STANDARD FEATURES 2nd Reference Position Return Additional Custom Macro AI Contour Control Backlash Compensation Bell Shaped ACC/DEC In Rapid Traverse Bell Shaped ACC/DEC After Interpolation Bell Shaped ACC/DEC Before Interpolation C Spindle Orientation Canned Cycle Scaling Common Variable Reader/Puncher Coordinate System Rotation Count Display Custom Macro B DNC Operation With Memory Card Dry Run Embedded Marco Extended Part Program Editing Feedrate Override Helical Interpolation High-Speed Skip Inch/Metric Conversion Interface Tool Offset Pairs 99-Pairs Machine Condition Selecting Function Machine Lock (all axis) Manual Guide i - Guidance programming - Advanced editing functions - Graphic part verification Manual Handle Feed Program Memory C Cutter Comp Mirror Image (each axis) One Touch Macro Call Function Optional Block Skip :1 Over Travel Part Program Storage (=640M/240K) Plane Selection Playback Program Number Search Programmable Mirror Image Rapid Traverse Override Reference Position Return Reference Position Return Check Restart Stored Pitch Error Compensation Rigid Tapping Rotary Axis Control Rotary Axis Roll Over Run Hour/Part Screen Hard Copy Sequence Number Search Servo Waveform Display Simultaneous Axes Expansion (4th axis, 5th axis) Single Block
Stored Stroke Check 1 Sub Program Call Synchronous CU Thread Cutting Tool Length/Work Tool Management Function 64 Pairs Tool Offset Workpiece Offset Workpiece Work Piece Coordinates-48 Zero PT Measurement B RS-232
OPTIONAL FEATURES Mold 3 Mold 5 (RISC Server, HPCC, Data Server) 1280 Meter Memory (490K) 2560 Meter Memory (980K) 512 MB Flashcard CE Compliant Safety Package Circle Radius (9 Digits) Conical Spiral Interpolation Cylindrical Interpolation High Speed Ethernet Machine Time Stamp Function Polar Coordinate Interpolation Registered Programs - 400 Registered Programs - 1000 Scale Feedback Servo Coolant Stored Stroke Check Limit Before Move Tool Offset - 499 pairs Tool Offset - 999 pairs 4th Axis Rotary Interface 5th Axis Rotary Interface Work Piece Coordinates-300 FANUC,Chinese Display FANUC,Dutch Display FANUC,German/French Display FANUC,Italian Display FANUC,Japanese Display FANUC,Korean Display FANUC,Portuguese Display FANUC,Spanish Display

GE FANUC

18i-MB5 Digital CNC

www.fadal.com

Fadal Machining Centers, LLC 20701 Plummer Street, Chatsworth CA 91311 USA Telephone (818) 407-1400 FAX (818) 407-0020

ADV-2.5M

The GE Fanuc 18 i-MB5 Digital CNC
Handy Machine Operator Panel (HMOP)

32 Character Display

Emergency Stop On/Off Switch
Machine Condition Selecting Function Machine Conditions Selecting Function provides programmable settings from 1 to 10 to balance tool path velocity against tool path accuracy. Roughing operations would require high velocity while finishing operations would require high tool path accuracy. A value of 5 would be an equal balance between velocity and accuracy. R1 would be maximum velocity and minimum accuracy, R10 would be minimum velocity and maximum accuracy. Memory Card I/O A wide range of data can be output to and input from the memory card installed on front of the LCD unit. This card is removable to allow data transfer between the control and a PC. Embedded Ethernet: A standard Ethernet port provides FTP upload and download |functions. Upload and Download your part programs and other CNC files to a network drive at high speeds from easy to use CNC screen. Tool Management Function Tracks tool life by time or number of uses. Automatically select new tool when the life of current tool runs out.

