BACD-M300-GB/09.02/Be
Peristaltic pumps Series M300
Installation, Operation and Maintenance
Declaration of Conformity
in compliance with the machine directive 98/37/EC We hereby declare, that the pump units manufactured in series production Designation: ELRO Peristaltic Pump Series: M300 Crane Process Flow Technologies GmbH Heerdter Lohweg 63-71 D-40549 Dsseldorf Germany (see identification plate)

Manufacturer:

Serial number:
in the version delivered by us, is in compliance with the following applicable regulations: EC-machine directive: Machine directive 98/37/EC Low voltage directive 73/23/EC EMC-directive 89/336/EC EN 292 T 1 and T 2; EN 294, EN 809

Harmonised standards:

Data / signature of manufacturer:

28.5.2002

Information on signatory:
H.-D. Ptak, Managing Director
Declaration of Manufacturer
in compliance with the machine directive 98/37/EC We hereby declare, that the pump units manufactured in series production Designation: ELRO Peristaltic Pump Series: M300 (without drive) Crane Process Flow Technologies GmbH Heerdter Lohweg 63-71 D-40549 Dsseldorf Germany (see identification plate)
in the version delivered by us is to be installed in a machine and that any operation is prohibited, unless it has been confirmed that the machine to be fitted with this pump is in compliance with the EC machine directive, edition 93/44/EEC.
EC-machine directive: Harmonised standards:
edition machine directive 98/37/EC EN 292 T 1 and T 2; EN 294, EN 809

Table of contents

Page 1.0 1.1 1.2 1.3 2.0 2.1 2.2 2.2.1 2.3 2.4 2.5 2.6 2.6.1 2.6.2 2.6.3 2.7 3.0 3.1 3.1.1 3.2 4.0 4.1 4.2 4.3 5.0 General.... 8 Warranty.... 8 Transport, storage.... 9 Function.... 9 Safety.... 11 General.... 11 Intended use.... 12 Unintended use.... 12 Operation of pump.... 12 Conversions and alterations to the pump.. 12 Symbols and notes on safety... 12 Maintenance work.... 13 Health and safety information on electric equipment.. 14 Health and safety information for work on pressure lines.. 14 Regulations and instructions on lubrication... 15 Noise.... 16 Notes on application... 16 Points to be observed before use... 16 Pump suction power.... 16 Installation.... 17 Operating instructions... 17 Points to be observed before commissioning... 17 Commissioning.... 17 Taking out of service.... 18 Maintenance.... 18 Standard installation (spare parts for pump, spare parts for gearbox spare parts kit)...19-21 Cleaning.... 22 Replacing the pumping hose... 22 Replacement of separating part... 25 Replacement of abutment... 25 Checking the V-belt tension... 26 Oil change.... 26 Pump housing... 26 Gearbox..... 26 Oil types.... 26 Troubleshooting... 27 Technical data.... 28 Appendix.... 29 Applicational recommendations... 30
5.1 5.2 5.3 5.4 5.5 5.6 5.6.1 5.6.2 5.6.3. 6.0 7.0 8.0

General

Each pump is subjected to stringent inspections and function tests before leaving the factory. You should always bear in mind that the correct function, long lifetime and optimal operational reliability of the pump mainly depend on correct installation correct commissioning and proper maintenance. Enquiries concerning service, spare parts or repairs should be addressed to the manufacturer or an authorized dealer.
Fig. 1: Exemplary installation for peristaltic
Always provide the following information: The following instructions refer only to the peristaltic pump M300. Since the pumps will be used in combination with other assemblies, such as combustion engines and electric motors, you must strictly observe and comply with the operating and maintenance instructions for these components as well as the corresponding notes on safe and reliable operation. These on-hand instructions contain information for installation, operation and maintenance of ELRO pumps. You should thoroughly read these instructions before use and always follow the information contained therein. All personnel involved in activities on pump or equipment must have read this manual, especially the chapter Safety before starting work. This applies especially for persons who work on the pump only occasionally, e.g. for maintenance and cleaning work. Pump type Serial number of pump This information is stamped on the identification plate on the base of the pump. When returning pumps or pump parts to the manufacturer or an authorized dealer for repair or overhaul, the delivery must be accompanied by a certificate stating that the pump is free of product or other aggressive or hazardous substances. 1.1 Warranty Each ELRO peristaltic pump is checked in the factory before shipment. The manufacturer assumes warranty for his product as specified in the effective terms of sales and delivery. Faults resulting from the non-compliance with the afore mentioned regulations and notes can only be rectified at the cost of the customer.

1.2 Transport, storage In order to avoid any problems you should check the delivered goods against the delivery note for completeness and correctness, make sure that for pumps with electric motor, combustion engine, water turbine, hydraulic motor or pneumatic motor the respective operating instructions for the drive are available. Be careful when unpacking the pump and proceed as follows: Examine the packaging for transport damage. Take the pump carefully out of the packaging. Examine the pump for any visible damage. Remove all plugs from the pump ports. Make sure that accessories, such as seals and flushing lines, are free of damage. Consider the indicated weight before attempting to lift the pump. Use only lifting gear of appropriate capacity. Do not step or stand under suspended loads. Fasten the lifting gear so that the pump (or pump with drive unit) can be safely lifted (see example).

Fig. 3

Fig. 2 - Attaching the lifting rope

Function

ite gse Sau
Rotor Support Separating belt

Caution!

The priming properties of the peristaltic pump are based on the vacuum backed restoring force of its hose. Due to its special design a vacuum is permanently generated inside the hose on the suction side of the pump. This vacuum always restores the hose to its original size.
The support 2 (Fig. 3) is an elastomer part and is installed in the pump section where the hose is the most compressed. At the same time this support protects the pump housing against damage caused by solid particles in case of a hose breakage. In case of wear the support can be easily replaced. The separating belt 3 (Fig. 3) separates the suction area from the inside of the pump and protects the pumping hose. In case of hose breakage it additionally protects the rotor 1 (Fig. 3) against damage caused by abrasive or coarse particle products. The separating belt can be replaced by simply unscrewing two screws. The pump is filled with 1-2 litres of lubricating fluid (glycerine or silicone), which works as lubricant, barrier and coolant. The vacuum gauge connected with the suction area (4, Fig. 4) not only shows the present suction lift of the pump, but has the additional function of a warning instrument for possible defects. If the vacuum gauge does not indicate a vacuum during operation, the pump needs to be serviced urgently. Maintenance can be carried out without any special tools.
Rotor Separating belt Suction area
Inside of housing Hose chamber Pressure area
Rotor 1 rotates inside the separating belt 3, which is tightly bolted to the housing. This separates the suction area 4 from the inside of the pump housing 5.

Fig. 5

Suction area Pressure area
The sliding tube of the rotor enlarges the volume of the suction area (4). At the same time the pressure area (7) is decreased and the air is forced out through a channel in the pump cover.

Safety

2.1 General Make sure that the pump is installed in compliance with all applicable national safety regulations. Always observe all applicable accident prevention instructions and implementing regulations. The following precautions must be applied before performing maintenance work. If the product to be pumped is a hazardous or noxious substance, the system must be neutralized and vented Danger or burning

Fig. 6

As the rotor rotates further the suction area becomes bigger. The fast rotation of the rotor generates a permanent vacuum of down to -1 bar (Fig. 6). (33 fr. vacuum)
Depending on operating conditions the pump may reach temperatures too high to touch. You should therefore switch off the pump and let it cool down before touching it.
Disconnect main drive unit and pump from the electric power supply. Depressurize the pump head. It is not permitted to run the pump after removing the pump cover. When cleaning the pump manually make sure that all necessary precautions have been applied.

Fig. 7

Hose chamber Pressure area
Since the hose chamber 6 remains constant, the pressure area 7 is decreased by the rotation of the rotor, which results in a volumetric pumping process (Fig. 7).
All incorrectly installed, unprofessionally operated or insufficiently serviced machines and pumps are potential safety hazards.
Failure to comply with recommended safety measures may cause injury to operating personnel or damage to the pump. On pumps with protective covering and guards these must be properly installed again before restarting. The pump must be shut down or should not be restarted if any defects are found which could affect the operating safety and reliability of the pump. 2.2 Intended use The peristaltic pump of series M300 is designed for mobile use and for short-time operation (up to max. 5 hours). Pumps without explosion proof drive must not be used in explosive environments.

