control motion interface

ZD 340
High Speed Position Counter and Differential Counter with two Encoder Inputs
Electronic counter for high-end applications Two independent encoder inputs, each with channels A, /A, B, /B , 500 kHz of counting capability and individual impulse scaling facility Choice of 6-decade display (15 mm size) or 8-decade display (10 mm size) Selectable operating modes like fast position or event counter, summing counter, differential counter, cutting length indicator, diameter calculator and more 4 preset levels with very fast power transistor outputs RS232 interface included in standard, fast analogue output available as option

Operating Instructions

ZD34001a_e_A5.doc / Mrz-06 Page 1 / 30

Safety Instructions

This manual is an essential part of the unit and contains important hints about function, correct handling and commissioning. Non-observance can result in damage to the unit or the machine or even in injury to persons using the equipment! The unit must only be installed, connected and activated by a qualified electrician It is a must to observe all general and also all country-specific and applicationspecific safety standards When this unit is used with applications where failure or maloperation could cause damage to a machine or hazard to the operating staff, it is indispensable to meet effective precautions in order to avoid such consequences Regarding installation, wiring, environmental conditions, screening of cables and earthing, you must follow the general standards of industrial automation industry - Errors and omissions excepted
Version: Description: ZD34001a/Feb06/hk/kk/af First preliminary edition
ZD34001a_e_A5.doc / Mrz-06

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Table of Contents
1. Available Models.... 4 2. Introduction.... 5 3. Electrical Connections... 6
3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 6.1. 6.2. Power Supply....8 Auxiliary Outputs for Encoder Supply..8 Impulse Inputs for Incremental Encoders..8 Control Inputs Cont.1 Cont.4...8 Switching Outputs K1 K4...9 Serial Interface....9 Fast Analogue Output....9 Single Mode (Encoder 1 only): F07.062 = 0...10 Sum Mode (Encoder 1 + Encoder 2): F07.062 = 1..11 Differential Mode (Encoder 1 Encoder 2): F07.062 = 2.12 Master Counter and Integrated Batch Counter: F07.062 = 3..13 Evaluation of the Real Cutting Length: F07.062 = 4..14 Diameter Calculation with Winding Rolls: F07.062 = 5..15 Normal Operation...16 General Setup Procedure...16 Direct Fast Access to Presets...17 Change of Parameter Values on the Numeric Level..18 Code Protection against Unauthorized Keypad Access..19 Return from the Programming Levels and Time-Out Function..19 Reset all Parameters to Factory Default Values..19 Summary of the Menu....20 Description of the Parameters...22
4. Operating Modes of the Counter... 10
5. Keypad Operation.... 16
6. Menu Structure and Description of Parameters.. 20
7. Specifications and Dimensions... 29

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Available Models
Model Figure and dimensions Display 8 decades 10 mm.decades 15 mm.decades 10 mm.394 Presets 4 presets via keypad 4 presets via keypad 2 presets via keypad, 2 presets via thumbwheel switches 2 presets via keypad, 2 presets via thumbwheel switches 4 presets via thumbwheel switches Outputs 4 high-speed power transistor outputs 4 high-speed power transistor outputs 4 high-speed power transistor + 4 relay outputs 4 high-speed power transistor + 4 relay outputs 4 high-speed power transistor + 4 relay outputs 4 high-speed power transistor + 4 relay outputs
ZD 340 represents the basic model of the new ZD series of counters, which includes all the models shown in the list below, all with similar properties with operation and performance.
96 x 48 mm 3.780x1.x 48 mm 3.780x1.890

ZD 330 ZD 340 ZD 632

96 x 96 mm 3.780x3.780

ZD 642

6 decades 15 mm.591

ZD 634

8 decades 10 mm.394

ZD 644

4 presets via thumbwheel switches

AO 600

Available as an option for all models: Fast analogue output +/-10V, mA, mA (500 sec)

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Introduction
The counters of series ZD have been designed to close a gap with multiple counting applications, which cannot be accomplished by the normal industrial electronic counters available on the market. A continual demand for increasing production speeds and higher precision at the same time results in counting frequencies exceeding the conventional frequency range. Particularly with fast running procedures it is most important to also have fast responding outputs on the preset or analogue output. Many applications require to evaluate the signals of two incremental measuring systems, and to compare the results with respect to the sum, the difference or the ratio of the two positions. This is e.g. necessary for calculation of diameters of winding rolls etc. And still there exist applications where the use of traditional thumbwheel switches offers real advantages compared to keypad and menu operations. These are some of the reasons why the new counter series ZD 330 to ZD644 have been designed.

