YUKON YXL-150

Page 1.

CONTENTS

PARTS ITEM: 01 CRANK CASE, L COVER, SPINDLE ASSY. 02 CRANK SHAFT, PISTON, CYLINDER, TENSIONER 03 OIL PUMP, STARTING MOTOR 04 RIGHT CRANK CASE COVER, GENERATOR 05 COVER HEAD, HEAD, CAM SHAFT, VALVE 06 FAN COVER, SHROUD 07 DRIVEN RULLEY (CVT) 08 TRANSMISSION 09 GEAR SHAFT LEVER, SAFETY SWITCH 10 AIR CLEANER 11 CARBURETOR 12 OIL COOLER 13 ENGINE 14 MUFFLER 15 FRAME 16 FENDER 17 SWING ARM 18 SEAT 19 FUEL TANK 20 SUSPENSION 21 FRONT WHEEL 22 REAR WHEEL 23 FRONT BRAKE 24 REAR BRAKE SYSTEM 25 HANDLE BAR SYSTEM 26 BUMPER, FOOTREST 27 REAR WHEEL AXLE

Page 2.

28 STEERING 29 ELECTRICAL EQUIPMENT 30 PACKING CASE,EXTERNAL N & sign meaning: not available to sale

Page 3.

ITEM 01 01-1 01-2 01-3 01-4 01-5 01-6 01-7 01-8 01-9 01-10 01-11 01-12 01-13 01-14 01-15 01-16 01-17 01-18 01-19 01-20 01-21 01-22 01-23 01-24 01-25 01-26 01-27 01-28 01-29 01-30 01-31 01-32 01-32-1 01-32-2 01-32-3 01-33 01-34

PART NO.

A1200-V30-0900 I6100-62030 I6100-62020 I6100-62043 B3411-V30-9000 I1202-A04-0000 I4510-2000 I4608-09424 I6150-62000-10 A1103-V30-0000 A8255-V30-0000 I4301-08140 I0032-08208-0H I0031-08200-0H A1100-V30-0900 I6001-06050-0H I1201-A04-9000 I4608-10720 I4608-06017 A1207-A14-0001 I6001-06020-0H I4104-12120 I2800-12015-0C B4305-V30-0000 I4104-14210 B4306-V30-0000 B4307-V30-0000 A1206-V30-0000 A7232-V30-0000 A1192-A08-0000 I4104-10010 C5750-V30-0000 C5752-V30-0000 I3500-04006 C5751-V30-0000 I4301-10140 A1341-V30-0300
NAME QTY CRANK CASE, L COVER, SPINDLE ASSY. CRANK CASE ASSY LEFT 1 BEARING, BALL RADIAL 1 BEARING, BALL, RADIAL 1 BEARING, BALL, RADIAL 1 SHAFT DRIVE (13T) 1 OIL SEAL (20326) 1 CIRCLIP EX 20mm 1 O-RING 1 BEARING, BALL, RADIAL 1 RUBBER BUSH ENGINE HANGER 4 BOSS (A) 1 KNOCK PIN 2 STUD BOLT (B) 2 STUD BOLT (A) 2 CRANK CASE COMP R (OIL 1 COOLER) BOLT FLANGE 2 OIL SEAL 1 O-RING 1 O-RING 2 PLATE CRANK CASE L 1 FLANGE BOLT, HEX. 2 WASHER 2 BOLT, HEX. 2 SCREW FIXING 1 WASHER 1 SPRING FIXING 1 BALL BEARING 1 CONNECTER TUBE BREATHER 1 DRAIN TUBE 1 GASKET CRANK CASE 1 WASHER 1 NEUTROL SWITCH COMP 1 NEUTRAL SWITCH CONNECTER 1 SCREW, CROSS RECESS HEAD 1 WIRING COMP 1 KNOCK PIN 2 COVER L SIDE 1

Page 4.

01-35 01-36 01-37 01-38 01-38-1 01-38-2 01-38-3 01-38-4 01-39 01-40 01-41 01-41-1 01-41-1 01-41-2 01-41-2 01-42 01-43 01-44 01-45 01-46 01-47 01-48
A1395-V30-0000 I6001-06040-0C I6001-06040-0H B825A-V30-0000 B8250-A14-0001 B8281-A14-0000 B8253-V30-0000 I4608-13824A I4104-14520A I4510-14000 B823A-A14-0001 B8230-A14-0001 B8230-A14-0001 B8223-A14-0000 B8223-A14-0000 I4102-10505 B8300-V30-9000 I5701-06035-0C I4104-06515A I6001-06012-0H A1106-A00-0000 A1221-V30-0000
GASKET L COVER BOLT, HEXAGON HEAD FLANGE BOLT, HEX. SPINDLE ASSY. KICK STARTER SPINDLE COMP KICK START SPG KICK STARTER BOSS KICK SPINDLE (B) O-RING WASHER CIRCLIP EX GEAR ASSY STARTER IDLE GEAR COMP STARTER IDLE GEAR COMP STARTER IDLE SPG. FRICTION START GEAR SPG. FRICTION START GEAR WASHER ARM COMP KICK STARTER BOLT , HEXAGON HEAD WASHER FLANGE BOLT, HEX. CONNECTER TUBE BREATHER HOSE BREATHER

Page 5.

ITEM 02 02-1 02-1-1 02-2 02-3 02-4 02-5 02-5-1 02-5-2 02-5-3 02-6 02-7 02-8 02-9 02-10 02-11 02-12 02-13 02-14 02-15 02-16 02-17 02-18 02-19
A3000-V30-0001 I4401-25046 I4601-15000 A3111-A08-0000 A3101-A08-0000 A3011-A08-0000 A3121-A08-0000 A3131-A08-0000 A3141-A08-0000 I4301-10140 A2191-A08-0000 A2100-A08-0000 I5801-06012-0C I4104-06512 I4301-06240 A4510-A04-0000 A4610-A04-0000 A4401-A07-0000 I3700-06005 I6001-06020-0H I4608-09515 A4520-A04-0000 A4523-A04-0000
NAME CRANK SHAFT, PISTON, CYLINDER, TENSIONER CRANK SHAFT COMP WOODRUFF KEY CLIP,PISTON PIN 15mm PIN,PISTON PISTON RING SET,PISTON RING PISTON TOP RING PISTON 2ND RING PISTON OIL KNOCK PIN GASKET CYLINDER CYLINDER COMP FLANGE BOLT, HEX. WASHER KNOCK PIN TENSIONER CAM CHAIN GUIDE COMP CAM CHAIN CHAIN CAM SCREW, OVAL TAP FLANGE BOLT, HEX. O-RING LIFTER ASSY.TENSIONER GASKET TENSIONER LIFTER

Page 6.

ITEM 03 03-1 03-1-1 03-1-2 03-1-3 03-1-4 03-1-5 03-1-6 03-1-7 03-2 03-3 03-4 03-5 03-6 03-7 03-8 03-8-1 03-8-2 03-8-2 03-8-3 03-8-3 03-9 03-10 03-11 03-13 03-13-1 03-13-1 03-13-2 03-13-2 03-13-3 03-13-3 03-13-4 03-13-4 03-13-5
NAME OIL PUMP, STARTING MOTOR PUMP ASSY. OIL SCREW,CROSS RECESS HEAD PLATE OIL PUMP ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER KNOCK PIN BODY OIL PUMP SHAFT OIL PUMP SCREW ,CROSS RECESS HEAD SPROCKET OIL PUMP DRIVEN NUT CHAIN OIL PUMP SEPARATOR OIL FLANGE BOLT, HEX. MOTOR START COMP O-RING SCREW WASH SCREW WASH CARBON BRUSH CARBON BRUSH BOLT , HEXAGON HEAD SHAFT STARTER REDUCTION GEAR GEAR STARTER REDUCTION OUTER ASSY.STARTING CLUTCH FLANGE STARTING CLUTCH FLANGE STARTING CLUTCH CAP SPRING ROLLER SP CAP STARTING CLUTCH ROLLER SPRING ROLLER ROLLER SPRING STARTING CLUTCH ROLLER SPRING STARTING CLUTCH ROLLER OUTER COMP STARTING CLUTCH

A5100-A07-0000 I3500-03010-0G A5116-A04-0000 A5331-A07-0000 A5332-A07-0000 I4303-04065 A5101-A07-0000 A5132-A04-0000 I3600-06030-0H A5133-A04-0000 I4050-0600G A5141-A04-0000 A5711-A04-0000 I6001-06012-0H C1200-V30-0000 I1309-24031 I3892-04006-08 I3892-04006-08 C1221-A04-0000 C1221-A04-0000 I6001-06016-0C B8102-A04-0000 B8101-A04-0000 B812A-A04-0000 B8125-A04-0000 B8125-A04-0000 B8126-A04-0000 B8124-A04-0000 I6220-A0100 I6220-A0100 B8127-A04-0000 B8127-A04-0000 B8120-A04-0000

Page 7.

