across the cutting area.

2. 11. Mount the Router Table securely to a work bench or to a
workboard fitted to a suitable surface.
12. Check the function of the retractable safety guard before
each use, to ensure it rides easily over the workpiece.
13. Always use the back fence to guide the work. Do not work
freehand unless using bearing guided or pin guided cutters.
14. Always feed the workpiece against the rotation of the cutter 15. Periodically check all nuts and bolts to make sure they are

tight and secure.

16. Use dust extraction equipment. 6. SPECIFICATIONS: Table surface Table height Aperture opening Back Fence opening Height of Back Fence 359mm (14") x 610mm (24") 349mm (13 1/2") 54mm (2 /8") 73mm (2 7/8") 100mm (4") 9.

Table Components

Table Surface x1

Nuts x 12

Star Washers x 12

Dome Headed Screws x 12

Table Leg x2

ASSEMBLY INSTRUCTIONS

Leg Table

1. 2. 3.

Assembly of Legs
Identify the components required, see opposite
Turn the Table Surface face down. Locate one of the Table Legs at one end of the Table Surface as shown in figure A. Insert the Dome Headed Screws through the six holes in the Table Surface and Table Leg. Six screws are required for each of the two Table Legs. Lightly tighten the Nuts and Star Washers on to each Dome Headed Screw. The Star Washers should be against the inside of the Table Leg. Repeat for the second Table Leg. Turn the table assembly the correct way and tighten all 12 Nuts with a 10mm spanner (not provided).

Fig. A

Star Nut washer
Mounting Table to Workbench or Workboard
The Router Table must always be mounted onto a suitable workbench or workboard for stability. Each Table Leg has three slotted holes at the bottom mounting. Firmly secure the table assembly to a workbench or workboard, using appropriate bolts and wing nuts (not provided) as shown in fig. B. The slots are 6mm wide x 16mm long and will accommodate bolt sizes up to M6. If a workboard is used, this will allow quick mounting and removal from a workbench by using G clamps.

Table leg

Workboard or Workbench

Mounting Table to a Workmate Fig. B
The Router Table can also be fiited by using No. 12 selftapping screws (not provided) through the centre holes in the legs to a 125mm (5") batten, which will enable the Router Table to be quickly mounted and removed from a Black & Decker Workmate or similar workmate by simple clamping the batten between the jaws. See fig. C.
(125mm) 5" wide Batten

Self tapping screw

Workmate

Fig. C

CRT/PLATE A
(inc. Fixing Pack) supplied with Router Table CRT/A

Fixing Pack

M4 x 12mm (3) M6 x 10mm (2)

Router Models

Fixings
M6 x 10 M6 x 16 M6 x 12 M6 x 12 M6 x 12 M4 x 12 M6 x 10 M6 x 25v M6 x 25v M6 x 25v M6 x 35v M6 x 25v M6 x 35v M6 x 25v M6 x 35v
Following models will fit insert plate Elu MOF 69, 96(E) Mk 2 A1 A1 Elu OF97(E)q Elu MOF 131, 177(E) A1, A2 Bosch POF 52,400,500A,600ACEq B Bosch GOF 1600A, 1700ACE A1, A2 Black & Decker BD780(E), KW780(E) C Dewalt DW613 A1
Require re-drilling of router base, see Section E

M6 x 12mm (3)

M6 x 25mm (3) M6 x 16mm (3)

A1 B C

Spring washer (3) M6 nut (3)

M6 x 35mm (3)

3/4" x1/4" Washer (3)
Threaded hole for Lead-On pin
Elu MOF 96(E) Mk 1* Black & Decker SR100* AEG OFS450S, OFS50, OFS720 & OFSE850* Metabo OF1028x, OFE1229x Perles OF808, Stayer PR50* Ryobi R500x, R502x Kango R8550S, Holzher 2335, 2355 Virutex FR77C, 78C

B B B A1 B A1 B B

* see page 33

CRT/PLATE B

(inc. Fixing Pack) supplied with Router Table CRT/B
Router Models Hitachi M8x, M8Vx Peugeot DF55E, DEF570E Ryobi RE120, R150, R151 Makita 3620 Holes Fixings

M4 x 12mm (4)

Following models will fit insert plate D E E F M5 x 10 M5 x 16 M5 x 16 M5 x 16

M5 x 10mm (4)