This manual is valid for model ZD 340 only. Separate instructions are available for the other models shown in the table.

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Electrical Connections
GND +5,2V aux. out +24V a u x. out GND Enco der2 /B Enco der2 /A Encoder1 /B Encoder1 /A K4 out K3 out Con t. 4 Cont. 3 PROG RxD (RS232)
Encoder1 B Encoder1 A K2 out K1 out Cont. 2 Cont. 1 Com+ (K1-K4 ) TxD (RS2 32) GND
++A 24 /A 8 B 23 /B 7 - 20 ++A 22 /A 6 B 21
+Vin +5,2V au x.out +24 V au x.out
GND Enco der2 B Encod er2 A
29 Com+ (K1 - K4) 26 K1 out 25 K2 out 10 K3 out 9 K4 out

Enco der1

Ana.ou t 20 mA Ana.ou t +/-10V

Fast transistor outputs

E ncoder 2

16 +/-10V mA 1 0V, GND

Digita l Contro l Inputs RS2 32
/B 5 - 4 ContContContContRxD
Fast analogue outputs (optional )

14 TxD 30 GND 31

24 V DC 24 V AC

13 PROG

+ Power sup ply

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Terminal 31 32
Name GND +5,2V out +24V out GND Geber2, /B Geber2, /A Geber1, /B Geber1, /A K4 out K3 out Cont.4 Cont.3 (PROG) RxD Ana.out 20 mA Ana.out +/-10V +Vin +5,2V out +24V out GND Geber2, B Geber2, A Geber1, B Geber1, A K2 out K1 out Cont.2 Cont.1 Com+ (K1-K4) TxD GND GND
Function Common Ground Potential (0V) Aux. output 5,2V/150 mA for supply of encoder 2* Aux. output 24V/120 mA for supply of encoder 2* Common Ground Potential (0V) Encoder 2, channel /B (B inverted) Encoder 2, channel /A (A inverted) Encoder 1, channel /B (B inverted) Encoder 1, channel /A (A inverted) Output K4, transistor PNP 30 volts, 350 mA Output K3, transistor PNP 30 volts, 350 mA Digital control input Digital control input (for download of new firmware only, not for general use) Serial RS232 interface, Receive Data Analogue current output mA or mA (optional) Analogue voltage output -10V 0 +10V (optional) Power supply input, +VDC or 24 VAC Aux. output 5,2V/150 mA for supply of encoder 2* Aux. output 24V/120 mA for supply of encoder 2* Common Ground Potential (0V) Encoder 2, channel B (non-inverted) Encoder 2, channel A (non-inverted) Encoder 1, channel B (non-inverted) Encoder 1, channel A (non-inverted) Output K2, transistor PNP 30 volts, 350 mA Output K1, transistor PNP 30 volts, 350 mA Digital control input Digital control input Common positive input for transistor outputs K1-K4 Serial RS232 interface, Transmit Data Common Ground Potential (0V) Common Ground Potential (0V) for DC or AC power supply
*) Indications 120 mA and 150 mA are maximum currents available for each of the encoders. Devices of the first production series provide the +5,2 V auxiliary output on terminals 2 and 18 only. The +24V outputs on terminals 3 and 19 will be available with the succeeding series.

