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AST1 CD200 CD501 KR400 KR420 KR450
KR500 KR502 KR510 KR531 KR532
Copyright Black & Decker
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ENGLISH

DRILL AST1/CD200/CD501/KR400/KR420/ KR450/KR500/KR502/KR510/KR531/KR532
CONGRATULATIONS! You have chosen a Black & Decker tool. Our aim is to provide quality tools at an affordable price. We hope that you will enjoy using this tool for many years. EC DECLARATION OF CONFORMITY AST1/CD200/CD501/KR400/KR420/ KR450/KR500/KR502/KR510/KR531/KR532 Black & Decker declares that these products conform to: 98/37/EC, 89/336/EEC, 73/23/EEC, EN 50144, EN 55014, EN 61000 Level of sound pressure, measured according to EN 50144: Denotes risk of electric shock.
LpA (sound pressure) dB(A) dB(A) 91 104
INTENDED USE Your Black & Decker drill has been designed for drilling in wood, metal, plastics and masonry as well as for screwdriving purposes. This tool is intended for consumer use only. SAFETY INSTRUCTIONS
Warning symbols The following symbols are used in this manual:
Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.

LWA (acoustic power)

Read the manual prior to operation.
Always wear ear protection if the sound pressure exceeds 85 dB(A). Hand/arm weighted vibration value according to EN 50144:

Know your tool

5.2 m/s2
Kevin Hewitt Director of Consumer Engineering Spennymoor, County Durham DL16 6JG, United Kingdom
Warning! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock, personal injury and material damage. Read all of this manual carefully before operating the tool. Before operating the tool, make sure that you know how to switch the tool off in an emergency. Retain this manual for future reference.

General

1. Keep work area clean Cluttered areas and benches can cause accidents. 2. Consider work area environment Do not expose the tool to rain. Do not use the tool in damp or wet conditions. Keep the work area well lit. Do not use the tool where there is a risk of causing fire or explosion, e.g. in the presence of flammable liquids and gases. 3. Keep children away Do not allow children, visitors or animals to come near the work area or to touch the tool or mains cable. 4. Dress properly Do not wear loose clothing or jewellery, as these can be caught in moving parts. Preferably wear rubber gloves and non-slip footwear when working outdoors. Wear protective hair covering to keep long hair out of the way. 5. Personal protection Always use safety glasses. Use a face or dust mask whenever the operations may produce dust or flying particles. Wear ear protection whenever the sound level seems uncomfortable. 6. Guard against electric shock Prevent body contact with earthed or grounded surfaces (e.g. pipes, radiators, cookers and refrigerators). Electric safety can be further improved by using a high-sensitivity (30 mA / 30 mS) residual current device (RCD). 7. Do not overreach Keep proper footing and balance at all times. 8. Stay alert Watch what you are doing. Use common sense. Do not operate the tool when you are tired. 9. Secure workpiece Use clamps or a vice to hold the workpiece. It is safer and it frees both hands to operate the tool. 10. Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. 11. Remove keys and adjusting wrenches Always check that keys and adjusting wrenches are removed from the tool before operating the tool.
12. Extension cables Before use, inspect the extension cable and replace if damaged. When using the tool outdoors, only use extension cables intended for outdoor use. 13. Use appropriate tool The intended use is described in this instruction manual. Do not force small tools or attachments to do the job of a heavy-duty tool. The tool will do the job better and safer at the rate for which it was intended. Do not force the tool. Warning! The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury. 14. Check for damaged parts Before use, carefully check the tool and mains cable for damage. Check for misalignment and seizure of moving parts, breakage of parts, damage to guards and switches and any other conditions that may affect its operation. Ensure that the tool will operate properly and perform its intended function. Do not use the tool if any part is damaged or defective. Do not use the tool if the switch does not turn it on and off. Have any damaged or defective parts repaired or replaced by an authorised repair agent. Never attempt any repairs yourself. 15. Unplug the tool Unplug the tool when it is not in use, before changing any parts of the tool, accessories or attachments and before servicing. 16. Avoid unintentional starting Do not carry the tool with a finger on the on/ off switch. Be sure that the tool is switched off when plugging in. 17. Do not abuse cord Never carry the tool by its cord or pull it to disconnect from the socket. Keep the cord away from heat, oil and sharp edges. 18. Store idle tools When not in use, tools should be stored in a dry, locked up or high place, out of reach of children. 19. Maintain tools with care Keep cutting tools sharp and clean for better and safer performance.

