Operational safety

Note the following points: Measuring systems for use in hazardous environments are accompanied by separate Ex documentation, which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body ( 0 Europe, 2 USA, 1 Canada). The measuring device complies with the general safety requirements in accordance with EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendation NE 21. Depending on the application, the seals of the process connections of the Promag H sensor require periodic replacement. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to this Operating Manual.

Return

The following procedures must be carried out before a flowmeter requiring repair or calibration, for example, is returned to Endress+Hauser: Always enclose a duly completed Declaration of contamination form. Only then can Endress+Hauser transport, examine and repair a returned device. Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC. Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.
Note! You will find a preprinted Declaration of contamination form at the back of this manual. Warning! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator.
Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. They can, however, be a source of danger if used incorrectly or for other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in this Operating Manual by the following icons:

F06-5xxxxxxx-11-00-00-xx-004

Fig. 10:

Vertical orientation
Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles.
Caution! Empty Pipe Detection functions correctly only when the measuring device is installed horizontally and the transmitter housing is facing upward (Fig. 11). Otherwise there is no guarantee that Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.
F06-5xxxxxxx-11-00-xx-xx-000

Fig. 11: 3

Horizontal orientation
EPD electrode for the detection of empty pipes (not with Promag H, DN 2.4) Measurement electrodes for the signal acquisition Reference electrode for the potential equalisation (not with Promag H)
Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy. Inlet run 5 x DN Outlet run 2 x DN
F06-5xxxxxxx-11-00-00-xx-005

Fig. 12:

Inlet and outlet runs

Vibrations

Secure the piping and the sensor if vibration is severe.
Caution! It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information on resistance to vibration and shock can be found on Page 110.

> 10 m

F06-5xxxxxxx-11-00-00-xx-006

Fig. 13:

Measures to prevent vibration of the measuring device

Foundations, supports

If the nominal diameter is DN 350, mount the transmitter on a foundation of adequate load-bearing strength.
Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.
F06-5xFxxxxx-11-05-xx-xx-000

Fig. 14:

Correct support for large nominal diameters (DN 350)

Adapters

Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by cross-section reduction:

F-5xFxxxxx-17-05-xx-xx-000

Fig. 19:

Seals Comply with the following instructions when installing seals: Measuring tube linings with PFA or PTFE No seals are required. In case you use seals with DIN flanges, use only seals according to DIN EN 1514-1. Make sure that the seals do not protrude into the piping cross-section.
Caution! Risk of short circuit. Do not use electrically conductive sealing compound such as graphite. An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Ground cable (DN 15600) If necessary, a special ground cable for potential equalisation can be ordered as an accessory (see Page 85). Detailled assembly instructions Page 57 ff.
Assembly with ground disks (DN 15300) Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for the potential equalisation. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 85).
Caution! In this case, when using ground disks (including seals) the total fitting length increases! All the dimensions are provided in the separate documentation Technical Information. PTFE and PFA lining only install additional seals between the ground disk and pipe flange. 1. 2. 3. 4. 5. Place the ground disk and the additional seal between the instrument and the pipe flange (Fig. 20). Insert the bolts through the flange holes. Tighten the nuts so that they are still loose. Now rotate the ground disk as shown in Fig. 20 until the handle strikes the bolts. This will center the ground disk automatically. Now tighten the bolts to the required torque (see Page 36 ff.) Connect the ground disk to ground Page 58.

Fig. 20:

Assembly with ground disks (Promag P, DN 15300)
Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures. The high-temperature version is obligatory if the fluid temperature exceeds +150 C.
Note! You will find information on permissible temperature ranges on Page 111 Insulation Pipes generally have to be insulated if they carry very hot fluids, in order to avoid energy losses and to prevent accidental contact with pipes at temperatures that could cause injury. Guidelines regulating the insulation of pipes have to be taken into account.

Caution! Depending on the option ordered, plastic disks may be installed at the process connections instead of ground rings. These plastic disks serve only as spacers and have no potential equalization function. In addition, they provide a sealing function at the interface between the sensor and process connection. For this reason, with process connections without ground rings, these plastic disks/seals must not be removed, or must always be installed. Ground rings can be ordered separately from Endress+Hauser as accessories (see Page 85). When placing the order, make certain that the ground ring is compatible with the material used for the electrodes. Otherwise, there is a risk that the electrodes may be destroyed by electrochemical corrosion! Information about the materials can be found on Page 117. Ground rings, including the seals, are mounted within the process connections. Therefore, the fitting length is not affected. 1. 2. 3. 4. 5. 6. Loosen the four hexagonal headed bolts (1) and remove the process connection from the sensor (5). Remove the plastic disk (3), including the two O-ring seals (2, 4). Place one seal (2) in the groove of the process connection. Place the metal ground ring (3) on the process connection. Now place the second seal (4) in the groove of the ground ring. Finally, mount the process connection on the sensor again. With plastic process connections, note the max. torques for lubricated threads (7 Nm).

A0002651

Fig. 23:
Installing ground rings with a Promag H (DN 225)
1 = Hexagonal headed bolts (process connection) 2 = O-ring seals 3 = Ground ring or plastic disk (placeholder) 4 = Sensor Promag H
Welding the sensor into the piping (weld nipples)
Caution! Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter. 1. 2. 3. 4. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory (see Page 85). Remove the threaded fasteners from the process-connection flange. Remove the sensor complete with seal from the pipe. Weld the process connection to the pipe. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is correctly seated.
Note! If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the installed seal. It is therefore advisable to remove the sensor and the seal prior to welding. The pipe has to be spread approximately 8 mm to permit disassembly. Cleaning with pigs If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process connection into account. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation Technical Information.

Fig. 39:

Potential equalisation with equalising currents in metallic, non-grounded piping systems
Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching currents flow over the reference electrodes. This can lead to destruction of the sensor, e.g. through electrochemical decomposition of the electrodes. In such cases, e.g. for fibre-glass or PVC piping, it is recommended that you use additional ground disks for potential matching (Fig. 40). Mounting of ground disks Page 27, 34
Caution! Risk of damage by electrochemical corrosion. Note the electrochemical insulation rating, if the ground disks and measuring electrodes are made of different materials. Also, observe company-internal grounding guidelines.
F06-5xxxxxxx-04-xx-xx-xx-004

Fig. 40:

Potential equalisation/ground disks with plastic pipes or lined pipes
Lined pipes (cathodic protection) In such cases, install the measuring instrument without potential in the piping: When installing the measuring device, make sure that there is an electrical connection between the two piping runs (copper wire, 6 mm2). Make sure that the installation materials do not establish a conductive connection to the measuring device and that the installation materials withstand the tightening torques applied when the threaded fasteners are tightened. Also comply with the regulations applicable to potential-free installation.
F06-5xxxxxxx-04-xx-xx-xx-005
Fig. 41: Potential equalisation and cathode protection 1 = isolating transformer power supply, 2 = electrically insulated

Degree of protection

The devices fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. All threaded fasteners and screw covers must be firmly tightened. The cables used for connection must be of the specified outside diameter (see Page 108). Firmly tighten the cable entries (Fig. 42). The cables must loop down before they enter the cable entries (water trap, Fig. 42). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up. Remove all unused cable entries and insert plugs instead. Do not remove the grommet from the cable entry.
F06-xxxxxxxx-04-xx-xx-xx-005

Fig. 42:

Installation instructions, cable entries
Caution! Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters). In this case the transmitter must be installed remote from the sensor.