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3.1. Power Supply
The ZD340 counter accepts both, a volts DC power or a 24 volts AC power for supply via terminals 17 and 32. The current consumption depends on the level of the input voltage and some internal conditions; therefore it can vary in a range from mA (aux. currents taken from the unit for encoder supply not included).
3.2. Auxiliary Outputs for Encoder Supply
Terminals 15 and 18 provide an auxiliary output with +5.2 volts DC (300 mA totally). Terminals 14 and 19 provide an auxiliary output with +24 volts DC (240 mA totally) Please observe limitations valid for the first production lot of units. Where you supply the unit with 24 VDC anyway, it is advisable to also supply the encoders from the same remote source and not to use the auxiliary outputs.
3.3. Impulse Inputs for Incremental Encoders
All input characteristics of the impulse inputs can be set by the parameter menu, for each of the encoders separately. Depending on the application the unit can accept single channel information (input A only) or quadrature information (A / B, 90). The following settings are possible: Symmetric input (differential) according to RS422 standard TTL inputs at a level of 2.4 to 5 volts (provided the inverted signals of every channel is available, too) HTL signals at a volts level (alternatively differential with inverted signals A, /A, B, /B, or single-ended A, B only) Impulses from photocells or proximity switches etc. providing a HTL level (volts) or Namur standard (2-wire)
3.4. Control Inputs Cont.1 Cont.4
These inputs can be configured for various remote functions like Reset, Set, Latch, Inhibit or switch-over purpose. All control inputs require HTL level. They can be individually set to either NPN (switch to -) or PNP (switch to +) characteristics. For applications where edge-triggered action is needed, the menu allows to set the active edge (rising or falling). Control inputs also accept signals with Namur (2-wire) standard. For reliable operation the minimum pulse width on the control inputs should be 50 sec.

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3.5. Switching Outputs K1 K4
ZD340 provides four presets and outputs with programmable switching characteristics. K1 K4 are fast-switching and short-circuit-proof transistor outputs with a switching capability of volts / 350 mA each. The switching voltage of the outputs must be applied remotely to the Com+ input (terminal 29)

3.6. Serial Interface

The serial RS232 interface can be used for the following purposes: Set-up of the unit by PC (if desirable) Change of parameters during operation Readout of actual counter or other values by PLC or PC The figure below explains the connection between the ZD340 counter and a PC using the standard Sub-D-9 serial connector
screen 31 RxD TxD GND RxD TxD

(Sub-D-9)

3.7. Fast Analogue Output
An analogue output is available as an option, providing a voltage output of +/- 10 volts (load = 3 mA), and a current output of mA or mA (load = Ohms). All output characteristics like beginning of conversion range, output swing etc. are freely programmable via menu. The response time is only 500 sec at a resolution of 14 bits.

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Operating Modes of the Counter
For best survey, all parameters of the unit are arranged in 13 expedient groups, named F01 - F13. Depending on the application, only some of these groups may be important, while other groups are irrelevant and must not be considered. This section describes possible applications and operating modes of the counter. The operation mode can be set under parameter group F07. All details about parameter arrangement and function can be found under section 6.
4.1. Single Mode (Encoder 1 only): F07.062 = 0
Only the inputs of encoder 1 are active, signals on the encoder 2 inputs will not be evaluated. Besides the actual counter value, the unit also records minimum and maximum values as well as the last points of contraflexure. All 4 presets are related to the actual counter value. It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Actual counter value --2 Minimum value (since last reset) blinking fast -3 Maximum value (since last reset) -blinking fast 4 Point of contraflexure (last change of direction) blinking slow -5 Either upper or lower point of contraflexure (setting) -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.

123456

or Encoder 1 Cont.1 Cont.4
Ty pical applications: - fast preset counter - position counter with p oints of con traflexure - event counter, incrementing - event counter, decrementing
Reset, Preset, Inhibit etc.

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4.2. Sum Mode (Encoder 1 + Encoder 2): F07.062 = 1
Both inputs encoder 1 and encoder 2 are active. From both values the unit forms the sum, with consideration of the individual encoder scaling factors. Where the encoder signal also provides direction information, this information will be considered by a corresponding sign of the count. Without direction information (channel A only) both encoder values will be added up. The final result can once more be scaled into user-friendly engineering units by means of special scaling parameters. Besides the actual counter value and the sum, the unit also records minimum and maximum values of the sum. Presets K1 and K2 are related to the actual counter value of encoder 1 only. Presets K3 and K4 are related to the actual sum result (encoder 1 + encoder 2) It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Actual sum encoder 1 + encoder 2 --2 Minimum value of the sum (since last reset) blinking fast -3 Maximum value of the sum (since last reset) -blinking fast 4 Actual counter value of encoder 1 alone blinking slow -5 Actual counter value of encoder 2 alone -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.

