12 VOLT CORDLESS MULTI-TOOL

INSTRUCTION MANUAL

CATALOG NUMBER MT1203B
clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edge are less likely to bind and are easier to control. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool. Service Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. KEEP HANDS AWAY from cutting area. Never reach underneath the material for any reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe. When working on a ladder or on scaffolding be sure to lay the tool down on its side when not in use. Some tools with large battery packs will stand upright but may be easily knocked over. KEEP BLADES SHARP. Dull blades may cause the saw to swerve or stall under pressure. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. (CCA) Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss. The label on your tool may include the following symbols. V.volts A.amperes Hz.hertz W.watts min.minutes..alternating current no.no load speed..direct current.Class II Construction.earthing terminal.safety alert symbol./min.revolutions or reciprocations per minute
BEFORE RETURNING THIS PRODUCT FOR ANY REASON PLEASE CALL
1-800-54-HOW-TO (544-6986)
IF YOU SHOULD EXPERIENCE A PROBLEM WITH YOUR BLACK & DECKER PURCHASE,
CALL 1-800-54-HOW-TO (1-800-544-6986).
IN MOST CASES, A BLACK & DECKER REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO THE SUCCESS OF BLACK & DECKERS QUALITY IMPROVEMENT PROGRAM.
. Charge battery for 9 hours before first use. For more information see CHARGING THE POWER PACK.
K E Y I N F O R M AT I O N Y O U S H O U L D K N O W :
SAVE THIS MANUAL FOR FUTURE REFERENCE.
VEA EL ESPAOL EN LA CONTRAPORTADA. INSTRUCTIVO DE OPERACIN, CENTROS DE SERVICIO Y PLIZA DE GARANTA. ADVERTENCIA: LASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

CAT. NO. MT1203B FORM NO. 610682-00 PRINTED IN CHINA (MAR - 02)
GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Electrical Safety Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may create a fire. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery. Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire. Personal Safety Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury, Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents cover moving parts and should be avoided. Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. When battery pack is not in use, keep it away from other metal objects like: paper

FORWARD/REVERSE BUTTON BOUTON DE COMMANDE MARCHE AVANT / ARRIRE BOTN DE MARCHA ADELANTE/ATRS TRIGGER SWITCH INTERRUPTEUR GCHETTE INTERRUPTOR DEL GATILLO
LOCK OFF BUTTON BOUTON DE VERROUILLAGE EN POSITION DARRT BOTN DE SEGURO DE ENCENDIDO
RELEASE BUTTON BOUTON DE DGAGEMENT BOTN DE SEGURO
TORQUE COLLAR COLLIER DE COUPLE COLLAR DE TORQUE

BATTERY CAP INFORMATION

Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

Battery Cap

WARNING! Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc. with loose nails, screws, keys, etc. without battery cap. Without capin place, battery could short circuit causing fire or burns or damage to battery. SAFETY WARNINGS AND INSTRUCTIONS: CHARGING THE BATTERY 1. This manual contains important safety and operating instructions. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery. 3. CAUTION: To reduce the risk of injury, charge only Black & Decker Power Packs. Other types of batteries may burst causing personal injury and damage. 4. Do not expose charger to rain or snow. 5. Use of an attachment not recommended or sold by Black & Decker may result in a risk of fire, electric shock, or injury to persons. 6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger. 7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. 8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire, electric shock or electrocution. a. Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round jacketed extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use. b. An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size. CHART FOR MINIMUM WIRE SIZE (AWG)OF EXTENSION CORDS NAMEPLATE RATING AMPS 0 10.0 Total Extension Cord Length (ft) Wire Gauge 9. Use only the supplied charger when charging your tool. The use of any other charger could damage the battery or create a hazardous condition. 10. Use only one charger when charging. 11. Do not attempt to open the charger. There are no customer serviceable parts inside. Return to any authorized Black & Decker service center. 12. DO NOT incinerate the battery packs even if they are severely damaged or completely worn out. The batteries can explode in a fire. 13. A small leakage of liquid from the battery cells may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin: a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a 25-35% solution of potassium hydroxide.

WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may occur when changing accessories. TORQUE CONTROL The torque adjustment collar shown in Fig. 5 has 24 settings. There are 23 screwdriving settings and a drilling setting which is represented by the drill bit symbol. For screwdriving proceed as follows: Set the torque adjustment to position 1. Fit and tighten the first screw. If the clutch of your drill starts to ratchet before the screw is correctly seated, rotate the adjustment collar as necessary, until the clutch slips when the head of the screw is flush with the surface of the material. Use this torque setting for the rest of the screws. DRILLING TIPS Always remove batteries from drill when attaching or removing accessories. When using a keyless chuck, hand tighten firmly. Use sharp drill bits only. Support and secure work properly, as instructed in the Safety Instructions. Use appropriate and required safety equipment, as instructed in the Safety Instructions. Secure and maintain work area, as instructed in Safety Instructions. Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it. Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit. Hold the drill firmly to control its twisting action. DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE DRILL CAN RESULT. Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last part of the hole. Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming. Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil. Bacon grease will also serve. When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out frequently to clear chips from the flutes. Make sure switch turns drill on and off. WARNING: It is important to support the work properly and to hold the drill firmly to prevent loss of control which could cause personal injury.

SAWING

Note: Ensure the forward / reverse switch is in the center (lock off) position. INSTALLING BLADES Your jig saw uses the Quick Clamp blade changing system. To install a blade, lift the Quick Clamp lever (Figure 7). Insert the saw blade shank fully into the blade clamp. Release the lever and the blade will be clamped securely in place. The back of the blade should be just touching the roller support guide. Ensure the blade teeth are facing forward. ROLLER SUPPORT GUIDE The roller support guide on your jig saw improves its performance when cutting tough materials by adding support to the blade. Lubricating the guide roller with a drop of oil from time to time will extend the roller life. USING THE JIG SAW The jig saw is equipped with a lock off switch. To start the saw, first depress the lock off button shown in Fig. 8 followed by the trigger switch (Fig.4) You can then release the lock off button. SHOE ADJUSTMENT FOR ANGLE CUTTING The shoe plate can be angled to 45 on one side. To do this, first loosen the screw at the base of the saw head until the shoe can freely move. The shoe should then be repositioned in the forward slot and the screw retightened. To reset the shoe to a square cut, loosen the clamp screw and move the shoe so that the clamp screw is against the rear of the slot. Retighten clamp screw. GENERAL CUTTING Be sure material is firmly secured. Dont attempt to turn on the unit when blade is against material to be cut. This could stall the motor. Place front of shoe on material to be cut and hold jig saw shoe down firmly against the work surface while cutting. Dont force the tool; let the blade cut at its own speed. Whenever possible, clamp or support work close to the line of cut; when the cut is completed, shut off power and lay the tool aside before loosening the work. METAL & PLASTIC CUTTING In cutting thin gauge sheet metals, it is best to clamp wood or plywood to the bottom of the metal sheet; this will insure a clean cut without the danger of vibration or tearing of metal. Use a fine-tooth blade for ferrous metals (for those that have an iron content); and use a coarser blade for nonferrous metals (those that do not have an iron content). Cutting thin metal will take longer than cutting relatively thick wood so do not be tempted to speed up the process by forcing the saw. Spread a thin film of cutting lubricant along the cutting line, (any light weight oil). Use low speeds for cutting metals, plastics and composition tile. When cutting laminated plastic, place the finished side down and use a fine tooth hollow ground blade. POCKET CUTTING Measure the surface to be cut and mark clearly with a pencil. Next tip the saw forward until the front edge of the shoe sits firmly on the work surface. Switch the tool on and allow it to attain maximum speed. Grip the handle firmly and lower the back edge of tool until the blade cuts smoothly into material. Always be sure blade reaches its complete depth before starting to cut.

CHARGING THE POWER PACK

THE BATTERIES IN YOUR POWER PACK ARE NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THEM, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS. The charger is designed to use standard household 120 volt 60 Hz power. 1. Plug the charger into any standard 120 Volt 60 Hz electrical outlet. 2. Slide the charger onto the battery pack as shown in Figure 1 and let it charge initially for 9 hours. After the initial charge, under normal usage, your power pack should be fully charged in 3 to 6 hours. 3. Remove pack from the charger and place in product (Figure 2). NOTE: To remove the battery from the product, press down on the release button on the back of the battery (Figure3) and pull out. IMPORTANT CHARGING NOTES 1. After normal usage, your power pack should be fully charged in 3 to 6 hours. If the power pack is run-down completely, it may take up to 6 hours to become fully charged. Your power pack was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 9 hours. 2. DO NOT charge the power pack in an air temperature below 40F or above 105F. This is important and will prevent serious damage to the power pack. Longest life and best performance can be obtained if power pack is charged when air temperature is about 75F. 3. While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem. 4. If the power pack does not charge properly(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and power pack to a surrounding air temperature of 40F to 105F. (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the power pack and charger to your local Black & Decker service center. See Tools Electric in yellow pages. 5. The power pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using product with its power pack in a depleted condition. 6. To prolong power pack life, avoid leaving the power pack on charge for extended periods of time (over 30 days without use). Although overcharging is not a safety concern, it can significantly reduce overall power pack life. 7. When the battery is inserted into the charger, the red Charging Indicator light will come on indicating that there is contact between the battery and charger. The light will stay on as long as the battery is in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go out or change to a different color when the charging cycle is complete. 8. The power pack will reach optimum performance after being cycled 5 times during normal usage. There is no need to run the batteries down completely before recharging. Normal usage is the best method of discharging and recharging the batteries.

