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Documents
TM 10-7360-201-20
DEPARTMENT OF THE ARMY TECHNICAL MANUAL
ORGANIZATIONAL MAINTENANCE MANUAL
BAKERY PLANT, MOBILE M-1945
FSN 7360-221-2418
This copy is a reprint which includes current pages from Changes 2 through 7.
HEADQUARTERS, DEPARTMENT OF THE ARMY
MARCH 1961
AGO 5023A
Changes in force: C2 through C7 TM 10-7360-201-20 C7 CHANGE NO. 7
Organizational Maintenance Manual
HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 25 March 1983
BAKERY PLANT, TRAILER MOUNTED, FIELD; 16,000-LB CAPACITY OUTPUT PER 24-HR: MODELS M-1945, M-1945-50, M-1945-53, M-534-68, NSN 7360-00-221-2418 CONSISTING OF: SIFTER MACHINE, FLOUR; ELECTRIC; AGITATOR-TYPE, 110V, AC, 60 HZ; 55-LB PER MINUTE (ALLIS-CHALMERS MODEL, ARMY MODEL SPE-20) NSN 7320-00-221-2386 (ARMSTRONG PRODUCTS MODEL 42386) NSN 7320-00-043-5340 DOUGH MIXING AND MAKEUP OUTFIT; TRAILER MOUNTED (CENTURY MACHINE MODEL, ARMY MODEL SPV-18) NSN 7320-00-255-7769 (CENTURY MACHINE MODEL TR306, ARMY MODEL SPV-30) NSN 7320-00-215-5256 (BAKER-PERKINS MODEL TM-BP-68) NSN 7320-00-880-8745 (CAM INDUSTRIES MODEL M-534-1) NSN 7320-00-334-5336 CABINET, DOUGH PROOFING; 36-PAN CAPACITY; ELECTRICALLY HEATED; 220V, AC, 60 HZ (DRYING SYSTEMS MODEL 1950, ARMY MODEL SPE-23) NSN 7320-00-298-1380 (GREEN AND SONS MODEL 1954, ARMY MODEL SPE-30) NSN 7320-00-215-5189 (WASHINGTON INDUSTRIAL PRODUCTS, INC. MODEL 8848) NSN 7320-00-815-2682 (CAM INDUSTRIES MODEL C-PB30623) NSN 7320-00-935-6632 (CAM INDUSTRIES MODEL C-PB30623) NSN 7320-00-328-4760 BAKERY OVEN, TRAILER MOUNTED; 208V to 220V, AC; 60 HZ, 3-PHASE (AMERICAN MACHINERY MODEL, ARMY MODEL SPV-26) NSN 7310-00-255-8068 (CENTURY MACHINE MODEL MO-311, ARMY MODEL SPV-31) NSN 7310-00-215-5260 (CAM INDUSTRIES MODEL 533-235) NSN 7310-00-903-5402
TM 10-7360-201-20, 17 March 1961, is changed as follows: Page 1, Table of Contents. The Reporting of Errors paragraph is superseded as follows: REPORTING OF ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail you letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) direct to: Commander, US Army Troop Support & Aviation Materiel Readiness Command, ATTN: DRSTS-MPSD, 4300 Goodfellow Blvd., St. Louis, MO 63120. A reply will be furnished to you. 1
TM 10-7360-201-20 Page 2, paragraph 1 c is superseded as follows: c. Reporting Equipment Improvement Recommendation (EIR's). EIR's can and must be submitted by anyone who is aware of an unsatisfactory condition with the equipment design or use. It is not necessary to show a new design or list a better way to perform a procedure, just simply tell why the design is unfavorable or why a procedure is difficult. EIR's may be submitted on Standard Form (SF) 368. Mail directly to Commander, US Army Troop Support & Aviation Materiel Readiness Command, ATTN: DRSTS-MPSD, 4300 Goodfellow Blvd., St. Louis, MO 63120. A reply will be furnished to you. Page 3, paragraph 6. Change the word cycleto read Hertzwherever it appears. Page 38, figure 12, is superseded as follows:
TM 10-7360-21-20
Figure 12. Wiring diagram, bakery plant trailer mounted. 3
Page 103, Appendix I is superseded as follows: APPENDIX I REFERENCES 1. Fire Protection and Safety TB 5-4200-200-10 TB MED 251 Lubrication C9100-1L LO 10-7360-201-20-1 LO 10-7360-201-20-2 LO 10-7360-201-20-3 LO 10-7360-201-20-4 LO 10-7360-201-20-5 LO 10-7360-201-20-6 Hand Portable Fire Extinguishers Approved for Army Users. Noise and Conservation of Hearing.
Fuels, Lubricants, Oils, and Waxes Bakery Plant, Trailer Mounted, M-1945 Dough Mixing and Make-up Outfit, Army Models SPV-18 and SPV-30 (Mixer). Bakery Plant, Trailer Mounted, M-1945 Dough Mixing and Make-up Outfit, Army Models SPV-18 and SPV-30 (Divider). Bakery Plant, Trailer Mounted, M-1945 Dough Mixing and Make-up Outfit, Army Models SPV-18 and SPV-30 (Molder). Bakery Plant, Trailer Mounted, M-1945 Dough Mixing and Make-up Outfit, Army Models SPV-18 and SPV-30 (Monorail and trailer chassis). Bakery Plant, Trailer Mounted, M-1945; Bakery Oven Army Models SPV-26, SPV-31, and M-533. Bakery Plant, Trailer Mounted, M-1945; (Chassis, Trailer, 2 -ton, 2wheel, M-537, Used with Bakery Oven M-533).
Painting TM 43-0147 TM 43-0139
Color, Marking and Camouflage Patterns Used on Military Equipment Managed by TSARCOM. Painting Instructions for Field Use.
Cleaning C 6800 IL SB725-7930-1 Maintenance TM 5-4310-333-14 TM 9-2330-274-14 TM 10-281 TM 10-7360-201-10
Chemicals and Chemical Products. Hard and Soft Water Cleaning Compounds.
TM 38-750
Compressor, Air (Champion Pneumatic Model BMa-3M-1), NSN 4310063-7375. Chassis, Trailer, 2 -ton, 2-wheel, M-537, NSN 2330-00-777-2958. Chassis, Trailer, 4-ton, 4-wheel, M-795, NSN 2330-00-089-4321. Field Bakery Operations. Bakery Plant, Trailer, Mounted, Field: 16,000-lb Capacity per 24 Hr. Models M-1945, M-1945-50, M-1945-53, M-534-68, NSN 7360-00-2212418. Army Maintenance Management System (TAMMS)
APPENDIX I REFERENCES (CONT)
Shipment and Storage TM 746-10 TM 38-230-1 TM 740-90-1
Support will not swivel or turn freely in lunette mounting bracket (M537 trailer chassis).
Worn or damaged gears bearings screw shaft outer tube assembly, or inner tube assembly. Lack of lubrication.
Bracket and spindle assembly bent.. Leveling jack crank will not turn or will not turn freely (M537 trailer chassis). Lack of lubrication.
Replace retractable support assembly (para 34.1). Lubricate leveling jack according to LO 10-7360-201-20-6. Replace the leveling jack (para 41.1).
Dim or flickering lights.
Worn or damaged gears, bearings, screw shaft, outer tube assembly, or inner tube assembly. * * Lamps are burned out.. Loose, dirty, or corroded terminals. Intervehicular cable improperly grounded
Taillight assembly improperly grounded.