Require re-drilling of insert plate, see Section F
Hitachi TR12x (see page 30)

M5 x 16mm (2)

M5 x 10
Ryobi R600x, RE600x (see page 31)

M4 x 12 M5 x 16

CRT/PLATE C

H I G1

(inc. Fixing Pack) supplied with Router Table CRT/C
M4 x 12mm (2) M4 x 20mm (1)
Following models will fit insert plate Black & Decker BD66x G1 G2 H I M4 x 12 M4 x 20 M6 x 35 s M8 x 20

M6 x 25mm (3)

M8 x 20mm (2)
Bosch GOF 900A, 900ACE Ryobi RE600Nx, R600Nx

G1 H H

Spring washer (3) M6 nut (3) 3/4"x1/4" Packing Washer (9) 6mm Washer (3)
Remove plastic base of router before fitting router to insert plate Requires fitting of washer, spring washer and nut Requires user made packing piece/gasket, please see end of section D.4.(i) on page 8 Requires fitting of washer, spring washer, nut and three 3/4"x1/4" packing washers which are placed between plate and router base for each fixing

3/4" & 1/4" packing washers

1. 2. 3. 4.

Re-drilling of Router Base
Invert your router onto a suitable surface. Place the Insert Plate facing upwards onto the base of your router. Identify holes A1 and A2, or holes B on the Insert Plate. Fit a large diameter cutter (max. 53mm diam.) into your router and tighten collet. Retract plunge mechanism and lock off allowing cutter to protrude through the base. Adjust position of the Insert Plate to centralise the cutter within the centre hole of the Insert Plate. Ensure that the threaded hole in the Insert Plate faces the same side as on/off switch and fine height adjuster (if fitted) so as these are easily accessible when the router is fitted to the table. Ensure that the holes you are about to drill in the base do not interfere with any of the features on the

Packing piece

5. 6. 7.
Bosch POF52, 400A, 500A & 600ACE
router or any webbings in the casting of the router base. A slight turning of the plate may be required to miss such obstructions. (i) The base of the following routers must be drilled with two 6mm diameter holes: MOF96(E) Mk1 Black & Decker SR100 AEG OFS450S, OFS50, OFS720, OFSE850 Perles OF808, Stayer PR50 Kango R8550S, Holzher 2335, 2355 Virutex FR77C, 78C Please see page 33 for plan. Holes B on the plate will be used. (ii) The base of the following routers must be drilled with two 6mm diameter holes: Metabo OF1028, OFE1228 Ryobi R500, R502 Holes A1 on the plate will be used. 9. 10. 11. 12. Mark the centre of the holes onto the base. Remove plate and mark the centre of the holes with a centre punch. Drill a hole at these points with a 6mm diameter drill bit. Clean up edges of holes if required. 4. 5. 10. Countersink the hole with a countersink bit to a depth so the heads of the screws are slightly below the top surface. Clean off any burrs created.
Note If you do not have the necessary equipment to carry out operations 7 and 8, then a local engineering shop will be able to carry them out accurately.
Re-drilling both Insert Plate and Router Base
Invert the router and lay the insert plate onto the upturned base, ensuring threaded insert hole is in the correct position. Clamp the insert plate and router base together with two cramps. Ensuring that the drill bit will not foul any webbing or fixtures on the router base, drill with a 6mm diameter drill bit into the insert plate and through the router base two holes approximately 75mm apart. Unclamp the router base and insert plate. Countersink the insert plate holes with a countersink bit to a depth so the screw heads are slightly below the top surface. Clean off any burrs created on both the insert plate and router base.

1. 2. 3. 4. 5.