Brief operating instruction to the function matrix
Note! See the general notes on Page 63. Function descriptions see the Description of Device Functions manual 1. 2. 3. HOME position F Enter the function matrix Select a function group (e.g. CURRENT OUTPUT 1) Select a function (e.g. TIME CONSTANT) Change parameter / enter numerical values: O S select or enter enable code, parameters, numerical values F save your entries 4. Exit the function matrix: Press and hold down Esc key (X) for longer than 3 seconds HOME position Repeatedly press Esc key (X) return step by step to HOME position

Esc Esc

>3s

E E E E

A0001142

Fig. 44:

Selecting functions and configuring parameters (function matrix)

General notes

The Quick Setup menu (see Page 80) is adequate for commissioning in most instances. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customize to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged in a number of function groups. Comply with the following instructions when configuring functions: You select functions as described on Page 62. You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. Certain functions prompt you to confirm your data entries. Press OS to select SURE [ YES ] and press F again to confirm. This saves your setting or starts a function, as applicable. Return to the HOME position is automatic if no key is pressed for 5 minutes.
Note! The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs in the normal way. If the power supply fails, all preset and parameterized values remain safely stored in the EEPROM. Caution! All functions are described in detail, including the function matrix itself, in the Description of Device Functions manual, which is a separate part of this Operating Instruction.
Enabling the programming mode
The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 50) has to be entered before settings can be changed. If you use a code number of your choice, you exclude the possibility of unauthorized persons accessing data ( see the Description of Device Functions manual). Comply with the following instructions when entering codes: If programming is disabled and the OS key is pressed in any function, a prompt for the code automatically appears on the display. If 0 is entered as the customer's code, programming is always enabled. The Endress+Hauser service organisation can be of assistance if you mislay your personal code.

Note! For security reasons, error messages should be output via the status output.

Communication

In addition to local operation, the measuring device can be configured and measured values can be obtained by means of the HART protocol. Digital communication takes place using the 420 mA current output HART (see Page 55). The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes. The HART master, e.g. a handheld terminal or PC-based operating programs (such as ToF Tool - Fieldtool Package), require device description (DD) files which are used to access all the information in a HART device. Information is exclusively transferred using so-called commands. There are three different command groups: Universal commands: All HART device support and use universal commands. The following functionalities are linked to them: Identify HART devices Reading digital measured values (volume flow, totalizer, etc.) Common practice commands: Common practice commands offer functions which are supported and can be executed by most but not all field devices. Device-specific commands: These commands allow access to device-specific functions which are not HART standard. Such commands access individual field device information, amongst other things, such as empty/full pipe calibration values, low flow cutoff settings, etc.
Note! Promag 50 has access to all three command classes. On Page 69, you will find a list with all the supported Universal Commands and Common Practice Commands.

Operating options

For the complete operation of the measuring device, including device-specific commands, there are DD files available to the user to provide the following operating aids and programs:
Note! The HART protocol requires the 420 mA HART setting (individual options see device function) in the CURRENT SPAN function (current output 1). HART handheld terminal DXR 375 Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix. The HART manual in the carrying case of the HART Communicator contains more detailed information on the device. Operating program ToF Tool - Fieldtool Package Modular software package consisting of the service program ToF Tool for configuration and diagnosis of ToF level measuring devices (time-of-flight measurement) and evolution of pressure measuring instruments as well as the Fieldtool service program for the configuration and diagnosis of Proline flow measuring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA 193 or the HART protocol. Contents of the ToF Tool - Fieldtool Package: Commissioning, maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble-shooting Controlling the Fieldcheck tester/simulator Fieldcare FieldCare is Endress+Hausers FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA 193. Operating program SIMATIC PDM (Siemens) SIMATIC PDM is a standardised, manufacturer-independent tool for the operation, configuration, maintenance and diagnosis of intelligent field devices. Operating program AMS (Emerson Process Management) AMS (Asset Management Solutions): program for operating and configuring devices

Byte Bit 4-5 4-6 4-7 5-0 5-1 5-2 5-3 5-4 5-5 5-6 5-7 6-0 6-1 6-2 6-3 6-4 6-5 6-6 6-7 7-0 7-1 7-2 7-3 7-4 7-5 7-6 7-7 8-0 8-1 8-2 8-3 8-4 8-5 8-6 8-7 9-0 9-1 9-2 9-3 9-4 9-5 9-6 9-7
Error No. not assigned not assigned not assigned 321 not assigned not assigned not assigned not assigned not assigned not assigned 351 352
Short error description ( Page 90 ff. ) Coil current of the sensor is outside the tolerance.
Flow buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds.
Frequency buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds.
Pulse buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds.
Current output: flow is out of range. Frequency output: flow is out of range. Pulse output: the pulse output frequency is out of range. not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned
Byte Bit 10-0 10-1 10-2 10-3 10-4 10-5 10-6 10-7 11-0 11-1 11-2 11-3 11-4 11-5 11-6 11-7 12-0 12-1 12-2 12-3 12-4 12-5 12-6 12-7 13-0 13-1 13-2 13-3 13-4 13-5 13-6 13-7 14-0 14-1 14-2 14-3 14-4 14-5 14-6
Error No. not assigned not assigned not assigned not assigned not assigned not assigned not assigned 401 not assigned not assigned 461 not assigned 463 not assigned not assigned not assigned not assigned 474 not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned not assigned 601 not assigned not assigned not assigned
Short error description ( Page 90 ff. ) Measuring tube partially filled or empty EPD calibration not possible because the fluid's conductivity is either too low or too high. The EPD calibration values for empty pipe and full pipe are identical, therefore incorrect. Maximum flow value entered is overshot. New amplifier software version is loaded. Currently no other commands are possible. Upload and download of device files. Currently no other commands are possible. Positive zero return active
Byte Bit 14-7 15-0 15-1 15-2 15-3 15-4 15-5 15-6 15-7 16-0 16-1 16-2 16-3 16-4 16-5 16-6 16-7 17-0 17-1 17-2 17-3 17-4 17-5 17-6 17-7 18-0 18-1 18-2 18-3 18-4 18-5 18-6 18-7