TAGO 677A
Defective lamp... Dirty or corroded lamp sockets or contacts in receptacle or plug. * * 17
* * * Replace lamps (para 18). Clean and tighten terminals. Remove screws and washer securing cable ground wire to connector clip assembly. Clean and tighten cable terminal and clean surface of clip assembly. Position cable terminal on clip and secure with screws and washers. Remove screws and washers securing taillight assembly to mounting bracket. Clean screws, and mounting bracket. Position taillight on bracket and install screws and washers. Tighten screws securely. Replace lamp (para 46). Remove lamp (para 46) and clean sockets. Clean contacts. * * *
Table IV. Troubleshooting Chart--Continued (Trailer Chassis)-Continued Trouble Cause Leaks in hydraulic system. Grease on brake lining.. Remedy Locate and correct leak. Replace brakeshoe (para 23), and check and replace a defective oil seal in line or fitting. Adjust brakes (para 23). Replace brakeshoes (para 23). * * * Drain air cleaner (para 26). Adjust brakes (para 23). Replace brakeshoe (para 23) and check and replace a defective oil seal in line or fitting. Adjust bearings (para 30). If they cannot be adjusted properly, replace bearings (para 30). Replace brakedrum (para 31). Replace brakeshoes (para 23). Drain air cleaner (filter). * * * Adjust brakes (para 23). Adjust brakes (para 22.1). Adjust linkage (para 22.2). Adjust linkage (para 22.2). Lubricate handbrake lever and flexible control link according to LO 10-7360-201-20-6
By Order of the Secretary of the Army: HAROLD K. JOHNSON, General, United States Army, Chief of Staff.
Official: J. C. LAMBERT, Major General, United States Army, The Adjutant General.
Distribution: Active Army: USASA (1) ARADCOM (2) USA Tml Comd (2) DCSLOG (1) ARADCOM Rgn (2) Army Tmls (2) CNGB (1) OS Maj Comd (3) ArsenaIs (2) CORC (1) LOGCOMD (1) PG (2) CofEngrs (6) MDW (1) Instl (2) CofSptS (6) Armies (5) QM Fld Maint Shops (2) CC-E (1) NLABS (4) Comb FId Maintenance Shops, Ft. Dir of Trans (1) DCTSC (10) Knox (10) USCONARC (2) USAMEC (46) Units organized under following USAMC (12) Svc Colleges (2) TOE's (2 copies each) USAMOCOM (2) Br Svc Sch (2) except 10-105 29-114 USAWECOM (5) USAQMS (10) 10-107 29-215 USAMICOM (5) USAQMCENFL (4) 10-445 29-216 USAMUCOM (5) USMA (1) 10-448 USATECOM (5) USACDCEC (10) 10-500 (Tm USASMC (1) Army Dep (4) BH) POE (2) NG: State AG (3). USAR: Same as Active Army except allowance is one copy to each unit. For explanation of abbreviations used, see AR 320-50.
TM 10-7360-201-20 C3 TECHNICAL MANUAL Organizational Maintenance Manual BAKERY PLANT, MOBILE, M1945 (FSN 7360-221-2418) TM 10-7360-201-20 CHANGE No. 8 TM 10-7360-201-20, 17 March 1961, is changed as follows: 1. Scope * * * * * * c. (Superseded) The direct reporting by the individual user of errors, omissions, and recommendations for improving this manual is authorized and encouraged. DA Form 2028 (Recommended changes to DA Technical Manual Parts Lists or Supply Manual 7, 8, or 9), will be used for reporting these improvements. This form will be completed in triplicate using pencil, pen, or typewriter. The original and one copy will be forwarded direct to the Commanding Officer, U.S. Army Mobility Support Center, ATTN: SMOMS-MM, P. 0. Box 119. Columbus, Ohio 43216. One information copy will be provided to the individual's immediate supervisor, (e.g., officer, noncommissioned officer, supervisor, etc.). d. (Added) Report all equipment improvement recommendations as prescribed by TM -750. 3. Record and Report Forms (Superseded) For record and report forms applicable to operator and organizational maintenance, refer to TM -750. Note. Applicable forms, excluding Standard Form 46, which is carried by the operator, shall be kept in a canvas bag mounted on the equipment. 9. Preventive Maintenance Checks and Service a. (Superseded) 'The organization mechanic will perform the services listed in paragraph 13.1. The services performed at this time will begin the cycle of regularly scheduled preventive maintenance services. * * * * * * 1 HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINOTON, D.C., 26 September 1963
11.1. Lubrication intervals (Superseded) Pending the publication of a revision to the lubrication orders, the changes listed below will be annotated on the lubrication orders. a. Wherever it appears on the LO's, the interval symbol "I" will be changed to "Q". This symbol will designate those services which are to be performed every 3 months or 250 operating hours, whichever occurs first. b. Wherever it appears on the LO's the interval symbol "5" will be changed to "S". This symbol will designate those services which are to be performed every 6 months or 500 operating hours, whichever occurs first. 13. General (Superseded) To insure. that the mobile bakery plant is ready for operation at all times, it must be inspected systematically, so that defects may be discovered and corrected before they result in serious damage or failure. The necessary Preventive Maintenance Services to be performed are listed and described in paragraph 13.1. The item numbers indicate the sequence of minimum inspection requirements. Defects discovered during operation of the unit shall be noted for future correction, to be made as soon as operation has ceased. Stop operation immediately if a deficiency is noted during operation which would damage the equipment
If operation were continued. All deficiencies and shortcomings will be recorded together with the corrective action taken, on DA Form 2404 (Equipment Inspector and Maintenance Work Sheet), at the earliest possible opportunity. 13.1. Quarterly Preventive Maintenance (Superseded) a. This paragraph contains an illustrated tabulated listing of preventive maintenance services which must
be performed by Organizational Maintenance personnel at quarterly intervals. A quarterly interval is equal to 8 calendar months, or 250 hours of operation, whichever occurs first. b. The item numbers are listed consecutively and indicate the sequence of minimum requirements. Refer to Figure 10.1 for the Quarterly Preventive Maintenance Service.
Figure 10.1 (Added) Quarterly preventive maintenance services. TAGO 6187A 3
Figure 10.1 -continued TAGO 6187A
Figure 10.1 - continued TAGO 6187A
Table VIII. Maintenance Indicator Checklist for the Mixing and Make-up Trailer Rescinded Table IX. Maintenance Indicator Checklist for the Mixing and Make-up Machinery Rescinded. "Table X. Maintenance Indictor Checklist for the Oven Trailer Rescinded. "Table XI. Maintenance Indicator Checklist for the Oven Machinery Rescinded. "Table XII. Maintenance Indicator Checklist for the Proofing Cabinet Rescinded. "Table XIII. Maintenance Indicator Checklist for the Flour SifterRescinded.
185. Preliminary Services * * * * * b. (Superseded) Operational Test. Test the equipment to be sure it operates satisfactorily by performing the quarterly preventive maintenance services listed in paragraph 13.1. APPENDIX I. The following references are changed to read:
Procedure EMERGENCY BRAKE BATTERY. a. Inspect the battery case for cracks. b. Inspect cables, terminal posts, and straps for frayed condition, corrosion, damaged connectors, and other defects. c. Test the battery. It should have 6 volts. TRAILER CHASSIS. a. Inspect the trailer chassis for broken or missing parts and for dents and other damage. b. Inspect the paint, markings, and identification plate for defects. SERVICE AND BLACKOUT LIGHTS. Inspect service and blackout lights for secure mounting and for any damage to lamps, receptacles, cover glasses and preformed packing. SAFETY REFLECTORS. Inspect safety reflectors for secure mounting and for damaged lenses. LEVELING-SUPPORT JACKS. a. Inspect all parts of jacks for bends or breaks. b. Check each brace rod and each retracting bracket for secure mounting. c. Be sure the cranks for operating the leveling jacks are on the trailer and are serviceable. WHEEL ASSEMBLIES AND TIRES. a. Inspect wheels for loose, dry, or damaged bearings; and for loose capscrews, bent or twisted rims, and secure mounting. b. Inspect tires for cuts, bruises, breaks, and unusual wear, penetration of foreign objects, missing valve stem caps, and proper inflation. The tires should be inflated to 45 psi for size 9.00-20 tires and to 75 psi for size 7.50-20 tires. FRAME AND CROSSMEMBERS. Inspect frame and crossmembers for proper alinement, bends, and broken welds. SPRINGS. a. Inspect spring leaves for looseness and damage. Look for broken or shifted spring leaves. b. Check hangers, brackets, and U-bolts for secure mounting. c. Check front shackle bolt sleeve bearing for wear. AXLE ASSEMBLY AND RUBBER BUMPER. a. Inspect axle assembly for leaks, bends, and cracks. b. Inspect rubber bumper for loss of elasticity, dry rot, and cracks. MASTER CYLINDER. Check the master cylinder for leaks. Be certain that it is mounted securely, that the filler plug vent is opened fully, and that the boot is installed properly. BRAKE BACKING PLATE. Inspect brake backing plate for breaks, tracks, or warped condition. HYDRAULIC BRAKESHOE LINING AND WHEEL CYLINDERS. a. Inspect brakeshoe lining for glazing, oil, and wear. If the lining is worn to within 1/16 inch of the rivets, the brakeshoes must be replaced. b. Inspect wheel cylinders for secure mounting and for leaks.