Re-drilling of Insert Plate

Remove or photocopy the plan from the appendix of this manual. Invert the router and lay the plan onto the base. Identify the appropriate holes on the plan to fit your model of router. Line up the plan with the holes on the router and check the accuracy of their positions. Draw cross lines on the insert plate with a pencil. These cross lines bi-secting the plate on both sides.
Cut around the plan of the router base so that the cross lines drawn on the paper plan are dissected. Line up the lines on the insert plate and the lines on the paper plan, ensuring that the threaded insert hole match. Stick the paper plan onto the insert plate. Using a centre punch, mark centres of holes. Drill the required hole size with a suitable metal drill bit. Best results will be obtained if your power drill is mounted in a drill stand.
1. Fitting Insert Plate to Table Surface
Nylock Nut with Nylon ring facing up
Identify the components required, see below.
Insert Plate Adjustable Bolts x4
Insert Plate Retaining Bolts x4 Nylock Nuts x 8 Fig. G.1
Insert plate adjustment bolt
Assemble the four Insert Plate Adjustment Bolts and the four Nylock Nuts to table as shown in fig. G1. After a few turns some resistance will be felt as the screws are gripped by the Nylock Nuts. Screw just enough to leave a few threads protruding through the nut. Place the Insert Plate into the large opening in the table. The position of the plate should be with the Threaded Hole to the front right of the Table Surface, see fig. G2. While pressing down on the Insert plate, gradually adjust the Insert Plate Adjustable Bolts with a screwdriver until the Insert Plate is level with the Table Surface. A steel rule or T-square can be placed on the top of the Insert Plate to help this levelling process. The Insert Plate must be be supported equally on all four Insert Plate Adjustment Bolts. When pressure is applied, the Insert Plate should be stable. Insert the four Insert Plate Retaining Bolts and fit the four Nylock Nuts to secure the Insert Plate to the Table Surface, and tighten securely, see fig. G.3.
Fig. G.3 Fitting Router to Insert Plate

Fig. G.2

Threaded hole for Lead-on Pin
Insert plate retaining bolt
Nylock Nut with Nylon ring facing down
Turn the table onto its side, invert the router and line up the Mounting Holes in the Insert Plate, as identified in section D, with the appropriate securing points in the base of the router. Insert the correct Router Fixing Bolts, as identified in section D, through the Insert Plate and into router base. Fit appropriate washers and nuts if applicable, see fig. H.
Note Some models of router will require removal of plastic base prior to fitting, see Section D and pages 6 and 7.

Fig. H

Selecting & Fitting Insert Plate Rings

The Insert Plate Rings are designed to support the workpiece around the cutter to avoid small timber sections tipping or flexing when being machined.
First separate all Insert Plate Rings from each other using a sharp knife and trim off all flashes, see fig. J.1.
Selecting the correct size of Ring
Select an Insert Plate Ring with an inside diameter approximately 1/4" (6mm) larger than the maximum diameter of the cutter to be used. This will give 1/8" (3mm) gap around the cutter to allow the chips to clear. An Insert Plate Ring is not required for cutters having a diameter of 1 3/4" (45mm) or larger, as the Insert Plate will provide enough support for the workpiece. Do not use router cutters having diameters larger than 50mm (2"). Always ensure the aperture on the base of your router will allow the cutter to protrude through it without touching it.

Fig. J.1

Trim flash here

Insert Plate Ring

Fitting Insert Plate Rings The Insert Plate Rings are designed to be snapped into the Insert Plate. Slide the large tab under the edge of the Aperture Hole in the Insert Plate as shown in fig. J.2.

Insert plate ring

Using you thumb, press down on the Insert Plate Ring until the small tab snaps into position. Ensure the Insert Plate Ring is fully seated into the Aperture Hole. To remove the Insert Plate Ring, release the small tab from the edge of the Aperture Hole and pull the Ring out.
Fitting Lead-on Pin Fig. J.2
The Lead-on Pin is a safety feature for profiling straight or shaped workpieces with a bearing guided cutter without using a back fence. It will prevent the cutter from snatching the workpiece, especially when using larger cutters or when making heavier cuts. The use of the optional accessory Profiling Top Guard is highly recommended to safely carry out this type of routing operation. See section Y for more information. Identify the Lead-On Pin, see below.

Lead-on Pin x 1

Guide pin
Screw the Lead-on Pin by hand into the Threaded Hole in the Insert Plate, see Fig. K. With a flat screwdriver tighten the pin securely. When you do not require the Lead-on Pin, keep it in a safe place as it is easily misplaced.