03-13-5 03-13-6 03-13-6 03-13-7 03-13-7 03-13-8 03-13-8 03-14 03-15 03-16
B8120-A04-0000 I6600-06010-0A I0001-06012 I4303-05060 I4303-05060 I1110-2832168 I1110-2832168 B8110-A04-0000 I4104-22225 I0231-A04-0000
OUTER COMP STARTING CLUTCH SOCKET BOLT BOLT, SOCKET PAN 612 KNOCK PIN KNOCK PIN BEARING, NEEDLE BEARING, NEEDLE GEAR COMP STARTING CLUTCH WASHER NUT LOCK

Page 8.

ITEM 04 04-1 04-2 04-3 04-4 04-5 04-5-1 04-5-1 04-5-2 04-5-2 04-6 04-7 04-8 04-8-1 04-8-1 04-8-2 04-8-2 04-9 04-10 04-11 04-12 04-13 04-14 04-15 04-16 04-17 04-18 04-19 04-20 04-21 04-22
I4301-08140 I1201-A04-9000 A1394-A04-0000 A1331-V30-0900 A5650-A04-0000 A5651-A04-0000 A5651-A04-0000 I4608-18030 I4608-12625 A5421-A00-0000 A5426-A04-0000 A2360-A04-0001 I4608-30832 A2361-A04-0000 A2361-A04-0000 I4608-30832 C2961-A04-0000 I6001-06040-0C I6001-06110-0C I6001-06100-0H I6001-06032-0H I6001-06095-0C C1120-V30-0000 C1110-A04-0000 I3412-05014-0H I6001-06020-0H I4104-12522 I4050-12110-0H A9510-A04-0000 I6001-06018-0H
NAME QTY RIGHT CRANK CASE COVER, GENERATOR KNOCK PIN 2 OIL SEAL 1 GASKET R CRANK CASE COVER 1 COVER R CRANK CASE 1 GAUGE COMP OIL LEVEL 1 GAUGE OIL LEVEL 1 GAUGE OIL LEVEL 1 O-RING 1 O-RING 1 SCREEN, OIL FILTER 1 SPG OIL FILTER SCREEN 1 HOLE CAP TAPPET COMP 1 O-RING 1 HOLE CAP TAP ADJUSTING 1 HOLE CAP TAP ADJUSTING 1 O-RING 1 CLAMPER A.C.G GENERATOR 1 BOLT, HEXAGON HEAD 1 BOLT , HEXAGON HEAD 2 FLANGE BOLT, HEX. 1 BOLT , HEXAGON HEAD 1 BOLT , HEXAGON HEAD 4 STARTOR COMP (CDI) 1 FLYWHEEL COMP 1 BOLT, HEX. 2 FLANGE BOLT, HEX. 2 WASHER 1 FLANGE NUT, HEX. 1 FAN COMP COOLING 1 BOLT , HEXAGON HEAD 4

Page 9.

ITEM 05 05-1 05-2 05-3 05-3-1 05-3-1-1 05-3-1-2 05-3-1-3 05-3-2 05-3-3 05-3-3 05-3-4 05-3-5 05-3-5 05-3-6 05-3-7 05-3-8 05-3-9 05-3-9 05-3-10 05-3-11 05-3-12 05-4 05-5 05-6 05-7 05-8 05-9 05-10 05-11 05-11-1 05-11-2 05-11-3 05-12 05-14 05-15 05-16 05-16-1
I4301-10140 A2251-A08-0000 A220A-A08-0001 A2200-A08-0001 I4608-09016 A2237-A04-0000 A2245-A04-0000 A4721-A08-0000 A4711-A08-0000 A4711-A08-0000 I2900-06016-0A I2900-06050-0A I2900-06050-0A I8000-V30-0000 A4781-A04-0000 A4771-A04-0000 A4761-A07-0000 A4761-A07-0000 A4751-A07-0000 I4104-16508 A2209-A04-0000 I0012-A04-0000 A4431-A07-0001 A4450-A04-0000 I6001-06100-0H A4452-A04-0000 A6201-A04-0000 A6211-A04-0000 A711A-V30-0000 A7256-V30-0000 A7110-A07-9000 I4608-27020 I4050-0600G I4050-08075-0H A2211-A04-0000 A230A-A04-0000 A2301-A04-0001

Page 12.

ITEM 07 07-1 07-2 07-2-1 07-2-2 07-2-3 07-2-3-1 07-2-3-1 07-2-3-2 07-2-3-2 07-2-3-3 07-2-3-3 07-2-3-4 07-2-3-4 07-2-3-5 07-2-3-5 07-2-3-6 07-2-3-6 07-2-4 07-2-5 07-2-6 07-2-7 07-2-8 07-2-9 07-2-10 07-2-11 07-2-12 07-2-12-1 07-2-12-1 07-2-12-2 07-2-12-2 07-2-12-3 07-2-12-3 07-2-12-4 07-2-12-4 07-3 07-5 07-6 07-7
NAME DRIVEN RULLEY (CVT) FLANGE NUT, HEX. PULLEY ASSY DRIVEN OUTER CLUTCH NUT SPECIAL PLATE COMP DRIVE PLATE COMP DRIVE PLATE COMP DRIVE RUBBER CLUTCH DAMPER RUBBER CLUTCH DAMPER SPRING CLUTCH SPRING CLUTCH WEIGHT SET CLUTCH WEIGHT SET CLUTCH PLATE CLUTCH SIDE PLATE CLUTCH SIDE CIRCLIP CIR CLIP COLLAR SPRING SPRING DRIVER FACE COLLAR SEAL O-RING PINION CAP SEAL DRIVEN FACE (34414) PIN ROLLER GUIDE ROLLER GUIDE FACE COMP MOVABLE DRIVEN FACE COMP DRIVEN FACE DRIVEN FACE DRIVEN BEARING, BALL, RADIAL BEARING BALL REDIAL CIR CLIP IN CIR CLIP IN BEARING, NEEDLE BEARING NEEDLE 202918 BELT DRIVE WASHER FACE DRIVE BOSS DRIVE FACE

N N N N N N

N N N N
I4050-12110-0H B301A-V30-0000 B2101-A04-0000 I0202-A04-0000 B2300-V30-0000 B2350-A04-0000 B2350-A04-0000 B2804-A04-0000 B2804-A04-0000 B2401-A04-0000 B2401-A04-0000 B2530-V30-0000 B2530-V30-0000 B2361-A04-0000 B2361-A04-0000 I4540-0701A I0605-A04-0000 B3238-A04-0000 B3233-A08-0000 B3237-A04-0000 I1351-A04-0000 I1211-A04-0000 B3225-A04-0000 B3226-A04-0000 B3220-A04-0000 B3200-A04-0000 B3210-A04-0000 B3210-A04-0000 I6140-6902LU3 I1002-A04-69020 I4520-28000 I4520-28000 I1120-202918 I1001-A04-0000 B3100-A07-0000 I4104-15023 B2102-A14-0000 B2105-A04-0000

Page 13.

07-8 07-8-1 07-8-1 07-8-2 07-8-2 07-8-3 07-8-3 07-8-4 07-8-4 07-8-4-1 07-8-5 07-8-5 07-8-6 07-8-6 07-9 07-10
B2110-A08-0000 I4601-28000 I4601-28000 B2112-A04-0000 B2112-A04-0000 B2111-A04-0000 B2111-A04-0000 A0001-A08-0000 B2121-A08-0000 B2121-A08-0000 B2132-A04-0000 B2132-A04-0000 B2131-A04-0000 B2131-A04-0000 B8211-A14-0002 I4104-15104
FACE ASSY. MOVABLE DRIVE CLIP CLIP BOSS FACE MOVABLE DRIVE BOSS FACE MOVABLE DRIVE FASE COMP MOVABLE DRIVE FASE COMP MOVABLE DRIVE ROLLER COMP WEIGHT ROLLER SET WEIGHT ROLLER SET WEIGHT PIECE SLIDE PIECE SLIDE PLATE RAMP PLATE RAMP RATCHET KICK STARTER WASHER

Page 14.