In this manual the Attention symbol precedes all safety notes referring to instructions, regulations or work sequences, which must be strictly complied with.
In this manual these symbols are used to highlight notes on possible dangers. 2.6 Maintenance work
Maintenance work must only be performed by qualified persons. This applies particularly for all work on electric, hydraulic and pneumatic equipment. Keep unauthorized persons away from the pump. Mechanical and electrical repairs and maintenance work must only be carried out by qualified specialists. Before starting repair and maintenance work the equipment must be switched off and shut down and secured against unintended or unauthorized restarting. Before starting work on electrical systems and equipment make sure that the system is reliably de-energized.
Always wear safety boots if there is a risk of heavy objects tipping over, slipping or coming loose for any other reason, thereby causing danger for your feet. 2.6.1 Health and safety information on electric equipment
Health and safety information for work on pressure lines Always relieve the pressure before starting work on pressure lines. Close shut-off valves Vent lines Be careful when checking for leaks on pressurized lines. Fluids or air escaping under pressure can penetrate clothes and skin. Be careful when loosening or changing pressure lines; lines mixed up by mistake may reverse the function. Take care when handling hazardous (caustic, harmful) fluids. Always wear your personal protective outfit (e.g. gloves, goggles, tight fitting clothes). In case of skin contact, inhalation of harmful vapours or eye injury you should immediately contact a physician. Regulations and instructions on lubrication (Only applicable if the pump is equipped with a lubrication facility) Lubrication work must only be carried out by authorized personnel. Unauthorized persons must not be permitted to work on machines or units or in their vicinity. Lubricants and oils must not come in contact with open flames or glowing parts. 2.6.3
Depending on the version, the pumps may be equipped with electric accessories (controls, motor drives). Severe damage to health and property can be caused by: unauthorized removal of covers unprofessional use of pump inadequate maintenance Before starting installation work on electrical equipment this equipment must be reliably de-energized. Cover non-insulated live power lines and plug connections against unintended contact. Electric components stored and not used for a longer period of time should be carefully inspected before use, to ensure that the insulation is still intact. On wet electric assemblies or components parts, which would be perfectly deenergized in dry condition, may still be live. Before touching damp or wetted electric components check by measuring whether parts that could be touched are still live. Do not attempt to insert any objects through the openings on pump or attached equipment. This may cause short circuit and electric shocks with danger to life.

When working on assemblies and components (e.g. motor, gearbox) you must also consider the specific instructions and lubrication instructions for these assemblies and components (see chapter "Appendix"). The complete system must generally be switched off and secured against unintended and unauthorized restarting before starting lubrication work. (Exception: Lubrication work that can only be performed when the system is running). As a measure to avoid injury all lubrication work should only be carried out using permitted and appropriate tools and working aids. Rotating or mobile parts must be shut down and reliably secured against restarting before starting work. Do not touch rotating parts and always keep a safe distance to avoid clothing or hair being caught. Strict cleanliness is of utmost importance during initial filling and when topping up or changing lubricant so that no foreign matter will enter through the lubrication point. Overfilling and spilling of oil must be avoided. Wipe off excess emerging grease. Avoid skin contact with oils and grease, wear protective clothes. With certain lubricants, e.g. low flammability hydraulic fluids, the special safety instructions for these substances must be observed. (See notes on packaging and instructions of manufacturer).
2.7 Noise The noise in rooms with several pumps may be very high. Depending on the sound pressure level the following measures should be applied: below 70 dB(A): No special measures above 70 dB(A): Persons who are permanently in the room must wear hearing protection. above 85 dB(A): Room with dangerous noise level! Each door must have a clearly noticeable warning sign to warn persons from entering the room without hearing protection. Measured sound pressure level as per appendix. All M300 pumps with motor delivered by the manufacturer have been subjected to a sound pressure measurement according to EC-directive 200/14/EG.

Notes on application

3.1 Points to be observed before use The pump must only be used by professionals and in compliance with the safety regulations (see chapter 2). 1. Before start-up make sure that pump and drive unit are in perfect condition. The pump must only be operated in upright position with suction and pressure ports pointing up. Pipe lines must be routed in a way that the weight of the pipes does not rest on the pump. The pump is delivered ready for operation.

3.2 Installation The pump unit must be placed on a level base of sufficient load bearing capacity for the weight of the pump. Since the pump is a positive displacement pump it must be assured that no shut-off elements are installed in the pressure side. Components reducing the cross-section of the piping or instable hoses, which could cause blockage of the piping system, must not be used. A device must be incorporated into the system or drive to prevent the pump from exeeding its stated duty pressure. The pump is fitted with Camlock quick couplings DN 50 (male part) for the connection of hoses. Camlock couplings DN 50 (female part) with 2" external thread should be used as matching parts. It is recommended to continue with a 2" elbow each, in order to avoid buckling of suction and pressure hoses. Couplings normally used by the customers, such as fire fighting couplings C (system Storz) (DIN 14307), screw couplings DN 50 (DIN 11851) or tank truck couplings VK or MK 50 (DIN 28450) can then be connected to these elbows. All connecting parts are available made of the following materials as standard: Aluminium (AIMgSi), red brass (copper zinc alloy), plastic (PP), stainless steel (1.4571). Pumps with electric drive motors are delivered from the factory with motor circuit breaker and connecting plug. The necessary connecting line must be fitted with a matching socket.
In order to avoid friction heat and to save the pumping hose the pump is filled with 1-2 litres of sliding fluid. Silicone oil AK 350 is used as standard sliding fluid, but on request the pump may also be filled with glycerine, DAB10; 99,9%, ignition temperature 400 C. The filling quantity depends on the pump type. For the types M 5 E and M 10 E 1.5 to 2 litres of sliding fluid are required. All other M-types are filled with 1 litre. 3. Check the pump arrangement to ensure that suction lift and discharge head are not exceeded.
3.1.1 Pump suction power 1. If the fluid to be pumped contains solid particles with a size of more than 8 mm / 5/16 inch, a filter, e.g. flat suction box, suction strainer should be used. This filter must be monitored and cleaned when necessary.
Electrical installations and connections must only be made by a qualified electrician. Pumps and drives with combustion engines must only be started up by following the operating instructions of the engine manufacturer (see chapter Appendix).
side. After a short time running the vacuum gauge should indicate vacuum. If no vacuum is reached, check the pump for leak tightness (see chapter maintenance and troubleshooting). Check the lubrication of the drive unit. Make sure that all safety installations are fastened and fully functional. The peristaltic pump must not be operated against closed shut-off valves. The drive unit is to be started up in accordance with the respective operating instruction. 4.3

Operating instructions

Points to be observed before commissioning Please check: whether the pump is correctly installed and connected. whether the direction of pump rotation is correct. The direction of rotation is "clockwise" (when viewed from the drive). An arrow on the pump housing marks the direction of rotation. that a pump without explosion-proof drive is under no circumstances used in an explosive environment. whether the pumping hose inside the pump is suitable for the product to be pumped. whether the pump is properly earthed to avoid electro-static charging (especially recommended for combustible fluids). 4.2 Commissioning The standard pump is designed for upright installation. The vacuum gauge mounted to the pump housing shows the vacuum on the suction
Taking out of service Always observe the safety instructions in chapter 2 in this manual and the operating instructions for the drive unit in the chapter "Appendix".
The shut-down procedure for maintenance, installation or cleaning work must only be performed by authorized and trained personnel. 1. Switch off the electric power supply or the respective drive and secure against unintended restarting. Close shut-off valves on suction and pressure side. Relieve the pressure in suction and pressure lines. Fluids escaping under pressure can cause severe injury.
Take care when loosening pressure fittings, wear protective clothing.
Be extremely careful when handling hazardous fluids. You should immediately consult a doctor if you had contact with such substances. 4. Loosen suction and pressure fittings carefully. The system may still be under pressure or tension. Disconnect suction and pressure lines from the pump and disassemble the rinsing line (if present).
If wear symptoms are detected when inspecting the pump, the respective parts must be replaced.