Follow the instructions for maintenance and changing accessories. Keep handles and switches dry, clean and free from oil and grease. 20. Repairs This tool complies with relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts; otherwise this may result in considerable danger to the user.
Additional safety instructions for Australia and New Zealand x This appliance is not intended for use by young or infirm persons without supervision. Children must be supervised to ensure they do not play with the appliance. x If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.
ELECTRICAL SAFETY The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. This tool is double insulated in accordance with EN 50144; therefore no earth wire is required.
Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse (1). The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see above). Brown is for Live (L) (2), blue is for Neutral (N) (4). Before replacing the top cover of the mains plug ensure that the cable restraint (3) is holding the outer sheath of the cable firmly and that the leads are correctly fixed at the terminal screws. If the plug has a fuse cover, make sure that the fuse cover is fitted. Do not use the plug if the fuse cover is missing or damaged.
Never use a light socket.
Using an extension cable Always use an approved extension cable suitable for the power input of this tool (see technical data). Before use, inspect the extension cable for signs of damage, wear and ageing. Replace the extension cable if damaged or defective. When using a cable reel, always unwind the cable completely. Use of an extension cable not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.
OVERVIEW (fig. A) This tool includes some or all of the following features. 1. Variable speed switch (AST1,CD501, KR450RE, KR500(C)RE, KR510) 1. On/off switch (other models) 2. Lock-on button 3. Two-speed selector (KR502, KR532) 3. Forward/reverse switch (other models) 4. Drilling mode selector 5. Side handle 6. Keyless chuck 7. Keyed chuck
Mains plug replacement (U.K. & Ireland only)
Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised repair agent or a qualified electrician. Disconnect the plug from the supply and remove the fuse from the plug. Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet.
ASSEMBLY Before attempting any of the following operations, make sure that the tool is switched off and unplugged.

Selecting the direction of rotation (fig. A) x For drilling and for tightening screws, slide the forward/reverse switch (7) forward. x For loosening screws or removing a jammed drill bit, slide the forward/reverse switch (7) backward.
Never change the direction of rotation while the motor is running.
Fitting the side handle (fig. B) x Turn the grip (9) counterclockwise until you can slide the side handle (5) onto the front of the tool as shown. x Rotate the side handle into the desired position. x Tighten the side handle by turning the grip clockwise. Fitting a drill bit or screwdriver bit
Keyless chuck (fig. C) x Open the chuck by turning the front part (10) with one hand while holding the rear part (11) with the other. x Insert the bit shaft (12) into the chuck and firmly tighten the chuck. Keyed chuck (fig. D) x Open the chuck by turning the sleeve (13). x Insert the bit shaft (12) into the chuck. x Insert the chuck key (14) into each hole (15) in the side of the chuck and turn until tight.
Selecting the drilling mode (fig. A) x For drilling in masonry, set the drilling mode selector (4) to the position. x For drilling in other materials and for screwdriving, set the drilling mode selector (4) to the position. Switching on and off (fig. A)
Variable speed switch x To switch the tool on, press the variable speed switch (1). The tool speed depends on how far you press the switch. As a general rule, use low speeds for large diameter drill bits and high speeds for smaller diameter drill bits. x For continuous operation, press the lock-on button (2) and release the variable speed switch. This option is available only at full speed. x To switch the tool off, release the variable speed switch. To switch the tool off when in continuous operation, press the variable speed switch once more and release it. On/off switch x To switch the tool on, press the on/off switch (1). If the tool has a two-speed selector (3), set it to the required speed range. As a general rule, use low speeds for large diameter drill bits and high speeds for smaller diameter drill bits. x For continuous operation, press the lock-on button (2) and release the on/off switch. x To switch the tool off, release the on/off switch. To switch the tool off when in continuous operation, press the on/off switch once more and release it.