ITEM 08 08-1 08-2 08-3 08-4 08-5 08-6 08-7 08-8 08-9 08-10 08-11 08-12 08-12-1 08-12-2 08-13 08-14 08-14-1 08-14-2 08-14-3 08-14-3-1 08-14-3-2 08-14-4 08-14-5 08-14-6 08-14-7 08-14-7-1 08-14-7-2 08-14-8 08-14-9 08-14-10 08-14-11 08-15 08-16 08-17 08-18 08-18-1 08-18-2 08-18-3

NAME TRANSMISSION COVER MISSION FINAL SHAFT COMP (40T) BEARING, NEEDLE OIL SEAL BEARING, BALL, RADIAL WASHER CIRCLIP EX CIRCLIP IN SPROCKET DRIVE PLATE FIXING BOLT COUNTER SHAFT COMP SHAFT COUNTER GEAR COUNTER BRG RADIAL BALL SHAFT GEAR SHIFT COMP COLLAR SHAFT WASHER SPUR GEAR ASSY GEAR SPUR BUSH RATCHET SHIFT CIRCLIP EX WASHER B SPINE REVERSE GEAR ASSY GEAR REVERSE BEARING, NEEDLE WASHER SHAFT MAIN TRANSMISSION CIR CLIP WASHER BEARING, BALL, RADIAL FORK SHIFT SHAFT GEAR SHIFT DRUM COMP GEAR SHIFT DRUM GEAR SHIFT GEAR SHAFT RETURN WASHER
N N N N N N N N N N N N N
B1300-V30-0900 B3430-V30-0000 I1130-304217 I1201-V30-0000 I6150-62053-10 I4104-25210 I4510-25000 I4520-52000 B3801-V30-0001 B3811-V30-0000 I2201-06010-0C B3420-V30-9000 B3421-V30-0000 B3422-V30-9000 I6100-63020 B3250-V30-9000 B3213-V30-0001 I4104-15110 B3440-V30-0000 B3441-V30-9000 B8113-V30-9000 B3481-V30-0000 I4510-22000 I0454-22030 B3460-V30-0000 B3461-V30-0000 I1130-223013 I4104-22010 B3251-V30-9000 I4540-15000 I4104-15010A I6100-62043 B4231-V30-0000 B4241-V30-0000 B4300-V30-0000 B4301-V30-0000 B4302-V30-0000 I4104-13110

Page 15.

08-18-4 08-18-5 08-19 08-19-1 08-19-2 08-20
B4303-V30-0000 B4304-V30-0000 B461A-V30-0000 B4610-V30-0000 I4540-1201A I4301-10140
SPRING GEAR SHAFT RETURN COLLAR SHAFT SPINDLE ASSY SHIFT SPINDLE COMP SHIFT CIRCLIP KNOCK PIN

Page 16.

ITEM 09 09-1 09-1-1 09-1-2 09-1-3 09-2 09-3 09-4 09-5 09-6 09-7 09-8 09-9 09-10 09-11 09-12 09-13 09-14 09-15 09-16 09-17 09-18 09-19 09-20 09-21 09-22 09-23
B4640-V30-9000 B4641-V30-0001 B4642-V30-9000 I3600-06020-0G I3892-05016-0C B1395-V30-0000 C2963-A09-0000 B4622-V30-0000 B4643-V30-0000 I4104-08515 B4644-V30-0000 I4201-46195 B4645-V30-0000 I5701-06025-0C I1206-A00-0000 I5801-06012-0C I2800-12015-0C I4104-12120 B4624-V30-0000 B4623-V30-0000 I5701-06010-0C I5701-06040-0C A8254-V30-0000 A1103-V30-0000 C510A-V30-0000 A1332-A09-0000
NAME QTY GEAR SHAFT LEVER, SAFETY SWITCH SHIFT COMP ROD 1 SHAFT ROD 1 HANDLE PLASTICS 1 SCREW FLAT 1 SCREW WASHER 2 GASKET MISSION COVER 1 CLAMPER PULSER CORD 1 FIXING SUPPORT CATCH 1 FIXED SUPPORT ROD SHIFT 1 WASHER 2 SPRING ROD SHIFT 1 SPLIT PIN 1 PIN ROD SHIFT 1 FLANGE BOLT, HEX. 1 OIL SEAL 1 FLANGE BOLT, HEX. 2 BOLT, HEX. 1 WASHER 1 SPRING TRANSMISSION PLATE 1 PLATE TRANSMISSION 1 BOLT , HEXAGON HEAD 1 BOLT , HEXAGON HEAD 10 BOSS (B) 2 RUBBER BUSH ENGINE HANGER 2 BACK POSITION SW 1 GAUGE OIL LEVEL 1

Page 17.

ITEM 10 10-1 10-1-1 10-1-2 10-1-3 10-1-4 10-1-5 10-1-6 10-1-7 10-1-8 10-2 10-3
NAME AIR CLEANER AIR CLEANER ASSY CASE AIR / C SEAL AIR CLEANER COVER FILTER PAPER ASSY. COVER AIR/C BAND AIR CLEANER CONNECTING TUBE SELF-TAPPING SCREW SELF-TAPPING SCREW AIR CLEANER CONNECTING TUBE CATCH TANK ASSY FLANGE BOLT, HEX.
A720A-V30-0001 A7230-V30-0001 A7214-A11-0000 A7205-A12-0000 A7231-V30-0001 A7256-A04-0000 I3903-320B0 I3903-430B0 A7253-V30-0000 A736A-V30-9001 I5701-06025-0C

Page 18.

ITEM 11 11-01 11-01-1 11-01-2 11-01-3 11-01-4 11-01-5 11-01-6 11-01-7 11-01-8 11-01-9 11-01-10 11-01-11 11-01-12 11-01-13 11-01-14 11-01-15 11-01-16 11-01-17 11-01-18 11-01-19 11-01-20 11-01-21 11-01-22 11-01-23 11-01-24 11-01-25 11-01-26 11-01-27 11-01-271 11-01-28 11-01-29 11-01-30 11-01-31 11-01-32 11-01-33 11-01-34 11-01-35
NAME CARBURETOR CARBURETOR ASSY. SCREW PLATE FIXED PISTON COVER (B) PLATE FIXED PISTON COVER (A) VACUUM PISTON COVER ASSY PISTON SPRING SPRING PLACE JET NEEDLE VACUUM PISTON COMP THROTTLE ADJUSTING WASHER AIR SPRING A.C.V DIAPHRAGM ASSY A.C.V SPRING A.C.V COVER SCREW+WASHER BEAR TUBE COMP THREE THROUGH TUBE COMP CABLE FIXED SEAT SCREW FLOAT PIN NEEDLE VALVE ASSY. SLOW JET NEEDLE JET NEEDLE JET HOLDER MAIN JET ( # 104) FLOAT ASSY. CARB CHAMBER COMP CHAMBER O-RING SCREW AIR ADJUSTING SCREW ASSY. OIL SEAL AUTO-BY/STARTER SEAT PLATE AUTO-BY/STARTER SCREW+WASHER AUTO-BY/STARTER AUTO-BY/STARTER COVER
A610A-V30-0000 AC001-M1 KAB44010-M1 KAB43910-M1 KAB43820-M1 KAB73710-M1 KAB43610-M1 KAB73320-M1 KAB43440-M1 KAB41710-M1 A1046-M1 KAB41810-M1 KAB41930-M1 KAB42010-M1 KAB40410-M1 AC036-M1 A0004-V30-0000 A0005-V30-0000 KAB41610-M1 AC034-M1 KAB42410-M1 KAB4CC20-M1 KAB73010-M1 KAB42910-M1 KAB73110-M1 KAB83104 KAB42310-M1 A0003-V30-0000 KAB45710-M1 AC033-M1 KAB40G04-M1 KAB47210-M1 KAB40310-M1 KAB45810-M1 AC037-M1 KAB47610-M1 KAB47611-M1

Page 19.

11-01-36 11-02
I3895-05016-1H A7910-V30-0000
SCREW PAN CABLE ASSY THROT

Page 20.

ITEM 12 12-1 12-1-1 12-1-2 12-1-3 12-1-4 12-1-5 12-2 12-3
NAME OIL COOLER COOLER COMP OIL ASSY. COOLER COMP OIL OIL HOSE COMP INLET OIL HOSE COMP OUTLET BOLT OIL PASS WASHER BOLT OIL PASS WASHER
I902A-V30-0000 I9020-V30-0900 A9121-V30-0002 A9122-V30-0002 I0002-V30-0000 I4104-12514 I0002-V30-0000 I4104-12514

Page 21.

ITEM 13 13-1 13-2 13-3 13-4 13-5 13-6
NAME ENGINE ENGINE INLET TUBE , CVT EXH TUBE , CVT DUCT AIR CLEANER IN WIRE CLAMP ENGINE RUBBER PLUG
AA000-V30-9302 B0100-FIA0-0000 B0200-FIA0-0000 A7215-V30-0000 H3936-5AA0-0000 A1105-FIA0-0000

Page 22.

E0200-FIA0-1000 E0210-FIA0-1000 E0201-FIA0-0000 E0209-FIA0-0000 E2205-4HA0-0000 E220A-FIB0-9000 E2208-5EA0-0000 E2209-FIA0-0000 E2205-5EA0-0000 E2202-FIA0-0000 E2201-FIA0-0000 I5611-14200 I0149-10080 I5611-10200 I6600-06000 E0209-5EA0-9000

Page 26.

ITEM 18 18-1 18-2 18-3
NAME SEAT SEAT ASSY SEAT LOCK FLANGE BOLT, HEX.
G7200-FIC0-0000 G7201-FIA0-0000 I0149-06012

Page 27.