SANDING

Note: Ensure the forward / reverse switch is in the center (lock off) position. ATTACHING SANDPAPER The sander uses pre-cut nylon backed sheets of abrasive of a specific size. To fit the abrasive, align the it with the sanding pad and press it firmly in place. Ensure the abrasive evenly overlaps the base. Never use your sander without an abrasive or accessory. The abrasive supplied with your tool has two replacement tips. This design allows you to interchange and or rotate the diamond tips. To rotate the tip, remove it from the pad, rotate it 180 and press it back on the hook base. Note: Remove the two replacement tips from the abrasive before use, these can be used later when the original diamond tip wears. SANDING LEAD BASED PAINT Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women. Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint: PERSONAL SAFETY No children or pregnant women should enter the work area where the paint sanding is being done until all cleanup is completed. A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing. Note: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper (NIOSH approved) mask. NO EATING, DRINKING or SMOKING should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them. ENVIRONMENTAL SAFETY Paint should be removed in such a manner as to minimize the amount of dust generated. Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness. Sanding should be done in a manner to reduce tracking of paint dust outside the work area.

OPERATION

FITTING AND REMOVING INTERCHANGEABLE TOOL HEADS NOTE: Ensure the forward / reverse switch is in the center (lock off) position. To install a tool head, align the arrows on both the tool head and the power unit and insert the head until it clicks into place as shown in Fig. 4. To remove, press the release button and pull the tool head off. Remove battery from power unit and all accessories from tool heads before removing or installing. NOTE: The main body unit (type 2) is equipped with a directional mechanism which allows it to fit a circular saw tool head and a router tool head. VARIABLE SPEED CONTROL The power unit has a variable speed switch. The more the trigger switch is depressed the higher the speed of the attached head. Note: Trigger does not work when there is no head attached. TRIGGER SWITCH & FORWARD / REVERSE / LOCK BUTTON A forward / reverse control button determines the direction of the tool and also serves as a lock off button. To select forward rotation, release the trigger switch and depress the forward / reverse control button as shown in Figure 5. To select reverse, depress the forward / reverse control button the opposite direction. The center position of the control button locks the tool in the off position. Note: For greatest efficiency, always use sander and saw in forward position.

DRILLING

Note: Ensure the forward / reverse switch is in the center (lock off) position. KEYLESS CHUCK To insert a drill bit or other accessory: 1. Grasp the rear half of the chuck with one hand and use your other hand to rotate the front half in the counterclockwise direction, (Fig. 6). 2. Insert the bit or other accessory fully into the chuck, and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction as viewed from the chuck end.
CLEANING AND DISPOSAL All surfaces in the work area should be vacuumed and thoroughly cleaned daily for the duration of the sanding project. Vacuum filter bags should be changed frequently. Plastic drop cloths should be gathered up and disposed of along with any dust chips or other removal debris. They should be placed in sealed refuse receptacles and disposed of through regular trash pick-up procedures. During cleanup, children and pregnant women should be kept away from the immediate work area. All toys, washable furniture and utensils used by children should be washed thoroughly before being used again. ACCESSORIES Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call: 1-800-54-HOW-TO. (800-544-6986) WARNING: The use of any accessory not recommended for use with this tool could be hazardous. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts THE RBRC SEAL The RBRC (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative. RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickel-cadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY. SERVICE INFORMATION Black & Decker offers a full network of company-owned and authorized service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "ToolsElectric" or call: 1-800-54-HOW TO (544-6986). FULL TWO-YEAR HOME USE WARRANTY Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways. The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailers policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges. The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "ToolsElectric" in the yellow pages of the phone directory. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center.