TM 10-7360-201-20 C2 Table X. Maintenance Indicator Checklist for the Oven Trailer Continued Item No. 19 Interval M S x x Par. ref. 30 33
x x x x x x
Procedure BRAKEDRUMS, BEARINGS, SEALS, AND HUBS. a. Inspect brakedrums for scoring, cracks, and warping. b. Inspect bearings for chipped rollers and cups and for heat discoloration. c. Inspect seals for leaks and deterioration. d. Inspect hubs for cracks, breaks, and other damage. AIR CLEANER AND LINES. a. Inspect the air cleaner for secure mounting, moisture, and foreign matter. b. Inspect the lines for tight connections, air leaks, and obvious defects. AIR CHAMBER AND LINES. a. Inspect the air chamber for leaks and secure mounting. b. Inspect the lines for tight connections, air leaks, and obvious defects. HYDRAULIC LINES AND FITTINGS. Inspect all hydraulic lines and fittings for secure connections and for leaks. ELECTRIC BRAKE ASSEMBLY. a. Inspect springs for fatigue and check electric wiring for breaks, wear, and fraying. b. Inspect band and lining for wear. If the lining is worn to within 1/16 inch of the rivets, the band and lining must be replaced. c. Check all mechanical parts for breaks, cracks, and wear. LIGHTING EXTENSION CORDS. a. Inspect lighting extension cords for wear, fraying, and other damage. b. Inspect sockets, reflectors, lamps, and guards for damage. POWER PANEL CIRCUIT BREAKERS, PLUGS, CONNECTORS, AND RECEPTACLES. a. Inspect circuit breakers on power panel to be sure they separate properly. b. Inspect plugs for short circuiting or other defects. c. Inspect receptacles for short circuiting and other defects. OPERATIONAL TEST Operate the trailer. SERVICED AND BLACKOUT LIGHTS. Inspect service and blackout lights for proper operation. BLACKOUT SWITCH. Check blackout switch for proper operation. ELECTRIC BRAKE ASSEMBLY. Test the electric brake for proper operation. HANDBRAKE. Check handbrake lever to be certain it operates properly with onethird ratchet travel in reserve. HYDRAULIC SERVICE BRAKES. a. Check hydraulic service brakes for proper operation. b. Adjust brakes as necessary. CASTER WHEEL ASSEMBLY. Check the operation of the caster wheel assembly. Be certain the locking handle securely holds the caster wheel in the proper position. FINAL INSPECTION OVERHEATING AND LEAKS. Immediately after the operational test is completed, check all appropriate components for overheating and oil leaks. 14
Note Publications referenced herein, other than those normally distributed to company-size units, will be requisitioned by unit commanders only when such publications are not readily available at higher headquarters for reference purposes.
BY ORDER OF THE SECRETARY OF THE ARMY: G. H. DECKER, General, United States Army, Chief of Staff. Official: J. C. LAMBERT, Major General, United States Army, The Adjutant General. Distribution: Active Army: USASA (1) ACSI (1) CARROTC (1) Tech Stf, DA (1) except TQMG (15) Tech Stf Bd (1) USA Maint Bd (1) USCONARC (2) ARADCOM (2) OS Maj Comd (6) LOGCOMD (2) MDW (1) Armies (6) Corps (2) Div (2) Instl (2) Svc Colleges (2) Br Svc Cch (2) except USAQMS (50) GENDEP (6) Dep (6) POE (2) USA Trans Tml Comd (2) Army Tml (2) OSA (2) Def Tfc Mgt Svc Rgn (1) QM Fld Maint Shops (2) JBUSMC (1) Units org under fol TOE: 10-147 (3) 10-237 (2) 10-367 (2) 10-427 (2) 10-500 (BN,BQ,HQ,HV) (2) 10-521 (2)
NG: None. USAR: None. For explanation of abbreviations used, see AR 32-50.
* TM 10-7360-201-20
TECHNICAL MANUAL No. 10-7360-201-20
Organizational Maintenance Manual BAKERY PLANT, MOBILE, M-1945 (FSN 7360-221-2418)
HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINGTON 25, D.C., 17 March 1961
Paragraphs CHAPTER 1. Section I. II. CHAPTER 2. 3. Section I. II. III. IV. V. VI. VII. VIII. IX. X. XI. XII. CHAPTER 4. Section I. II. INTRODUCTION General.... Description and data... SERVICE UPON RECEIPT OF EQUIPMENT.. MAINTENANCE INSTRUCTIONS Lubrication.... Preventive maintenance services.. Troubleshooting... Mixing and makeup outfit trailer.. Divider... Mixer.... Molder... Monorial system... Oven trailer... Oven machinery... Proofing cabinet... Flour sifter.... SHIPMENT, LIMITED STORAGE, AND DEMOLITION Shipment and limited storage... Demolition.... 1-4 5, 6 7-10
Page 4
11,12 13,14 15, 16 17-51 52-71 72-96 97-121 122-124 125,126 127-160 161-169 170-183
184-186 187,188
APPENDIX I. REFERENCES.... II. MAINTENANCE ALLOCATION CHART... INDEX.....
* This manual supersedes so much of TM 10-1699A, 1 February 1950, including C 1, 7 March 1952; C 2, 13 January 1953; C 3, 26 May 1955; TM 10-1699C, 14 October 1949, including C 1, 14 May 1953; C 2, 14 November 1955; and C 3, 16 March 1956; TM 10-1699D, 29 June 1951; and TM 10-1699E, 20 November 1951, including C 1, 14 May 1953, as pertaining to organizational (second echelon) maintenance.
Drive chains are noisy.
Loud noise at starting. Thermal overload mechanism shuts off current. AGO 300A
Table Ill-Continued Trouble Grinding, whining, or scraping sound at start of or during operation. Action of molder is sluggish. Cause Improper lubrication. Defective bearings. Drive chains badly worn. Molder not properly cleaned and luClean and lubricate. bricated. Foreign object in molder. Conveyor drive chain is broken. Belt slips on drive pulley. Duster agitator is loose. Duster screen is not clean. Table IV. Troubleshooting Chart (Trailer Chassis) Cause Springs and hangers are broken or defective. Loose spring U-bolt nuts. Corner jacks fastenings are loose or broken. Excessive bend in axle. Wheel bearings are improperly adjusted. Worn wheel bearings. Emergency brake lever is in ON position. Battery is weak. Wiring is defective. Axle is bent. Rim or wheel is bent. Tire pressure is low. Wheel bearings are loose. Wheels are loose. Lack of lubrication. Wheel is broken. Fork is defective. Locking device is broken. Defective wiring. Damaged jumper cable or plug. Terminals are dirty, loose, or corroded. Lamps are burned out. Weak or broken return spring. Intervehicular hose is improperly connected to towing vehicle. Low air pressure. Clogged air cleaner. Air in hydraulic system. Leaks in hydraulic system. Excessive travel of brake chamber push rod. Brakes grab. AGO 5023A 33 Moisture in filter. Remedy Follow LO 10-7360-201-20-3. Have bearings replaced. Replace chains (pars. 50 and 51).
Conveyor belt does not operate. Flour duster does not operate.
Remove objects. Repair or replace chain (par. 50). Tighten conveyor belt (par. 99). Tighten agitator. Clean duster screen (par. 113).
Trouble Trailer rides hard. Excessive noise.
Trailer pulls hard.
