Daelim SJ50
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(English)Daelim SJ50 - Service Manual, size: 58.6 MB |
Daelim SJ50
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HEAD OFFICE (FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : (82-55) 239-7000 FAX : (82-55) 239-7524
CONTENTS
SPECIFICATION OPERATION INSTRUCTION
SAFETY PRECAUTIONS
PRIOR TO STARTING VEHICLE CORRECT ATTIRE OPERATION CARGO MODIFICATION ATTACHMENT MUFFLER
HANDLE BAR LOCK MAIN STAND LOCK SEAT LOCK TRUNK DOCUMENT STORAGE AREA BAG HOLDER BRAKE LOCK LEVER
CORRECT DRIVING OPERATION
STARTING THE ENGINE IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE PROPER DRIVING METHODS STOPPING
PARTS LOCATION METER READING AND USAGE
METER WARNING AND INDICATOR LAMPS
SELF INSPECTIONS BEFORE OPERATION
INSPECTION OF CONCERNED AREA BRAKE INSPECTION TIRE INSPECTION FUEL CHECK ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION BACK MIRROR INSPECTION FUEL LEAK INSPECTION
SWITCH OPERATION
MAIN SWITCH STARTER BUTTON HEADLIGHT WINKER SWITCH HORN BUTTON HAZARD SWITCH
EQUIPMENT USAGE
REGULAR INSPECTION REGULAR INSPECTION SCHEDULE 31 SIMPLE MAINTENANCE 33 BRAKE LEVER ADJUSTMENT 33 REAR BRAKE SHOE INSPECTION 34 REPLENISHING BRAKE FLUID 34 BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE 35 BRAKE PAD INSPECTION 35 REPLENISHING ENGINE OIL 36 TRANSMISSION OIL INSPECTION 37 TIRE PRESSURE INSPECTION 37 WHEEL REMOVAL 38 SIDE STAND INSFECTION 39 SPARK PLUG 40 BATTERY INSPECTION 41 FUSE REPLACEMENT 42 BULB REPLACEMENT 43 AIR CLEANER ELEMENT INSPECTION 45 CABLE RUBBER PART INSPECTION 46 NOTABLES FOR CAR WASHING 46 STORAGE GUIDE FRAME AND ENGINE NUMBER
LICENSE PLATE INSPECTION
SAFE DRIVING
PREPARATION BEFORE DRIVING DRIVING METHOD
DRIVING POSITION PRECAUTION WHEN DRIVING STARTING
TURNING METHOD
PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)
RESTRAINT OF BRAKE EFFECT (INERTIA) BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION
WIRING DIAGRAM
SPECIFICATION
LENGTH WIDTH HEIGHT(mm) WHEEL BASE(mm) GROUND CLEARANCE(mm) SEAT HEIGHT(mm) DRY WEIGHT(kgf) PASSENGER ENGINE TYPE PISTON DISPLACEMENT(cc) BORE AND STROKE(mm) STARTING SYSTEM TRANSMISSION TYPE
1,1,114 1,2 AIR COOLED 2 STROKE 49.5
IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY( ) OIL CAPACITY( ) TIRE SIZE FR. RR. SUSPENSION FR. RR. FR. BRAKE RR.
C.D.I 12V3AH(MF TYPE) 6.0 1./ 70 - 12 58L 130 / 70 - 12 62L TELESCOPIC UNIT SWING OIL DAMPER HYDRAULIC DISK DRUM BRAKE B8HSA 7
39.0 41.4 START MOTOR / KICK V - MATIC SPARK PLUG FUSE(A)
OPERATION INSTRUCTION
This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This vehicle is designed for 2 riders including the operator. CAUTION Do not use polluted gasoline. Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine. Do not use polluted or low-grade oil. Always use genuine oil to protect and extend vehicle performance and its life span. If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty. Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle. Always wear helmet. Always put on gloves. Observe posted speed limits. Park vehicle away from people(especially children) as the muffler can get very hot. For safety, do not illegally modify the vehicle. Regularly conduct specified maintenance inspections. <Maintenance Inspection Points> Brakes, Tires, Oil, Lights, Horn, Instruments
PRIOR TO STARTING VEHICLE
Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places.