Fig. K

Tenon Push Block Components
Clamp Rod x 1 Spring Washer x1

Nut x 1 Washer x 1

Wing Nut x 1

Clamp Plate x 1

Push Block x 1
Safety Dust Guard Components

Pivot Pin x 1

Push Nuts x 2
Dust Guard x 1 (not shown actual size)
1. 2. Assembly of Tenon Push Block
Identify the components required, see opposite. Screw the smaller threaded end of the Clamp Rod into threaded hole in Clamp Plate until the plate bottoms on its shoulder (make sure clamp is oriented such that letter 'C' is facing outwards as shown in fig. L.1) and tightly secure Clamp Plate to Clamp Rod with a 11mm AF spanner. Insert the longer threaded end of Clamp Rod through hole in Push Block and fit the flat washer and the Wing Nut onto it.

Hex nut

Spring washer Small threaded end Shoulder Long threaded end

Clamp plate

Clamp rod

Flat washer

Push block

Wing nut

Fig. L.1 Mounting Push Block Assembly on Back Fence 1.
Mount assembled Push Block on the Back Fence by aligning retaining rib on Push Block with the groove in the face of Back Fence. See fig. L.2. Slide push block assembly back and forth along entire length of Back Fence to ensure that it slides freely. Occasional application of furniture spray wax on the sliding surfaces of the Push Block will improve the sliding motion. Removing dust and chips from sliding surfaces of Push Block and Back Fence will ensure a good sliding motion.

Face of back fence

M. Assembly of Safety Dust Guard to Back Fence
Identify the components required, see opposite. Position the guard on the Back Fence as shown in fig. M. Fit one of the Push Nuts onto one end of the Pivot Pin. (To ensure a secure fitting it will be necessary to tap it onto the pin with a hammer). Align the holes in the Back Fence with those on the Dust Guard. Insert the Pivot Pin through the holes. Fit the remaining Push Nut onto the other end of the Pivot Pin. It will be necessary to support the other end of the Pivot Pin onto the corner of a hard surface in order to tap the Push Nut securely onto the Pivot Pin with a hammer. Ensure the guard pivots freely.

Fig. M Fig. L.2

4. 5. 6.
Note Once the guard has been installed, it is recommended that the Push Nuts are not removed.

Extraction Hose - 39mm OD - 3 metre length.CRT/ 4 Hose Adaptor - 58mm OD to 39mm ID.CRT/3
Slide Adaptor Clip onto end of the Extraction Hose CRT/4 with tabs facing outwards. Screw the Adaptor Fitting anti-clockwise onto hose, ensuring that the Extraction Hose is screwed in all the way. Fit the Adaptor Tube by locating the holes with the tabs of the Adaptor Clip. Push the assembly into the back fence connection point with a slight twisting action to ensure a tight fit. Fit the other end of the extraction hose to your dust extractor.
The hose has an outside diameter of 39mm and inside diameter of 32mm and is designed to fit the hose adaptor. The hose adaptor is a unique design allowing it to
Extraction Hose - CRT/4 Hose Adaptor - CRT/3
Extraction Point Back Fence
Hose Adaptor CRT/3 Extraction Hose CRT/4
57mm Adaptor Tube Tabs Adaptor Fitting

Adaptor Clip 39mm

fig. R
Assembly of Spring Pressure Clamps 6.
The Optional Spring Pressure Clamps can be mounted to the Back Fence. When adjusted to suit the width and thickness of the material, it ensures the material is held down onto the surface to obtain accurate machining of the workpiece. The Back Fence is pre-drilled to accept both Spring Pressure Clamps.
Slide Pressure Strip into the slot in Horizontal Bar aligning the holes. Insert the Retaining Screw ensuring it goes in through the un-threaded side of the hole first.
Before tightening the Vertical Pillar Bolts, ensure that the Vertical Pillar will allow the block to be positioned parallel to the Back Fence with the knob engaging on the flat of the Vertical Pillar.
Adjustment The Spring Pressure Clamps will require adjusting to suit the height and width of material being routed. The Pressure Strips should provide enough pressure to prevent the material lifting from the Table Surface, but not too much as to create friction which would prevent the material from sliding freely. The block assembly with Horizontal Bar and Pressure Strip can be removed from the Vertical Pillars when not required. The Vertical Pillars can be left in position and will not impede the Tenon Push Block system.
Remove Back Fence from Table Surface Insert Vertical Pillar Bolt through the underside of the Back Fence. Fit washer and screw on the Vertical Pillar. Tighten screw securely to ensure pillar is vertical. Fit knobs to Connector Block and slide it onto Vertical Pillar. Slide Horizontal Bar through Connector Block.