Sum of two event counts

s = s0 + s1 + s2 s0 s1 s2

Sum of two positions

Two-stage hydraulic c ylinder
Encode r 1 Cont.1 Enco der 2 Cont.4

Encoder 1

123 456

Cont.1

Encode r 2

Cont.4

Reset, Pres et, Inhibit etc.

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4.3. Differential Mode (Encoder 1 Encoder 2): F07.062 = 2
Both inputs encoder 1 and encoder 2 are active. From both values the unit forms the difference, with consideration of the individual encoder scaling factors. Where the encoder signal also provides direction information, this information will be considered by a corresponding sign of the count. Without direction information (channel A only) both encoder values will be added up. The final result can once more be scaled into userfriendly engineering units by means of special scaling parameters. Besides the actual counter value and the difference, the unit also records minimum and maximum values of the difference. Presets K1 and K2 are related to the actual counter value of encoder 1 only. Presets K3 and K4 are related to the actual differential result (encoder 1 - encoder 2) It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Actual difference encoder 1 - encoder 2 --2 Minimum value of the difference (since last reset) blinking fast -3 Maximum value of the difference (since last reset) -blinking fast 4 Actual counter value of encoder 1 alone blinking slow -5 Actual counter value of encoder 2 alone -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.
Difference of two event counts
Gap w idth d = s1 - s2 d s1 s2
Difference of two positions
Encoder 1 Cont.1 Encoder 2 Cont.4

C ont.4

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4.4. Master Counter and Integrated Batch Counter: F07.062 = 3
This counter mode can be used for cut-to lengths applications, cyclic production flows, packing procedures etc. While the master counter takes care of the correct number of impulses per product, the background batch counter detects the number of products produced. This mode assumes that the automatic reset function has been activated for the master counter, providing restart from zero every time the preset value has been reached. Only the inputs of encoder 1 are active. Every time the master counter reaches its preset value, it restarts from zero and the batch counter increments by 1. Besides the master counter and the batch counter, the unit also records minimum and maximum values of the master count. Presets K1 and K2 are related to the actual counter value of encoder 1. Presets K3 and K4 are related to the actual value of the batch counter. It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Actual counter value of batch counter --2 Minimum value of master counter (since last reset) blinking fast -3 Maximum value of master counter (since last reset) -blinking fast 4 Actual counter value of master counter (encoder 1) blinking slow -5 Actual counter value of batch counter -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.

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4.5. Evaluation of the Real Cutting Length: F07.062 = 4
This mode uses encoder 1 as a length counter and encoder 2 is not active. All counting occurs in the background and is not visible in the display. The counter gets started and stopped by remote control signals, and the final counting result appears in the display (frozen) whilst the counter already executes the next cycle in the background. For remote start and stop signals the inputs Cont.1 and Cont.2 are used. All assignments of the signals and the active edges (rising or falling) can individually be set to match with most of the possible measuring situations. This mode is useful to get information about the actual cutting length with applications like Rotary Cutters, Flying Shears and similar procedures. The automatic reset function is automatically on in order to ensure that the next measuring cycle will restart at zero. Besides the actual cutting length the unit also records the extreme length values (minimum and maximum) of all cuts. Presets K1 and K2 are related to the actual counter value of encoder 1 (live background counter). Presets K3 and K4 are related to the real cutting lengths shown in the frozen display. Therefore K3 and K4 can be used for quality sorting purpose (e.g. too short good too long) It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Last actual cutting length (frozen) --2 Minimum length (since last reset) blinking fast -3 Maximum length (since last reset) -blinking fast 4 Actual background counter (live) blinking slow -5 Last actual cutting length (frozen) -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.
Meas uring whee l Cutting pulse
Measuring of the real cutting length