Remedy Replace springs and hangers as nec essay (par. 40). Aline axle on spring seats and tighten nuts (par. 40). Secure or replace fastenings (par. 41). Have axle repaired. Adjust bearings (par. 30). Replace bearings (par. 30). Release lever. Replace battery (par. 20). Repair wiring (par. 17). Have axle repaired. Replace wheel (par. 29). Inflate tires to proper pressure. Adjust wheel bearings (par. 30). Tighten wheel stud nuts (par. 29). Follow LO 10-7360-201-20-4. Replace wheel (par. 34). Replace fork (par. 34). Have locking device replaced. Repair wiring (par. 17). Repair cable or plug (par. 17). Clean and tighten terminals. Replace lamps (par. 18). Replace spring (par. 23). Connect hose properly. Test for leaks and restrictions in air lines. Clean or replace air cleaner (par. 26). Bleed brakes (par. 25). Locate and correct leak. Check operation; if travel is more than % inch, adjust brakes (par. 23). Drain air cleaner (par. 26).
Nut, retaining strap Cup, tapered roller bearing, inner and outer Cone and rollers, wheel hub, outer Nut, bearing adjusting Lockwasher, nut, bearing adjusting Nut, bearing adjusting Gasket, wheel hubcap Hubcap, wheel Lockwasher, hubcap Capscrew, hubcap Nut, bolt, outer wheel Nut, bolt, inner wheel Bolt, wheel Figure
AGO 5023A 41
Axle, vehicular Nut, anchor pin Lockwasher, anchor pin Nut, anchor pin Lockwasher, anchor pin Stud with washer, cam adjusting Nut, anchor pin Lockwasher, anchor pin Plate, backing, service brake Shield, wheel cylinder Felt, anchor pin Spring, pin, brakeshoe guide Washer, pin, brakeshoe guide Retainer, anchor pin Pin, brakeshoe anchor Lining, brakeshoe
Brakeshoe with lining, hydraulic service brake Pin, long guide Spring, return Washer, anchor pin C-washer, brakeshoe pin Strut, actuating lever Lever, actuating Lockwasher, actuating lever Pin, cotter, actuating lever Nut, actuating lever Bolt, wheel hub Deflector, hub grease Bolt, deflector Nut, deflector bolt Adapter with ring, brakedrum Pin, short guide Figure
Figure 15. Backing plate and brake shoes, exploded view. drums. The cylinders are fitted with opposing pistons. Hydraulic fluid entering the cylinders between the pistons causes the pistons to move outward and push their connecting links against the ends of the brakeshoes to bring them in contact with the brakedrums. a. Removal. AGO 5023A 42 (1) Remove disk wheel with brakedrum attached (par. 29a). (2) Place clamp on wheel cylinder to prevent pistons and hydraulic fluid from escaping from cylinder.
(3) Remove actuating lever cotter pin (25, fig. 15), nut (26), and lockwasher (24). (4) Remove actuating lever (23). (5) Remove actuating lever strut (22). (6) Remove return spring (19). (7) Remove nut and lockwasher from long guide pin (18). (8) Remove nut and lockwasher from short guide pin (32). (9) Remove short guide pin (32) and washer from brakeshoe with lining (17). (10) Remove C-washer (21) from anchor pin (15). (11) Remove anchor pin washer (20) from anchor pin (15). (12) Remove shoe with lining (17) from backing plate (9). (13) Remove felt (11) and retainer (14) from anchor pin (15). b. Inspection and Repair. Inspect brake linings for wear. If linings are worn or oil soaked, install new brakeshoes. c. Installation. Reverse procedures in a above, bleed brakes (par. 24f), and adjust as necessary (d and e below). d. Minor Service Brake Adjustment. (1) Raise trailer until wheels are free from the floor. (2) Turn cam studs until a drag is felt on wheel. (3) Back off cam studs until wheel turns free without drag. (4) Repeat procedures for other wheel. e. Major Service Brake Adjustment. (1) Raise trailer until wheels are free from the floor. (2) Rotate anchor pin to move heel of brakeshoe out to brakedrum. (3) Rotate wheel until drag is felt. (4) Release anchor pin until wheel rotates freely. (5) Adjust toe of brakeshoe (minor service brake adjustment). (6) Repeat procedures for all service brakeshoes.
Section V. DIVIDER 52. Divider Assembly a. Inspection. (1) Inspect the divider assembly to be sure all components and accessories are clean, properly assembled and lubricated, and securely installed. (2) Check oil reservoir to be sure it is filled with divider oil. b. Adjustment. Adjust the components of the divider assembly by following directions given in TM 107360-201-10. 53. Rear Door Transom Latch Catch a. Inspection. Inspect catch to be sure it is serviceable. b. Replacement. If catch is defective, remove two machine screws holding it to divider, remove catch, and reverse procedure to install a new catch. 54. Divider Scale Mounting Cushions a. Inspection. Inspect scale mounting cushions (fig. 29) to be sure they absorb shock and are not cracked or dry rotted. AGO 5023A 61 b. Replacement. If cushions are defective, remove four nuts under support, lift off scale, and remove cushions. Install serviceable cushions, set scale in place, and install four nuts. 55. Divider Door Hinges a. Inspection. (1) Inspect front part of hinge that is attached to door and be sure it is not bent, cracked, or broken. (2) Examine pins on inside of hinge to be sure they are secure and in serviceable condition. b. Removal. (1) Remove two nuts, bolts, and lockwashers that attach female hinge to door. (2) Remove cotter pin and straight pin and separate female hinge from male hinge. (3) Remove two capscrews and lockwashers that attach male hinge to divider and remove male hinge.
Figure 29. Divider scale. (4) Repeat procedures for other door hinge. c. Installation. Reverse procedures in b(1) through (3) above, 56. Divider Checking Scale a. Inspection. (1) Inspect scale (fig. 29) for damage such as distortion, bends, or breaks. (2) If holddown clamp is attached, remove nut from screw that secures clamp and remove clamp. Check balance of scale to be sure lever arm comes to rest with slide set at proper place. (3) Check for presence of all weights. AGO 5025A b. Removal. With holddown clamp removed, remove four hexagon nuts under support and lift off scale. c. Installation. Reverse procedure in b above. 57. Divider Conveyor Duster Bar Assemblies The flour duster drive mechanism consists of two eccentric collars mounted on the conveyor belt drive shaft and a bar and lever from each
(2) Remove four screws (17) from valve cover (14) and remove cover and gasket (12). (3) Loosen fulcrum setscrew (5) and remove valve float (11). (4) Remove needle valve stem (10). (5) Remove nut (1), lockwasher (2), fuel strainer with plug (3), and strainer gasket from valve body. c. Inspection and Repair. (1) Inspect gaskets for damage and install new gaskets if necessary. Figure 53. Fuel filter, phantom view. (2) Check strainer to be sure it is not plugged with sediment.
Nut 10 Stem, cutoff Lockwasher 11 Float Strainer with plug 12 Gasket, valve cover Fitting, inlet 13 Stem, regulating Screw, fulcrum 14 Cover assembly, valve Adapter, overflow hose 15 Knob, regulating Chamber, float 16 Knob, cutoff Tube, overflow 17 Screw, valve cover Tube, outlet Figure 54. Fuel metering float valve, exploded view. AGO 5023A 93
(3) Inspect condition of all parts and install new items as necessary. d. Adjustment. To adjust 'float valve, refer to instructions in the operator's manual (TM 10-7630-20110). e. Assembly. Reverse procedures in b above. f. Installation. Reverse procedures in a above.
a. Removal. (1) Close shutoff valve and disconnect fitting to flexible line. (2) Drain fuel. (3) Unscrew valve from nipple. b. Inspection. Inspect valve for proper operation and check condition of threads. c Installation. Reverse procedures in a above.
155. Hoses, Lines, and Fittings Inspect condition of all hoses, lines, pipes, and fittings. Be sure connections are tight and that there are no leaks. Refer to figure 55 to replace any of these items. 156. Bypass Plug Valve a. Removal. Unscrew fittings on each side of bypass plug valve (10, fig. 51) and remove valve. b Inspection. (1) Inspect valve for proper operation.
158. Magnetic Valve a. Removal. (1) Close shutoff valve at fuel tank. (2) Disconnect magnetic valve cable (2, fig. 51) from receptacle. (3) Unscrew unions at each side of valve (9) and remove valve. b. Inspection.