$: # 031

$: # 032

S: SENSOR SW DAT

Sensor: Error accessing the calibration values stored in the S-DAT.
1. Check whether the S-DAT is correctly plugged into the amplifier board Page 99, 101 2. Replace the S-DAT if it is defective. Spare parts Page 97. Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: Spare part set number Hardware revision code 3. Replace measuring electronics boards if necessary. Spare parts Page 97

No. No. # 1xx 101

Error message / Type

Remedy / spare part

Software error
Gain deviation compared to reference gain is greater than 2%. Totalizer checksum error Replace amplifier board. Spare parts Page 97 1. Restart the measuring device 2. Replace the amplifier board if necessary. Spare parts Page 97 Module with lower software version has either to be actualizied by FieldTool with the required software version or the module has to be replaced. Spare parts Page 97

$: # 101 $: # 111

S: GAIN ERROR AMP

S: CHECKSUM TOTAL

S: A / C COMPATIB. !: # 121
Due to different software versions, I/O board and amplifier board are only partially compatible (possibly restricted functionality).
Note! The indication on the display as notice message appears only for 30 seconds (with listing in Previous system condition function). This condition can occur if only one electronics board has been exchanged; the extended software functionality is not available. The previously existing software functionality is still working and the measurement possible.

No. # 2xx 251

Error in DAT / no communication
Internal communication error on the amplifier board. No data reception between amplifier and I/O board or faulty internal data transfer. Remove the amplifier board. Spare parts Page 97

$: # 251 $: # 261

S: COMMUNICATION I/O

Check the BUS contacts

No. # 3xx 321

System limits exceeded

Sensor: Coil current is out of tolerance. 1. Remote version: Switch off the power supply before connecting or discon-necting the cable of the coil (terminals 41/42). 2. Remote version: Switch off power supply and check wiring of terminals 41/42 Page 47 ff. 3. Switch off the power supply and check the connectors of the coil cable Page 99, 101 4. Replace measuring electro-nics boards if necessary. Spare parts Page 97 1. Change the upper or lower limit setting, as applicable. 2. Increase or reduce flow, as applicable. Recommendations in the event of fault category = FAULT MESSAGE ($): Configure the fault response of the output to ACTUAL VALUE (see Page 95), so that the temporary buffer can be cleared. Clear the temporary buffer by the measures described under Item 1. The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. 1. Increase the setting for pulse weighting 2. Increase the max. pulse frequency, if the totalizer can handle a higher number of pulses. 3. Reduce flow Recommendations in the event of fault category = FAULT MESSAGE ($): Configure the fault response of the output to ACTUAL VALUE (see Page 95), so that the temporary buffer can be cleared. Clear the temporary buffer by the measures described under Item 1.

Cause Simulation of response to error (outputs) active
Remedy / spare part Switch off simulation
Simulation of volume flow active
The measuring device is being checked on site via the test and simulation device.

Process error messages

Process errors can be defined as either Fault or Notice messages and can thereby be weighted differently. Determination of this is done via the function matrix (see the Description of Device Functions Manual).
Note! The error types listed in the following correspond to the factory settings. Also observe the information on Page 64 ff. and 95.

Cause Remedy

P = Process error $ = Fault message (with an effect on the outputs) ! = Notice message (without an effect on the outputs) 401

$: # 401

EMPTY PIPE
Measuring tube partially filled or empty
1. Check the process conditions of the plant 2. Fill the measuring tube The EPD/OED function cannot be used with fluids of this nature.

ADJ. NOT OK !: # 461

EPD/OED calibration not possible because the fluid's conductivity is either too low or too high. The EPD/OED calibration values for empty pipe and full pipe are identical, therefore incorrect.

$: # 463

FULL = EMPTY
Repeat calibration, making sure procedure is correct Page 81

Symptoms

Process errors without messages

Rectification

Remark: You may have to change or correct certain settings in functions in the function matrix in order to rectify the fault. The functions outlined below, such as DISPLAY DAMPING, for example, are described in detail in the Description of Device Functions manual. Flow values are negative, even though the fluid is flowing forwards through the pipe. 1. Remote version: Switch off the power supply and check the wiring Page 47 ff. If necessary, reverse the connections at terminals 41 and 42 Change the setting in the INSTALLATION DIRECTION SENSOR function accordingly Check grounding and potential equalization Page 56 ff. Check the fluid for presence of gas bubbles. In the TIME CONSTANT function (current output) increase the value In the DISPLAY DAMPING function increase the value Check grounding and potential equalization Page 56 ff. Check the fluid for presence of gas bubbles. Activate the LOW FLOW CUTOFF function, i.e. enter or increase the value for the switching point. Perform empty-pipe/full-pipe adjustment and then switch on Empty Pipe detection Page 81 Remote version: Check the terminals of the EPD cable Page 47 ff. Fill the measuring tube. Select the BUS ADDRESS function and change the setting to 0. Value for creepage too high. Reduce corresponding value in the Low flow cutoff functions (ON-/OFF-VALUE).
Measured-value reading fluctuates even though flow is steady.

1. 2. 3. 4. 1. 2. 3.

Note! Make sure that the rubber hoses on retaining cylinder (g) and stop cock (f) are of the same color (red or blue).
Open stop cock (f) and turn handle (b) to screw the electrode all the way into the retaining cylinder.
Do not subsequently open the stop cock, in order to prevent fluid escaping. 5 Remove the electrode complete with retaining cylinder (g). Remove handle (b) from electrode (e) by pressing out locking pin (h). Take care not to lose coil spring (k). 5 Screw knurled nut (d) onto the retaining cylinder. This firmly locates the electrode in position. Use the Allen screw to secure electrode cable (c) to handle (b).
Caution!! Make sure that the machine screw securing the electrode cable is firmly tightened. This is essential to ensure correct electrical contact and correct measuring signals. Reinstall the cover and tighten (a) Allen screw.
Remove the old electrode and insert the new electrode. Replacement electrodes can be ordered separately from Endress+Hauser.