Maintenance

Always observe the safety regulations in chapter 2 when performing maintenance work!
Check all lines and fittings regularly for leaks and externally visible damage! Eliminate any faults immediately! Peristaltic pumps of series M300 require only little maintenance. The gear in the pump head is lifetime lubricated by low viscosity oil (oil level inspection through lateral plug, part-no. 1036). The only wear items on the pump are: Pumping hose, separating belt, support.

1019 1019a 1022a 1017

1017 1014

1020b 1022

110 1020a

1016 1050

Fig. 12 Standard design (spare parts) pump head

Spare parts for pump

Qty. No. 135T 135T Part-no. MP0302010-002 MP0303601-BG MP0300003-400 MP0301003-400 MP0304104-110 MP0305101-410 MP0305002-580 MP0305003-580 MP0305004-580 MP0305005-580 MP0305006-580 MP0305401-500 MP0305402-500 Description Rotor Gearbox complete Pump housing Pump cover Holding brackets V4A Bracket for separating belt Separating belt M300 720+2 mm Separating belt M300 724+/-1 mm Separating belt M300 726+/-1 mm Separating belt M300 730+/-2 mm Separating belt M300 733+3 mm Support 15 mm Support 22 mm for PUR hose Qty. No. 1019a 1020 1020a 1020b 1022 1022a Part-no. EL807-100-000 EL823-300-320 930050-05 EL823-300-001 905106-05 922601-902000305 MP0302902-901040011 922101-900162691 MP0300901-BG EL120-001-920 Description Vacuum gauge -1/0 bar Dosing valve 1/2" Ms Elbow R 1/2" , male/female Ventilation valve R 1/2" Plug R 1/2", DIN910 Flat seal ring PA, A 21x27, DIN7603 Eye bolt DIN582, M10 Washer 10, DIN125 Rotor screw Hexagon screw M10x40, DIN931 Washer 10, DIN125 Socket head cap screw M8x160, DIN912 Hexagon nut M8, DIN985 Flat seal ring A 8x12, DIN7603, Cu Stud M10x30, DIN538 Socket head cap screw M10x40, DIN933 Holding bracket fastening screw O-ring NBR, 285x3, DIN3770 O-ring NBR, 50x6, DIN3770 Paper gasket

Pumping hose without connections 1 176B MP0306020-510 - Nitrile NBR 176C MP0306022-560 - Hypalon CSM 176J MP0306021-550 - Butyle IIR 1 176N MP0306023-530 - Natural rubber NR 1 176P MP0306019-580 - Polyurethane PUR Connections KL-male 2 177A MP0304411-177K MP0304413-177R MP0304412-177S MP0304414-178 EL740-004-001
- Aluminium - Plastic polypropylene - Red brass - Stainless steel 1.4571 Hose clamp

1026a 1044 1028a 118

Fig. 13 Standard design (spare parts) gear unit

Spare parts gearbox 109

Qty. 2 No. 1026 1026a 1028 1028a 1038 Part-no. MP0301103-420 MP0303401-400 MP0303301-040 MP0303501-040 MP0303201-010 MP0303101-902040305 EL040-513-020 905109-05 922103-24 Description Gearbox cover Ring gear carrier Ring gear Pinion Retaining nut Inner ring Socket head cap screw M8x25, DIN933 Lock washer 8, DIN 127 Socket head cap screw M8x35, DIN933 Washer 8, DIN125 Locking screw M8x20 Washer 9.5, DIN440 Fitting key A8x7x25, DIN6885 Plug M12x1.5, DIN908 Flat seal ring A 12x16, DIN7603, Cu Qty. No. Part-no. EL2001003-010 EL2001007-010 EL2001008-010 EL104-004-510 EL104-005-Description Grooved ball bearing 6210, DIN625, 50x90x20 Grooved ball bearing 6305, DIN625, 25x62x17 Grooved ball bearing 6305-2RS1, DIN625, 25x62x17 Radial seal NBR, DIN3760, 25x52x10 Radial seal NBR, DIN3760, 65x85x10 O-ring NBR, 48x3, DIN3770 O-ring NBR, 30x3, DIN3770 Circlip DIN471, 25x2

Spare parts kit

Consists of the following positions: 1 x pumping hose M 300 connected with 2 x connections 1 x ltr. silicone or glycerine 1 x set of O-rings (incl. 1 x O-ring for pump cover and 2 x O-rings for connecting sockets)
Description hose material

Lubricant

Quantity

Part-no.

Connection ALUMINIUM
Nitrile NBR Nitrile NBR Hypalon - CSM Hypalon - CSM Butyl - IIR Butyl - IIR Natural rubber - NR Natural rubber - NR Polyurethane - PUR Polyurethane - PUR

Connection POLYPROPYLENE

Silicone Glycerine Silicone Glycerine Silicone Glycerine Silicone Glycerine Silicone Glycerine
1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set 1 Set
ESK-M-ABS ESK-M-ABG ESK-M-ACS ESK-M-ACG ESK-M-AJS ESK-M-AJG ESK-M-ANS ESK-M-ANG ESK-M-APS ESK-M-APG

Connection BRONZE

ESK-M-KBS ESK-M-KBG ESK-M-KCS ESK-M-KCG ESK-M-KJS ESK-M-KJG ESK-M-KNS ESK-M-KNG ESK-M-KPS ESK-M-KPG
Connection STAINLESS STEEL
ESK-M-RBS ESK-M-RBG ESK-M-RCS ESK-M-RCG ESK-M-RJS ESK-M-RJG ESK-M-RNS ESK-M-RNG ESK-M-RPS ESK-M-RPG
ESK-M-SBS ESK-M-SBG ESK-M-SCS ESK-M-SCG ESK-M-SJS ESK-M-SJG ESK-M-SNS ESK-M-SNG ESK-M-SPS ESK-M-SPG
Pumps with electric drive must be switched off and disconnected from the electric power supply before starting maintenance work! On pumps with combustion engines the spark plug socket must be pulled off after the engine has been shut down. Danger of chemical burns.

Some of these functions can be impaired or may become totally ineffective by excessive deposits of dirt. Some advice on how to remove dirt. Dried on dirt can be removed by scratching, scraping or brushing Minor dirt deposits, such as layers of dust and fine deposits can be wiped off, cleaned off with a vacuum cleaner, removed with a brush or broom Danger of injury
If the pump is used for aggressive, caustic or toxic media, the pump must generally be flushed with a neutral agent (water) before opening the pump housing. Danger of burning
Loose dirt should not fall on rotating parts, from which it could be thrown away. Non-observance may cause injury to persons or damage to property. Do not touch pump or pipes. Danger of burning!
Depending on operating conditions the pump may reach temperatures too high to touch. You should therefore switch off the pump and let it cool down before touching it. Cleaning
Always wear your personal protective outfit when handling chemicals. Always flush the system thoroughly after cleaning. Always observe applicable regulations when storing or handing out chemicals.
General notes: Wherever possible mechanical cleaning procedures should be preferably used, rather than cleaning with chemical aids. Always wear protective clothing when working with solvents or cleansing agents. 5.2
Housing, cooling fins, openings and covers on equipment components are very often not just protections, but have additional functions such as cooling, insulation, noise reduction, splash protection, etc.
Replacing the pumping hose (see also Fig. 9-12, page 23) Peristaltic pumps may be fitted with hoses of various types, depending on the application. The following materials are available: Natural rubbber (NR) Nitrile rubber (NBR)
Butyl rubber (IIR) Hypalon (CSM) Polyurethane (PUR) Before installing a new hose you should make sure that the hose material suits the intended application (see appendix: Materials for pumping hoses). If the hose inside the pump has not been damaged by normal mechanical wear, but by chemical attak, you should use a hose of different material. 1. Completely empty the pumping hose, for this purpose lay the pump on its side with the pressure side down. Stand the pump with the pump cover facing forward. Place a container to collect the lubricating fluid. Loosen and unscrew four nuts (partno.1016, Fig. 8) from the pump cover. Take off the washers. Take the pump cover carefully off, let the lubricating fluid flow into the container. If the pumping hose is damaged, pumped product and lubricating fluid may have mixed. In this case the inside of pump housing and cover must be cleaned. After changing the hose the lubricating fluid must be changed.
Pull the pumping hose on the pressure side back into the housing, then pull it back on the suction side and take it out (Fig. 11 and Fig. 12). The connecting sockets must be fastened to the hose by means of a hose assembly unit. Special hose clamps can be delivered instead of the clamping strap. The hose must be pushed onto the socket, so that the end of the hose touches the collar around the complete circumference. Each socket is fastened with one hose clamp. In order to achieve an optimal clamping force the clamping strap must be placed around the hose twice and tightened. After assembly the strap must be parallel to the end of the hose, on side of the loop (buckle) must be flush with the end of the hose. Please make sure that the loops of the socket fastening on the hose are on the same side. In the pump the sockets must be assembled so that the loops are always furthest away from the rotor. Notes on the correct use of the hose assembly unit can be found in the respective operating instructions.