(2) Check condition of threads and spring tension. c. Installation. Reverse procedure in a above. damage. 157. Fuel Shutoff Valve
(1) Inspect valve for proper operation. (2) Check valve body and valve threads for
c. Installation. Reverse procedures in a above.
Figure 55. Burner fuel system. AGO 5023A 94
159. Flexible Conduit and Connectors a. Inspect condition of magnetic valve conduit (2, fig. 51); install new conduit as necessary. b. Check connectors on conduit to be sure they are making good electrical connections to starter switch, light, and magnetic valve; install new connectors as necessary.
160. Fuel Gage a. Inspection. (1) Check fuel gage for proper operation. (2) Inspect gage and cover for damage. b. Replacement. To replace gage, drain fuel from tank, unscrew gage from nipple, and reverse procedure using serviceable gage.
Section XI. PROOFING CABINET 161. Indicator Light Assembly a. Removal. (1) Disconnect power input cable from power source and unscrew knurled knob on front of light assembly (fig. 56). Remove cover from junction box. Pull light and receptacle forward. Unscrew hexagon nut and lockwasher from base of junction box. Pull base and lamp forward, unsolder wires, and remove light assembly. b. Inspection and Repair. (1) Inspect power input cable for wear, breaks, or fraying and install new cable if necessary.
(2) Check condition of cable connections at plug and switchbox. If wires are broken at terminals, make new connections. (3) Inspect plug and install new plug if necessary.
c. Installation. Reverse procedure in a above. 164. Wiring Harness a. Removal.
b. Inspection. (1) Inspect lamp for proper operation.
(2) Inspect light assembly for cracks, breaks, evidence of short circuits, and other damage. (3) Check wires for bare places and fraying. c. Lamp Replacement. If lamp is defective, twist and remove it from light assembly and insert serviceable lamp. d. Installation. Reverse procedures in a above. 162. Thermostatic Switch
(1) Disconnect power source and remove knob, dial shield, and cover of thermostatic switch. (2) Disconnect harness from two middle output terminals at top of thermostatic switch. Remove connectors holding cable where harness enters cabinet (fig. 57). Remove cabinet. clamps holding harness to
Remove wires from each contact on heater strips and tag wires for identification. Pull harness through opening to inside of cabinet and remove harness.
(6) a. Inspect thermostatic switch (fig. 56) for damage. b. Check temperature in cabinet with a thermometer to see if it agrees with setting of thermostatic switch dial. 163. Power Input Cable a. Removal. Remove knob, dial shield, and cover of thermostatic switch and disconnect and tag input cable terminals. AGO 5023A 95 b. Inspection. (1)
Inspect harness for worn places or other damage. (2) Inspect wire terminals for corrosion. (3) Check insulation for cracks caused by heat.
Figure 56. Proofing cabinet with control box door open. c. Repair. Clean all corrosion from harness contacts and heater strips. d. Installation. Reverse procedures in a above. 165. Cam and Catch Assemblies a. Removal, (1) Remove nut and lockwasher from cam (fig. 57). (2) Remove two screws from catch on outside of door. (3) Remove cam and catch. (4) Repeat procedures for other cam and catch assemblies, b. Inspection. Inspect cam and catch for damage and be sure they hold door tightly shut. AGO 5023A 96 b. Removal. Remove drive screw nails holding gasket to door and remove gasket. c. Installation. Reverse procedure in b above. 167. Heater Assemblies a. Inspection. (1) Check surface of heaters (fig. 57) for rough places and inspect heaters and terminals for corrosion.
(4) Remove capscrew and retaining cap at top of rod and remove shim. (5) Remove two nuts and retainers from bottom of rod and remove shims (10). b. Inspection. Inspect shims to be sure they are serviceable; check for dry rot. c. Installation. Reverse procedures in a above. AGO 5023A
CHAPTER 4 SHIPMENT, LIMITED STORAGE, AND DEMOLITION Section I. SHIPMENT AND LIMITED STORAGE 184. General These instructions apply to the bakery plant that is to be ready for immediate use upon arrival from shipment,-or the bakery plant which will be out of service for a period not to exceed 6 months. Instructions pertaining to oversea shipment are contained in MIL-STD-162A. 185. Preliminary Services a. Inspection. Thoroughly inspect the equipment of the mobile bakery plant to be sure all items are in serviceable condition. b. Operation Test. Test the equipment to be sure it operates satisfactorily by performing a run-in test (par. 10). c. Correcting Deficiencies. Correct all deficiencies if facilities are available for such service. If repairs are beyond the scope of organizational maintenance, refer them to a higher echelon for correction. 186. Preparation of Equipment a. Draining. (1) Drain all water from the water-transfer system and water-tempering tank. (2) Drain divider oil from pump and reservoir. (3) Empty flour from the three flour dusters and from the sifter assembly. (4) Drain and dry the proofing cabinet water pans. (5) Drain fuel from the oven fuel tank, filter, float valve, and fuel lines. b. Cleaning and Painting. (1) Clean all parts of the bakery plant equipment thoroughly. Be very careful in cleaning flour and dough-contacting surfaces; do not use any cleaning solution that would contaminate the dough. (2) Remove all rust and corrosion from the equipment and repaint as necessary. c. Lubrication. Lubricate the equipment according to instructions on the lubrication orders (figs. 1, 3, 5, 7, and 9). d. Packing. (1) Remove all accessories such as handcranks, dough troughs and carriers, water pans, overhead lights, extension cords, power cables, oven blower motor and V-belt, oven burner, stovepipe sections, etc. Wrap these items and place them in the proper storage compartments or in boxes and crates lined with barrier paper. Seal with tape. (2) Place covers or barrier paper and tape over all openings and exposed mechanical parts. (3) Use nonhygroscopic tape to secure and seal gages, indicators, exposed electrical connections, and loose doors, lids, and boxes. (4) Secure canvas covers over the mixing and makeup machinery and on the end of the oven trailer. (5) Remove the sifter feed hopper and base. Invert hopper on the holddown box and invert the base and secure it to the sifter machine bed. Place the collapsed sifter on a specially designed crate base and completely wrap it in barrier paper. 101

U. S. BL I ND S T I T C H MA C H I NE C O MP A NY
Stitching Perfection
IS A DIVISION OF NEW YORK SEWING MACHINE INC.
PARTS CATALOG SERIES: 1118, 1099, 718, 99
BE SURE TO SPECIFY MACHINE MODEL AND SERIAL No. WHEN ORDERING PARTS
STANDARD SUBCLASSES
MACHINE MODEL No.
MACHINE SERIAL No.
2011-15 85th Street, North Bergen, NJ 07047 Tel: 201-809-2009 1-800-225-2852 FAX: 201-861-9201
email: machines@nysmac.com www.nysmac.com www.USBlindstitch.com
COPYRIGHT 2008 U.S. BLINDSTITCH MACHINE COMPANY IS A DIVISION OF NEW YORK SEWING MACHINE INC. ALL RIGHTS RESERVED. THIS CATALOG AND/OR ANY PORTION THEREOF MAY NOT BE REPRODUCED IN ANY FORM WHATSOEVER WITHOUT WRITTEN PERMISSION OF ITS COPYRIGHT OWNER.
How To Order Parts. 3 Feed Drive Group. 6 Feed Frame Group I. 8, 9, 10, 11 Feed Frame Group II. 12, 13 Front Plate Group III. 14, 15 Front Plate Group for 718 & 99. 14 Looper Drive Group. 7 Main Group. 19 Main Shaft Group. 4 Needle Drive Group. 5 Parts List For Model 99-BL. 19 Parts List For Model 99-PR. 20 Parts For U.S. Automatic Belt Unit. 21, 22 Presser Foot Assembly Group I. 17 Presser Foot Assembly Group II. 18 Regulating Group. 16 Genuine U.S. Blindstitch Needles. 23 U.S. Blindstitch Machines - Over 50 models available. 24
U.S.ISBLINDOF NEW YORK SEWING MACHINE INC. CO. STITCH MACHINE A DIVISION
2011-15 85th Street, North Bergen, NJ 07047 Web: www.usblindstitch.com Tel: 201-809-2009 1-800-225-2852 FAX: 201-861-9201 email: machines@nysmac.com
HOW TO ORDER PARTS
PURCHASE ORDER
QUANTITY DESCRIPTION PRICE AMOUNT
FOR U.S. MODEL 1118-1, 718- SERIAL No. 12 Part No. 2100 Feed Dog Part No. 1238 Needle Guide
If parts are being ordered for several machines the Purchase Order should be prepared in a similar fashion to the following example:
FOR U.S. MODEL 1099-BL, SERIAL No. 12 Part No. 2100 Feed Dog Part No. 1238 Needle Guide FOR U.S. MODEL 1118-C, SERIAL No. 2 Part No. 1046 Handwheel Part No. 1119 Screws Feed Dog Attaching FOR U.S. MODEL 638, SERIAL No. Part No. 2112 Feed Dog
Be SURE to Specify Model and Serial number of machine when ordering parts!