Software history

Software version Changes to software Operating Instructions 50097090/03.05

03.2005

2.00.XX
Software expansion: New / revised functionalities New functionalities: DEVICE SOFTWARE Device software displayed (NAMUR-recommendation 53) Unit US Kgal

11.2004

Amplifier: 1.06.01 Communication module: 1.04.00 Amplifier: 1.06.00 Communication module: 1.03.00
Software update relevant only for production

50097090/10.03

10.2003
Software expansion: Language groups Flow direction pulse output selectable New functionalities: Second Totalizer Adjustable backlight (display) Operation hours counter Simulation function for pulse output Access code for counter Reset function (fault history) Up-/download with FieldTool

08.2003

Communication module: 1.02.01
Software expansion: New / revised functionalities Special documentation: Current span NAMUR NE 43 Failsafe mode function Trouble-shooting function System and process error messages Response of status output

50097090/08.03

08.2002

Amplifier: 1.04.00

Software expansion: New / revised functionalities Special documentation: Current span NAMUR NE 43 EPD (new mode) Failsafe mode function Acknowledge fault function Trouble-shooting function System and process error messages Response of status output

PFA liner: 0.4 m Electrodes: 1.4435, Alloy C-22: 0.3.0.5 m Tantalum, platinum/rhodium: 0.3.0.5 m Process connection Promag H: 0.8 m (all data relate to parts in contact with medium)

10.1.9

Display elements

Human interface

Liquid-crystal display: illuminated, two lines with 16 characters per line Custom configurations for presenting different measured values and status variables 2 totalizers At ambient temperatures below 20 C the readability of the display may be impaired Local operation with three push buttons (, +, E) Quick Setup menus for straightforward commissioning Language groups available for operation in different countries: Western Europe and America (WEA): English, German, Spanish, Italian, French, Dutch and Portuguese Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish and Czech South and east Asia (SEA): English, Japanese, Indonesian You can change the language group via the operating program ToF Tool - Fieldtool Package.

Operating elements

Language group

Remote operation

Operation via HART protocol
10.1.10 Certificates and approvals
Ex Approvals Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your Endress+Hauser Sales Center on request. All explosion protection data are given in a separate documentation which is available upon request.

Sanitary compatibility

Promag W: No applicable approvals or certification Promag P: No applicable approvals or certification Promag H: 3A authorization and EHEDG-tested Seals in conformity with FDA (except Kalrez seals)
Pressure Equipment Directive
Measuring devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed and manufactured according to good engineering practice. Where necessary (depending on the medium and process pressure), there are additional optional approvals to Category II/III for larger nominal diameters. The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. EN 60529 Degrees of protection by housing (IP code) EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures EN 61326/A1 (IEC 6326) Electromagne8tic compatibility (EMC requirements) NAMUR NE 21 Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment. NAMUR NE 43 Standardisation of the signal level for the breakdown information of digital transmitters with analogue output signal. NAMUR NE 53 Software of field devices and signal-processing devices with digital electronics.

CE mark

Other standards and guidelines

OED (Open Electrode Detection) see Empty Pipe Detection. 81 Operable flow range. 107 Operating conditions. 110 Operation device description files. 67 display and operating elements. 61 Fieldcare. 66 function matrix. 62 HART commands. 69 HART handheld terminal. 66 ToF Tool - Fieldtool Package (configuration and service software). 66 Order code Sensor. 11 Ordering code accessories. 85 sensor. 10 transmitter. 9 Ordering information. 119 Endress+Hauser
Outlet runs. 18 Output signal. 108 Output variables. 108 Outputs, response to errors. 95
Partial vacuum, lining. 113 Performance characteristics see Measuring accuracy Positive zero return. 95 Potential equalisation. 56 Power consumption. 109 Power supply. 108 Power supply failure. 109 Pressure loss adapters (reducers, expanders). 20 general information. 113 resistance to partial vacuum, lining. 113 Printed circuit boards, removing and installing. 98 Process connections. 118 Process error. 64 error messages. 93 process errors without message. 94 Programming mode disable. 63 enable. 63 Pumps, location. 15
Signal on alarm. 108 SIP cleaning. 110 Software amplifier display. 79 versions (history). 105 Spare parts. 97 Status input electrical connection. 54 technical data. 107 Status output electrical connection. 54 technical data. 108 Storage. 14 Switching output. 108 System error. 64 definition. 64 error messages. 90
Technical data. 107 Temperature ranges ambient temperature. 110 fluid temperature. 111 storage temperature. 110 ToF Tool - Fieldtool Package. 66, 87 Transmitter electrical connection. 52 installing the wall-mount housing. 44 length of connecting cable (remote version). 25 turning the field housing (aluminum). 42 turning the field housing (stainless steel). 42 Transporting the sensor. 13 Trouble-shooting. 89
Quick Setup menu for Commissioning. 80
Registered trademarks. 12 Registrierte Warenzeichen. 12 Repair. 8 Repeatability (measuring accuracy). 109 Returning devices. 8
Vibrations measures to prevent vibrations. 18 shock resistance. 110
Safety icons. 8 Safety instructions. 7 Safety of operation. 7 Safety regulation form (e.g. for repairs) see Declaration of contamination Sanitary compatibility. 119 Screw tightening torques for Promag H (with plastic process connections). 39 for Promag P. 36 for Promag W. 28 S-DAT. 97 S-DAT (HistoROM). 82 Seals Promag H. 39 Promag P. 33 Promag W. 26 temperature ranges (Promag H). 112 Sensor installation see Installing sensor Serial number. 9, 10, 11 Shock resistance. 110 Endress+Hauser

MODBUS interface: Transmission technology (Physical Layer): RS485 in accordance with ANSI/TIA/EIA-485-A: 1998, galvanically isolated MODBUS device type: Slave Adress range: 1.247 Bus address adjustable via miniature switches or local display (optional) at the measuring device Supported MODBUS function codes: 03, 04, 06, 08, 16, 23 Broadcast: supported with the function codes 06, 16, 23 Transmission mode: RTU oder ASCII Supported baudrate: 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud Response time: Direct data access = typically 25.50 ms Auto-scan buffer (data range) = typically 3.5 ms Available output combination Page 7 ff. FOUNDATION Fieldbus interface: FOUNDATION Fieldbus H1 Transmission technology (Physical Layer): IEC 61158-2 (MBP), galvanically isolated ITK version 4.01 Current consumption: 12 mA Error current FDE (Fault Disconnection Electronic): 0 mA Bus connection with integrated reverse polarity protection Function blocks: 5 x analog input, 1 x discrete output, 1 x PID Output data: volume flow, calculated mass flow, temperature, totalizer 1.3 Input data: positive zero return (ON/OFF), reset totalizer Link Master (LM) functionality is supported Signal on alarm Current output failure response selectable (e.g. in accord. with NAMUR Recom. NE 43) Pulse/frequency output failure response selectable Status output (Promag 50) non-conductive by fault or power supply failure Relay output (Promag 53) de-energized by fault or power supply failure

Load Switching output

See Output signal Status output (Promag 50, Promag 53): Open collector, max. 30 V DC / 250 mA, galvanically isolated. Configurable for: error messages, Empty Pipe Detection (EPD), flow direction, limit values. Relay outputs (Promag 53): Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Configurable for: error messages, Empty Pipe Detection (EPD), flow direction, limit values, batching contacts.
Low flow cutoff Galvanic isolation
Switch points for low flow cutoff are selectable All circuits for inputs, outputs, and power supply are galvanically isolated from each other.