2. 3. 4.

10. Slide the O-rings over both connecting sockets. 11. Install the new pumping hose into the housing. 12. Stand the pump with the pump head facing upward. Fill the housing with 1-2 litres of sliding fluid. Attach the pump cover with the new O-ring and fasten it with washers and nuts. 23
Unscrew the rotor retaining screw (part-no. 1018, Fig. 8). If necessary force the rotor off by turning the fastening screw into the jackscrew bore M 10 (Fig. 9). Loosen and remove both holding clamps and pumping hose (Fig. 10).

Fig. 9

Fig. 11

Fig. 10

Fig. 12
The O-rings at the hose ends must be properly in their grooves. The pumping hose must not be twisted around its longitudinal axis. Attach and tighten both holding brackets. Assemble and tighten the rotor. If sliding fluid has been lost: fill in the missing amount. Close the pump cover and tighten the screws crosswise.
5.3 Replacement of separating part The installed separating belt has the function of creating the vacuum in the pump housing and provides a protective layer between rotor and pumping hose. When changing a hose the separating belt should always be examined for possible damage. This should be done before installing the hose. If damaged it must also be replaced.

Fig. 13

Separating belt Holder for separating belt

Fig. 14

Support Line fastening screws
After removing the pumping hose loosen both hexagon screws (part-no. 1019, Fig. 8) on top of the pump so far that the split separating belt can be taken out of the holder. Insert the new separating belt into the holder with the teeth towards the inside (Fig. 13). Make sure that the separating belt neatly rests against the housing wall and is flush at the joint.
If the polyurethane (PUR) hose is replaced with a hose of different material, the support must also be changed. Please note that support are available with two different dimensions, i.e the line for the PUR hose is approx. 5 mm thicker than the support for all other hose materials. 1. 2. Remove both side plates (if present). Unscrew both support fastening screws (part-no.1020, Fig. 8) and lift the support out of the housing (Fig. 14). Clean the housing thoroughly before assembling the new support. Do not forget to assemble the support fastening screws with copper washers. 5.5 Checking the V-belt tension Depending on the version the pump may be driven by a V-belt.

Tighten by hand to allow the separating belt to align itself. Fasten the holder only after the pump cover has been assembled. Important: The separating belt must rest properly against pump cover and back wall of housing.
5.4 Replacement of support When replacing the hose you should also examine the support for damage.
The installed V-belt has been designed for a power transfer of up to 3 kW under permanent operation. If the V-belt tension slackens (V-belt can be depressed for more than 1 cm), the V-belt needs to be tightened. 1. 2. 3. Remove both side plates from the pump (if present). Loosen four fastening screws on the motor foot. Loosen the counter nut on the V-belt tensioning device and tighten the tensioning screw until the correct V-belt tension is achieved. Lock the tensioning screw with the counter nut. Tighten the fastening screws on the motor foot and make sure that the Vbelt is properly aligned. Reassemble the side plates. Oil change, oil qualities
5.6.3 Oil types: We recommend to use the following oils: Pump: Silicone AK 350 Wacker-Chemie Burghausen Glycerine oil DAB10 99,9% Gearbox: SAE 80 W Geartex EP, DEA (PUR).

6. 5.6

5.6.1 Pump housing: The pump housing is filled with 1-2 litres of lubrication fluid. The oil should be changed at intervals of 3 years. 5.6.2 Gearbox: The gearbox is lifetime lubricated by 0.25 litres of low viscosity oil. The oil only needs to be changed in case of an oil loss. The housing is fitted with a filler plug and a control plug.

6.0 Troubleshooting

Fault No pump flow Possible cause Pressure and suction valves closed Wrong direction of rotation Suction line blocked Leaks in suction pipe (entering of air) Suction lift too high No operating voltage Pump loses suction power or insufficient pumping capacity Excessive back-pressure Remedy Open valves
Reverse rotation Remove blockage Find and eliminate leaks
Change pump arrangement Connect to voltage supply Change pump arrangement, if necessary use different hose cross-sections Find and eliminate leaks Check speed and electric wiring Remove blockage Change pump arrangement Replace these parts Close dosing valve Fill up oil Examine, if necessary replace defective parts Check current consumption as a measure of safety Change pump arrangement
Leaks in suction pipe Speed too low Suction line blocked Insufficient suction pressure Pump parts worn Dosing valve open Oil level in pump too low Pump runs very loud Pump worn or defective

Drive heats up or is overloaded
A certain heating of electric motors is normal Discharge pressure too high
Belt pulley [mm] Transmission ratio Speed [min-1] Belt [mm] Separating belt mm / inches Noise [dB]
LpA 730 / 28./ 28.724 / 28.67 LWA L 720 / 28./ 28./ 28./ 28./ 28./ 28./ 28./ 28./ 28./ 28./ 28.7 n3 XPZ 66/221 34-221 110/247 124/247 124/247 n480/1600 248-1600 800/1791 896/1791 896/1791 n1 [min-1] Motor d1 Pump d2 i12 i23 i13 13,59 13,59 11,33 11,33 11,33 11,33 12,69 12,69 9,06 12,69 11,33 11,33 11,33 11,33 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 7,25 1,88 1,88 1,56 1,56 1,56 1,56 1,75 1,75 1,25 1,75 1,56 1,56 1,56 1,56 150x25 150x25 125x25 125x25 125x25 125x25 140x25 140x25 125x25 140x25 125x25 125x25 125x25 125x25 80x28 80x28 80x28 80x28 80x24 80x28 80x24 80x28 100x24 80x28 80x28 80x28 80x28 80x750/2800 310-2000 1400/2800 1400/2800 1400/2800 Manufacturer n1 [min-1] Motor d1 Pump d2 i12 i23 i13 n12,69 12,25 12,69 12,69 12,69 7,25 7,25 7,25 7,25 7,25 1,75 1,75 1,75 1,75 1,75 140x25 140x25 140x25 140x25 140x25 80x20 80x20 80x30 80x25 80xnXPZ 637 L 733 / 28./ 28./ 28./ 28./ 29.9 LpA 83 LWA 96 n1 [min-1] Motor d1 Pump d2 i12 1,56 1,56 1,56 125x25 125x25 125x25 80xK25 80x3/4" 80x9/8" 2000 i23 7,25 7,25 7,25 i13 11,33 11,33 11,33 nnXPZ 587 L 730 / 28./ 28./ 28.9 LpA 101 LWA 114
Assembly Specification Series M300

Weight [kg]

"T "

"F"

P [kW]

IN [A]

230/400

7,0/4,0

9,0/5,15

7.0 Technical data

8,1/4,55

230 (1~)

10/5 E

1,1/1,6

3,43/3,37

8,05/4,6

6,35/3,65

9,0/5,2

15/7,5 E

2,6/3,1

5,7/6,4

10,8/6,25

20/10 E

20/10 Ex

2,1/2,75

4,45/5,7

"T"

Diesel

Yanmar

Farymann

petrol

V[min-1] / p[bar]

Hydraulic

16,5 / 130

W. turbine.

590 / 8,5

Pneumatic

400000 / 6

1.) 2.) 3.)
Version with standard carrier frame "T" Version with 4-handle carrier frame for fire fighters "F" Electric Motor Specifications not applicable in USA

8.0 Appendix

1. Please observe also the operating instructions for the respective drive unit. M300 pump series: Electric motor Electric motor explosion proof Gasoline engine Diesel engine Water turbine Hydraulic motor Pneumatic motor
Please consult your local ELRO distibutor for application and pump selection assistance.
Crane Process Flow Technologies GmbH
Postfach 40, D-40512 Dsseldorf Heerdter Lohweg 63-71, D-40549 Dsseldorf Phone +5956-0 Fax +5956-111 info.germany@craneflow.com www.craneflow.de
We reserve the right to modifications to all technical specifications.