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4.6. Diameter Calculation with Winding Rolls: F07.062 = 5
With this mode encoder 1 receives line impulses from a measuring wheel or a feed roll of a winder or unwinder application. Furthermore the counter needs an impulse signal from the rotation of the winding roll. From both signals the counter can calculate and display the actual roll diameter. All counting occurs in the background and only updated diameter readings appear in the display. Encoder 2 is not in use with this application. Besides the total material length and the actual diameter the unit also records the extreme diameter values (minimum and maximum) coming up during the process. Presets K1 and K2 are related to the actual line counter of encoder 1 (total material length under the measuring roll). Presets K3 and K4 are related to the actual diameter value of the winding roll. It is possible to cycle the display between the readings shown below by pressing one of the front keys (provided you have assigned the display scroll function to one of the keys under key definition menu F06). LEDs L1 and L2 indicate which of the values is actually displayed. Display L1 (red) L2 (yellow) 1 Actual roll diameter --2 Minimum diameter (since last reset) blinking fast -3 Maximum diameter (since last reset) -blinking fast 4 Actual value of the line counter blinking slow -5 Actual roll diameter -blinking slow Scrolling of the display from one reading to another will not affect the preset outputs K1 K4 nor the analogue output.

feed roll

roll impulse
Calculation of the diameter of a winding roll

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Keypad Operation

PROG UP DOWN ENTER

An overview of all parameters and explanations can be found under section 6. The menu of the unit uses four keys, hereinafter named as follows:
Key functions depend on the actual operating state of the unit. Essentially we have to describe three basic states:
Normal operation General setup procedure Direct fast access to presets and set values

5.1. Normal Operation

In this mode the unit operates as a counter according to the settings defined upon setup. All front keys may have customer-defined functions according to the specifications met in the keypad definition menu F06 (e.g. scrolling of the display, Reset, Inhibit etc.)
5.2. General Setup Procedure
The unit changes over from normal operation to setup level when keeping the P key down for at least 2 seconds. Thereafter you can select one of the parameter groups F01 to F13. Inside the group you can now select the desired parameter and set the value according to need. After this you can either set more parameters or return to the normal operation. The adjoining sequence of key operations explains how to change Parameter number 052 of group F06 from the original value of 0 to 8

050000 250000

Comment Display of actual parameter setting, last digit is highlighted Scroll last digit down to 0 Shift cursor to left
Scroll highlighted digit down to 0 Shift curser 2 positions left Scroll highlighted digit down to 0 Shift cursor left
Scroll highlighted digit up to 5 Shift cursor left
Scroll highlighted digit up to 2 Save new setting and return to the parameter number level

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5.5. Code Protection against Unauthorized Keypad Access
Parameter group F05 allows to define an own locking code for each of the parameter menus. This permits to limit access to certain parameter groups to specific persons only. When accessing a protected parameter group, the display will first show CODE and wait for your entry. To continue keypad operations you must now enter the code which you have stored before, otherwise the unit will return to normal operation again.
5.6. Return from the Programming Levels and Time-Out Function
At any time the PROG key sets the menu one level up and finally returns to normal operation. The same thing happens automatically via the time-out function, when during a period of 10 seconds no key has been touched.
5.7. Reset all Parameters to Factory Default Values
Upon special need it may be desirable to set all parameters back to their original factory settings (e.g. because you have forgotten your access code, or by too many change of settings you have achieved a complex parameter state). Default values are indicated in the parameter tables shown later. To reset the unit to default, please take the following steps:
Switch power off Press and simultaneously Switch power on while you keep down both keys Where you decide to take this action, please note that all parameters and settings will be lost, and that you will need to run a new setup procedure again.

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Menu Structure and Description of Parameters
All parameters are arranged in a reasonable order of functional groups (F01 to F13) You must only set those parameters which are really relevant for your specific application. Unused parameters can remain as they actually are.