Power supply

Electrical connection Measuring unit
d g b a a b d/(g) (d) HART* PROFIBUS PA* FOUNDATION Fieldbus*
PA()/FF() PA(+)/FF(+) + f + + 21 20

A d g b

27 + + + + 20

N (L-) 2 L1 (L+)1

N (L-) 2 L1 (L+) 1

PROFIBUS DP*

PROFIBUS DP** MODBUS RS485**
A (RxD/TxD-N) B (RxD/TxD-P) + f + + 21 20
A (RxD/TxD-N) 27 B (RxD/TxD-P) + 24 f 23 + + 20

d e g c b

a0002441
Anschlieen des Messumformers, Leitungsquerschnitt max. 2,5 mm2 A B C *) **) a b View A (field housing) View B (stainless steel field housing) View C (wall-mount housing) not changeable communication board changeable communication board Cover of the connection compartment Cable for power supply: 85.260 V AC, 20.55 V AC,16.62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Ground terminal for protective conductor Signal cable: see Terminal assignment Page 7 ff. Fieldbus cable: Terminal No. 26: DP (A) / PA (+) / FF (+) / MODBUS RS485 (A) / (PA, FF: with reverse polarity protection) Terminal No. 27: DP (B) / PA (-) / FF (-) / MODBUS RS485 (B) / (PA, FF: with reverse polarity protection) Ground terminal for signal-cable shield / Fieldbus cable / RS485 line Service connector for connecting service interface FXA 193 (Fieldcheck, Tof Tool - Fieldtool Package) Signal cable: see Terminal assignment Page 7 ff. Cable for external termination (only for PROFIBUS DP with fixed assignment communication board): Terminal No. 24: +5 V Terminal No. 25: DGND
Terminal assignment, Promag 50
Terminal No. (inputs / outputs) Order variant 50***-***********W 50***-***********A 50***-***********D 50***-***********H 50***-***********J 50***-***********S 50***-***********T 20 (+) / 21 () Status input 22 (+) / 23 () Status output 24 (+) / 25 () Frequency output Frequency output +5 V (external termination) Frequency output Ex i, passive Frequency output Ex i, passive 26 (+) / 27 () Current output HART Current output HART Current output HART PROFIBUS PA PROFIBUS DP Current output Ex i active, HART Current output Ex i passive, HART
Ground connection, power supply Page 6
Terminal assignment, Promag 53 The inputs and outputs on the communication board can be either permanently assigned or variable, depending on the version ordered (see table). Replacements for modules which are defective or which have to be replaced can be ordered as accessories.
Terminal No. (inputs / outputs) Order variant 20 (+) / 21 () 22 (+) / 23 () 24 (+) / 25 () 26 (+) / 27 ()
Fixed communication boards (fixed assignment) 53***-***********A 53***-***********B 53***-***********F 53***-***********G 53***-***********H 53***-***********J 53***-***********K 53***-***********Q 53***-***********S 53***-***********T Flexible communication boards 53***-***********C 53***-***********D 53***-***********L Relay output 2 Status input Status input Relay output 1 Relay output Relay output 2 Frequency output Frequency output Relay output 1 Current output HART Current output HART Current output HART Relay output 2 Relay output 1 Frequency output Frequency output Status input Frequency output Ex i Frequency output Ex i Current output HART Current output HART PROFIBUS PA Ex i FOUNDATION Fieldbus, Ex i PROFIBUS PA PROFIBUS DP FOUNDATION Fieldbus MODBUS RS485 Current output Ex i active, HART Current output Ex i passive, HART

Terminal No. (inputs / outputs) Order variant 53***-***********M 53***-***********N 53***-***********P 53***-***********V 53***-***********2 53***-***********4 53***-***********(+) / 21 () Status input Current output Current output Relay output 2 Relay output Current input Relay output (+) / 23 () Frequency output Frequency output Frequency output Relay output 1 Current output Relay output Relay output (+) / 25 () Frequency output Status input Status input Status input Frequency output Frequency output Status input 26 (+) / 27 () Current output HART MODBUS RS485 PROFIBUS DP PROFIBUS DP Current output HART Current output HART MODBUS RS485
Electrical connection remote version
Electrode circuit Meas. signal Pipe EPD S1 E1 E2 S2 GND E S 36

Coil circuit

yellow

n.c. 5

n.c. 37

E1 E2 GND E

F06-5xFxxxxx-04-xx-xx-en-001
n.c. = isolated cable shields, not connected

Cable entry

Power-supply and signal cables (inputs/outputs): Cable entry M20 x 1.5 (812 mm) Sensor cable entry for armoured cables M20 x 1.5 (9.5.16 mm) Threads for cable entries 1/2" NPT, G 1/2" Connecting cable for remote version: Cable entry M20 x 1.5 (812 mm) Sensor cable entry for armoured cables M20 x 1.5 (9.5.16 mm) Threads for cable entries 1/2" NPT, G 1/2"
Cable specifications remote version
Coil cable: 2 x 0.75 mm2 PVC cable with common, braided copper shield ( approx. 7 mm) Conductor resistance: 37 /km Capacitance: core/core, shield grounded: 120 pF/m Permanent operating temperature: 20+80 C Cable cross-section: max. 2.5 mm2 Signal cable: 3 x 0.38 mm2 PVC cable with common, braided copper shield ( approx. 7 mm) and individually shielded cores. With Empty Pipe Detection (EPD): 4 x 0.38 mm2 PVC cable with common, braided copper shield ( approx. 7 mm) and individually shielded cores. Conductor resistance: 50 /km Capacitance: core/shield: 420 pF/m Permanent operating temperature: 20+80 C Cable cross-section: max. 2.5 mm2

A0003194

a = signal cable, b = coil current cable (cross-section: max. 2.5 mm2) 1 = core, 2 = core insulation, 3 = core shield, 4 = core jacket, 5 = core strengthening, 6 = cable shield, 7 = outer jacket
Optionally, Endress+Hauser also supplies reinforced connecting cables with an additional, metal strenghtening braid. We recommend such cables for the following cases: Cables laid underground Danger of rodent attack Device used with ingress protection IP 68 Operation in zones of severe electrical interference: The measuring device complies with the general safety requirements in accordance with EN 61010, the EMC requirements of EN 61326/A1, and NAMUR Recommendation NE 21. Caution! Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible.

Supply voltage

85260 V AC, 4565 Hz 2055 V AC, 4565 Hz 1662 V DC PROFIBUS PA and FOUNDATION Fieldbus Non-Ex: 9.32 V DC Ex i: 9.24 V DC Ex d: 9.32 V DC

Power consumption

AC: <15 VA (including sensor) DC: <15 W (including sensor) Switch-on current: max. 13.5 A (< 50 ms) at 24 V DC max. 3 A (< 5 ms) at 260 V AC

Power supply failure

Lasting min. 1 power cycle: EEPROM or T-DAT (Promag 53 only) retain the measuring system data in the event of a power supply failure S-DAT: exchangeable data storage chip which stores the data of the sensor (nominal diameter, serial number, calibration factor, zero point etc.) Standard case Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a standard installed reference electrode which guarantees the required connection. This usually means that additional potential matching measures are unnecessary. Note! For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter housing to the piping. Also, observe company-internal grounding guidelines.