CORRECT ATTIRE
Always make sure to wear helmet for safety. Wear gloves and safety goggles. Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever.
OPERATION
Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. Passengers should accurately fix bodies using both hands and put both feet on floor panel. When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle. Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed. In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles.
When carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. Make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation.
MODIFICATION
CAUTION Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. Do not place articles between the frame body cover and engine as this can burn the goods. Do not place cloth-like materials in the area of the oil tank cap. If the hole in oil tank cap is blocked, oil will not flow freely into the engine which can cause severely engine damage. Modification of vehicle structure or function deteriorates manipulability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty.
ATTACHMENT
Except designated attachment by DAELIM MOTOR CO., LTD., dont attach any extra lighting device, because it may cause an early discharging of battery.
MUFFLER
Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel.
PARTS LOCATION
BACK MIRROR FUEL TANK LID (BENEATH THE SEAT)
SEAT FRONT BRAKE LEVER
BATTERY
REAR BRAKE LEVER
OIL TANK LID (BENEATH THE SEAT)
HEADLIGHT
FRONT CUSHION
AIR CLEANER ELEMENT
BRAKE DISK
KICK START PEDAL SIDE STAND MAIN STAND
METER READING AND USAGE
<SPEEDOMETER> Indicates driving speed. Maintain legal speed limits to ensure safe operation.
WARNING AND INDICATOR LAMP
<OIL WARNING INDICATOR> When oil in the oil tank is low, the oil warning indicator turns on. When this happens, fill the oil tank with pure oil.
CAUTION If the oil warning indicator turns on after the main switch is placed to an ON position, quickly fill the oil tank using pure oil
SPEEDOMETER
FUEL GAUGE WINKER INDICATOR WINKER INDICATOR
<ODOMETER> Indicates total distance in kilometers travelled by the vehicle.
ODOMETER HEADLIGHT HIGH BEAM INDICATOR OIL WARNING INDICATOR
<FUEL GAUGE> The fuel gauge indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area. When the needle is in the red area, roughly 1.1 liters of gasoline can be put in the vehicle to fill tank.
<WINKER INDICATOR> If the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals.
SWITCH OPERATION MAIN SWITCH
MAIN SWITCH
1. ON. Starts engine. Key can not be pulled out. 2. OFF.Stops engine. Key can be placed in or taken out of the main switch. 3. LOCK.Locks handle bars. Key can be placed in or taken out of the main switch. 4. OPEN.When seat lock is released, key returns to its original position(OFF). Key can be placed in or taken out of the main switch. CAUTION
ON OFF
Do not manipulate main switch key during operation. If the main switch key is placed on Off or Lock position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents. If it is necessary to remove the main switch key, stop the vehicle first prior to removing.
When you park the vehicle and leave it, please lock handle bars and take out the key. It can be locked up in the main stand using supplementary device (Buglarproof) If the key is left in ON position without starting engine, battery is discharged. Rotate key smoothly without pressing to turn to OPEN. Do not use a number of keys together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle. (Recommend cloth or leather key holders)
STARTER BUTTON
<TURNING ON HEADLIGHT>
Put main switch key in ON position and turn on headlight switch.
<HEADLIGHT HIGH/LOW BEAM SWITCH>
High beam or low beam can be operated by the use of high/low beam switch.
The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled.
SWITCH POSITION FUNCTION
CAUTION The engine will not start if the brake lever is not pulled. Do not hold the brake lever and pull the throttle grip when the engine was started. It may damage the engine. (H)
Headlight, taillight, position lamp and meter lights on. Position lamp, taillight, and meter lights on. Light turned off.