6.1. Summary of the Menu

This section shows a summary of the parameter groups, with an assignment to the functional parts of the unit. Group F005 F023 FFunction Preset values Preset level K1 Preset level K2 Preset level K3 Preset level K4 Set value encoder 1 Set value encoder 2 Definitions for encoder 2 Encoder properties Edge count select x1, x2, x4 Counting direction up/down Impulse scaling Factor Multiple count factor Round-loop cycle definition Code protection for keys F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 Group F015 F031 FFunction Definitions for encoder 1 Encoder properties Edge count select x1, x2, x4 Counting direction up/down Impulse scaling Factor Multiple count factor Round-loop cycle definition Special functions Digital input filters Dimensions mm / inch / others Power down memory Input threshold 1 Input threshold 2 Selection of contraflexure point Key commands and control inputs Key UP Key DOWN Key ENTER Input Cont.1, switching characteristics Input Cont.1, assignment of function Input Cont.2, switching characteristics Input Cont.2, assignment of function Input Cont.3, switching characteristics Input Cont.3, assignment of function Input Cont.4, switching characteristics Input Cont.4, assignment of function

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Group F069 F084 085
Function Basic settings Mode of operation Decimal point encoder 1 Decimal point encoder 2 Decimal point combined <1,2> Multiplication factor <1,2> Division factor <1,2> Display offset <1,2> Brightness of LED display % Serial communication Serial device address Baud rate Data format Serial protocol selection Timer for auto-transmission

Group F077 078

Function Analogue output definitions Output current or voltage Start value of conversion End value of conversion Output swing Zero offset

F100 101

Switching characteristics and presets K1 (static or pulse) K2 (static or pulse) K3 (static or pulse) K4 (static or pulse) Hysteresis K1 Hysteresis K2 Hysteresis K3 Hysteresis K4 Preselection mode K1 Preselection mode K2 Preselection mode K3 Preselection mode K4 Preset mode

F02 F03 F06

P up dn ENT
En coder 2 Digita l Contro l Input s

Cont1 Cont2 Cont3 Cont4

F01 K2 out F10 K3 out K4 out

K1 out

Fast Switch ing Outputs

F05 F06

+/-10V

F08 F09

Fa st An a log ue Ou tputs (option al)

RS2 32

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6.2. Description of the Parameters
6.2.1. Preselections and presets F01 F01.000 Preselection K1 F01.001 Preselection K2 F01.002 Preselection K3 F01.003 Preselection K4 F01.004 Preset value encoder 1 Upon internal or external command the encoder 1 counter will set to this value F01.005 Preset value encoder 2 Upon internal or external command the encoder 2 counter will set to this value 6.2.2. Definitions for encoder 1 F02 F02.010 Encoder properties 0= Impulses A, /A, B, /B (2 x 90) incl. inv. 1= Impulses A, B (2 x 90) without inv. 2= Impulses A, /A for count Signals B, /B can indicate static direction (if available) 3= Impulses A for count Signals B can indicate static direction (if available) F02.011 Edge counting 0= Simple (x1) 1= Double (x2) 2= Full quadrature (x4) F02.012 Counting direction 0= Up when A leads B 1= Down when A leads B F02.013 Impulse scaling factor Multiplier for input impulses F02.014 Impulse multiplier Multiple count of every impulse F02.015 Round-loop cycle 0= Unlimited counting range xxx Round-loop operation in a range 0 - xxx Range -199 999. -199 999. -199 999. -199 999. -199 999. Default 000 000

-199 999. 999 999

000 000

Range 03

Default 0

01 0.00001 9.999 999

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6.2.3. Definitions for encoder 2 F02 F03.018 Encoder properties 0= Impulses A, /A, B, /B (2 x 90) incl. inv. 1= Impulses A, B (2 x 90) without inv. 2= Impulses A, /A for count Signals B, /B can indicate static direction (if available) 3= Impulses A for count Signals B can indicate static direction (if available) F03.019 Edge counting 0= Simple (x1) 1= Double (x2) 2= Full quadrature (x4) F03.020 Counting direction 0= Up when A leads B 1= Down when A leads B F03.021 Impulse scaling factor Multiplier for input impulses F03.022 Impulse multiplier Multiple count of every impulse F03.023 Round-loop cycle 0= Unlimited counting range xxx Round-loop operation in a range 0 - xxx 6.2.4. Special functions F04 F04.026 Digital input filter F04.027 Dimensions metric / inch / others F04.028 Power-down memory 0= Off. Counter resets to zero after power down 1= On. Counter stores last counting result F04.029 Trigger threshold for HTL input F04.030 Trigger threshold for HTL input