MAIN SHAFT GROUP
1044 MAIN SHAFT for 718 & 99 SERIES 7012 Main Shaft 5003-1* Rib Connection Lever & Eccentric Assembly 1974 Screw Eccentric 1973 Screw for Stud 1880 Screw, Clamp 5004-1* Needle Connection Assembly for 99BL or 99PB-1 1288/Screw 1134-1 Guard 1132 Screw 1132-1 Screw 5231 Stitch Collar Assembly, Regular 1834 Set Screw 1129-1 Gear Spiral 2 to 1 Ratio 1069 Screw 1845 Collar Assembly 1971 Screw 5226** Handwheel Assembly 3290 Handwheel 3291 Screw 3032 Pulley Assembly 1121 Screw 1069 Screw **The Following Optional Handwheel Assemblies Are Available: 5188-1 Handwheel with Position Hub 5240 Handwheel Double Pulley Assembly 5253 Handwheel Double Pulley Positioner Hub Assembly Post
SEE FEED DRIVE GROUP
NEEDLE DRIVE GROUP FOR 1118, 1099, 718 & 99 SERIES
5082 Needle Lever Assembly 1076 Screw 3050 Screw 1137 Clamp 1234 Pin 1136 Lever Collar Assembly Screw Shaft Screw
NEEDLE SIZES AVAILABLE
USE GENUINE U.S. BLINDSTITCH NEEDLES FOR BEST RESULTS Long Needles - System 251 Regular Point Needles Ball Point Needles Spear Point Sizes 40 55
NEEDLE DRIVE GROUP
NEEDLE - SPECIFY SIZE REQUIRED
U.S.ISBLINDSTITCH MACHINE CO. A DIVISION OF NEW YORK SEWING MACHINE INC.
FEED DRIVE GROUP FOR 99CS1HH SERIES
2100* 1119 Feed Lever & Stitch Collar Assembly (Sold as Assembly only) Feed Rocker Assembly Feed Lever Plate *Types Collar of Feeders Available Screw - Lever Plate Fine 2101 Thrust Collar Assembly Armoloyd 2125 Screw Set Carbide 2119 Feeder Rubber 2120 Feeder TABLE Model Feed Rocker Feed Lever Feed Lever Stitch Collar Assembly Stitch Collar Assembly Assembly Assembly 1099-CS-1-HH B1099-CS-1-HH F1099-CS-1-HH S1099-CS-1-HH 1099PBW-5232 1099T 1099-T-5232 1099-WB 1099-WB-5208
Feeder 2106 2100* 2106 2100* 2100*
FEED DRIVE GROUP
LOOPER DRIVE GROUP
Part No. Description Part No. Description
1870 5230
For 1099CS-1-HH Heavy Duty Machine Only Looper Stud, Looper Adjustment Collar Assembly Set Screw Looper Rod Fork, Sleeve & Stud Assembly Consists of: 1154 Fork, 1155 Pin, 3049 Screw 1979 Nut, 1123 Stud, 1146 Nut,1094 Screw 5006 Looper Rod Sleeve Assembly (Not Sold Separately) Assembly
Looper Rod & Fork Assembly Consists of: 5185 Looper Rod & Ball Assembly 1154 Fork, 3049 Screw, 1979 Nut Looper Rod & Carrier Assembly Consists of: 5017 Looper Rod Carrier Assembly 1117 Screw, 5185 Looper Rod & Ball Assembly Looper Rod, Fork & Carrier Consists of: 5186 Assembly, 1154 Fork, 3049 Screw, 1979 Nut
FEED FRAME GROUP I
2400 1244-Feed Frame Assembly Collar Assembly Set Screw Rib Shaft Crank Assembly Screw Rib Shaft Bushing - Right Rib Shaft Bushing - Left Rib Shaft Assembly (718-1, 718-9) Rib Shaft Assembly (718-2, 718-C) Rib Shaft Assembly (718) Rib Shaft Assembly (718C-6) Rib Shaft Assembly (718-6) Plate, Window Screw, Plate Post, Spring Nut Platten, Left Hand Screw, Platten Nut Nut Screw, Cylinder 1066 Nut Platten Lock Platten Bracket - Right (718-99) Platten Bracket - Left (718-99) Bracket, Left Hand Platten (718CC) Bracket, Right Hand Platten (718CC) Stud Screw Spacer: 1021-1 =.010 1021-2 =.015, etc. Spring Screw, Limit Post Platten Right Hand Screw, Frame Screw, Skip Stitch Compensating Cylinder Cylinder (718-99) Cylinder (718-C6) Shaft, Rocker Window Plate Screw Window Plate Attaching Shaft Main (718-99)
TABLE Model 1118-C 1118-C 1118-K 1118-N 1118-S 1118-1 1118-2 1118-9 Rib Shaft Assembly Model 718-99 718-99 718-99 718-99 718-99 718-99 718-99 718-99 Rib Shaft Assembly 6001
SEE TABLE
2464 See Table See Table See Table 1107 See Table ***See Table See Table 7014 Platten Bracket for 99 CS118 Series Bracket, Left Hand Platten Bracket, Right Hand Platten Stud Set Screw Screw, Top Cover Spacer: 1021-1 =.010; 1021-2 =.015; etc. Spring Screw, Limit Post Platten, Right Hand Screw, Frame Screw Cylinder Shaft Rocker Cylinder Screw 1966 For 99 Series: 6017 6021
Feed Frame Assembly Collar Assembly 1079 Set Screw 5167 Rib Shaft Crank Assembly 1117 Screw 7018 Plate, Window 1864 Screw, PLate 1056 Post, Spring ***1262 Nut See Table Platten, Left Hand 1244-4 Screw, Platten 1146 Nut 1029 Nut See Table Screw, Cylinder 1167 Nut, Platten Lock 2463 Platten Bracket for 99 CS118 Series
5179 1836
TABLE Rib Shaft Platten Platten Platten Platten Model Assembly Left Right Bkt Left Bkt Right Spring Stud Cylinder 1099-CS-1-HH 8067-B1099-CS-1-HH 8096 Roller* 2473-3065 1379-*F1099-CS-1-HH 2437 2482-1 2481-1379-1 Pin 3013 Pin Required ***S1099-CS-1-HH 2423 2482-1 2481-Pin 3013 Pin Required For 1099 Series: 1099-PBW-1 8068** 7025 1099-T 8024** 1099-T-1 8024** 7025 1099-WB 8017** 1099-WB-1 8021** For 1099 **Rib Shaft Rib Rib Series: Assembly Rib Pawl Hub Collar Spring Screw Nut 2017-1 2018-1881 *1995 Roller Screw ****In place of 1710 & 1262, use part numbers 1132 (2), 1114 (2), 1168 (2) and 7150
FEED FRAME GROUP II
Spring Link Assembly Pin Nut, Retaining Screw Link Main Spring Lift Arm Assembly 1135 Lift Arm 1855 Screw 1334 Hook 1120 Screw 1035 Screw 1008 Nut Collar Assembly 1992 Set Screw Spring Knee Pedal Assembly 1208 Knee Pedal 1037 Screw 7013 Key 5162-V Vertical Offset Rod 1838 Nut 4544 Pad, Pedal 5162-H Horizontal Rod, Knee Press 131-31 Pin 7024 Lever 1203 Stud (for 718) 1028 Washer 1007 Screw 1066 Shaft-Feed Frame Rocker 1202 Leather (for 718) 5235
3055 1061
Swing Plate Retaining Ring Swing Bracket (718 & 99 Series) Support Bracket Screw Support Bracket (718 & 99 Series) Stop Pin Assembly Screw Stop Plate Washer, Flat Screw Washer, Lock Washer Collar Assembly Set Screw 1992 Set Screw Spring Washer Pivot Pin 5251* Complete Swing PLate Assembly FRONT PLATE GROUP Subclasses 1118-9, 1099-9, use stationary workplate. Complete assembly number 5264. NOTE: 1226
*COMPLETE ASSEMBLY No. 5251 FRONT PLATE GROUP (featured at right)
**COMPLETE ASSEMBLY No. 5264 FRONT PLATE GROUP (featured at left)
FRONT PLATE GROUP FOR 718 & 99
1200* Swing Plate 5015 Pivot Pin Swing Plate 1227 Retaining Ring 1052 Collar-Swing Plate Pivot Pin 1053 Screw-Swing Plate Pivot Pin Collar-Set 1051 Bracket Swing Plate-Support 1051 Screw-Swing Plate Support Bracket-Attaching Washer (Flat)-Swing Plate Support Bracket Screw Washer (Lock)-Swing Plate Support Bracket Screw Stop Pin Assembly Stop Plate Screw Stop Plate Attaching Washer Stop Plate Attaching Screw Screw Stop Pin-Lock Screw Swing Plate Pivot Pin-Lock
*A smaller plate for special work such as infants wear is available as an option. Specify Part No. 1360.