Spring Pressure Clamp Set - CRT/10
Pressure Strip Retaining Screw 3mm Allen Key
Knob Connector Block Horizontal Bar

Vertical Bar

Washer
Vertical Pillar Bolt 4mm Allen Key

fig. S

Assembly of Profiling Top Guard Adjustment 1.
The use of the optional accessory, Profiling Top Guard is highly recommended to safely carry out the profiling of workpieces with a bearing guided cutter. It will prevent the operator's fingers inadvertantly contacting the cutter.
The height of the Perspex Guard should be adjusted to leave a 6mm to 12mm gap between the top of the workpiece and the underside of the guard. This will prevent fingers coming into contact with the cutter. To adjust the height undo the wing nuts, re-position the guard and retighten.
Fit the Bolt, Star Washer, Spring Washer and Nut in the sequence as indicated below. Tighten nut securely with a 8mm spanner. Fit Plate, Washer and Wing Nut. Slide the Perspex Guard in between the Plate and edge of Table Surface. Gently tighten Wing Nuts.
Section Y describes a typical application involving the use of bearing guided cutters with the Router Table.
Profiling Top Guard - CRT/2

Perspex Guard

M5 Bolt Star Washer
Spring Washer Half Nut Plate Washer Wing Nut

fig. T

OPERATION
Edging and Profiling using the Back Fence
The router table has many advantages when profiling and edging operations are to be carried out especially on narrow workpieces. A Fine Height Adjuster fitted to the router will make adjustment of the height far easier and hence is highly recommended.
NOTE: Make a test cut on a piece of waste material prior to carrying out any routing operation.

Craft Range Ref. C020

Craft Range Ref. C072

Craft Range Ref. C110

Mark the width and depth of cut required onto the end of the timber. See fig. V.1 for typical profiling and edging operation which can be carried out. Place timber up against Back Fence. Release Back Fence Fixing Bolts. Adjust Back Fence until required width of cut is achieved. See fig. V.2a.

Craft Range Ref. C040

Craft Range Ref. C112

Craft Range Ref. C094

fig. V.1

2. 3. 4.

If bearing guided cutters are used, ensure that the Back Fence is in line with the bearing or slightly behind it. The Back Fence will give more support and provides the retractable Safety Dust Guard and Spring Pressure Clamp facility. 5. 6. 7. Lock Back Fence Fixing Bolts. Release plunge mechanism on router. Adjust the depth of cut using the Fine Adjuster (if fitted), see fig. V.2b. Lock-off plunge mechanism of router. Lower Safety Dust Guard and check it will retract freely over the workpiece. Adjust the Spring Pressure Clamps (if fitted) to suit the thickness and width of the timber. Ensure that you have a Pushstick within easy reach when routing. Switch on router. Pass timber over cutter with a consistant feed speed.

Example

A typical application using the Profiling Top Guard is in the routing of shields from MDF Board (Medium Density Fibreboard) as follows:
If you are unfamiliar with the above procedure then the technique should be practised before switching on the router.

Design of shield

Special Notes 1.

Producing a Shield 1.

Construct an actual size template of the shield design from 6mm MDF, hardwood or plywood ensuring that it is accurate and free from imperfections. Remember the finished product will only be as good as the template. Fix the template to the back of the workpiece to be used using screws or double sided tape. Rough cut the workpiece to the shape of the template using a band saw or jigsaw leaving 2-3mm oversize. Remove the Back Fence assembly from the table. Fit the Lead-on Pin as described in section K. Fit the fine height adjuster if one is available for your router. This will allow the height of the cutter to be adjusted accurately. Fit a self-guided trimmer cutter. Lay the workpiece (with template fitted) face down on the table surface. Adjust the height of the cutter using the plunge and lock mechanism on the router or use the fine height adjuster (if fitted). Ensure that the bearing will contact the template and the cutting edge of the cutter will machine the full edge of the workpiece. See fig. Y.1. Lock-off plunge mechanism of router to ensure that the plunge mechanism will not inadvertently move during routing. Fit the Profiling Top Guard as described in Section T and adjust height to give a 6-12mm gap between the top of cutter and underside of template. Switch router on and allow to reach full running speed.
a. Position the workpiece against the Lead-On Pin as shown in fig. Y.3. The Workpiece should not contact the cutter.
Always keep the workpiece moving in a precise steady movement to prevent the material from burning. Never let go of the workpiece. Always keep an even pressure of the workpiece against the bearing. Do not use too much pressure. If you wish to stop routing halfway through the operation. Simply slide the workpiece away from the cutter before switching off the router. If the template inadvertently comes away from the bearing and so does not emulate the template, do not stop. Complete the operation and repeat the procedure for the edge concerned. It is advisable to repeat the operation in order to improve the finish of the workpiece. Keeps hands away from the cutter, even if the guard is fitted, in order to give a good safety margin.
Minimal finishing should be required before the next operation. If natural woods are used, consideration should be given to breakout of short grain which will effect your decision as to where to start the routing operation in order to prevent it.