Potential equalisation

A0004375
Caution! For sensors without reference electrodes or without metal process terminals, carry out potential matching as per the instructions for special cases described below. These special measures are particularly important when standard grounding practice cannot be ensured or extremely strong matching currents are expected.
Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential means of the ground terminal provided for the purpose. Caution! Also, observe company-internal grounding guidelines. Note! The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser. DN 300: The ground cable is in direct connection with the conductive flange coating and is secured by the flange screws. DN 350: The ground cable connects directly to the metal transport bracket.

6 mm Cu

DN 300

DN 350

A0004376
Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching currents flow over the reference electrodes. This can lead to destruction of the sensor, e.g. through electrochemical decomposition of the electrodes. In such cases, e.g. for fibre-glass or PVC piping, it is recommended that you use additional ground disks for potential matching. When using ground disks, note the following points: Ground disks (DN 15.300) can be ordered separately from Endress+Hauser as an accessory. Ground disks (incl. seals) increase the installation length. You can find the dimensions of ground disks on Page 30. Caution! Risk of damage from electrochemical corrosion. Note the electrochemical insulation rating, if the ground disks and measuring electrodes are made of different materials. Also, observe company-internal grounding guidelines.

A0004377

Pipes with cathodic protection In such cases, install the measuring instrument without potential in the piping: When installing the measuring device, make sure that there is an electrical connection between the two piping runs (copper wire, 6 mm2). Make sure that the installation materials do not establish a conductive connection to the measuring device and that the installation materials withstand the tightening torques applied when the threaded fasteners are tightened. Also comply with the regulations applicable to potential-free installation.

A0004378

1 = isolating transformer, 2 = electrically insulated
Performance characteristics
Reference operating conditions To DIN EN 29104 and VDI/VDE 2641: Medium temperature: +28 C 2 K Ambient temperature: +22 C 2 K Warm-up period: 30 minutes Installation: Inlet run >10 x DN Outlet run > 5 x DN Sensor and transmitter grounded. Sensor centred relative to the pipe. Maximum measured error Promag 50: Pulse output: 0.5% o.r. 1 mm/s (o.r. = of reading) Current output: plus typically 5 A Promag 53: Pulse output: 0.2% o.r. 2 mm/s (o.r. = of reading) Current output: plus typically 5 A Supply voltage fluctuations have no effect within the specified range.
[%] 2.5 2.0 0.5 % 1.5 1.0 0.v [m/s]
F06-5xxxxxxx-05-xx-xx-xx-000
Max. measured error in % of reading

Repeatability

max. 0.1% o.r. 0.5 mm/s (o.r. = of reading)

Operating conditions

Installation conditions
Installation instructions Mounting location Correct measuring is possible only if the pipe is full. Avoid the following locations: Highest point of a pipeline. Risk of air accumulating Directly upstream of a free pipe outlet in a vertical pipe.
F06-5xxxxxxx-11-00-00-xx-000
Installation of pumps Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance to partial vacuum can be found on Page 20. It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on the measuring system's resistance to vibration and shock can be found on Page 20.
F06-5xxxxxxx-11-00-00-xx-001
Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection (EPD) function offers additional protection by detecting empty or partially filled pipes. Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.

F06-5xxxxxxx-11-00-00-xx-002
Vertical pipes Install a siphon (b) or a vent valve (a) downstream of the sensor in vertical pipes longer than 5 meters. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. These measures also prevent the system losing prime, which could cause air inclusions. Information on the lining's resistance to partial vacuum can be found on Page 20.
F06-5xxxxxxx-11-00-00-xx-003
a = vent valve, b = siphon
Orientation An optimum orientation helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of options and accessories for correct measuring of problematic mediums: Electrode Cleaning Circuitry (ECC) to remove electrically conductive deposits in the measuring tube, e.g. in accretive mediums. Empty Pipe Detection (EPD) for recognition of partially filled measuring tubes, or for degassing mediums or for applications with fluctuating process pressure. Exchangeable measuring electrodes for abrasive mediums. Vertical orientation: This orientation is ideal for self-emptying piping systems and for use in conjunction with Empty Pipe Detection.
F06-5xxxxxxx-11-00-00-xx-004
Horizontal orientation: The measuring electrode-plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles. Caution! Empty Pipe Detection functions correctly only when the measuring device is installed horizontally and the transmitter housing is facing upward. Otherwise there is no guarantee that Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.
F06-5xxxxxxx-11-00-xx-xx-000
1 = EPD electrode (Empty Pipe Detection) 2 = Measuring electrodes (signal detection) 3 = Reference electrode (potential equalisation)
Vibrations Secure the piping and the sensor if vibration is severe. Caution! It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information on resistance to vibration and shock can be found on page 20.

> 10 m

F06-5xxxxxxx-11-00-00-xx-006
Foundations, supports If the nominal diameter is DN 350, mount the transmitter on a foundation of adequate load-bearing strength. Caution! Do not allow the casing to take the weight of the sensor. This would buckle the casing and damage the internal magnetic coils.

F06-5xFxxxxx-11-05-xx-xx-000

Inlet and outlet runs

If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy: Inlet run 5 x DN Outlet run 2 x DN
F06-5xxxxxxx-11-00-00-xx-005

Adapters

Suitable adapters to DIN EN 545 (double flange junction sections) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders. The nomogram applies only to fluids of viscosity similar to water. 1. Calculate the ratio of the diameters d/D. 2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio.

[mbar] 100

8 m/s 7 m/s 6 m/s

max. 8 d D

4 m/s 3 m/s 2 m/s

0.7 d/D

F06-5xxxxxxx-05-05-xx-xx-000
Length of connecting cable
Permissible cable length Lmax depends on the conductivity of the medium. A minimum conductivity of 20 S/cm is required for measuring demineralized water.

[S/cm] 200

100 L max 200
F06-5xxxxxxx-05-xx-xx-xx-006
Gray shaded area = permissible range for medium conductivity Lmax = length of connecting cable in [m] Medium conductivity in [S/cm]
In order to ensure measuring accuracy, moreover, comply with the following instructions when installing the remote version: Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the measuring signal, particularly if the conductivity of the medium is low. Route the cable well clear of electrical machines and switching elements. Ensure potential equalisation between sensor and transmitter, if necessary.

