range, 63 - 75 bar / 900 - 1100 psig
E (EGI) - Range, 75 - 90 bar / 1100 - 1300 psig
I (GI) - Range, 90 - 350 bar / 1300 - 5000 psig
I (GI) - Range, 350 - 500 bar / 5000 - 7200 psig

Intake pressure bar(g)

F.A.D.1) l/min
200 - - - - 15502) 1530 - 1980

Number of stages m3/h

12 - 28,5 30,6 - - - 93 91,8 - 118,1 1

Speed r.p.m.

Power consumption kW
3,3 - 5,1 6,6 - 8,2 7,6 - 11,3 3,1 - 5,4 4,7 - 6,3
BOOSTER GIB, 90 - 350 bar / 1300 - 5000 psig GIB 12.2 - 5,5 - 5 GIB 15.3 - 11 - 5 GIB 15.4 - 15 - 5 BGIB 12.3 - 5,5 - 5 BGIB 12.3 - 7,5 - - - 10 2-- - 13
BOOSTER BGIB, 25 - 50 bar / 360 - 700 psig
1) acc. to VDMA 4362, measured with flow meter at 0,8 factor of final pressure (5%)
2) Maximum capacity according to the combination of intake and final pressure
BAUER KOMPRESSOREN GmbH P.O. Box 710260 | 81452 Mnchen Phone +49(0)89/78049-0 Fax +49(0)89/78049-167 industrie@bauer-kompressoren.de www.bauer-kompressoren.de

PRODUCT SERVICE

Verticus Luft-n2-E

DIN EN ISO 9001

7.10 PR 0147 Subject to technical modifications

MINI - VERTICUS III

Compact Air and Nitrogen Compressor
85 - 1550 l/min 25 - 350 bar
soundproof compact and powerful
The new MINI-VERTICUS III. An approved unit in a new design, that sets new standards in technical excellence and ergonomics. The perfect unit for small rooms and industrial applications - either as a booster or compressor drawing air from the atmosphere. Designed for long life and low operating costs.
www.bauer-kompressoren.de

BAUER KOMPRESSOREN

MINI-VERTICUS III industrY
1 Sound dampening 2 GaugeS (option) 3 Final pressure gauge Gas intake (for GI and GIB-version)

5 Extended base frame

(option)
Filter system P41 /P61 (Option)
6 COMPRESSOR BLOCK 7 3-phase motor 8 Compressor control
10 Oil and water separator 11 storage cylinder, each 50 OR 80 Litre
12 Condensate collecting tank
MINI-VERTICUS III IndustrY

HIGH QUALITY COMPONENTS

bauer compressors
are electric driven and manufactured from highquality components. The MINI-VERTICUS III is designed for continuous operation in industrial conditions. Because of the well engineered cooling air circulation in the compressor housing and with an inter-cooler after every stage optimum heat dissipation is guaranteed. The construction and configuration ensures that installation without a base is possible. The construction is compact, making it suitable for installation, where limited space is available.

Super Silent Enclosure

For a very quiet operation at approx. 69 dB(A) because of the high absorbent special sounddampening and sound suppression housing construction.
Automatic condensate drain
During the compression of air and nitrogen water and oil are separated from the gas flow, in the form of liquid condensate. Through improved design of the new automatic condensate drain virtually no gas is lost. The condensate valves close automatically after draining the condensate and not after a time dependant period.

Compressor block

At the heart of the compressor system, the proven and tested BAUER KOMPRESSOREN block guarantees reliability and maximum economy in service. Durable and industrial anti-friction bearings. Hardened, plasma nitrated cylinders with a special plateau honing for minimum oil consumption and abrasion of moving parts. Virtually zero wear piston rings made of high-tech plastics in the high pressure final stage. Maintenance-free low pressure oil pump with oil filter for a reliable lubrication and longevity of the block. Interstage and afterstage coolers made of stainless steel.
Durable AUER compressor block for continuous operation B

Compressor control

The conventional and approved assembling of the unit includes the most important functions for a reliable operation. The intake pressure is additionally controlled at the GI-compressor and the booster-units.
Filter system P41 and P61
Depending on the application different gas and air quality is required. With the BAUER high pressure filter systems P41 and P61 a pressure dew point of -20C and a residual oil concentration of 0,25 ppmW can be reached. This exceeds the high standards of the Standardisation EN 12021 and of the plastic industry. The optional SECURUS Control System (only for high pressure units) continuously controls the saturation (humidity) and displays this at the compressor control.

Storage

BAUER compressor control for safe operation
For complete systems, it is also possible to equip the MINI-VERTICUS III optional with two high pressure storage cylinders.

process supply system

COMPRESSING / PURIFICATION

STORAGE

DISTRIBUTION

Technical Data

Model F.A.D. 1) l/min
MV-(G)I 100-3-3 MV-(G)I 100-4-3 MV-(G)I 120-4-3 MV-(G)I 120-5,5-3 MV-B 12.4-4-3 MV-E 12.4-2,2-3 MV-E 12.4-3-3 MV-E 12.4-4-3 MV-E 100-3-3 MV-E 120-4-3
*(30-63 bar) *(64-75 bar) *(64-75 bar) *(64-75 bar) *(75-90 bar) *(75-90 bar)

Number of stages m3/h

Speed r.p.m

1350 1300

Motor power kW

4 5,2,4

Power consumption kW
2,2 3,1 3,7 4,7 3,5 2,0 2,7 3,7 2,8 3,7

Net weight approx. kg

245 250
350 bar / 5000 psig, High pressure compressor for air and nitrogen 140 215
63-90 bar* / 900-1300 psig, Medium pressure compressor for air and nitrogen

F.A.D. 1) l/min m3/h

Number Intake of stages pressure (bar g)

5-11 5-10

Operating pressure bar

90-350 25-50

1230 1300

5,5 5,5

3,3-5,1 2,7-5,4

275 255

25-350 bar / 360-5000 psig, Medium and high pressure Booster for air and nitrogen MV-GIB 12.2-5,5-3 MV-BGIB 12.3-5,5-3 200-475 465-1550 12-28-93 1
1) measured acc. to VDMA 4362, tolerance 5%, with gas flow meter at final pressure at 0,8 factor of final pressure
BAUER KOMPRESSOREN GmbH P.O. Box 710260 | 81452 Mnchen Phone +49(0)89/78049-0 Fax +49(0)89/78049-167 Industrie@bauer-kompressoren.de www.bauer-kompressoren.de

MV iii-ind E

9.08 PR 0131 Subject to technical modifications