Moulding the Shield

A suitable bearing guided cutter should be chosen to mould the shield.
The following precautions should be made to avoid a potentially dangerous situation:
Remove plug from mains. Fit chosen moulding cutter. Adjust height of cutter to achieve shape required. If the full edge of the workpiece is to be machined leave the template attached to the workpiece so as to provide a guide for the bearing. Otherwise the template can be removed, providing there is sufficient edge for the bearing to follow. See fig Y.2. Repeat the same routing procedure as before. If the profile required involves excessive removal of material, it is advisable to take two passes with the cutter. First reduce the height of the cutter protruding from the table, this in effect, reduces the amount of material which will be removed, or fit a larger bearing, if one is available for that particular cutter. The second pass can then be made to give the required finish.
Fit the Profiling Top Guard, this will prevent fingers contacting the cutter. Always rout in the direction which opposes the direction of rotation of the cutter. Routing with the direction of the cutter is called back-cutting and will cause snatching. Use the Lead-On Pin to provide support for the workpiece during the initial start of the routing operation, it will also ensure that you approach the cutter from the correct side. When a deep cut is required or the material is particularly dense, then take two or three passes. Ensure the cutter always has a sharp cutting edge. Do not reduce pressure of the workpiece or let go of it. Always keep both hands on the workpiece and keep an even pressure against the guide bearing. Do not use too great a feed speed. If the revolutions of the router drop, it is a good indication that either too deep a pass is being made and/or the cutter is blunt. Therefore reduce the depth of cut and/or resharpen your cutter.
Carrying out this two stage routing operation has many advantages.
a. Improved finish on workpiece b. Less load on cutter and router c. Far less risk of workpiece snatching Definition of Snatching
This can be described as the cutter catching the workpiece and projecting it away from the direction of rotation. The workpiece is often taken from the operator's hands and projected across the work area. It can have potentially dangerous consequences if the cutter is unguarded and/or the operator's hands are too close to the cutter. Damage to the cutter can also be caused.
If the above points are followed, profile routing using bearing guided cutters is both safe and rewarding. It is however advisable for those new to routing to avoid using larger diameter cutters until proficient with the technique described. Under no circumstances should this type of operation be carried out with cutters not having a guide ball bearing or pin.

Workpiece position 3

Workpiece position 2

Top Guard

Lead-On Pin

Workpiece position 1

Cutter Rotation

fig. Y.3

End Cutting with the Tenon Push Block
Typical width of tenon is 1/3 of thickness of material
The Push Block facility is ideal for producing tenons and sliding dovetails. The retractable dust guard cannot be used when carrying our push block operations. Therefore extra care must be taken to ensure that hands are kept well clear of the cutter. Ensure that the workpiece is true and the end is square and smooth.

Shoulder

Face Side Face Edge
Mount push block assembly on the Back Fence, see section L. Fit the correct insert ring into the the insert plate to suit the diameter of the cutter being used, see section J. Adjust the height and depth of the cutter to suit the cut required. Position workpiece between Clamp Plate and Push Block so that it's side is flush against the face of the Back Fence, the end to be cut is resting on the edge of the insert plate hole and edge marked with lines 'A' and 'B' is facing the router cutter. Clamp workpiece in this position by tightening the Wing Nut on the Clamp Rod while making sure that Clamp Plate stays orientated on workpiece. See fig.Z.2. Slide Push Block and workpiece back to the position as shown in fig.Z.3. When routing, always feed against the rotation of the cutter. Feed workpiece in the direction shown by the arrow. Switch router on. While holding Push Block and guidig workpiece against fence with both hands and fingers at a safe distance from cutter (fig.Z.3). Turn router off, unclamp workpiece and slide Push Block back to original position. Position and clamp the opposite side of workpiece (make sure the wing nut is tight just enough to clamp workpiece in position and end to be cut is resting on the edge of insert plate hole). Repeat step 6 and 7. To cut ends of tenon, position and clamp workpiece so that the edge of the workpiece is held flush against the face of the fence and end to be cut should be resting on edge of insert plate hole. See fig.Z.4. Repeat steps 6 and 7. A scrap piece of timber should be placed behind the workpiece to prevent breakout.