1227 5015
REGULATING GROUP FOR 718 & 99 SERIES
7. 5018 8. 5018 8. 1222 9. 5010 10. 5039 11. 5039 12. 1109 Attaching Regulating Dial Assembly Regulating Dial Shoe Regulating Dial Shoe Face Plate & Guide Pin Assembly Dial and Ratchet Assembly Screw-Dial and Ratchet Assembly Lock Screw-Regulating Dial Assembly
REGULATING GROUP FOR 1118 & 718 SERIES
1185 Pin, Pivot, Gear Set Screw Cam Follower Pin, Pivot, Follower Set Screw Support Arm Pin, Pivot, Arm Set Screw Regulating Fork 5012 Push Rod Assembly 1023 Pin 1024 Spring 5013 Gear Assembly, Skip Stitch - 2:1 Ratio 5177 Gear Assembly Complete 1109 Screw Regulator 5173 Dual & Ratchet Assembly 1123 Shoe 1222 Screw 1977 Screw 1025 Pin 5011 Push Rod Assembly 1022 Pin 1181 Spring
PRESSER-FOOT ASSEMBLY GROUP I FOR 718 & 99 SERIES
COMPLETE ASSEMBLY (See Table) PARTIAL ASSEMBLY (See Table) (See Table) Shoe Presser Foot Assembly (Partial) 3067 Wedge Consists of: 1075 Screw 3068 Bushing, Shoe Adjustment (See Table) Presser Foot 2900 Pin - Chain-Off 1133 Screw 1866 Screw 1237 Pin 1238 Needle Guide 1832 Spring 1102 Screw 1976 Set Screw 1933 Screw 1242 Bracket 1099 Screw 2600 Guide 1079 Screw 1107 Screw, Bridge Mount 7026 Bridge Model 1118-C 1118-C 1118-K 1118-N 1118-1 1118-2 1118-9 Shoe 2550 TABLE Presser Foot 2350 Partial Assembly 8500 Complete Assembly 8600
Partial and Complete Assembly See table above
PRESSER-FOOT ASSEMBLY GROUP I
SEE TABLE SEE TABLE
COMPLETE ASSEMBLY (See Table) PARTIAL ASSEMBLY (See Table) (See Table) Shoe Presser Foot Assembly (Partial) 1308 Screw 1372 Consists of: 1075 Screw 1305 (See Table) Presser Foot 1133 Screw 3067 (See Table) PIN Chain-Off (See Table) Pin (See Table) 1866 Screw (See Table) Bracket Needle Guide 1099 Screw Screw 1079 Screw (See Table) 1933 Screw 7026 Bridge Screw 1864 Shoe Assembly 5078-1 5074-TABLE Shoe Pin Bushing 3068-1 3068-1
PRESSER FOOT GROUP II
Spring Spring Wedge Bushing, Shoe Adjustment Spring Set Screw Guide Screw, Bridge Mount Screw Presser Partial Complete Foot Assembly Assembly 8617
Model 1099-CS-1-HH B1099-CS-1-HH F1099-CS-1-HH S1099-CS-1-HH 1099PBW-1 1099T 1099-T-1 1099-WB 1099-WB-1
Shoe 2521-2517
Anchor 3024-1 3024-1 3024-1 3024-1 3024-1 Fitted 1418-B 3024-1 Bracket 1242 3024
Guide 2606 2606
Chain-Off Pin 2900
SEE TABLE SEE TABLE SEE TABLE SEE TABLE SEE TABLE SEE TABLE SEE TABLE
PARTS LIST FOR U.S. BLIND STITCH MACHINE MODEL 99-BL
This parts list is the same as the parts list for the basic Model 99-BS with the following deletions and additions: Group MAIN FRAME MAIN SHAFT NEEDLE DRIVE FEED DRIVE LOOPER DRIVE FEED FRAME I Use Part Number 5043 T5041 None None 2404 None None (1) 6113 (1) (1) 2313 (1) 1078 (2) 1359 6202 (1) 6203 (1) 6204 (1) 6205 (1) 6206 (1) 6207 (1) 6208 (1) 6209 (1) 6210 (1) 1387 (2) Instead of Part Number 5001 T2411 Part Description Side Cover
Feed Dog Feed Dog Screw Feed Dog Attaching Rib Shaft Assembly Platten (5/16) Platten (3/8) Platten (7/16) Platten
SPECIFY AS REQUIRED
FEED FRAME II REGULATING FRONT PLATE PRESSERFOOT
No Front Plate 1076 (1)
Presserfoot Assembly (1/4) Presserfoot Assembly (5/16) Presserfoot Assembly (3/8) Presserfoot Assembly (7/16) Presserfoot (1/4) Presserfoot (5/16) Presserfoot (3/8) Presserfoot Assembly (7/16) Bridge-Presserfoot Chain-off Pin Bridge-Presserfoot Screw-Bridge Attaching Needle Guide Hemmer Bracket Complete Assembly Upper Arm Hemmer Bracket Bridge Hemmer Bracket Spring Hemmer Bracket Feed Lever Screw Hemmer Bracket Arm Clamp Knob Hemmer Bracket Adjusting Arm & Link Assembly Hemmer Bracket Pivot Block Assembly Screw Hemmer Bracket to Bridge Attach. Screw Bridge Attaching Folder Assembly (5/16-A-1) Folder Assembly (5/16-B-1) Folder Assembly (5/16-C-1) Folder Assembly (3/8-A-1) Folder Assembly (3/8-B-1) SPECIFY Folder Assembly (3/8-C-1) Folder Assembly (7/16-A-1) SIZE AS Folder Assembly (7/16-B-1) REQUESTED Folder Assembly (7/16-C-1) Folder Assembly (3/16-AS) Folder Assembly (3/16-BS) Folder Assembly (1/4-AS) Folder Assembly (1/4-BS) Folder Assembly (1/4-CS) Folder Assembly (5/16-AS) Folder Assembly (5/16-BS) Folder Assembly (5/16-CS) Folder Assembly (3/8-AS) Folder Assembly (3/8-BS) Folder Assembly (3/8-CS) Folder Assembly (1/2-BS) Screw-Folder Attaching
PARTS LIST FOR U.S. BLIND STITCH MACHINE MODEL 99-PR
This parts list is the same as the parts list for the basic Model 99-BS with the following deletions and additions: Group MAIN FRAME MAIN SHAFT NEEDLE DRIVE FEED DRIVE LOOPER DRIVE FEED FRAME I Use Part Number None None None 2102 None 2404 None None (1) 1048 (1) 1226 (1) 1049 (1) 1228 5015 (1) 1051 (1) 1227 (1) 1052 (1) 1053 (1) 1051 (1) 1417 (1) 1133 (1) 6265 Instead of Part Number Part Description
Feed Dog Feed Dog Rib Shaft Assembly Rib Shaft Assembly Platten
FEED FRAME II REGULATING FRONT PLATE
PRESSERFOOT
1400 1229 6231 6232
Front Plate Pivot Pin Front Plate Retaining Ring Pivot Pin Collar Pivot Pin Screw Pivot Pin Collar-Set Bracket Front Plate Support Screw Front Plate Attaching Nut Front Plate Attaching Flat Washer Front Plate Attaching Lock washer Front Plate Attaching Stop Pin Assembly Screw Stop Pin-Set Stop Plate Screw Stop Plate Attaching Washer Stop Plate Attaching Screw Pivot Pin-Lock Post Front Plate Screw Post Pin-Set Pin Post Screw Front Plate to Post Attaching Presserfoot Assembly Presserfoot Assembly Presserfoot Presserfoot Shoe Presserfoot Shoe Presserfoot Spring Presserfoot Shoe Screw Shoe Attaching Hemmer Bracket Assembly Spring-Hemmer Bracket Folder Assembly #1 Folder Assembly #2 Folder Assembly #2 1/2 Folder Assembly #3 Folder Assembly #3 1/2 Folder Assembly #4 Folder Assembly #5 Folder Assembly (3/16-AS) Folder Assembly (3/16-BS) Folder Assembly (1/4-AS) Folder Assembly (1/4-BS) Folder Assembly (1/4-CS) Folder Assembly (5/16-AS) Folder Assembly (5/16-BS) Folder Assembly (5/16-CS) Folder Assembly (3/8-AS) Folder Assembly (3/8-BS) Folder Assembly (3/8-CS) Folder Assembly (1/2-BS)
PARTS FOR U.S. AUTOMATIC BELT UNIT
Reference number refers to the part illustrated on page 38.