Range 0-1

Default 1

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6.2.5. Keypad protection codes F05 F05.033 Protected group F01 F05.034 Protected group F02 F05.035 Protected group F03 F05.036 Protected group F04 F05.037 Protected group F05 F05.038 Protected group F06 F05.039 Protected group F07 F05.040 Protected group F08 F05.041 Protected group F09 F05.042 Protected group F10 F05.043 Protected group F11 F05.044 Protected group F12 F05.045 Protected group F13 6.2.6. Key commands and control input definitions F06 F06.050 Function assignment to key UP 0= No function 1= Reset counter 1 (encoder 1) 2= Reset counter 2 (encoder 2) 3= Reset counter 1 and counter 2 4= Set counter 1 to Preset 1 5= Set counter 2 to Preset 2 6= Set both counters to Preset 7= Inhibit counter 1 8= Inhibit counter 2 9= No function 10= Start serial transmission 11= Reset minimum/maximum records 12= Scroll actual display F06.051 Function assignment to key DOWN See key UP F06.052 Function assignment to key ENTER See key UP
0 = no protection 999 = Protection code for the actual group

Range 0 12

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F06 (continued) F06.053 Switching characteristics of input Cont.1 0= NPN (switch to -) function active LOW 1= NPN (switch to -) function active HIGH 2= NPN (switch to -) rising edge 3= NPN (switch to -) falling edge 4= PNP (switch to +), function active LOW 5= PNP (switch to +), function active HIGH 6= PNP (switch to +), rising edge 7= PNP (switch to +), falling edge F06.054 Function assignment to input Cont.1 0= No function 1= Reset counter 1 (encoder 1) 2= Reset counter 2 (encoder 2) 3= Reset counter 1 and counter 2 4= Set counter 1 to Preset 1 5= Set counter 2 to Preset 2 6= Set both counters to Preset 7= Inhibit counter 1 8= Inhibit counter 2 9= No function 10= Start serial transmission 11= Reset minimum/maximum records 12= Scroll actual display F06.055 Switching characteristics of input Cont.2 See Cont.1 (F06.053) F06.056 Function assignment to input Cont.2 See Cont.1 (F06.054) F06.057 Switching characteristics of input Cont.3 See Cont.1 (F06.053) F06.058 Function assignment to input Cont.3 See Cont.1 (F06.054) F06.059 Switching characteristics of input Cont.4 See Cont.1 (F06.053), however this input does not support edge-triggered function F06.060 Function assignment to input Cont.4 See Cont.1 (F06.054)

Range 07

Unconnected NPN inputs are always HIGH (internal pull-up resistor) Unconnected PNP inputs are always LOW (internal pull-down resistor)

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6.2.7. Basic settings F07 F07.062 Operation mode of the counter 0= Single, encoder 1 only 1= Sum, encoder 1 + encoder 2 2= Differential, encoder 1 encoder 2 3= Master counter and batch counter 4= Measuring of real cutting length 5= Calculation of roll diameters 6= Reserve 7= Reserve 8= Reserve F07.063 Decimal point position of encoder 1 F07.064 Decimal point position of encoder 2 F07.065 Decimal point position combined <1&2> F07.066 Scaling factor for combined values <1&2> F07.067 Divider for combined values* F07.068 Offset value for combined values F07.069 Brightness of the 7-segment LED display 0= 20% of maximum brightness 1= 40% of maximum brightness 2= 60% of maximum brightness 3= 80% of maximum brightness 4= 100% of maximum brightness
*Setting 0,0000 will skip the whole recalculation and speed up the cycle time

Range 08

05 0.0001 9.9999 0.0000 9.9999 -04

0 1.0000 1.4

6.2.8. Analogue output definitions (optional) F08 F08.074 Output format 0= Voltage V 1= Voltage -10 V 0 +10 V 2= Current mA 3= Current mA F08.075 Beginning of the conversion range With a display as entered here the analogue output will generate 0 volts or 0/4 mA F08.076 End of the conversion range With a display as entered here the analogue output will generate 10 volts or 20 mA F08.077 Analogue output swing (1000 = 10 V or 20 mA) F08.078 Analogue zero offset (mV, zero displacement)