Removing and refitting the chuck (fig. E) x Open the chuck as far as possible. x Remove the chuck retaining screw by turning it clockwise using a screwdriver. x Tighten an Allen key (16) into the chuck and strike it with a hammer as shown. x Remove the Allen key. x Remove the chuck by turning it counterclockwise. x To refit the chuck, screw it onto the spindle and secure it with the chuck retaining screw.
Let the tool work at its own pace. Do not overload. Before drilling into walls, floors or ceilings, check for the location of wiring and pipes.
Accessories The performance of your tool depends on the accessory used. Black & Decker and Piranha accessories are engineered to high quality standards and designed to enhance the performance of your tool. By using these accessories you will get the very best from your tool. MAINTENANCE Your Black & Decker tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. Before performing any maintenance, switch off and unplug the tool. PROTECTING THE ENVIRONMENT Black & Decker provides a facility for recycling Black & Decker products once they have reached the end of their working life. This service is provided free of charge. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. Technical data CD200 KR400 VAC 230 W 400 min-1 2,800 CD501 AST1 VAC 230 W 500 min-1 0-2,800 KR420 2,800 KR500RE KR500CRE 0-2,800 KR450 2,800 KR500 2,800 KR450RE 0-2,800 KR502 KR500 2,400/2,800 KR500 0-2,800 KR500 2,800 You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com. GUARANTEE Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area. If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to ensure minimum inconvenience to the customer unless: x The product has been used for trade, professional or hire purposes; x The product has been subjected to misuse or neglect;

Voltage Power input No-load speed
Voltage Power input No-load speed Max. drilling capacity

Steel/concrete Wood

AST1 CD501CRE KR500(C)RE mm 13 mm 20

KR510XC KR531 KR20

other models
The product has sustained damage through foreign objects, substances or accidents; Repairs have been attempted by persons other than authorised repair agents or Black & Decker service staff.
To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com. OTHER DIY TOOLS Black & Decker has a full range of tools that make DIY jobs easy. If you would like further information on the following products, please contact our Service and Information Centre (see the address page towards the end of this manual) or your local Black & Decker retailer. Drills Cordless screwdrivers Cordless drills/screwdrivers Sanders Jigsaws Circular saws Mitre saws Angle grinders Planers Routers Corded and cordless multi-purpose tools Paint strippers Workbenches We also have a wide range of accessories for the above tools. Not all products are available in all countries.

Australia

DEWALT Industrial Power Tool Company 7 Clarice Road Box Hill, Victoria 3128 Black & Decker 81 Hugo Johnson Drive Penrose, Auckland, New Zealand Black & Decker South Africa (Pty) Ltd Physical address: 39 Commerce Crescent Eastgate, ext. 12, Sandton, Kramerville 2148 Postal address: Postnet Suite 107, Private Bag X65 Halfway House 1685 Black & Decker 210 Bath Road Slough, Berkshire SL1 3YD

Tel. 9200 Fax 7465

New Zealand

Tel. 7600 Fax 8200

South Africa
Tel. (011) 653-1400 Fax (011) 653-1499

United Kingdom

Tel. Fax Helpline 01753 574277

14 375174-05

Dealer address Date of purchase

Name:.... Yes No

Was this tool bought as a replacement?

Address:....

Town:...

Postal code:...

Was this tool a gift?
Dealer address:......... Data protection act: Tick the box if you prefer not to receive further information.

Yes No

Was this tool your first purchase?

GUARANTEE CARD
Please complete this section immediately after the purchase of your tool and send it to Black & Decker in your country. If you live in Australia or New Zealand, please register by using the alternative guarantee card supplied.

16 375174-05

www.blackanddecker.com
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UK Ireland

Australia New Zealand

Intended use

Your Black & Decker hammer drill has been designed for drilling in wood, metal, plastics, and masonry as well as for screwdriving purposes. This tool is intended for consumer use only.