ITEM 19 19-2 19-2-1 19-2-2 19-2-3 19-2-4 19-3 19-3-1 19-3-1 19-3-2 19-3-2 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-11 19-12 19-12-1 19-12-1
NAME FUEL TANK FUEL FILTER ASSY. FUEL FILTER CLIP(A) CLIP FUEL TUBE(A) FUEL TANK CAP ASSY. FUEL TANK CAP FUEL TANK CAP TUBE, RUBBER TUBE, RUBBER RUBBER PAD, FUEL TANK CAP FUEL TANK RUBBER PAD FUEL COCK ASSY. RUBBER INSULATOR FUEL TANK GASKET SPACER METER FUEL LEVER BOLT, HEX. CROSS BOLT, HEX. VACUUM TUBE COMP CLIP CLIP
A751A-FIA0-1000 A7519-FIA0-1000 A7516-5EA0-0000 A7517-FIA0-0000 A7514-FIA0-0000 A762A-9FA0-0000 A7620-9FA0-0000 A7620-9FA0-0000 A7621-9FA0-0000 A7621-9FA0-0000 A7622-9FA0-0000 A7510-FIA0-0000 A6701-FIA0-0000 A7511-FIA0-0000 A7512-FIA0-0000 C780A-FIA0-0000 I7507-06225 I0200-50160 A751B-FIA0-0000 A7518-FIA0-0000 A7518-FIA0-0000

Page 28.

ITEM 20 20-1 20-2 20-3 20-4 20-5
NAME SUSPENSION SUSPENSION SUSPENSION, REAR FLANGE BOLT, HEX. PIN PIN, SPLIT
E1105-FIA0-9000 E2400-FIC0-0000 I0102-10040B I0468-12006 I9900-25019

Page 29.

ITEM 21 21-1 21-1-1 21-1-2 21-2 21-2-1 21-2-2 21-3 21-3-1 21-3-1 21-4 21-6 21-8 21-9 21-11 21-12 21-13 21-14 21-15
NAME FRONT WHEEL FRONT WHEEL ASSY.,LEFT(21710) WHEEL TIRE (217-10) WHEEL RIM (10"5.5) FRONT WHEEL ASSY.,RIGHT(217-10) WHEEL TIRE (217-10) WHEEL RIM (10"5.5) BRAKE DRUM, FRONT BOLT,STUD BOLT,STUD BEARING, BALL, RADIAL OIL SEAL OUTER SPACER INNER SPACER FLANGE NUT, HEX. WASHER CASTLE NUT SPLIT PIN RUBBER CAP
D471A-FIA0-1000 D4710-FIA0-1000 D4601-FIA0-0000 D471B-FIA0-1000 D4710-FIA0-1000 D4601-FIA0-0000 D4610-FIA0-9000 D4612-9FA0-0000 D4612-9FA0-0000 I6150-60030-10 I1307-24035-10 D4621-FIA0-0000 D4620-FIA0-0000 D4611-9EA0-0000 I9905-14200 I5500-14100 I4201-46325 D4609-9FA0-0000

Page 30.

ITEM 22 22-1 22-1-1 22-1-2 22-2 22-2-1 22-2-2 22-3 22-4 22-5 22-7 22-8 22-9
NAME REAR WHEEL REAR WHELL ASSY.,LEFT(22108) WHEEL TIRE (2210-8) WHEEL RIM REAR WHELL ASSY.,RIGHT(2210-8) WHEEL TIRE (2210-8) WHEEL RIM SHAFT CONNECTER WITH BOLTS FLANGE NUT, HEX. WASHER CASTLE NUT SPLIT PIN RUBBER CAP
D471C-FIA0-0000 N D4720-FIA0-0000 D4602-FIA0-0000 D471D-FIA0-0000 D4720-FIA0-0000 D4602-FIA0-0000 D2705-FIA0-9000 D4611-9EA0-0000 D2309-5EA0-0000 I4012-140H0 I4201-46325 D4609-5EA0-0001

Page 31.

ITEM 23 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-9 23-10 23-10-1 23-10-1 23-11 23-11-1 23-11-1

NAME FRONT BRAKE FRONT BRAKE PANEL COMP., LEFT FRONT BRAKE PANEL COMP., RIGHT FLANGE NUT, HEX. FRONT BRAKE SHOE COMP. (80) FRONT BRAKE ARM CAM BRAKE INDICATOR,FRONT FRONT BRAKE ARM BOLT CABLE, FRONT BRAKE(LEFT) NUT,ADJUSTING NUT,ADJUSTING CABLE, FRONT BRAKE(RIGHT) NUT,ADJUSTING NUT,ADJUSTING
D5351-FIA0-0000 D5352-FIA0-0000 I5707-06500 D312A-A04-8000 D5141-FIA0-0000 D5145-FIA0-0000 D5410-FIA0-0000 I0020-06030 E5450-FIA0-1000 E5452-FIA0-1000 E5452-FIA0-1000 E5451-FIA0-1000 E5452-FIA0-1000 E5452-FIA0-1000

Page 32.

ITEM 24 24-1 24-1-1 24-1-2 24-2 24-3 24-4 24-5 24-6 24-7 24-8 24-9 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-17 24-18 24-19 24-20 24-21 24-22 24-23 24-24 24-25 24-26 24-28 24-30 24-31 24-32
NAME REAR BRAKE SYSTEM BEARING SEAT ASSY., REAR WHEEL AXLE REAR SHAFT BRAKE WARNING STICKER , CHAIN SPACER BEARING OIL SEAL FLANGE BOLT, HEX. BRAKE ARM CAM, REAR BRAKE ARM, REAR REAR BRAKE SHOE COMP BRAKE INDICATOR, REAR RETURN SPRING, REAR BOLT DRUM COVER, REAR SCREW WASHER REAR BRAKE DRUM DRAIN PIPE ASSY. PLUG, PURGE HOLE CABLE, REAR BRAKE COTTER PIN(1/8"11/4") BRAKE PEDAL SIDE STAND SPRING BRAKE PEDAL CABLE OIL SEAL(48627) CAP, GREASE VALVE O-RING FLANGE BOLT, HEX. PLAIN WASHER SPRING,REAR BRAKE CABLE O-RING(w2.4d13.8) GREASE VALVE WASHER
D231A-FIA0-0000 D3142-FIA0-0000 H7106-FIA0-0000 D2311-FIA0-0000 I6100-6007LLU D2315-FIA0-0000 I0141-12036-01 D3141-FIA0-0010 D3410-FIA0-0000 D3120-FIA0-9000 D3145-FIA0-0000 D3419-FIA0-0000 I0020-06030 D3615-FIA0-0000 I8557-06012 D3610-FIA0-0000 D2316-5EA0-0000 D2319-FIA0-0000 E3450-FIA0-0000 I9900-30032 E0708-FIA0-0000 I5016-5BA1-0000 E0710-FIA0-0000 D2313-FIA0-0000 E0209-5EA0-9000 D3611-FIA0-0000 I0141-12040-01 D2203-5EA0-0000 D3416-FIA0-0000 D2314-FIA0-0000 I6600-06000 I2140-60001

Page 33.

ITEM 25 25-1 25-2 25-2-1 25-2-2 25-3 25-3-1 25-3-2 25-4 25-5 25-6 25-7 25-8 25-9 25-11 25-12
NAME HANDLE BAR SYSTEM HANDLE BAR ASSY. LEVER ASSY., (RIGHT) LEVEL,RIGHT LEVEL ACCELERATE LEVEL ASSY., LEFT LEVEL,LEFT BARKE SWITH ASSY. GRIP BOTTOM,HANDLE BAR CLAMP CAP,HANDEL BAR CLAMP(L) CAP,HANDEL BAR CLAMP(R) BOLT, SOCKET HEX. FLANGE NUT, SAFETY STICKER,HANDLE BAR CLAMP,LEFT STICKER,HANDLE BAR CLAMP,RIGHT
E3100-FIA0-0000 E3180-9FA0-0010 E3181-9FA0-0000 E319A-5EA0-0000 E3170-FIA0-0000 E3171-FIA0-0000 E3174-5EA0-0000 E3166-5EA0-0000 E3112-5EA0-0000 E3110-5EA0-0000 E3111-5EA0-0000 I0050-06025 I5611-10200 H7111-9FA0-0000 H7112-9FA0-0000

Page 34.