EXPLODED VIEWS

Hippo Rhino Antibes Capri Midway Belize Atlantic Pacific Base-one
2011 Handicare All rights reserved. The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorization of Handicare. The information provided is based on general data concerning the constructions known at the time of the publication of this manual. Handicare executes a policy of continuous improvement and reserves the right to make changes and modifications. The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration. The available information has been prepared with all possible care, but Handicare cannot be held liable for possible errors in the information or the consequences thereof. Handicare accepts no liability for loss resulting from work executed by third parties. In accordance with the legislation concerning the protection of trade names, all names and trade names, etc. used by Handicare may not be considered as being available to others.

Version 2011v1

Contents Contents: 1.1 1.2 1.3 1.4 1.5 CARRIERS.....4 SEAT ADJUSTMENTS....32 SEATING FRAMES....52 ARM RESTS.....61 LEG RESTS.....69
Carriers 1.1 CARRIERS Description Pediatric: Carrier and motors Version 1 Pediatric: Covers and lighting Version 1 Pediatric: Carrier and motors Version 2 Pediatric: Covers and lighting Version 2 Adult: FWD Carrier and motors Adult: FWD Covers and lighting Adult: RWD Carrier and motors Adult: RWD Covers and lighting Adult: Base one 12,5 rear frame Adult: Base one 20 rear frame Adult: Base one 24 rear frame Adult: Base one with power assist rear frame Adult: Base one elro rear frame Adult: Base one elro front frame Adult: Base one front frame standard Bariatric: FWD carrier version 2 Bariatric: FWD covers and lighting Bariatric: RWD carrier version 2 Bariatric: RWD covers and lighting Page 31

Drawing 020

Carriers
001: Pediatric: Carrier and motors Version 1

Pos 19

Article number 11516 71011-blauw 71011-grijs 71011-oranje 71011-zwart 1010153 71016L 71016R 31012 1006756

Units 4 2

Description Battery box Rear bridge, Hippo, blue Rear bridge, Hippo, grey Rear bridge, Hippo, orange Rear bridge, Hippo, black Fork, 17 mm Handle, EMD motor Handle, Schmid motor Plate, directional stabilizer, left, Hippo Plate, directional stabilizer, right, Hippo Stainless steel rail for directional stabilizer Ring for directional stabilizer Plastic rail for directional stabilizer Spring for directionholder Retaining plate, Hippo Skid plate, rear bridge, Hippo Hinge bush, rear bridge Hippo Wheel hub for aluminium rim Spring strut section Engine mounting pin Swivel wheel, aluminium, air 2.80/2.50-4 Swivel wheel, aluminium, PU 2.80/2.50-4 Spacer bushing, drive wheel for Antibes, Capri Cup Spring 31,5X16,3X1,25

Carriers Pos Article number 91123 103.00031.00000.1008813 21028-E 21029-E AC71000-oranje 71000-zwart Units Description Micro Motor 350W RWD left/FWD right (PGMST 90/50-L 038.8018) Micro Motor 350W RWD left/FWD right for DX (PGMST 90/50-L 038.8018) EMD Motor 350W RWD left/FWD right (90BB-9100) EMD Motor 350W RWD left/FWD right for DX (90BB9100) Schmid Motor 300W RWD left/FWD right Schmid Motor 300W RWD left/FWD right for DX Micro Motor 350W RWD right/FWD left (PGMST 90/50-L 038.8019) Micro Motor 350W RWD right/FWD left for DX (PGMST 90/50-L 038.8019) EMD Motor 350W RWD right/FWD left (90BB-9101) EMD Motor 350W RWD right/FWD left for DX (90BB9101) Schmid Motor 300W RWD right/FWD left Schmid Motor 300W RWD right/FWD left for DX Carbon brush EMD Carbon brush Schmid Ball knob M6 R/20 black Collar 18mm Slide bearing plastic, M-250 Key for motor for powered wheelchair Star knob, M8, complete Cupped spring washer 34,6x22,4x0,5 Insert cap, diameter 36 Ball bearing 6003 Wheel, aluminium, air 300x8, block profile Wheel, aluminium, PU 300x8, block profile Motor bracket, extended for FWD, left Motor bracket, extended for FWD, right Ball bearing 608 2rs Bronze bearing for directional stabilizer Spring strut Hippo/lowering set L=215 Spring strut Hippo with Schmid motors Main frame, Hippo, orange Main frame, Hippo, black
002: Pediatric: Covers and lighting Version 1

Pos 17 -

Article number 71006 00001.1504 00355.4224 00355.AC40012L AC40012R

Units 1

Description Headlight case (halogen) Headlight (halogen) Headlight bracket, Hippo Battery box shield, Hippo Battery box cover, Hippo Reflector, orange, self-adhesive, rectangular Rear light Indicator light Washer for headlight (halogen) Plate for back of headlight (halogen) Wire harness (halogen), for Hippo, right Wire harness (halogen), for Hippo, left Side cover, Hippo, left Side cover, Hippo, right Indicator light, small Mudguard Hippo, right Mudguard Hippo, left Lightunit left (halogen) Lightunit right (halogen)
003: Pediatric: Carrier and motors Version 2
Carriers Pos Article number 91123 103.00031.8820965 00000.21028-E 21029-E AC71000-V2-bl 71000-V2-gr 71000-V2-or 71000-V2-zw Units Description Micro Motor 350W RWD left/FWD right (PGMST 90/50-L 038.8018) Micro Motor 350W RWD left/FWD right for DX (PGMST 90/50-L 038.8018) EMD Motor 350W RWD left/FWD right (90BB-9100) EMD Motor 350W RWD left/FWD right for DX (90BB9100) Schmid Motor 300W RWD left/FWD right Schmid Motor 300W RWD left/FWD right for DX Micro Motor 350W RWD right/FWD left (PGMST 90/50-L 038.8019) Micro Motor 350W RWD right/FWD left for DX (PGMST 90/50-L 038.8019) EMD Motor 350W RWD right/FWD left (90BB-9101) EMD Motor 350W RWD right/FWD left for DX (90BB9101) Schmid Motor 300W RWD right/FWD left Schmid Motor 300W RWD right/FWD left for DX Carbon brush EMD Carbon brush Schmid Ball knob M6 R/20 black Collar 18mm Slide bearing plastic, M-250 Key for motor for powered wheelchair Star knob, M8, complete Insert cap, diameter 36 Cupped spring washer 34,6x22,4x0,5 Ball bearing 6003 Wheel, aluminium, air 300x8, block profile Wheel, aluminium, PU 300x8, block profile Motor bracket, extended for FWD, left Motor bracket, extended for FWD, right Ball bearing 608 2rs Bronze bearing for directional stabilizer Spring strut, standard, L=240 Spring strut, Hippo with Schmid motors Main frame Hippo V2 Bleu Main frame Hippo V2 Grey Main frame Hippo V2 Orange Main frame Hippo V2 Black Reinforcing rod for Hippo V2 Link nut M8

Carriers Pos Article number 21029-E 21028-E 21030-E 00000.2806 Units Description Motor bracket, extended for FWD, right Motor bracket, extended for FWD, left Spring strut support for FWD, long base Cupped spring washer 34,6x22,4x0,5
018: Bariatric: FWD covers and lighting

Pos 9 10

Article number 00355.4224 00355.89001
Description Lighting bracket, Atlantic Support for directional stabilizer, mounting bar Side cover right FWD Side cover left FWD Battery box cover, standard Battery box shield Rear light Indicator light Light unit, broad for Atlantic Lighting cable, rear, Atlantic
019: Bariatric: RWD carrier version 2