fig. Z.1

fig. Z.2

fig. Z.3

fig. Z.4
Spare Parts for Router Table Model CRT/A, CRT/B, CRT/C and CRT/X
to socket for plug of router to plug at mains supply

ro ut in

ch no lo
Spare Parts for Optional Accessories Profiling Top Guard Spring Pressure Clamp

PART NO.

WP-CRT/01 WP-CRT/02 WP-CRT/03 WP-CRT/04 WP-CRT/05 WP-CRT/06 WP-CRT/07 WP-CRT/08 WP-CRT/09 WP-CRT/10 WP-CRT/11 WP-CRT/12 WP-CRT/14 WP-CRT/15 WP-CRT/16 WP-CRT/17 WP-CRT/18 WP-CRT/19 WP-CRT/20 WP-CRT/21 WP-CRT/22 WP-CRT/23 WP-CRT/24 WP-CRT/25 WP-CRT/26 WP-CRT/27 WP-CRT/28 WP-CRT/29 WP-CRT/30 WP-CRT/31 WP-CRT/32 WP-CRT/33 WP-CRT/34 WP-CRT/36 WP-CRT/38 WP-CRT/39 WP-CRT/40

DESCRIPTION

Table Surface Table Leg Washer Carriage Bolt Nut Mitre Bar Pointer Bolt Groove Pin Mitre Fence Head Small Size Knob Insert Plate Ring Set Star Washer Washer Securing Bolt Back Fence Retractable Safety Guard Pivot Pin Workpiece Support Push Block Clamp Rod Clamp Plate Workpiece Support Adjustment Bolt Push Nut Wing Nut Flat Washer Dome Headed Screw Spring Washer Large Size Knob Medium Size Knob Label (Router Table) Warning Label (Fence) Label (Fence) Hex Nut Lead-on Pin Nylock Nut Insert Plate Retaining Bolt
WP-CRT/41 WP-CRT/42 WP-CRT/43 WP-CRT/44 WP-CRT/45 CRT/PLATE A CRT/PLATE B CRT/PLATE C CRT/PLATE X WP-CRT/50 WP-CRT/51 WP-CRT/52 WP-NUT/11 WP-WASH/09 WP-CRT/57 WP-NUT/05 WP-WASH/29 WP-WASH/39 WP-SCW/16 WP-CRT/62 WP-SCW/29 WP-WASH/50 WP-CRT/65 WP-CRT/66 WP-KNB/01 WP-CRT/68 WP-CRT/70 WP-AK/04 WP-AK/03 MANU/RT WP-SCW/20 WP-CRT/75 WP-CRT/76 CRT/PLATE D CRT/PLATE E NVRS/230V PUSHSTICK/1
Insert Plate Adjustment Bolt Fixing Pack for Insert Plate A Fixing Pack for Insert Plate B Fixing Pack for Insert Plate C Fixing Pack for Insert Plate X Insert Plate Set A Insert Plate Set B Insert Plate Set C Insert Plate Set X Mitre Fence Assembly-complete Push Block Assembly-complete Back Fence Assembly-complete Wing Nut Washer Plate Nut Spring Washer Star Washer M5 Bolt Perspex Guard Bolt M6 Washer Vertical Pillar Block Knob Horizontal Bar Pressure Strip Allen Key - 4mm A/F Allen Key - 3mm A/F Instruction Manual Retaining Screw Fixing Pack for Insert Plate D Fixing Pack for Insert Plate E Insert Plate Set D Insert Plate Set E 230 Volt No Volt Release Switch Plastic Pushstick
Spare parts are available from your Trend stockist. Prices exclude VAT and are subject to change.

77mm 77mm

4 holes for M5 M/C screws
Position of Router Handle

APPENDIX