General safety rules

Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term power tool in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS. 1. Work area a. Keep work area clean and well lit. Cluttered and dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5. Service a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional safety instructions for impact drills N Wear ear protectors with impact drills. Exposure to noise can cause hearing loss. N Use auxiliary handles supplied with the tool. Loss of control can cause personal injury. Electrical safety This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.
Fitting a drill bit or screwdriver bit (fig. B) N Open the chuck by turning the front part (8) with one hand while holding the rear part (9) with the other. N Insert the bit shaft (10) into the chuck and firmly tighten the chuck. Removing and refitting the chuck (fig. C) N Open the chuck as far as possible. N Remove the chuck retaining screw (11), located in the front part of the chuck, by turning it clockwise using a screwdriver. N Tighten an Allen key (12) into the chuck and strike it with a hammer as shown. N Remove the Allen key. N Remove the chuck by turning it counterclockwise. N To refit the chuck, screw it onto the spindle and secure it with the chuck retaining screw.
Warning! Before drilling into walls, floors or ceilings, check for the location of wiring and pipes. Selecting the direction of rotation (fig. D) N For drilling and for tightening screws, place the forward/ reverse switch (3) in the neutral position. N For loosening screws or removing a jammed drill bit, turn the forward/reverse switch (3) to the left. Warning! Never change the direction of rotation while the motor is running. Selecting the drilling mode N For drilling in masonry, set the drilling mode selector (4) to the position. N For drilling in other materials and for screwdriving, set the drilling mode selector (4) to the position. Switching on and off (fig. E) N To switch the tool on, press the variable speed switch (1). The tool speed depends on how far you press the switch. As a general rule, use low speeds for large diameter drill bits and high speeds for smaller diameter drill bits. N For continuous operation, press the lock-on button (2) and release the variable speed switch. This option is available only at full speed. N To switch the tool off, release the variable speed switch. To switch the tool off when in continuous operation, press the variable speed switch once more and release it.

This appliance is not intended for use by young or infirm persons without supervision. Children must be supervised to ensure they do not play with the appliance. If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.

Features

This tool includes some or all of the following features. 1. Variable speed switch 2. Lock-on button 3. Forward/reverse switch 4. Drilling mode selector 5. Side handle 6. Chuck

Assembly

Warning! Before assembly, make sure that the tool is switched off and unplugged. Fitting the side handle (fig. A) N Turn the grip (7) counterclockwise until you can slide the side handle (5) onto the front of the tool as shown. N Rotate the side handle into the desired position. N Tighten the side handle by turning the grip clockwise.

Accessories

The performance of your tool depends on the accessory used. Black & Decker and Piranha accessories are engineered to high quality standards and designed to enhance the performance of your tool.
By using these accessories you will get the very best from your tool.

Maintenance

Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. Mains plug replacement (U.K. & Ireland only) If a new mains plug needs to be fitted: N Safely dispose of the old plug. N Connect the brown lead to the live terminal in the new plug. N Connect the blue lead to the neutral terminal. Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 5 A.
You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com
EC declaration of conformity
KR480/KR500CRE/KR500RE/KR510XC/CD501CRE/AST1 Black & Decker declares that these products conform to: 98/37/EC, 89/336/EEC, EN 60745, EN 55014, EN 61000 LpA (sound pressure) 91 dB(A), LWA (acoustic power) 102 dB(A), hand/arm weighted vibration 5.2 m/s2 KpA (sound pressure uncertainty) 3 dB(A), KWA (acoustic power uncertainty) 3 dB(A) Kevin Hewitt Director of Consumer Engineering Spennymoor, County Durham DL16 6JG, United Kingdom 1-9-2005

Protecting the environment
Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your Black & Decker product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product. Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

Guarantee

Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area. If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to ensure minimum inconvenience to the customer unless: N The product has been used for trade, professional or hire purposes; N The product has been subjected to misuse or neglect; N The product has sustained damage through foreign objects, substances or accidents; N Repairs have been attempted by persons other than authorised repair agents or Black & Decker service staff. KR500RE 0-2,20 KR510XC 0-2,20 CD501CRE 0-2,20 AST500 0-2,20
Technical data Voltage Power input No-load speed Max drilling capacity Steel/concrete Wood KR480 VAC 230 W 480 min-1 0-2,800 mm 13 mm 20 KR500CRE 0-2,20
To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com Please visit our website www.blackanddecker.co.uk to register your new Black & Decker product and to be kept up to date on new products and special offers. Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk
AST1 - CD501CRE - KR500RE - KR500CRE

KR500RE

800 24

E14527 / 581869-00

www.2helpU.com

06-10-05

Australia Black & Decker (Australia) Pty. Ltd. Tel. 03-20 Fletcher Road, Mooroolbark, Fax 03-Victoria, 3138 New Zealand Black & Decker 81 Hugo Johnston Drive Penrose, Auckland, New Zealand United Kingdom Black & Decker 210 Bath Road Slough, Berkshire SL1 3YD Tel. 7600 Fax 8200
Tel. Fax Helpline 01753 574277

582356-00