Pos 23 24

Article number AC8820965 00000.8049155 21001-E
Description Spring strut, Atlantic/Pacific Front fork, Pacific Suspension bracket for Atlantic/Pacific Battery box Main frame Bariatric chair Wheel axle for front fork, Pacific Engine mounting pin for Atlantic/Pacific Wheel hub for aluminium rim Spacer bushing, drive wheel for Antibes, Capri Suspension bracket rubber, 20x25, M6 Star knob, M8, complete Bearing suspension bracket for Atlantic/Pacific Ball bearing 6003 Collar 18mm Key for motor for powered wheelchair Slide bearing plastic, M-250 Micro Motor Heavy Duty RWD left/FWD right (PGMST 110/40-L 032.8237/8245) Micro Motor Heavy Duty RWD right/FWD left (PGMST 110/40-R 032.8238/8246) Wheel, aluminium, air 300x8, block profile Wheel, aluminium, PU 300x8, block profile Insert cap, diameter 36 Cupped spring washer 34,6x22,4x0,5 Flat washer M10 Insert cap, flat, oval, 60x30 Motor bracket, right, for RWD 29
Carriers Pos 29 Article number 21002-E 9002252 Units Description Motor bracket, left, for RWD Spring strut support, anti-tip Spring strut support Anti-tilt wheel Swivel wheel, aluminium, air 2.80/2.50-4 Swivel wheel, aluminium, PU 2.80/2.50-4
020: Bariatric: RWD covers and lighting
Description Side cover right RWD Side cover left RWD Battery box shield Battery box cover, standard Rear light Indicator light Rear lighting bar, complete, for Atlantic/Pacific Lighting cable, rear, Atlantic
Seat adjustments 1.2 SEAT ADJUSTMENTS Description Pediatric: FWD seat lift with electrical tilt Pediatric: FWD seat lift with electrical tilt Version 2 Adult: Base one elro electrical tilt Adult: Base one 20 and 24 electrical tilt Adult: Base one 12,5 mechanical tilt Adult: Base one 20 and 24 mechanical tilt Adult: Base one elro mechanical tilt Adult: FWD seat lift with electrical tilt Adult: FWD mechanical tilt Adult: RWD seat lift with electrical tilt Adult: RWD mechanical tilt Bariatric: FWD connector bar version 2 Bariatric: RWD electrical tilt version 2 Bariatric: RWD mechanical tilt version 2 Pediatric: seat lift with electrical tilt version 3 Page 50

Drawing 015

Seat adjustments
001: Pediatric: FWD seat lift mechanical tilt

Pos 27

Article number 16110 00000.7703 00000.1008306 HK11025 72040
Description Bracket, FWD, tilt/raise, right Bracket, FWD, tilt/raise, left Column for raise/tilt for Hippo End plate for raise for Hippo Pin, raise, for Hippo Raise V-piece Upper frame, raise Lower frame, raise Bearing pipe, raise/tilt Axle box, raise/tilt FWD Bearing ring, raise/tilt FWD Locking pin, raise/tilt for actuator Spring Striker, raise end stop bracket Raise microswitch mount Actuator pin Raise pin, short Vibration damper, raise, diameter 30 Skiffy shaft lock washer A-7 Hose clip, diameter 26/38 Raise motor Tilt actuator, raise, Hippo/Rhino Seat frame, Kid-Fit Connector bar, Kid-Fit Frame bridge, Kid-Fit Collar bearing ring, 16-12-8 Shim, width 25, for Hippo 33
Seat adjustments Pos 32 Article number 9002219 Units 1 Description Raise microswitch + cable (upper = disc) Raise speed limit switch + cable (Pilot+ version) Raise microswitch + cable (lower = long lever) Ball joint, M8x30 (unmounted) Actuator pin
002: Pediatric: FWD seat lift with electrical tilt
Article number 00000.00001.1008532
Description Column plate, raise, for Hippo Crab mechanism, raise, for Hippo Moon-shaped mounting plate, raise, for Hippo Column plate hinge, raise, for Hippo Seat frame, Kid-Fit V2 Raise lower frame for Hippo (curved) Raise upper frame for Hippo (straight) Raise V-piece Pin, raise, for Hippo Spacer bushing, tilt adjustment, d16 x d8.5x10 Hippo Moon-shaped end stop, raise, for Hippo Drive shaft, hexagonal, raise, for Hippo Crab mechanism bracket, raise, for Hippo Microswitch plate, raise, for Hippo Wire bush, M8, diameter 14 x 25 Adapter, raise, for Hippo Terminal plate, raise, for Hippo Raise motor Tilt motor, raise, for Hippo Microswitch for reversible controller Pressure spring 7,7x0,7x35 Slide bearing, plastic, 10 14x20x10 Coupling nut, M8 x 20 Hinge clip Fitted bolt M8 10x20 Microswitch, raise, for Hippo Switch box for electrical lift, Hippo V3 with PG 35
Seat adjustments Pos Article number 001.14080.004 001.14080.00000.7001 Units Description Switch box for electrical lift, Hippo V3 with DX Slide bearing plastic, M-250 Microswitch end stop roll for raise Slide bearing, MFM-18-24-12 Adjustment fork M8x32 Adjustment fork M8x32 Cover, tilt adjustment for Hippo Taxi bracket left, Hippo V2 Taxi bracket right, Hippo V2 Nylon positioning ring, black, M5

003: Adult: Base one elro electrical tilt
Article number 86005 1006788
Description Connector bar, tilt RWD Column for BaseOne powered wheelchair Tilt actuator for Atlantic (100 mm) Carriage bolt M10x50
004: Adult: Base one 20 and 24 electrical tilt
Article number 91049 00000.1404 41257-A 41257-B 16505-B 2361000
Description Column, short Lock pin, gas spring 50 Inner spacer, gas spring Seat frame pin Slide bearing, plastic, 10 14x20x10 Skiffy shaft lock washer A-7 Column holder for battery bracket Actuator holder for BaseOne powered wheelchair Actuator, tilt, BaseOne Fitted bolt M8 9x30
005: Adult: Base one 12,5 mechanical tilt
Article number 00000.1404 1006788

Units 6 2

Description Column, short Gas spring adjustable bracket, long Lock pin, gas spring 37 Lock pin, gas spring 50 Inner spacer, gas spring Seat frame pin Gas spring tilt, long Slide bearing, plastic, 10 14x20x10 Skiffy shaft lock washer A-7 Carriage bolt M10x50
006 Adult: Base one 20 and 24 mechanical tilt
Article number 91049 00000.1006788
Description Column, short Gas spring adjustable bracket, short Lock pin, gas spring 37 Lock pin, gas spring 50 Inner spacer, gas spring Seat frame pin Slide bearing, plastic, 10 14x20x10 Skiffy shaft lock washer A-7 Gas spring tilt, short Carriage bolt M10x50
007: Adult: Base one elro mechanical tilt
Article number 46102 001.14080.1006788
Description Connector bar, tilt RWD Column for BaseOne powered wheelchair Adjustment bolt, M8 x 30 Tilt adjusting tube, mechanical, BaseOne powered wheelchair Threaded shaft, M10 x 170 Fork, M8x16 Adjustment fork M10x20 + quick lock Carriage bolt M10x50
008: Adult: FWD seat lift with electrical tilt

Article number

00000.9002219 16515

Description

Subframe raise, tilt Midway Bracket, FWD, tilt/raise, left Bracket, FWD, tilt/raise, right Lower frame, raise Upper frame, raise Mounting plate, raise, FWD, right Mounting plate, raise, FWD, left Axle box, raise/tilt FWD Locking pin, raise, for mechanical tilt Bearing ring, raise/tilt FWD Raise pin, short Raise pin, long Skiffy shaft lock washer A-7 Distance piece 15x8,2x6 Vibration damper, raise, diameter 30 Adjusting screw bzk M8x35 Connector bar, standard Pin, actuator, raise Raise V-piece Actuator fot seat lift Ball joint, M8x30 (unmounted) Actuator, tilt adjustment + raise Seat frame Vibration damper, diameter 20 Collar bearing ring, 16-12-8 Connector bar Pin, actuator, raise Gas spring raise including ball and socket joint
009: Adult: FWD mechanical tilt