HIGH BEAM. used when needing extra D(HI) light. LOW BEAM. used when other vehicles are D(LO) present, in the city, etc.
CAUTION Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead.
(P) (OFF)
WINKER SWITCH
HORN BUTTON
HAZARD SWITCH
If this switch is turned on when the main switch is in an ON position, the winker will operate. (R).used when making a right turn. (L).used when making a left turn. CAUTION The winker switch does not automatically turn back to its original position after completing the turn. Please set the switch back to its center position after turning.
The horn is sounded if the horn button is pressed when the main switch is in an ON position.
When the hazard switch button is pressed with the main switch in ON position, the winker lamp will start blinking.
EQUIPMENT USAGE HANDLE BAR LOCK
CAUTION Check to see that the handle bars have been securely locked by lightly moving the handle bars to the left and right. Make sure to park the vehicle in a location where traffic and always are not blocked.
MAIN STAND LOCK
When parking, make sure to lock handle bars to prevent theft of the vehicle.
It can be locked up in the main stand using the supplementary device(key, wire) for buglarproofing.
<LOCKING> Turn the handle bars all the way to the left, and while pushing on the main switch key, turn the main switch to the LOCK postion. <UNLOCKING> Unlocking is accomplished by simply turning the main switch to the OFF position.
SEAT LOCK
CAUTION As the seat automatically locks, take special care not to accidently leave the key in the trunk. Driving with unlocked seat lock may cause danger. When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center.
<LOCKING> The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked. <UNLOCKING> Turn the main switch key from OFF to OPEN to open the seat.
Always follow the proper starting procedure described below. This motor cycle is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down. WARNING Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death. Lock the rear wheel.(see p. 17) Turn the main switch to an ON position.
CAUTION If the oil warning indicator turns on after the main switch is placed to an ON position, quickly fill the oil tank using pure oil.
Start engine with cell or kick.
<USING THE ELECTRIC START(CELL)>
Press the starter button without rotating the starter grip (opening the throttle).
<WITHOUT ELECTRIC START(KICK)>
1/8 1/4
Erect main stand and then step kick starter pedal strongly.
CAUTION Immediately release the starter button as soon as the vehicle has started. Do not press the starter button when the engine is running. This can damage the engine. If the engine is hot and does not start after pressing the starter button for 3~4 seconds, rotate the throttle grip to 1/8~1/4 of a rotation and try again. This will allow easy starting
It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole). When this happens, do not rotate the throttle grip and try the starter button a few times. To prevent the battery from losing its charge, do not keep the starter button pressed for more than 5 seconds at a time. If the engine does not start after pressing the starter button for 5 seconds, wait 10 seconds and try again.
CAUTION Make sure to place kick starter in its original position after the engine has been started. Be sure to erect main stand and side stand when starting. Do not use the starter button and the kick-starter pedal simultaneously.
IF ENGINE CANNOT BE STARTED
When the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up. CAUTION Keep holding rear brake until start. Exhaust has contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. If engine cannot be started or vehicle does not move, check the followings. Is there fuel in fuel tank? Are you operating in accordance with the instructions given in owners manual? Is fuse not cut? Is starter motor running? If starter motor is not running due to battery consumption, try starting motor by using kick start technique.
AFTER STARTING ENGINE
Fold the main stand. Push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation.
CAUTION Do not excessively open the throttle until you actually start the driving operation of the vehicle.
Get on the vehicle. Mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet planted on the ground
Squeeze tightly on the rear brake lever and the lock lever will be automatically released.
Release the squeezing tension on the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start.
CAUTION Do not rapidly trun the throttle grip when you release the rear brake lock. The vehicle may spring out, causing injury or damage.
CAUTION A quick rotating of the throttle grip will cause the vehicle to move suddenly forward. If the engine RPM isnt decreased after the throttle grip return to its original position, stop operating and inspect it in the closest authorized repair center.