---10 000

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6.2.9. Serial communication parameters F09 F09.081 Serial device address (unit number) F09.082 Serial baud rate 0= 9600 Baud 1= 4800 Baud 2= 2400 Baud 3= 1200 Baud 4= 600 Baud 5= 19200 Baud 6= 38400 Baud F09.083 Serial data format 0= 7 Data, Parity even, 1 Stop 1= 7 Data, Parity even, 2 Stop 2= 7 Data, Parity odd, 1 Stop 3= 7 Data, Parity odd, 2 Stop 4= 7 Data, no Parity, 1 Stop 5= 7 Data, no Parity, 2 Stop 6= 8 Data, Parity even, 1 Stop 7= 8 Data, Parity odd, 1 Stop 8= 8 Data, no Parity, 1 Stop 9= 8 Data, no Parity, 2 Stop F09.084 Serial protocol select 0= Transmission = Unit Nr. Data, LF, CR 1= Transmission = Data, LF, CR F09.085 Serial timer (sec.) for timer transmissions F09.086 Serial register code of the transmit parameter

Range 06

Default 11 0

01 0.000 99.19

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6.2.10. Switching characteristics and presets F10 F10.089 Pulse time (sec.) output K1 (0 = static output) F10.090 Pulse time (sec.) output K2 (0 = static output) F10.091 Pulse time (sec.) output K3 (0 = static output) F10.092 Pulse time (sec.) output K4 (0 = static output) F10.093 Switching hysteresis K1 (display units) F10.094 Switching hysteresis K1 (display units) F10.095 Switching hysteresis K1 (display units) F10.096 Switching hysteresis K1 (display units) F10.097 Switching characteristics K1 0= active with display preselection 1= active with display preselection 2= active with display preselection, 0counter. Remaining errors are cancelled 3= active with display preselection, Setcounter. Remaining errors are cancelled 4= active with display preselection, 0counter Remaining errors added to following cycle 5= active with display preselection, Setcounter Remaining errors added to following cycle F10.098 Switching characteristics K2 (see K1, F10.097) F10.099 Switching characteristics K3 (see K1, F10.097) F10.100 Switching characteristics K4 (see K1, F10.097) F10.101 Set value of the counter 0= Set value = Preset (1 or. 2) 1= Set value = Preselection K1 or K2 F10.102 K1 K4 outputs N.C or N.O K1= binary value 1 K2= binary value 2 K3= binary value 4 K4= binary value 8 Bit = 0: Output switches ON when active (N.O.) Bit = 1: Output switches OFF when active (N.C.) Example: Setting 9 means that K1 and K4 operate N.O. and K2 and K3 operate N.C

Range 0.00 9.99

Default 0.00

0 9999

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Specifications and Dimensions
AC power supply DC power supply Aux. encoder supply outputs: Inputs Outputs Counting frequency Serial link Analogue outputs (optional) Ambient temperature Housing Display Protection class Screw terminals Conformity and standards: : : 24 V~ +/-10%, 15 VA 24V- (17 40V), approx. 100 mA (+ encoders) 2 x 5,2 VDC, 150 mA each 2 x 24V DC, 120 mA each (not with 1st series) 2 universal encoder inputs 4 digital Control inputs HTL (Ri = 4,7 k) 4 fast power transistors 5 - 30V, 350 mA max. 500 kHz for each encoder RS232, Bauds 0/4.20mA (load max.270 Ohm) 0+/- 10V (load max. 2 mA) Operation: 0 - 45C ( 32 113F) Storage: -25 - +70C (-13 158F) Norly UL94 V-Digit, LED, high- efficiency red, 15mm Front IP65, rear IP20 Cross section max. 1.5 mm, EMC 89/336/EEC: EN 61000-6-2 EN 61000-6-3 LV73/23/EEC: EN 61010-1