Pos 5 6

Article number 16004 11025
Description Connector bar, standard Ball joint, M8x18 (unmounted) Threaded rod M8x135 Tilt adjustment for FWD Hinge plate Collar bearing ring, 16-12-8
010: Adult: RWD seat lift with electrical tilt

Seat adjustments Pos Article number 008.00000.321 013.00011.99165 00000.1404 00000.7001 00000.5305 00000.2801 00001.Units Description Actuator fot seat lift Pin, actuator, raise Sticker, trap danger Vibration damper Slide bearing, plastic, 10 14x20x10 Microswitch Shaft lock washer 7mm Plastic Washer M5 Bearing bush 10X12X6 Iglidur Cup Spring 12.5X6.2x0.5 Socket Head Shoulder Screw Pin, actuator, raise
Seating frames 1.3 SEATING FRAMES Description Pediatric: Back frame optimum support system 30 Pediatric: Back frame optimum support system 35 Pediatric: Back frame Kid-Fit 30 Pediatric: Back frame Kid-Fit 35 Adult: Base one seating frame Adult: Base one elro seating frame Adult: Seating frame standard Bariatric: Seating frame standard Page 59 60

Drawing 007 008

Seating frames
001: Pediatric: Back frame optimum support system 30

Pos 23

Article number HE72111 72001
Description OSS back holder, right OSS back holder, left OSS support holder, left OSS support holder, right Back holder, Kid-Fit, left Back holder, Kid-Fit, right Seat depth adjustment, Kid-Fit OSS hip plate, left/right OSS thoracic support plate, left/right Velcro hook OSS receiver tube OSS back frame Knob for raise push bar/wing bolt M8 Headrest holder, metal sections Plain belt 1meter Plain belt 1meter OSS shoulder plate, left/right Washer plate for one-off setting of backrest adjustment One-off adjustable backrest adjustment, outer U section, for Kontiki One-off adjustable backrest adjustment, inner U section Plain belt 1meter OSS thoracic support adjustment Seat frame, Kid-Fit
002: Pediatric: Back frame optimum support system 35
Article number 8600281 HE72001
Description OSS back holder, right OSS back holder, left OSS support holder, left OSS support holder, right Back holder, Kid-Fit, left Back holder, Kid-Fit, right Seat depth adjustment, Kid-Fit OSS thoracic support plate, left/right OSS receiver tube OSS back frame Knob for raise push bar/wing bolt M8 Headrest holder, metal sections Plain belt 1meter OSS hip plate, left/right Velcro hook OSS shoulder plate, elevated, left/right Plain belt 1meter Washer plate for one-off setting of backrest adjustment One-off adjustable backrest adjustment, outer U section, for Kontiki One-off adjustable backrest adjustment, inner U section OSS thoracic support adjustment Plain belt 1meter Seat frame, Kid-Fit

003: Pediatric: Back frame Kid-Fit 30

Pos 13

Article number 12040 00000.91018 72001
Description Back holder, Kid-Fit, left Back holder, Kid-Fit, right Seat depth adjustment, Kid-Fit Back frame, Kid-Fit Washer plate for one-off setting of backrest adjustment One-off adjustable backrest, outer U section, for Kid-Fit One-off adjustable backrest adjustment, inner U section Quick-locking system with cap 8mm chr Actuator holder, Kid-Fit Back mounting, lower, Kid-Fit, width 30 cm Pin, back mounting, lower, Kid-Fit, width 30 cm Bush bearing IJzk 08/12-8 Seat frame, Kid-Fit
004: Pediatric: Back frame Kid-Fit 35
Article number 91018 00000.8403 72001
Description Back holder, Kid-Fit, left Back holder, Kid-Fit, right Seat depth adjustment, Kid-Fit Back frame, Kid-Fit One-off adjustable backrest, outer U section, for Kid-Fit Washer plate for one-off setting of backrest adjustment
One-off adjustable backrest adjustment, inner U section
Actuator holder, Kid-Fit Back mounting, lower, Kid-Fit, width 35 cm Pin, back mounting, lower, Kid-Fit, width 35 cm Bush bearing IJzk 08/12-8 Quick-locking system with cap 8mm chr Seat frame, Kid-Fit
005: Adult: Base one seating frame

Pos 44 45

Article number HE12042 00000.00000.49002
Description Headrest holder, metal sections Knob for raise push bar/wing bolt M8 Steering bracket, Kontiki Back frame for BaseOne Seat depth adjustment for BaseOne One-off adjustable backrest adjustment, inner U section One-off adjustable backrest adjustment, outer U section, for Kontiki Handgrip, studded, black Handbrake grip, black Nylon positioning ring, black, M5 Washer plate for one-off setting of backrest adjustment Seat frame Throttle handle for motor-assisted model Potentiometer, external, 22 k, for Scooter and motorassisted model Cable set for BaseOne, motor-assisted Switch for driving in reverse black/yellow Battery indicator for motor-assisted model Controller for motor-assisted model
006: Adult: Base one elro seating frame
Article number HE12023 12043
Description Headrest holder, metal sections Back frame, V.2 Seat depth adjustment for BaseOne One-off adjustable backrest adjustment, inner U section One-off adjustable backrest adjustment, outer U section for powered wheelchairs Knob for raise push bar/wing bolt M8 Seat frame Washer plate for one-off setting of backrest adjustment
007: Adult: Seating frame standard

00000.BS30020L BS30020R BS11320L BS11320R BS11320
Cover plate for powered leg rest Attendant steering Spring release lever, left Spring release lever, right Cap, powered leg rest Calf support bracket Actuator, leg adjustment, left or right Leg rest release lever, left Leg rest release lever, right Hinge, calf support Fixing ring Vibration damper, M4x13 Spacer, 6.2x10x10 Upper tube for comfort leg rest, Kid-Fit, left Upper tube for comfort leg rest, Kid-Fit, right Washer nylon 8,4x40 Leg rest head, powered leg rest, left Leg rest head, powered leg rest, right Plastic Washer M5 Footplate, small (160x160) Leg rest bracket, angle adjustable, for powered leg rest, left Leg rest bracket, angle adjustable, for powered leg rest, right Insert cap, flat, oval, 30x15 Decorative plug, 8.5x12x8 Lower tube, Kid-Fit, RWD Ankle hinge, Kid-Fit Electrical pediatric leg rest (Seat width 30) left Electrical pediatric leg rest (Seat width 30) right Electrical pediatric leg rests (Seat width 30) set
004: Pediatric: Comfort leg rest 30
001.14080.00000.BS11322L BS11322R BS11322
Leg rest release lever, left Leg rest release lever, right Operating lever for comfort leg rest Leg rest head for comfort leg rest, left Leg rest head for comfort leg rest, right Gas spring for comfort leg rest Spring release lever, left Spring release lever, right Control block, gas spring, right-angled (excluding lever and knob) Cap, comfort leg rest Hinge, calf support Calf support bracket Fork, M8x16 Vibration damper, M4x13 Ball knob M6 R/20 black Washer nylon 8,4x40 Fixing ring Insert cap, flat, oval, 30x15 Decorative plug, 8.5x12x8 Bling rivet nut M8 Plastic Washer M5 Footplate, small (160x160) Upper tube for comfort leg rest, Kid-Fit, left Upper tube for comfort leg rest, Kid-Fit, right Lower tube, Kid-Fit, RWD Ankle hinge, Kid-Fit Comfort pediatric leg rest (Seat width 30) left Comfort pediatric leg rest (Seat width 30) right Comfort pediatric leg rests (Seat width 30) set
005: Pediatric: Electrical leg rest 35