CAUTION Keep holding rear brake lever before starting.
PROPER DRIVING METHODS
Before entering traffic, use the correct turn signal to foreward other drivers of your intentions.
Speed is controlled by the operation of the throttle grip.
If the throttle grip is rotated.
Work the front and rear brakes together.
Allow the throttle grip to rotate back to its beginning position and then squeeze the brake levers. If is best to operate the brakes by first lightly squeezing the brake levers and then changing to a more firm squeeze.
The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, the throttle grip need to be rotated further to give the vehicle more power.
If the throttle grip is allowed to rotate back.
Speed decreases. This can be done slowly or quickly, depending on how quickly you need to decelerate.
CAUTION If only one of the brakes is used, it is possible for the vehicle to experience sliding.
The brakes should never be suddenly applied and the handle bars should never be suddenly turned.
Sudden braking or turning can cause the vehicle to slide and tip over. It is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily.
120/70-12 58L 130/70-12 62L FRONT 1.PERSON AIR PRESSURE RIDING REAR 2.00 (kgf/ ) 2 PERSON FRONT 2.00 RIDING REAR 2.25 SIZE FRONT REAR
<CRACKS/DAMAGE> Check tire tread and sides for cracks and damage.
<FOREIGN MATERIALS> Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire.
<ABNORMAL WEAR> Check tire tread for signs of abnormal wear.
<TREAD DEPTH> Check the wear indicator (wear limit marking) to see if there is an insufficient amount of tread remaining. If the indicators are visible, replace tire with a new one.
FUEL CHECK
CAUTION If air pressure is inadequate or if there are cracks, damage or abnormal wear on tires, it may cause trembling steering wheel and flat tire. Insufficient air pressure may cause the heavy steering wheel making handling difficult, fuel over consumption and the excessive wear of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel consumption. But it may also cause the excessive wear of tire center area. This vehicle is equipped with tubeless tires. If you have flat tires, please contact authorised maintenance shops for inspection.
<CHECK> Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. If the fuel gauge needle indicates E mark (red portion), fill fuel tank with gasoline as soon as possible.
RESERVE FUEL CAPACITY : 1.7
<REFUELING> Release the seat lock by turning the main switch key OFF to OPEN to open the seat. Turn the fuel tank cap counterclockwise, and remove it. Fill the tank with gasoline until it reaches the bottom of the level plate.
ENGINE OIL CHECK
CAUTION Make sure to stop engine and stay away from fire when refueling. Do not fill gasoline past the level plate. Gasoline may leak out of the fuel tank when replacing the fuel tank cap if too much gasoline is put in the fuel tank. Dont fill low grade gasoline. Using it can cause damage (bending, getting worn, etc.) to combustion chamber and parts of fuel. Do not close the fuel cap with excessive strength. It may cause the damage of the cap and the rubber packing resulting in the leak of fuel and may cause fire in case of electrical short or the overturn of the vehicle.
LIGHTS AND WINKER INSPECTION
<HEADLIGHT, TAILLIGHT> Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is dirt on them. <BRAKE LIGHT CHECK> Turn the main switch to ON. While separately operating the front and rear brakes, check to see if the brake light turns on. Also check to see if there is any damage to the lens or if there is dirt on the brake light. <WINKER CHECK> Turn the main switch to ON. Check to see if all the winker in the front and rear of the vehicle(including left and right sides) are flashing properly. At the same time, check to make sure that the automatic sound signal of the winker is working. Check also to see if any of the lens are damaged or dirty.
Install in the reverse order of removal.
<REAR WHEEL REMOVAL> Set vehicle on main stand in upright position on level ground. Loosen the rear brake adjuster nut.
SIDE STAND INSPECTION
Erect main stand and place vehicle in up right position on level graund. Check the spring for damage or loss of tension and the side stand assembly for freedom of movement. Check the side stand ignition cutoff system; Put the side stand up. Start the engine. Lower the side stand. The engine should stop as you put the side stand down. If the side stand system does not operate as described, inspect it in the closest authorized repair center.