ITEM 26 26-1 26-2 26-3 26-4 26-5 26-6 26-7 26-8 26-9 26-10 26-11 26-12 26-13 26-14 26-15 26-16 26-17 26-18
NAME BUMPER, FOOTREST FOOTREST BAR BOLT, HEX. NUTFLANGE CHECK SCREW BUMPER FRONT, ASSY. REAR BAR ASSY. TAIL LIGHT HOLDER FLANGE BOLT, HEX. BOLT, FLANGE REAR PACK HEAD LIGHT HOLDER TAPPING SCREW, TRUSS COLLAR,BUMPER STICKER, REAR RACK HEX. FLANGE NUT, SAFETY RUBBER PAD FLANGE BOLT, HEX. WASHER, SPRING

E0700-FIA0-0000 I7507-FIA0-0000 I5616-08200 I0149-06823 E0400-FIA0-0000 E0410-FIA0-1000 E0412-FIA0-0000 I0149-06012 I0105-08040 E0411-FIA0-0000 E0414-FIA0-0010 I2804-04010-5C E0402-9FA0-0000 H7113-9FA0-0000 I5611-06200-0G C510C-FIA0-0000 I0149-08016 I9901-08100

Page 35.

ITEM 27 27-1 27-1-1 27-2 27-3 27-4 27-4-1 27-4-1 27-4-2 27-4-2 27-4-3 27-4-3 27-4-4 27-4-4 27-5 27-6 27-7 27-8 27-9
NAME REAR WHEEL AXLE DRIVE CHAIN ASSY. MASTERLINK PROTECT COVER REAR AXLE SPROCKET HOLDER,REAR ASSY. SPROCKET HOLDER,REAR(34T) SPROCKET HOLDER,REAR(34T) GEAR(520X34T) GEAR(520X34T) BOLT BOLT HEX. FLANGE NUT, SAFETY HEX. FLANGE NUT, SAFETY NUT REAR WHEEL AXLE(M281.5) CHAIN ADJUSTER COMP. FLANGE BOLT, HEX. DRIVE CHAIN COVER PLATE FIXED REAR AXLE(USED WITH D2301-GJ
D0100-FIB0-0000 D0104-FIC0-0000 D0101-FIA0-0000 D2301-5IK0-0000 D0110-FIA0-0000 D0111-FIA0-0000 D0111-FIA0-0000 D1111-FIA0-0000 D1111-FIA0-0000 D2706-9EA0-0000 D2706-9EA0-0000 I5611-10200 I5611-10200 D2302-FIA0-0000 D0120-FIA0-0001 I0149-08016 D0102-FIA0-0000 D2303-GJA0-0000

Page 36.

ITEM 28 28-1 28-2 28-3 28-4 28-5 28-6 28-6-1 28-6-1 28-6-2 28-6-2 28-6-3 28-6-3 28-6-4 28-6-4 28-6-5 28-6-5 28-7 28-7-1 28-7-1 28-8 28-8-1 28-8-1 28-9 28-10 28-11 28-13 28-14 28-15 28-16 28-17 28-18 28-19 28-20 28-20-1 28-20-1 28-20-2 28-20-2
NAME STEERING SHAFT ASSY., STEERING OIL LINER O-RING HEX. FLANGE NUT, SAFETY PIN, SPLIT STEERING TIE-ROD ASSY,LEFT BOLT,STUD BOLT,STUD NUT (R) NUT (L) NUT (L) NUT (R) UNIVERSAL JOINT(L) UNIVERSAL JOINT(R) UNIVERSAL JOINT(R) UNIVERSAL JOINT(L) KNUCKLE, LEFT GREASE VALVE GREASE VALVE KNUCKLE, RIGHT GREASE VALVE GREASE VALVE SLEEVE CAP FLANGE BOLT, HEX. CAP, GREASE VALVE OIL SEAL(31.837.84) HOLDER, STEERING SHAFT FIX PLATE, STEERING SHAFT BOLT, HEX. HOLDER, STEERING SHAFT PRESSED PLATED STEERING , COLLAR STEERING TIE-ROD ASSY,RIGHT BOLT,STUD BOLT,STUD NUT (R) NUT (R)
E3200-FIA0-1000 E3201-FIA0-0000 E3204-FIA0-0000 I5611-10200 I9900-25019 E0258-FIA0-1000 E0251-FIA0-1000 E0251-FIA0-1000 E0252-5EA0-0000 E0253-5EA0-0000 E0253-5EA0-0000 E0252-5EA0-0000 E0255-FIA0-1000 E0256-FIA0-1000 E0256-FIA0-1000 E0255-FIA0-1000 E0205-FIA0-1000 I6600-06000 I6600-06000 E0215-FIA0-1000 I6600-06000 I6600-06000 E0211-9FA0-0000 E0203-9FA0-0000 I5701-10105-0A E0209-5EA0-9000 E3209-FIA0-0000 E3202-FIA0-0000 E3203-FIA0-0000 I0020-08060 E3210-FIA0-0000 E3208-FIA0-0000 E0259-FIA0-1000 E0251-FIA0-1000 E0251-FIA0-1000 E0252-5EA0-0000 E0252-5EA0-0000

Page 37.

28-20-3 28-20-3 28-20-4 28-20-4 28-20-5 28-20-5 28-21
E0253-5EA0-0000 E0253-5EA0-0000 E0255-FIA0-1000 E0255-FIA0-1000 E0256-FIA0-1000 E0256-FIA0-1000 I4608-06819
NUT (L) NUT (L) UNIVERSAL JOINT(L) UNIVERSAL JOINT(L) UNIVERSAL JOINT(R) UNIVERSAL JOINT(R) O-RING

Page 38.

ITEM 29 29-1 29-1-1 29-2 29-3 29-4 29-5 29-6 29-7 29-7-1 29-7-1 29-7-2 29-8 29-9 29-11 29-11-1 29-12 29-13 29-14 29-15 29-16 29-17 29-18 29-19 29-20 29-21 29-22 29-23 29-24 29-25 29-26 29-27 29-28 29-29 29-30
NAME ELECTRICAL EQUIPMENT MAIN WIRE ASSY. FUSE (10A) POSITIVE HIGHT PRESSURE CABLE NEGATIVE LOW PRESSURE CABLE BATTERY FOAM STICK, BATTERY RUBBER CLAMP, BATTERY(89L) MAIN SWITCH MATERIAL KEY (RIGHT CUT) MATERIAL KEY (RIGHT CUT) MATERIAL KEY (LEFT CUT) LEVER HOLDER ASSY., LEFT SCREW WASHER HAED LIGHT BULB,HEADLIGHT(12v 18w/18w) WIRE CLAMP TOOL PACK WIRE CLAMP HORN BOLT HEX. SCREW PAN SCREW(M512) UNIT COMP C.D.I (SPEED LIMIT) IGNITION COIL ASSY. RECTIFIER & REGULATOR PTC CONTROLLER STARA RELAY COUPLER LIGHT UNIT SCREW WASHER WASHER NUT, HEX. SCREW BUZZER SCREW, PAN
C2100-FIA0-0000 C2010-FIA0-0000 C2101-FIA0-0000 C2102-FIA0-1000 C1500-FIA0-0000 C1501-9FA0-0000 C1502-9FA0-0000 C5010-9FA0-0000 C5013-9FA0-0000 C5013-9FA0-0000 C5018-9FA0-0000 C5200-FIA0-0000 I8556-06016 C5030-FIA0-1000 C5003-FIA0-1000 H3936-5AA0-0000 H9020-FIA0-0000 H9021-9FA0-0000 C8110-5BA0-E000 I0020-05024 I8556-06012 I8501-05012 C0410-V30-9001 C051A-FIA0-0010 C1600-B00-9000 C1850-V30-0000 C5850-A04-0000 C576A-V30-0000 I8557-06012 I2140-60001 I2020-60000 I0153-06839 C8400-EMA0-0000 I2600-03012

Page 39.

ITEM 30 30-1 30-2 30-3 30-3-1 30-3-2 30-3-3 30-4
NAME PACKING CASE,EXTERNAL PACKING CASE,EXTERNAL OWNER'S MANUAL TAIL LIGHT SCREW, PAN BULB,TAILLIGJT(21w/5w) LAMP SCALE PRESSURE METER
H9500-FIB0-0000 H9900-FIB9-0000 C5031-FIA0-1000 I8501-06010 C5004-FIA0-0000 C5005-FIA0-0000 H9022-5EA0-0000

Page 40.

ETON America PARTS CATALOG

Yukon YXL-150

Table of Contents

PrdImg:

\\Nt4serv2\EtonDat

Figure No.