Environment

Ambient temperature Transmitter: Standard: 20.+60 C Optional: 40.+60 C Note! At ambient temperatures below 20 C the readability of the display may be impaired. Sensor: Flange material carbon steel: 10.+60 C Flange material stainless steel: 40.+60 C Caution! It is not allowed to use the device beyond the min. and max. lining specified temperature values ( Medium temperature range). Note the following points: Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions. If both fluid and ambient temperatures are high, install the transmitter at a remote location from the sensor ( Medium temperature range). Storage temperature The storage temperature corresponds to the ambient temperature range of the transmitter and sensor (see Ambient temperature). The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner. Do not remove the protective plates or caps on the process connections until you are ready to install the device.

125 dm3/min 200 dm3/min 300 dm3/min 500 dm3/min 750 dm3/min 1200 dm3/min 1850 dm3/min 150 m3/h 300 m3/h 500 m3/h 750 m3/h 1000 m3/h 1200 m3/h 1500 m3/h 2000 m3/h 2500 m3/h 3500 m3/h 4000 m3/h 4500 m3/h 6000 m3/h 7000 m3/h 8000 m3/h 10000 m3/h 13000 m3/h 14000 m3/h 16000 m3/h 18000 m3/h 20500 m3/h 23000 m3/h 28500 m3/h 28500 m3/h
20600 m3/h 351100 m3/h 551700 m3/h 802400 m3/h 3109600 m3/h m3/h m3/h m3/h m3/h
42013500 m3/h 48015000 m3/h 55018000 m3/h 69022500 m3/h 85028000 m3/h 95030000 m3/h 125040000 m3/h 155050000 m3/h 170055000 m3/h 195060000 m3/h 220070000 m3/h 250080000 m3/h 280090000 m3/h 3300100000 m3/h 3400110000 m3/h
Flow characteristics (US units)
Nominal diameter [inch] 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" 60" 66" 72" 78" [mm] Recommended flow rate Min./max. full scale value (v ~ 0.3 or 10 m/s) 2.gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Full scale value (v ~ 2.5 m/s) 18 gal/min 30 gal/min 50 gal/min 75 gal/min 130 gal/min 200 gal/min 300 gal/min 450 gal/min 600 gal/min 1200 gal/min 1500 gal/min 2400 gal/min 3600 gal/min 4800 gal/min 6000 gal/min 7500 gal/min 10500 gal/min 13500 gal/min 16500 gal/min 19500 gal/min 24000 gal/min 30000 gal/min 33000 gal/min 42000 gal/min 75 Mgal/d 85 Mgal/d 95 Mgal/d 110 Mgal/d 120 Mgal/d 140 Mgal/d 175 Mgal/d 175 Mgal/d Factory settings Pulse weighting (~ 2 pulse/s) 0.20 0.20 0.50 0.400 0.0005 0.0005 0.0005 0.0008 0.0008 0.0008 0.001 0.001 gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal gal Mgal Mgal Mgal Mgal Mgal Mgal Mgal Mgal Creepage (v ~ 0.04 m/s) 0.25 0.50 0.75 1.25 2.0 2.5 4.0 7.600 1.3 1.3 1.3 1.7 2.2 2.6 3.0 3.0 gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min gal/min Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d Mgal/d

100 123

53 (2.09)

p cover tight w Kee ircuits are ali hile ve c
uvrir la pas o te pparei l sous nsion
There is a separate mounting kit for the wall-mounted housing. It can be ordered from Endress+Hauser as an accessory. The following installation variants are possible: Panel-mounted installation Pipe mounting Panel-mounted installation

+ 00.5.5

+0.5 0.5

A0001131

Pipe mounting

20.70

A0001132

Compact version DN 300

F06-53Fxxxxx-06-00-xx-xx-000
DN EN (DIN) / JIS / AS* [mm] ANSI [inch] 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12"

L [mm] 450 500

A [mm] 577 627

B [mm] 372 397

C [mm] 205 230

K [mm] 400 460

E [mm] 156 166
The fitting length (L) is always the same, regardless of the pressure rating. * Only DN 80, 100 and 150.300 are available if flanges according to AS are used.

Remote version DN 300

163 143

E K L (DVGW)

A0003219

A [mm] 522 572

B [mm] 317 342

Compact version DN 350

227 207

187 168

F06-xxFxxxxx-06-05-xx-xx-000
DN EN (DIN) / AS 1) [mm] 2000 ANSI / AWWA 2) [inch] 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" 56" 60" 64" 66" 72" 78"

L [mm] 2600

A [mm] 738.5 790.5 840.5 891.5 995.5 1198.5 1198.5 1241.5 1394.5 1546.5 1598.5 1796.5 1998.5 2148.5 2196.5 2286.5 2360.5 2550.5 2650.5
B [mm] 456.5 482.5 507.5 533.0 585.0 686.5 686.5 708.0 784.5 860.5 886.5 985.5 1086.5 1161.5 1185.5 1230.5 1267.5 1362.5 1412.5
C [mm] 282.0 308.0 333.0 358.5 410.5 512.0 512.0 533.5 610.0 686.0 712.0 811.0 912.0 987.0 1011.0 1056.0 1093.0 1188.0 1238.0

K [mm] 2476

E [mm] 1732
The fitting length (L) is always the same, regardless of the pressure rating. 1) Only DN 350, 400, 500 and 600 are available if flanges according to AS are used. 2) DN < 700 only to ANSI, DN > 600 only to AWWA.

Remote version DN 350

A0003220
A [mm] 683.5 735.5 785.5 836.5 940.5 1143.5 1143.5 1186.5 1339.5 1491.5 1543.5 1741.5 1943.5 2093.5 2141.5 2231.5 2305.5 2495.5 2595.5
B [mm] 401.5 427.5 452.5 478.0 530.0 631.5 631.5 653.0 729.5 805.5 831.5 930.5 1031.5 1106.5 1130.5 1175.5 1212.5 1307.5 1357.5

Ground disk (DN 25.300)

di 10

A0003221

DN 1) EN (DIN) / JIS / AS 4) [mm] 300

1) 2) 2) 3)

di ANSI [inch] 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 12"

B [mm] 375

D [mm] 77.5 87.115.5 131.5 154.5 186.5 206.413 404

H [mm] 87.5 94.273 268

[mm] 310
Ground disks can, with the exception of DN 300, be used for all flange norms / pressure ratings. PN 10/16, Cl. 150 3) PN 25, JIS 10K/20K 4) DN 32, 40, 65 and 125 are not available if flanges according to AS are used.

Weight Weight data in kg

Nominal diameter Compact version Remote version (without cable) Sensor [mm] [inch] 1" PN 1/4" 1 1/2" 2" 2 1/2" 3" PN 16 4" 5" 6" 8" 10" 12" 14" 16" 18" PN 10 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" PN 6 60" 66" 72" 78" EN (DIN) / AS* 7.3 8.0 9.4 10.6 12.0 10K 14.0 16.0 21.5 25.Class D JIS 7.3 7.3 8.3 9.3 11.1 12.5 14.7 Class 150 21.0 24.5 41.9 69.4 72.3 ANSI/AWWA EN (DIN) / AS* 7.3 PN 40 9.4 10.6 14.0 16.0 25.2200 PN 4600 PN 10 PN 16 5.3 6.0 7.4 8.6 10.0 10K 12.0 14.0 19.5 23.Class D JIS 5.3 5.3 6.3 7.3 9.1 10.5 12.7 Class 150 19.0 22.5 39.9 67.4 70.3 ANSI/AWWA 5.3 7.4 8.6 12.0 14.0 23.4598 Wall housing
6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0
Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) * Only DN 80, 100, 150.400, 500 and 600 are available if flanges according to AS are used.