Pos 15 16

Article number 00000.7001 BS30020L BS30020R

91065 74017

Description Cover plate for powered leg rest Attendant steering Spring release lever, left Spring release lever, right Cap, powered leg rest Calf support bracket Actuator, leg adjustment, left or right Leg rest release lever, left Leg rest release lever, right Hinge, calf support Fixing ring Vibration damper, M4x13 Spacer, 6.2x10x10 Upper tube for comfort leg rest, Kid-Fit, left Upper tube for comfort leg rest, Kid-Fit, right Washer nylon 8,4x40 Leg rest head, powered leg rest, left Leg rest head, powered leg rest, right Plastic Washer M5 Leg rest bracket, angle adjustable, for powered leg rest, left Leg rest bracket, angle adjustable, for powered leg rest, right Footplate, medium (185x160) Insert cap, flat, oval, 30x15 Decorative plug, 8.5x12x8 Lower tube, Kid-Fit, RWD Version 2011v1

Leg rests Pos Article number BS11325L BS11325R BS11325 Units 1 Description Ankle hinge, Kid-Fit Bling rivet nut M8 Electrical pediatric leg rest (Seat width 35) left Electrical pediatric leg rest (Seat width 35) right Electrical pediatric leg rests (Seat width 35) set
006: Pediatric: Comfort leg rest 35
001.14080.00000.74010 BS12322L BS12322R BS12322
Leg rest release lever, left Leg rest release lever, right Operating lever for comfort leg rest Leg rest head for comfort leg rest, left Leg rest head for comfort leg rest, right Gas spring for comfort leg rest Spring release lever, left Spring release lever, right
Control block, gas spring, right-angled (excluding lever and knob)
Cap, comfort leg rest Hinge, calf support Calf support bracket Fork, M8x16 Vibration damper, M4x13 Ball knob M6 R/20 black Washer nylon 8,4x40 Fixing ring Insert cap, flat, oval, 30x15 Decorative plug, 8.5x12x8 Bling rivet nut M8 Plastic Washer M5 Footplate, medium (185x160) Footplate, small (160x160) Upper tube for comfort leg rest, Kid-Fit, left Upper tube for comfort leg rest, Kid-Fit, right Lower tube, Kid-Fit, RWD Ankle hinge, Kid-Fit Comfort pediatric leg rest (Seat width 35) left Comfort pediatric leg rest (Seat width 35) right Comfort pediatric leg rests (Seat width 35) set
007: Pediatric: Central leg rest

Pos 5 -

Article number 14115 BS12000

Units 2 1

Description Footplate for single central leg rest, Kid-Fit Leg rest tube for single central leg rest for Kid-Fit Sliding tube for footplate, single central leg rest, Kid-Fit Footplate bracket for single central leg rest, Hippo Bracket for single central mechanical leg rest (Kid-Fit) Single central pediatric leg rest, right-angled, mechanical
009: Adult: Standard leg rest

Pos 11 -

Article number BS10000L BS10000R BS10000
Description Upper tube standard leg rest, left Upper tube standard leg rest, right Leg rest release lever, left Leg rest release lever, right Spring release lever, left Spring release lever, right Lower tube, leg rest Heel loop Ankle hinge Footplate Vibration damper, M4x13 Insert cap, flat, oval, 30x15 Decorative plug, 8.5x12x8 Bling rivet nut M8 Standard leg rest left Standard leg rest right Standard leg rest set

014: Adult: Central leg rest mechanical

Pos 13 -

Article number 00000.8800855 BS14000
Description Upper tube for single central mechanical leg rest Bracket for single central mechanical leg rest (Kid-Fit) Lower tube, central legrest Stop plate Pin mount for single central mechanical leg rest Footplate, single central leg rest Quick-locking system with cap 10mm chr Slide bearing, plastic, 10 14x20x10 Insert cap 20x20 Slide bearing, 8 11*16*13 Foot plate holder Blind rivet nut M6x17,5 Blind rivet nut M8x16 Single central leg rest, right-angled, mechanical
015: Adult: Central leg rest electrical
015.02000.00000.00000.00000.9206 BS16000
Corner piece for single central powered leg rest, right Corner piece for single central powered leg rest, left Plastic guiding profile for powered single central leg rest Stainless steel guiding profile Belt guidance pin Pin, footplate for single central powered leg rest Mounting pin Footrest mount Motor, single central leg rest Drum for single central powered leg rest Mounting bar for single central powered leg rest, seat width 45 cm Bush bearing IJzk 08/12-8 Slide bearing, plastic, 10 13*18*8 Hinge pin + lock nut Collar 20x10 L=10 Stainless steel footplate for single central powered leg rest Actuator, angle adjustment for single central leg rest Locking pin, raise/tilt for actuator Skiffy shaft lock washer A-7 Hinge section for single central powered leg rest, right Hinge section for single central powered leg rest, left U-actuator, angle adjustment for single central leg rest Rolling hoop for electrical footplate, 40x2x2 Hinge section, moving, single central powered leg rest Current limitor central legrest Seat frame for single central powered leg rest Rectangular cap black 20x30 Single central leg rest, with powered angle and length adjustment
016: Adult: Central leg rest mechanical with calf plate
Article number 44004R 44004L 44010
Description No spare part Lower tube, central legrest Axle holder clamp Spacer Axle holder clamp Fixation pin Footplate, single central leg rest, Kontiki Calf plate trapezium Insert cap 20x20 Slide bearing, 8 11*16*13 Adjusting ring, 8mm Latch Hinge, single central leg rest, right Hinge, single central leg rest, left No spare part No spare part Seat frame for Kontiki Foot plate holder Stop plate

018: Adult: Leg rest holder electrical
Article number 91035 14035L 14035R 14906
Description Hinge pin + lock nut Spacer bushing, 6.2x10.5 Fork, M6x12 with 1 x diameter 10.1 Cable set, leg rest bracket left Cable set, leg rest bracket right Flat nut M6 Adjustable leg rest bracket, left Adjustable leg rest bracket, right Mounting plate, powered leg rest bracket, left Mounting plate, powered leg rest bracket, right
019: Adult: Central leg rest Base one
Article number 44102-S 74025 44100-K 44013 44104-A 44104R 44004R 44004L 44104L 1006781 00000.1404 BS48000
Description Upper tube, single central leg rest, tilt wheelchair Lower tube, single central leg rest, tilt wheelchair Lower tube for single central leg rest, short Frame holder for single central foot rest Spring-lock device Interlocking plate Calf plate trapezium Footplate bracket for single central leg rest, Hippo Shaft for spring lock device Aluminium footplate for single central leg rest for tilt wheelchair Taper nut Hinge part, moveable, right, BaseOne Hinge, single central leg rest, right Hinge, single central leg rest, left Hinge part, moveable, left, BaseOne Wing bolt 50mm Shaft lock washer 7mm Single central leg rest, mechanical, with calf support pad
020: Bariatric: Comfort leg rest
001.14080.00000.7001 BS10522L BS10522R BS10522
Hinge, calf support Calf support bracket Cap, comfort leg rest Ankle hinge Control block, gas spring, right-angled (excluding lever and knob) Fixing ring Operating lever for comfort leg rest Ball knob M6 R/20 black Vibration damper, M4x13 Spring release lever, left Spring release lever, right Gas spring for comfort leg rest Leg rest release lever, left Leg rest release lever, right Fork, M8x16 Footplate holder for Atlantic/Pacific, left,/right Washer nylon 8,4x40 Lower tube, leg rest Upper tube, comfort leg rest, left Upper tube, comfort leg rest, right Insert cap, flat, oval, 30x15 Footplate for Atlantic/Pacific, left/right Leg rest head for comfort leg rest, left Leg rest head for comfort leg rest, right Plastic Washer M5 Comfort Bariatric leg rest left Comfort Bariatric leg rest right Comfort Bariatric leg rest set

021: Leg rest holder

031: Adult: Central leg rest electrical angle adjustable
Article number 16122 00000.14111 14103
Description Seat frame for single central powered leg rest
Bar, single central leg rest + powered angle adjustment
Footplate, single central leg rest Lower tube, central legrest Stop plate Foot plate holder Insert cap 20x20 Slide bearing, 8 11*16*13 Actuator, angle adjustment for single central leg rest U-actuator, angle adjustment for single central leg rest Locking pin, raise/tilt for actuator Skiffy shaft lock washer A-7 Hinge section for single central powered leg rest, left Hinge section for single central powered leg rest, right Hinge section, moving, single central powered leg rest