Content Referance
Crankcase and Starter Spindle Crankshaft, Cylinder, Piston and Tensioner Starter Motor, Starter Clutch and Oip Pump Crankcase (RH) and A/C Generator Head, Head Cover, Camshaft, Valves and Exhaust Fan Cover and Engine Shroud C.V.T. Driven Pulley Transmission Gear Shift and Safety Netrul Switch Carburetor, Throttle Cable and Air Filter Engine Oil Cooler Engine Fender, Body Trim and Seat Fenders, Body Trim and Seat A-Arms and Swing Arm Fuel Tank Suspension Front and Rear Tires and Wheels Front Brakes Rear Brake Handle Bar and Levers Front Bumper, Foot Rest, Headlight Bracket and Rear Rack Rear Drive Axle, Cain and Skip Plates Steering Electrical Parts Tire Gauge and Owner's Manual

C-01.jpg

Crankcase and Starter Spindle
Fig Ref 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 Rev 4.0.0 New Item No. Old Item No. 800.101 750.389 750.388 800.102 800.103 800.279 650.223 800.470 800.106 800.107 800.108 800.109 800.110 800.111 800.112 800.113 800.114 800.116 800.117 800.118 650.143 800.121 800.491 800.123 800.124 800.125 Description Crankcase (LH) Radial Ball Bearing Bearing (62020) Radial Ball Baring (6204C3) Drive Shaft Oil Seal, (M20x32x6) Circle-Clip #20 O-Ring (9x24) Radial Ball Bearing (6200LLU) Engine Mount Bushing (Front & Rear) Engine Mount Spacer (Front) Dowel Pin (8x14) Stud Bolt (8x187.5) Stub Bolt (8x195.5) Crankcase (RH) Bolt (M6x50) Oil Seal, (19.8x30.5) O-Ring, (107x2) O-Ring, (6x1.7) Crankcase Plate, (LH) Flange Bolt (M6x20) Washer Flange Bolt (12mm) Fixed Catch Bolt Plain Washer, (14mm) Fixed Catch Spring Page 1 of 33

Qty Req 2/24/2004

Fig Ref 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38-1 1-38-2 1-38-3 1-38-4 1-39 1-40 1-41 1-42 1-43 1-44 1-45 1-46 1-47 1-48 1-49 Rev 4.0.0 New Item No. Old Item No. 800.126 800.127 800.128 800.129 800.216 800.130 650.158 800.135 800.136 800.477 810.239 800.535 800.536 800.537 810.003 800.143 800.144 800.145 810.240 800.133 800.474 800.140 800.141 800.142 800.146 800.522 Description Ball Bearing Breather Tube Connector Drain Tube Assembly Crankcase Gasket Washer, (10mm) Neutral Switch Assembly Dowel Pin (M10x14) Crankcase Cover, (LH) Crankcase Cover Gasket Bolt, (M6x40) Hex bolt No:004 Kick Starter Spindle Kick Starter Spindle Return Spring Kick Starter Spindle Bushing O-Ring (13.8 x 2.4) Washer Circle-Clip, (14mm) Starter Idler Gear Assembly Washer No:052 Kick Starter Arm Assembly Bolt, (M6x35) Washer Flange Bolt, (M6x12) Breather Tube Connector Breather Tube Dust Guard Cover Page 2 of 33

C-02.jpg

Crankshaft, Cylinder, Piston and Tensioner
Fig Ref 2-1 2-1-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 New Item No. Old Item No. 800.147 800.148 800.149 800.150 800.151A 800.152 650.158 800.156 800.157 800.490 800.159 800.160 800.162 800.163 800.164 800.161 650.143 800.153 800.154 800.155 Description Crankshaft Assembly 150cc Wood-Ruff Key, (M25x14x4) Piston Pin Circle-Clip Piston Wrist Pin 150cc Piston Set (YXL150) Piston Ring (Set of 5) 150cc Dowel Pin (M10x14) Cylinder Base Gasket Cylinder 150cc Flange Bolt, (M6x12) Sealing Washer, (6.5mm) Cam Chain Guide Pin Cam Chain Tentioner Guide Cam Chain Guide Cam Chain Button Head Screw, (M6x5.5) Flange Bolt (M6x20) O-Ring, (M1.5x9.5) Cam Chain Tentioner Cam ChainTentioner Gasket

Qty Req 1 1

Rev 4.0.0

Page 3 of 33

2/24/2004

C-03.jpg

Starter Motor, Starter Clutch and Oip Pump
Fig Ref 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-13 3-14 3-15 3-16 New Item No. 800166 Old Item No. 800.165 800.172 800.173 800.480 800.174 800.175 800.141 800.176 800.475 800.171 800.170 800.169 800.168 800.167 800.166 Description Oil Pump Assembly 150cc Flange Bolt, (M6x30) Oil Pump Drive Sprocket Flange Nut (6mm) Oil Pump Chain Oil Separator Flange Bolt, (M6x12) Starter Motor Flange Bolt, (M6x16) Starter Reduction Gear Shaft Starter Reduction Gear Starting Clutch Outer Assembly Starting Clutch Gear Thrust Washer, (M22.2x31x2) Locking Nut, (22mm)

Qty Req 1

Page 4 of 33

C-04.jpg

Crankcase (RH) and A/C Generator
Fig Ref 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 New Item No. Old Item No. 800.109 800.114 800.178 800.476 800.180 800.182 800.183 800.184 800.186 800.477 800.478 700.326 700.325 800.479 800.192 800.193 800.194 650.143 650.509 650.510 800.181 800.119 Description Dowel Pin (8x14) Oil Seal, (19.8x30.5) Crankcase Cover Gasket Crankcase Cover, (RH) Oil Level Gauge Assembly Oil Filter Screen Oil Filter Screen Spring Crankcase Drain Plug & Gasket A/C Generator Clamp Bolt, (M6x40) Flange Blot, (M6x110) Bolt (M6x100) Bolt (M6x32) Flange Bolt, (M6x95) AC Generator Coil Flywheel Hex Bolt w/ Washer (M5x14) Flange Bolt (M6x20) Plate Washer (12.5x24.7x2.2) Flange Nut Cooling Fan Bolt, (M6x18)

Qty Req 1 4

Page 5 of 33

C-05.jpg

Head, Head Cover, Camshaft, Valves and Exhaust
Fig Ref 5-1 5-2 5-3 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 5-3-9 5-3-10 5-3-11 5-3-12 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 Rev 4.0.0 New Item No. Old Item No. 650.158 800.195 800.198 800.196 800.197 800.201 800.202 800.199 800.205 800.206 800.207 800.208 800.209 800.210 800.481 800.214 800.215 700.326 800.482 800.203 800.204 800.223 800.480 800.217 700.305 800.219 Description Dowel Pin (M10x14) Cylinder Head Gasket 150cc Cylinder Head 150cc Exhaust Valve Intake Valve Stud Bolt, (M6x32) Stud Bolt, (M6x50) Spark Plug (C7HSA) Valve Spring Retainer Valve Spring Retainer Washer Inner-Valve Spring Outer-Valve Spring Outer-Valve Spring Seat Valve Stem Seal Tappet Adjusting Screw Valve Rocker Arm Intake-Rocker Arm Shaft Bolt (M6x100) Exhaust Rocker Arm Shaft Carburetor Insulator Gasket Carburetor Insulator Inlet Pipe Assembly Flange Nut (6mm) Washer, (8mm) Flange Nut (M8) Shaft Holder Page 6 of 33
Fig Ref 5-16 5-17 5-18 5-19 5-20 5-21 5-32 5-33 5-34 5-35 5-36 5-37 New Item No. Old Item No. 800.220 800.488 800.222 800.200 800.211 800.212 800.200 650.256 800.352 650.256 650.279 800.358 Description Head Cover Assembly Flange Bolt, (M6x25) Limiter Plate Exhaust Pipe Gasket Cam Shaft, (Complete) Tappet Adjusting Nut Exhaust Pipe Gasket Flange Bolt (M8 X 36) Hex Bolt w/ Washer Flange Bolt (M8 X 36) Locking Flange Nut (M8) Exhaust Muffler Assembly (YXL-150) - New

Page 7 of 33

C-06.jpg
Fan Cover and Engine Shroud
Fig Ref 6-1 6-2 6-3 6-3-2 6-3-4 6-4 6-5 6-6 6-7 New Item No. 800488 Old Item No. 800.224 800.484 810.004 810.005 800.486 800.487 800.221 800.241 800.488 Description Shroud-(Lower) Shroud-(Upper) Fan Cover Assembly Side Panel Grommet (B) Oil Cap Label Screw Button Head Screw Carburetor Drain Tube Clamp Flange Bolt, (M6x25)

Qty Req 3

Page 8 of 33

C-07.jpg

C.V.T. Driven Pulley
Fig Ref 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 New Item No. Old Item No. 650.510 800.243 800.266 800.600 700.362 800.267 800.268 800.269 800.242 810.242 Description Flange Nut Driven Pulley Assembly Drive Belt Locking Hex Nut Wave Washer Drive Face Drive Face Boss Movable Drive Face Assembly Kick Starter Ratchet Washer No:083

Page 9 of 33

C-08.jpg

Transmission

Fig Ref 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20 New Item No. Old Item No. 800.489 800.277 800.278 800.270 800.280 800.281 800.282 800.283 800.284 800.285 650.226 800.286 800.289 800.290 800.102 800.302 800.303 800.304 800.309 650.158 Description Transmission Cover Final Shaft Needle Bearing, (M30x42x17) Oil Seal (30x40x5) Radial Ball Bearing (6205LLU) Plain Washer Circle-Clip (25mm) Circle-Clip (52mm) Drive Sprocket, (12T) Fixing Plate - A2 Hex Bolt (M6x10) Counter Shaft Radial Ball Bearing (63020) Gear Shift Shaft Radial Ball Baring (6204C3) Shift Fork Shift Fork Guide Shaft Gear Shift Drum Gear Shift Spindle Dowel Pin (M10x14)