Materials

Transmitter housing: Compact housing: powder coated die-cast aluminium Wall-mounted housing: powder coated die-cast aluminium Sensor housing: DN 25300: powder-coated die-cast aluminium DN 3502000: painted steel (Amerlock 400) Measuring tube: DN < 350: stainless steel 1.4301 or 1.4306/304L; non-stainless flange material with Al/Zn protective coating DN > 300: stainless steel 1.4301/304; non-stainless flange material with Amerlock 400 paint Flange: EN 1092-1 (DIN 2501): 316L / 1.4571; RSt37-2 (S235JRG2) / C22 / FE 410W B (with flanges made of carbon steel: DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) ANSI: A105, F316L (with flanges made of carbon steel: DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AWWA: 1.0425 (with Amerlock 400 paint) JIS: RSt37-2 (S235JRG2) / H II / 1.0425 / 316L (with flanges made of carbon steel: DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 2129: (DN 150, 200, 250, 300, 600) A105 or RSt37-2 (S235JRG2) (DN 80, 100, 350, 400, 500) A105 or St44-2 (S275JR) (with flanges made of carbon steel: DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) AS 4087: A105 or St44-2 (S275JR) (with flanges made of carbon steel: DN < 350 with Al/Zn protective coating; DN > 300 with Amerlock 400 paint) Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435 or Alloy C-22, tantalum Seals: Seals to DIN EN 1514-1

Material load diagrams

Caution! The following diagrams contain material load curves (reference curves) for various process connections relating to the fluid temperature. But the maximal permissible fluid temperature always depends on the lining material of the sensor and/or of the sealing material (Page 20). Flange connection to EN 1092-1 (DIN 2501) Material: RSt37-2 (S235JRG2) / C22 / FE 410W B

PN 10 PN 16 PN 25

-60 -40 -20
F06-xxFxxxxx-05-xx-xx-xx-000
Flange connection to EN 1092-1 (DIN 2501) Material: 316L / 1.4571

-60 -40 -180 [C]

F06-xxFxxxxx-05-xx-xx-xx-001

PN 16 PN 10 PN 6

Flange connection to ANSI B16.5 Material: A105

0 -60 -40 -60

Class 150 Class 300

180 [C]

A0003226
Flange connection to ANSI B16.5 Material: F316L
F06-xxFxxxxx-05-xx-xx-xx-002
Flange connection to AWWA C 207, Class D Material: 1.0425

159,130,101,5

0 -60 -40 -140 160
F06-xxFxxxxx-05-xx-xx-xx-004
Flange connection to JIS B2238 Material: RSt37-2 (S235JRG2) / H II / 1.0425

[bar] 30

0 -60 -40 -180 [C]

A0003228

Flange connection to AS2129 Table E or AS4087 Cl. 14 Material: A105 / RSt37-2 (S235JRG2) / St44-2 (S275JR)

-60 -40 -[C]

F06-xxFxxxxx-05-xx-xx-xx-010

Fitted electrodes

Measuring, reference and EPD electrodes: Standard with: 1.4435, Alloy C-22, tantalum Optional: exchangeable measuring electrodes made of 1.4435 (DN 350.2000) Flange connection: EN 1092-1 (DIN 2501), < DN 350 Form A, > DN 300 Form B (dimensions acc. to DIN 2501; DN 65 PN 16 and DN 600 PN 16 exclusively to EN 10921) ANSI B16.5 AWWA C 207, Class D JIS B2238 AS2129 Table E AS4087 Cl. 14 Electrodes: 1.4435, Alloy C-22, Tantalum: 0.3.0.5 m (all data relate to parts in contact with the medium)

Process connection

Surface roughness

Human interface

Display elements Liquid-crystal display: backlit, two lines (Promag 50) or four lines (Promag 53) with 16 characters per line Custom configurations for presenting different measured-value and status variables Totalizer: Promag 50: 2 totalizers Promag 53: 3 totalizers Unified operation concept for both types of transmitter: Promag 50: Local operation with three push buttons (, +, E) Quick Setup menus for straightforward commissioning Promag 53: Local operation with three optical keys (, +, E) Application-specific Quick Setup menus for straightforward commissionig Language group Language groups available for operation in different countries: Promag 50, Promag 53: Western Europe and America (WEA): English, German, Spanish, Italian, French, Dutch and Portuguese Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish and Czech South and east Asia (SEA): English, Japanese, Indonesian Promag 53: China (CIN): English, Chinese You can change the language group via the operating program ToF Tool - Fieldtool Package. Remote operation Promag 50: Remote control via HART, PROFIBUS DP/PA Promag 53: Remote control via HART, PROFIBUS DP/PA, MODBUS RS485, FOUNDATION Fieldbus

Other standards, guidelines

Ordering information

The Endress+Hauser service organisation can provide detailed ordering information and information on the order codes on request.

Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organisation can provide detailed information on request.
Supplementary documentation
Flow Measurement (FA005D/06/en) Operating Instructions Promag 50 (BA046D/06/en, BA049D/06/en) Operating Instructions Promag 50 PROFIBUS PA (BA055D/06/en, BA056D/06/en) Operating Instructions Promag 53 (BA047D/06/en, BA048D/06/en) Operating Instructions Promag 53 PROFIBUS DP/PA (BA053D/06/en, BA054D/06/en) Operating Instructions Promag 53 FOUNDATION Fieldbus (BA051D/06/en, BA052D/06/en) Operating Instructions Promag 53 MODBUS (BA117D/06/en und BA118D/06/en) Supplementary documentation on Ex-ratings: ATEX, FM, CSA, etc.

Registered trademarks

HART Registered trademark of HART Communication Foundation, Austin, USA PROFIBUS Registered trademark of the PROFIBUS User Organisation, Karlsruhe, Germany FOUNDATION Fieldbus Registered trademark of the Fieldbus FOUNDATION, Austin, USA MODBUS Registered trademark of the MODBUS Organisation HistoROM, S-DAT, T-DAT, F-CHIP, ToF Tool - Fieldtool Package, Fieldcheck, Applicator Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

Subject to modification

International Head Quarter
Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. Weil am Rhein Deutschland Tel. +Fax +5 www.endress.com info@ii.endress.com
TI046D/06/en/07.FM+SGML 6.0