Install in the reverse order of removal. REAR AXLE NUT TORQUE : 6.0~8.0kgf m CAUTION If a torque wrench was not used for installation, see your authorized dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
Remove the muffler. Loosen the rear wheel axle nut. Remove the lock washer and the rear wheel.
SPARK PLUG
If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. Loosen the special screw and remove the plug maintenance cover. Remove the spark plug cap. Clean around the plug. Using a plug wrench, remove the plug. Clean plug with plug cleaner. Check electrode for wear and corrosion. Check the plug gap using a feeler gauge. PLUG GAP : 0.6~0.7mm Tighten with hands until the plug washer touches cylinder head. STANDARD PLUG: B8HSA If new plug is installed, turn 1/2 and tighten using a plug wrench. If plug is reused, turn 1/3~1/4 and tighten. Install in the reverse order of removal.
CAUTION If plug of different maker or different heat value is used, it causes unsatisfactory engine starting, inadequate engine revolution and output deterioration. The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the engine.
BATTERY INSPECTION
<CLEANING BATTERY TERMINALS> If you remove screw from battery box cover after putting floor panel met forward, you will find battery assembled. If the battery terminal is polluted, or in rust, separate battery and clean it. Battery terminal in rust with white powder should be cleaned with warm water. In case of serious rust of battery terminal, disassemble the battery cord and grind it with wirebrush or sandpaper.
CAUTION Turn the ignition switch OFF before disconnecting the terminal from the battery. When cleaning battery, do not disassemble the battery cap to prevent foreign materials from falling inside battery. Remove the negative pole side cord first and the positive pole side cord next. Make sure, at this time, that side cord is connected first, followed by side cord. When handling the battery, stay away from flammable materials. Make sure that terminals do not contact with other adjacent parts when handling / terminal. Contact with other parts may cause spark resulting in electrical equipment malfunction, fire and electric shock. Frequent cell starting can shorten the battery lifetime. Please use a kick to start the engine after the long period storage and in case of the initial starting and the cold starting to improve starting performance and extend the battery lifetime.
<REPLENISHING BATTERY WATER> This vehicle doesnt need either replenishing or checking battery water because of the equipment of enclosed MF battery. In case battery needs a checking, it should be cared of by service center. CAUTION Be careful not to disassemble injection part of enclosed battery. When not using vehicle during a long time, take off the battery from the vehicle to keep from selfdischarge and electric discharge. Put the battery in a well ventilated place after charging fully. In case it isnt available to take battery off from the vehicle, disconnect - terminal.
FUSE REPLACEMENT
Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7A fuse. To change a fuse, first take off battery cover. Then, disconnect a fuse connector after opening a fuse holder. If the fuse immediately becomes severed after being changed with the new one, check another problem of the electric system. CAUTION When disassemble fuse, make sure that fuse holder isnt separated. After assembling fuse in the part of connector, check if fuse moves easily to a line. If fuse moves easily, it may cause an accident at heating. Do not use a fuse having a larger voltage as the wire can become overheated and damaged. When replacing any of the electrical parts (lights and gauges), be sure to replace them with the recommended parts. Using different parts can lead to the fuses burning out or damage to the battery. When washing the vehicle, take special care not to allow to be splashed in the area of the fuses.
<DISASSEMBLY>
<ASSEMBLY>
BULB REPLACEMENT
Be sure to turn the ignition switch OFF when replacing the bulb. Do not use bulbs other than that specified. After installing a new bulb, check that the light operates properly. [HEADLIGHT BULB] Put your hand under the front under cover and stretch it to the back of the headlight bulb. Remove the rubber cover. Turn the socket clockwise, and remove it. Slightly press down on the bulb and turn it counterclockwise. Install a new bulb in the reverse order of removal. [TAIL/STOPLIGHT BULB] Loosen the 2 tapping screws and remove the tail light lens. Install a new bulb in the reverse order of removal.