Qty Req 1 2

Page 10 of 33

C-09.jpg

Gear Shift and Safety Netrul Switch
Fig Ref 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-21 9-22 9-23 New Item No. 800489 Old Item No. 800.313 800.493 800.312 800.494 800.314 800.315 800.316 800.317 800.318 800.319 800.339 800.320 800.490 800.491 800.121 800.322 800.323 810.243 800.492 800.324 800.107 800.326 800.489 Description Shifting Lever w/ Handle Bolt w/ Wave Washer (M5x16) Transmission Cover Gasket Pulser Cord Clamp Fixed Catch Support Fixed Shift Rod Support Plate Washer Shift Rod Spring Cotter Pin Shift Rod Spring Pin Flange Bolt (M6x25) Oil Seal, (M14x28x7) Flange Bolt, (M6x12) Flange Bolt (12mm) Washer Transmission Plank Spring Transmission Plank Hex Bolt No:027 Flange Bolt, (M6x40) Case Bushing, (40mm) Engine Mount Bushing (Front & Rear) Safety Switch Assembly Transmission Cover

Page 11 of 33

C-10.jpg
Carburetor, Throttle Cable and Air Filter
Fig Ref 10-1 10-2 10-3 10-4 10-4-1 10-5 10-6 New Item No. 800339 Old Item No. 800.340 800.550 800.340A 800.328 800.333 800.337A 800.339 Description Carburetor (Electric Choke 150cc) Throttle Cable Assembly Carburetor Kit (150cc) Air Cleaner Assembly Paper Air Filter Assembly Gas Waste Recovery Linkage (New Model) Flange Bolt (M6x25)

Qty Req 2

Page 12 of 33

C-12.jpg

Engine Oil Cooler
Fig Ref 12-1 12-1-1 12-1-2 12-1-3 12-1-4 12-1-5 12-2 12-3 New Item No. Old Item No. 800.346 800.345 800.347 800.348 800.349 800.350 800.349 800.350 Description Oil Cooler Oil Cooler Unit Oil Inlet Hose Oil Outlet Hose Oil Bypass Bolt Oil Bypass Joint Sealing Washer Oil Bypass Bolt Oil Bypass Joint Sealing Washer

Qty Req 2 4

Page 13 of 33

C-13.jpg

Engine
Fig Ref 13-1 13-2 13-3 13-4 13-5 13-6 New Item No. Old Item No. 810.010 800.353 800.354 800.355 650.451 800.497 Description Yukon II Engine (Complete) Inlet Tube, CVT Exhaust Tube, CVT Air Cleaner Case Duct Wire Clamp Engine Rubber Plug

Page 14 of 33

Y-15.jpg
Fender, Body Trim and Seat
Fig Ref 15-1 15-4 15-5 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-14 New Item No. 800361 Old Item No. 800.360 650.254 650.255 800.501 800.502 650.289 650.290 800.532 800.538 800.539 800.361 Description Yukon Frame Engine Set Bolt (M10 X 115) Locking Flange Nut (M10) Bolt (M6 X 55) Rubber Pad Grease Zerk Grease Zerk Cap Washer Engine Suspension (LH) Engine Suspension (RH) Button Cap Bolt

Page 15 of 33

C-16.jpg
Fenders, Body Trim and Seat
Fig Ref 16-1 16-1 16-2 16-3 16-4 16-4 16-5 16-6 16-7 16-8 16-9 16-10 16-11 16-12 16-13 16-14 16-15 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-24 Rev 4.0.0 New Item No. Old Item No. 800.362 800.363 800.364 800.365 800.366 800.367 800.368 800.369 800.370 800.371 800.372 800.506 650.943 800.504 650.901 800.505 800.374 650.454 800.507 800.375 800.376 800.377 750.270 800.433 650.729 800.388 Description Front Fender, (Silver) Front Fender, (Red) Center Trim Front (Black) Center Trim Back (Black) Rear Fender, (Silver) Rear Fender, (Red) Footrest (Plastic Cover - RH) Footrest (Plastic Cover - LH) Fender Flare (RH) Fender Flare (LH) Instrument Panel (Yukon) Front Panel Instrument Cluster Button Head Screw (M6x18) Flange Nut, (M6) Hex Bolt w/ Washer (M6x20) Flange Bolt Plastic Fastener Bolt w/ Washer (M6x20) Nut Warning Label (Passenger) Warning Label (Y-16) YXL Fender Graphic E-Ton Logo Emblem (Silver) Self-Threading Nut (M4x10) Self Tapping Screw, (M4x16) Seat Assembly Page 16 of 33

Fig Ref 16-25 16-26 New Item No. Old Item No. 800.389 650.271 Description Seat Lock Flange Bolt (M6 X 12)

Page 17 of 33

C-17.jpg

A-Arms and Swing Arm

Fig Ref 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 **NOTE 17-1 17-2 New Item No. 800381 Old Item No. 810.232 810.233 800.382 800.383 700.237 810.125 650.273 800.385 650.275 800.386 800.387 650.278 650.905 650.255 650.289 650.290 2A006347 800.380 800.381 Description CXL A-Arm, (LH) CXL A-Arm, (RH) Suspension Arm Bushing Spacer Swing Arm Seal Cover Yukon Swing Arm Oil Containing Bushing, (020) Spacer Swing Arm Seal Cover (30.8x35.5x7x14) Bushing Bolt, (M14X265) Locking Flange Nut (M14) Flange Bolt (M8 X 80) Locking Flange Nut (M10) Grease Zerk Grease Zerk Cap ** NOTE: For Units with VIN before 2A006347 YXL A-Arm (LH) YXL A-Arm (RH)

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C-19.jpg

Fuel Tank

Fig Ref 19-1 19-2 19-2-1 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 19-11 19-12 19-13 New Item No. Old Item No. 800.390 800.001 800.002 800.392 650.861 650.860 800.393 800.394A 800.395 800.396 800.397 650.940 750.308 800.563 Description Fuel Tank Assembly Fuel Filter Assembly Fuel Filter Element Breather Tube Fuel Tank Cap Seal Fuel Tank Cap Fuel Tank Mounting Pad Fuel Petcock (Vacumn) Fuel Tank Mounting Guide Fuel Tank Gasket Spacer Fuel Level Sending Unit Bolt w/ Washer (M6x25) Bolt w/ Washer Fuel Petcock Vacuum Tube

Qty Req 4 1

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C-20.jpg

Suspension
Fig Ref 20-1 20-2 20-3 20-4 20-5 **NOTE 20-1 New Item No. 800399 Old Item No. 810.236 810.237 650.997 750.319 650.339 2A006347 800.399 Description Front Shock Absorber Rear Shock Absorber Pin Hole Bolt (10x40mm) Hair Pin Cotter Cotter Pin (1/8 x 1) ** NOTE: For Units with VIN before 2A006347 Front Shock Absorber

Page 20 of 33

C-21.jpg
Front and Rear Tires and Wheels
Fig Ref 21-1 21-2 21-3 21-3-1 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17 21-18 21-19 21-20 21-21 **NOTE 21-1 21-2 21-3 Rev 4.0.0 New Item No. Old Item No. 810.150 810.152 810.153 650.847 750.385 810.154 810.155 810.156 650.961 800.291 800.525 650.352 650.843 800.406 800.510 800.509 650.961 650.368 650.352 800.291 800.525 650.353 2A006347 800.508 650.539 800.403 Description Front Tire (21 x 7-10) Front Wheel Rim (10x5.5 AT35) Front Brake Drum Stud (M10*38) Bearing (6003LLU) Outer Oil Seal (24x35x7) Outer Spacer Inner Spacer Self-Locking Flange Nut (M10) Washer (15x24x2.3) Castle Nut, (M14) Cotter Pin (1/8 x 1-1/2) Rubber Hub Cap Shaft Connecter w/ Bolts Wheel Rim (8x8.0 AT35) Tire (22x10x8) Self-Locking Flange Nut (M10) Wheel Axle Washer, (Rear 40x14x4.5) Cotter Pin (1/8 x 1-1/2) Washer (15x24x2.3) Castle Nut, (M14) Rubber Hub Cap ** NOTE: For Units with VIN before 2A006347 Tire (20x7x8) Wheel Rim Front Brake Drum Page 21 of 33

Fig Ref 21-5 21-6 21-7 New Item No. 650835 Old Item No. 650.838 650.836 650.835 Description Outer Oil Seal (20 X 35 X 7) Outer Spacer Inner Spacer