Ref. Description Part No. Number 1. Screw for 200 & 224.203-A1 2. Retainer Plate (Feed Bar).201-AZ 3. Spring Tension Feed Bar.201A 4. Rear Top Feed Bracket.200 5. Top Feed Bracket Screw.1101 6. Shoulder Screw for 200 & 201 200-2A 7. Nut (Top Feed & Front Feed Screws.201-IN 8. Front Feed Screw Set.201-1S 9. Pan Head Screw (Top Feed Bracket).201-S 10. Front Top Feed Bracket.201 11. Front Top Feed Mounting Stud 202-1 12. Screw - Mounting (Specify Size) 217-IN 13. Feed Brace.202-B 14. Tape Guide (Filler-Buckram).202BSN 15. Hex Nut 9-40 for 216AR & 202-11701 16. Carrier, Operator Lever.215 Unit 17. Groove Pin for 230.1663 18. 10-32 Socket Set Screw for 215 Unit.1814 19. 10-32 Socket Head Cap Screw for 215 Unit & 210RS.215-A2 20. Top Feed (Specify Size) 5/16 - 3/8 - 7/16 - 1/2.202A (Size) 21. Screw Folder Mounting.217H 22. Folder (Specify Size) 5/16 - 3/8 7/16 - 1/2 also Opening ABC.207 (Size) 23. Bushing for 207BNF.207-B-1 24. Folder Adjustable Block.207BNF 25. Eye Screw for 207BNF.207BFS 26. Spring for Folder Block.1171 27. Knife Clamp Right.211-R 28. Knife Clamp Left.211-L 29. Lower Knife Right.1351 30. Lower Knife Left.1352 31. Bushing for 206 Block.206B 32. Knife Block (Specify Size) 5/16 - 3/8 - 7/16 - 1/2.206 (Size) 33. Socket Cap Screw for 206 Knife Block.231 34. Socket Set Screw for 206 Knife Block.206SS 35. Knife Clamp Screw (Specify Size) for 5/16 - 3/8.211-1 for 7/16 - 1/2.211-2 36. Screw for 210 NR & 210 NL.216-S1 37. Screw Upper Knife Clamp.209-1 38. Knife Carrier Right.210-NR 39. Knife Carrier Left.210-NL Ref. Description Part No. Number 40. Upper Knife Right.1348 41. Upper Knife Left.1349 42. Knife Carrier Support Right.210RS 43. Screw for 225 & 210RS.214SS 44. Hex Head Cap for 210RS & 207ANN.207ANSH 45. Knife Carrier Support Left.210LS 46. Screw for 210-LS & 212-C.212-2S 47. Washer for 221.1053 48. Knife Spring.221 49. Side Clamp.212-C 50. Screw for 210LS.210-RS-1 51. Secondary Stud Knife Block.219-B 52. Shaft, Knife Block.219-A 53. Screw eye Stud.206-INE 54. Washer for 207ANSH.207ANW 55. Folder Adjustable Bracket.207-ANN 56. Adjustable Stud for 207ANN -207ANS Blk 207KN.207 ANS 57. Knurled Adj. Nut for 207-ANS.206-INE-1 58. Rod End Shoulder Screws.216-AR 59. Feld Washer for 216-AR.222A 60. Rod End Bearing R.H. THD.216B 61. Knife Shaft Lever.214-C 62. Set Screw for P/N 214-C.1331 63. Tie Rod Nut for 216-B.1008 64. Tie Rod (Specify machine size).216 65. T ie Rod Nut L.H. for 216-A.216-ILN 66. Rod End Bearing.216-A 67. Tie Rod Shield Unit.217A-B Unit 68. Screw for 217A-B 7NIT &228 228SNP 69. Support Shim BLP Frame.230-1 70. Flat Washer Support Shim.1054 71. Screw BLP Frame Mounting.10014 72. Main Frame.225 73. Chip Guard Right.224 74. Support Plate for 225.230 75. Upper Chip Guard Right (Specify size) 5/16 & 3/8, 7/16, 1/2.204ANS 76. I.D. Plate Trimmer Main Frame 200-ID 77. Lower Guard Plate Right.228 78. Lower Guard Plate Left.203A 79. Screw Mounting 203A.216-S 80. Lower Guard Plate Left 227, 227-1.227 81.Screw Work Plate.203NES 82. Work Plate Shield (Specify size) 5/16, 3/8, 7/16, 1/2.204NE Size 83. Work Plate.203NEB 84. Oil Cup.232
INSTRUCTIONS FOR SETTING FEEDER & KNIVES 1A Top Auxiliary Feeder Adjusting Screws. Loosen nut and turn screw to adjust depth of feeder. Caution: Dont set too low as it will cause Feed Lever wear. Depth of Feeder should be set to hold two (2) ply of goods lightly. Auxiliary Feeder should be heeled so that point of Feeder is higher. This will allow Folder to rise when overlap goes through. 1B Adjustable screw for positioning and centering feeder. 1C For removing lower knives when replacing, set edge of knives even with folder. 1D Screws (#209-1) for removing and adjusting top knives. 1E Screw adjustment for raising and lowering folder. Caution: Dont set set folder too low as rib will cause wear. 1F Folder pressure adjustment screw. CAUTION: 1. Machine is not too exceed 2000 RPM. 2. Motor must be 1725 RPM (2 1/2 Pulley). 3. Oil frequently Add a few drops of oil between knives daily. 4. Stitch length should not be changed as it will affect trimmer.
*Numbers listed are for reference only. BE SURE to use part number when ordering (refer to page 37).
USE ONLY GENUINE U.S. PARTS TO PROTECT YOUR U.S. BELT LOOP MACHINE AND CUTTER ATTACHMENT
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Top quality sewing demands top quality machines equipped with top quality needles to achieve perfect results. Peak efficiency in todays high-speed sewing of synthetics, and wash and wear fabrics is accomplished only with needles of superior quality and performance. Imitations or substitutes are a costly compromise. Pennies saved on inferior needles only prove to be expensive dollars in the long run. The quality of U.S. Needles is, in fact, a matter of world-wide recognition and cannot be duplicated. The confidence of our customers in U.S. Needles is the knowledge that quality is always and has been foremost in our products. For durability and freedom from breakage, U.S. Needles are unequalled. Their uniform construction, carefully controlled finish and curvature assure efficient, economical stitching.
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