CAUTION The light bulb becomes very hot while the light is ON, and remain hot for a while after it is turned OFF. Be sure to let it cool down before servicing. Do not put finger prints on the headlight bulb, as they may create hot spots on the bulb and cause it to break. Wear clean gloves while replacing the bulb. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol to prevent its early failure.
< VEHICLE EXCEPT SCOOTER > Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring. Hands : Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever. Wrist : Keep the state to act freely without applying excessive force to the shoulder and arms. Knees : Press the fuel tank slightly. Feet : Place the feet to face the front parallel and make the step bar be placed in the center of feet.
PRECAUTION WHEN DRIVING
Secure the safe distance. Drive protectively. Do not obstruct the traffic. Do not drive on the pedestrian way or walkway. Drive on the left driveway when passing away. Make sure that you can apply the brake anytime. Always apply the brake when stopping temporarily. Do not drive excessively long distance and take enough break.
If any abnormality is found, stop driving and contact service center to inspect the vehicle. Restart the vehicle after 2~3 min when it is turned over. Always turn on the headlight at night.
STARTING
Prior to starting always look around to avoid accident.
< SCOOTER > Lock the rear brake with the main stand erected. Start the engine using the cell or kick. Pull back the main stand. Get on the vehicle. Release the brake lock lever by pull the rear brake lever strongly. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle.
< VEHICLE EXCEPT SCOOTER > Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle.
CAUTION Return the side stand to its original position. Keep driving without doing this may cause turnover accident.
PRINCIPLE OF TURN EFFECT OF SPEED
CENTRIFUGAL FORCE GRAVITY
The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside.
The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the curved way to reduce the centrifugal force.
3 POSITIONS OF TURNING
The basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally.
< LEAN-WITH > This is a turning position with motor cycle and driver in a line. This position is the most natural and exact, so driver must learn it thoroughly.
< LEAN-IN > This is a turning position with driver leaned inside more than motor cycle. This position is adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because front visual field is poor when driver leans inside more than motor cycle.
< LEAN-OUT > This is a turning position with motor cycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because there is danger of slipping on the bad holding road.
Turn the throttle grip to its original position and decelerate using both front and rear brakes. Lean the vehicle toward inside of turn circle while driving slowly at constant speed. Accelerate gradually.
PRECAUTION WHEN TURNING
Do not drive inside of large truck's turn circle.
< DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN >
It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle
< DEAD ANGLE ZONE > Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle
BASIC PRINCIPLE OF BRAKE (FRICTION FORCE)
Vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.
RESTRAINT OF BRAKE EFFECT (INERTIA)
NEW TIRE
NEW TIRE IN A RAINY DAY
EXISTING TIRE IN A RAINY DAY
Due to the inertia, vehicle does not stop immediately after applying the brake.
Turn the throttle grip to its original position and decelerate using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes.
IMPACT WHEN COLLISION
Learn the proper braking method to prevent accident.
COMPARISION OF BRAKING DISTANCE
Vehicle speed : 50 km/h
When using both front and rear brakes
When using only front brake
Impact increases in proportion to the speed and weight. The impact when collision to concrete wall at 50 km/h is same as one when falling from the height of 10m.