Page 22 of 33

C-23.jpg

Front Brakes

Fig Ref 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-8 23-9 23-9-1 23-10 23-10-1 **NOTE 23-1 23-2 23-np 23-4 23-5 23-6 23-7 23-8 23-9 23-9-1 23-10 23-10-1 Rev 4.0.0 New Item No. 650070 Old Item No. 810.166 810.167 750.376 810.160 810.161 810.162 810.163 650.394 810.192 750.006 810.192 750.006 2A006347 650.825 650.825 650.963 650.824 800.402 650.380 650.827 650.382 800.511 650.070 800.511 650.070 Description Front Brake Panel (RH) Front Brake Panel (LH) Flange Nut Front Brake Shoe Set (2) Front Brake Arm Cam Front Brake Ware Indicator Front Brake Arm Bolt (M6 X 30) Front Brake Cable CXL-150 Brake Cable Adj Nut & Cylinder Front Brake Cable CXL-150 Brake Cable Adj Nut & Cylinder ** NOTE: For Units with VIN before 2A006347 Front Brake Panel Front Brake Panel Bolt (M6x10) Front Brake Shoe Complete Front Brake Arm Cam Brake Panel Felt Seal Front Brake Arm Bolt (M5 X 24) Front Brake Cable (YXL-150) Brake Cable Adj Nut & Cylinder Front Brake Cable (YXL-150) Brake Cable Adj Nut & Cylinder Page 23 of 33

Qty Req 1 2/24/2004

Y-24.jpg

Rear Brake

Fig Ref 24-1 24-2 24-3 24-4 24-5 24-6 24-7 24-8 24-9 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-17 24-18 24-19 24-20 24-21 24-22 24-23 24-24 24-25 24-26 Rev 4.0.0 New Item No. Old Item No. 800.398 800.409 800.410 800.411 650.396 800.545 800.412 800.420 800.413 800.421 650.394 800.414 650.399 800.415 650.979 800.416 800.417 650.352 800.418 750.367 800.419 800.422 650.290 800.424 800.513 650.400 Description Rear Wheel Axle Bearing Seat Spacer Bearing (6007LLU) Oil Seal Flange Bolt (M12 X 28) Brake Arm Cam, (Rear) Rear Brake Arm Rear Brake Shoes Rear Brake Indicator Rear Brake Return Spring Bolt (M6 X 30) Rear Brake Drum Cover Bolt w/ Washer (M6x12) Rear Brake Drum Drain Pipe Assembly Purge Hole Plug Rear Brake Cable Cotter Pin (1/8 x 1-1/2) Brake Pedal Side Stand Big Spring Foot Brake Cable Oil Seal Grease Zerk Cap O-Ring (w2.4xd181.8) Flange Bolt Washer (025 X 013 X 5) Page 24 of 33
Fig Ref 24-28 24-30 24-31 24-32 New Item No. Old Item No. 800.515 800.423 650.289 800.532 Description Rear Brake Cable Spring O-Ring (w2.4xd13.8) Grease Zerk Washer

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Y-25.jpg

Handle Bar and Levers

Fig Ref 25-1 25-2 25-2-1 25-2-2 25-3 25-3-1 25-3-2 25-4 25-5 25-6 25-7 25-8 25-9 New Item No. 650255 Old Item No. 800.425 650.808 650.807 610.150 650.806 650.805 800.554 650.410 650.411 650.412 650.413 650.558 650.255 Description Handlebar Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Lever Assembly (LH) Lever (only- LH) Brake Safety Switch Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap, (LH) Handlebar Clamp Cap, (RH) Socket Screw (M6 X 25) Locking Flange Nut (M10)

Page 26 of 33

Y-26.jpg
nt Bumper, Foot Rest, Headlight Bracket and Rear R
Fig Ref 26-1 26-2 26-3 26-4 26-5 26-6 26-7 26-8 26-9 26-10 26-11 26-12 26-13 26-14 26-15 26-16 26-17 26-18 New Item No. Old Item No. 800.428 800.352 800.560 650.943 800.427 800.429 800.430 650.271 700.273 800.431 800.432 800.433 650.753 650.971 800.359 800.518 650.294 650.424 Description Footrest Support Hex Bolt w/ Washer Checked Flange Nut (8mm) Button Head Screw (M6x18) Front Bumper Assembly (YXL) Rear Bar Assembly Tail Light Holder Flange Bolt (M6 X 12) Flange Bolt (M8x40) Rear Rack Head Light Holder (Single Bulb) Self-Threading Nut (M4x10) Rear Rack Collar Rack Weight Warning Label Flange Nut, (M6) Tail Light Holder Washer Flange Bolt (M8 X 16) Spring Washer (08)

Qty Req 10 4

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C-27.jpg

Rear Drive Axle, Cain and Skip Plates
Fig Ref 27-1 27-2 27-3 27-4 27-4-1 27-4-2 27-4-3 27-4-4 27-5 27-6 27-7 27-8 New Item No. Old Item No. 810.220 810.221 800.437 800.438 650.554 810.223 650.552 650.255 800.439 800.519 650.294 800.440 Description O-Ring Sealed Drive Chain Drive Chain / Brake Skid Plate Rear Axle Rear Sprocket & Holder Rear Sprocket Holder Rear Sprocket (520x34T) Flange Bolt (M10) Locking Flange Nut (M10) Rear Wheel Axle Nut (M28x1.5) Chain Adjuster Flange Bolt (M8 X 16) Drive Chain Cover

Qty Req 7 1

Page 28 of 33

C-28.jpg

Steering
Fig Ref 28-1 28-2 28-3 28-4 28-5 28-6 28-7 28-7-1 28-8 28-8-1 28-9 28-10 28-11 28-12 28-13 28-14 28-15 28-16 28-17 28-18 28-19 **NOTE 28-1 28-6 28.7 28-8 Rev 4.0.0 New Item No. Old Item No. 810.130 800.442 800.443 650.255 650.339 810.234 810.231 650.289 810.230 650.289 650.744 800.446 650.741 650.290 800.447 800.448 800.449 800.426 800.520 800.451 810.235 2A006347 800.441 800.444 800.471 800.472 Description Steering Shaft Oil Liner O-Ring (w2.4xd14.8) Locking Flange Nut (M10) Cotter Pin (1/8 x 1) Tie Rod Assembly (LH) Knuckle (LH) Grease Zerk Knuckle (RH) Grease Zerk Sleeve Cap Pin Hole Bolt (M10 X 105) Grease Zerk Cap Oil Seal (M31x40x4) Steering Shaft Clamps Steering Shaft Fixer Plate Bolt (M8 X 60) Steering Shaft Holding Plate Steering Collar Tie Rod Assembly (RH) ** NOTE: For Units with VIN before 2A006347 Steering Shaft Tie-Rod Assembly (LH) Knuckle, (LH) Knuckle, (RH) Page 29 of 33

Fig Ref 28-19 New Item No. 800445 Old Item No. 800.445 Description Tie-Rod Assembly (RH)

Page 30 of 33

Y-29.jpg

Electrical Parts

Fig Ref 29-1 29-1-1 29-2 29-3 29-4 29-5 29-6 29-7 29-8 29-9 29-11 29-11-1 29-12 29-13 29-14 29-15 29-16 29-17 29-18 29-19 29-20 29-21 29-22 29-23 29-24 29-25 Rev 4.0.0 New Item No. Old Item No. 800.452 810.300 800.523 800.524 800.453 650.723 650.721 650.720 800.454 650.453 800.455 800.548 650.451 800.457 650.727 650.975 650.382 650.946 750.394 800.526 800.496 650.457 800.528 800.465 800.468 650.399 Description Main Wire Harness Assembly Fuse (10A) Positive Battery Terminal Cable Negitive Battery Terminal Cable Battery (GTX9-BS) Foam Pad Battery Strap Main Switch (4wire) Light Switch Bolt w/ Washer (M6x16) Head Light Yukon YXL-150 Headlight Dual Bulb, YXL-150 Wire Clamp Tool Pack Toolbox Binder Strap Horn Bolt (M5 X 24) Bolt (M6x12) Flange Bolt (M5x12) C.D.I. Module (YXL-150) Yukon Ignition Coil Assembly Rectifier P.T.C. Controller Power Switch (Set)/Starter Relay Light Control Module Bolt w/ Washer (M6x12) Page 31 of 33
Fig Ref 29-26 29-27 29-28 29-29 29-30 29-31 29-31-1 29-31-2 29-31-3 29-np New Item No. Old Item No. 800.532 750.334 750.299 651.107 650.424 800.456 750.395 800.547 800.549 810.009 Description Washer Nut Screw Head Light Wire Harness Spring Washer (08) Tail Light Bolt w/ Washer (M6x10) Tail / Break Light Bulb (21w / 5w) Tail Light Lens Yukon Blank Key

Page 32 of 33

C-30.jpg
Tire Gauge and Owner's Manual
Fig Ref 30-1 30-2 New Item No. Old Item No. 800.458 800.529 Description Owner's Manual Yukon Tire Pressure Gage

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