When using only rear brake
START S/W FR. STOP S/W RR. STOP S/W LIGHT S/W SIDE STAND S/W COMB S/W IG BA2 E BA1 FRAME EARTH 12V 3AH BATTERY REG/REC FUEL UNIT OIL LEVEL S/W B/W B G R G G/Y B G/Y B G/Y B IG E Y/R G Br Y P Y Br/W
SPEEDOMETER SPEEDOMETER (12V1.7W)
B/W B G R
RH. WINKER PILOT (14V3W)
SPEEDOMETER (12V1.7W)
FUSE 7A
R Y W G
Rr.RH.WINKER (12V 10W) SB G 6P MINE L/W SB L/W Y/W Y/R G/R O Br G LG B Y G/Y P SB L/W Y/W Y/R G/R O Br G LG B Y G/Y P
TAIL/STOP LIGHT (12V 5W/21W) SB G/Y G Br O SB G/Y G Br O Rr.LH.WINKER (12V 10W) G O LICENSE LAMP (12V 5W) Br G B/Y G Br G
OIL PILOT (14V3W)
HIGH BEAM PILOT (14V3W)
LH. WINKER (14V3W)
Y/R G/Y R R/W
R/W G Y L/Y W
G SB L G W Br O SB L G W Br O
G Y L/Y
HEAD LIGHT 12V 35W/35W
AUTO B/S
POSITION LAMP 12V 5W
5W 6.7 W BR/W G B GR GR SB O G Fr.LH.WINKER (12V 16W) O
WINKER RELAY
B/R L/Y B/W G B/Y
START RELAY
Fr.RH.WINKER (12V 16W)
6P MINE
IGN. COIL
CDI UNIT
GR SB O
30W 5.9
ACG HORN S/W HORN WINKER S/W DIMMER S/W HAZARD S/W STARTER MOTER WINKER S/W HAZA RD S/W R FREE PUSH
CORD COLOR SB O Gr SB O Gr
LIGHT S/W HL OFF (N) Po (N) H
CORD Br/W COLOR Y BR P
START S/W TL RE FREE PUSH
CORD COLOR Y/R G
DIMMER S/W E LO N HI
CORD Br/W COLOR W L
HORN S/W WR FREE PUSH
CORD COLOR LG B
SIDE STAND S/W BAT FREE PUSH
CORD COLOR B/W G
COMB S/W IG
ON OFF LOCK
CORD B/W COLOR G R B
HL L N R
CORD COLOR
B Y L G R W
BLACK YELLOW BLUE GREEN RED WHITE
BR O SB
BROWN ORANGE SKY BLUE
LG LIGHT GREEN P GR PINK GRAY
COLOR COMB GROUND/MARKING
MEMO :
2001. 3. PRINTED 2001. 3. PUBLICATION
NO COPY
Tags
Nokia 5125 RH-7924N CDX-4180RV COM800 Bleedkit-45-14576B WD440 VGN-NR21e S VP-D76I TCH-M1000R MFC-5840CN 32PW8604 WIP300 SPP-AQ600 LH-C6235 CQ-VD7005 Deluxe 21A1-RU SE-S084D PSR-275 Motorola D800 EL-733A UX-V10 600 USB 3112C MT1056 F1D084 181 DJ Karcher 595 SJ-2256 2266 MG-396WA 1000P WH300 SY-6KL PL1700 X12USL 40B7000 Qtek 9100 London MP48 Combo-Z Review LE40C652l2K 3810T HD VGP-MR200 EML 101 VGP-UPR1 IC-T2E KX-FP145E Dnx-8620 VX-170 Neonode N1 ICD-UX80 SGH-D880 CFP 10 F1403TDS6 Wc Generals Wellgate 2626 LCD1530V KDC-W7537U KX-TS15 PH-50 CX450 DMR-E95HEG Cabriolet 1970 AS4040-55E DS108 Aficio 615C Station T4X ES-8101 HD081GJ-SRA St 3000 240v SS-S3 SL200 Sensor 2 DR-Z125L DCD950KX Bizhub C451 CU-PC12GKD Contribute 3 Photo R285 ICT 725 KS-LH6R 10X50 GY401 GWP227ylqa NA168VX2 SA-HT670 F5D7230 FM40AH Uh0 Utility DCT3400 Printer NH-AA-DI EMP-74L STR-DG810 LV-B2461HL XEA202 TV-3100 C-100 Compact G3
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