The 18i -MB5 configuration for Fadal VMCs has a long list of powerful standard features that make programming, part setup and machine operation simple and strait forward. In addition to the controls inherent ease-of-use a handy machine operator panel (HMOP) allows remote operation of the Fadal VMC. Optional features can be added to the control for increased performance to match the needs of specific applications. MANUAL GUIDE i Manual Guidance is an operator friendly programming environment. An easy to read screen and simple operator interface design is at the center of Manual Guidance i. Single screen graphical design with clear functional zones, dynamic soft keys and pop-up windows guide the operator step by step through the process of programming and part setup. With minimal training, it is possible to program a wide range of parts. Powerful graphical simulation allows immediate rendering to preview your part. Guidance programming Advanced editing functions Graphic part verification

20 input keys with LED

Override Switch

MANUAL PULSE GENERATOR

AI Contour Control AI Contour Control is an advanced processing feature that provides higher cutting speeds while maintaining high accuracy. These features combine several functions to reduce errors in the machining profile during high-speed machining operations. AI Contour Control enables smoother accelerations and reduced cutter path error in your critical high-speed machining applications. This promotes high quality finished parts and longer machine life. With AI Contour Control you can: Achieve faster cycle times by optimizing acc/dec over multiple blocks Improve accuracy with higher gains using look ahead feed forward Increase the cutting feedrate for parts with rapidly changing profiles by reducing overshoot errors Achieve superior surface finish by applying acc/dec before interpolation
Mold 5 Option This option delivers the highest level of processing speed available on a Fanuc CNC with a RISC processor. Also comes with a data server function to allow convenient transfer of large mold files. Inverse Time Feed: Allows rotary and linear axis to be programmed in the same block defining the feedrate by the amount of time required to make the move. RISC Function: A separate 64 bit processor used for part program processing. AI high Precision Contour Control: Similar to the standard AICC feature but increases the look ahead to 600 blocks Smooth Interpolation: Enables Smooth Interpolation commands, a curved path around point to point programming. Rotary Table Dynamic Fixture Offset: Automatically updates the work coordinate offset of a part when the offset is centered on a rotary axis. 3-D Coordinate System Conversion: The coordinate system can be rotated in any 3 dimensions to track the angle of a part in rotary axis. 3-Dimensional Tool Compensation: Tool compensation can be applied along any direction. Data Server Function: Large part programs can be stored and ran from a 512Mb flash card on the data server board. Includes a high speed Ethernet interface is included transferring files from the memory card to net work drives through FTP. Ethernet Board - With the FTP file transfer function information can be transfer between the CNC and the PC at speeds faster then an RS-232 port. The ethernet can serve various data to many PCs at higher speed, and at the same time, and is suitable for building the productive system where many machine tools and factory computers -exchange data.

Mold 3 Option Nano Contour Control. Similar to standard AI Contour Control feature but provides nanometer interpolation for smoother more accurate path control. The mold 3 option is ideal for 3 axis high speed machining applications.
Handy Machine Operator Panel (HMOP) The Handy Machine Operators Panel is equipped with a LCD and manual pulse generator. Remote axis control Adjustable axis jog increments Machine position and message display Operator panel functionality: Mode selection, input keys Allows safe, remote machine operation
Nanometer Interpolation 1000 times finer interpolation command increment results in a very smooth command to the digital servo control

5 AXIS MACHINING

Fryer means 5 axis
Fryer Machine offers 3 different series of 5 axis machines. These series are available in multiple size ranges, with custom configurations and innovative control features. This incredible flexibility to handle a wide range of 5 axis applications is why Fryer is fast becoming the leader in 5 axis technology.

5X SerieS

y ideal for:
innovative fully articulating 2 axis spindle
y 360 C axis and 240 axis travels
Largeaerospaceandautomotiveparts Trimminglargedies Rapidprototypinglargeparts

SX SerieS

y Unique rotating spindle axis y Spindlecanmoveupto90
Cylinderheadporting Turbineblademachining Multiplesidemachining

Tr SerieS

y Flexibletrunnion-style2axisrotarytable y 360rotarywithupto120tilt
Smallcomplexparts medical applications EDMElectrodemachining

www.fryermachine.com

TouCh2100ConTRoL
Ideal for 5 axis, this powerful control allows you to cut complex geometry easily and efficiently. The built-in conversational makes shop floor programming possible for simpler parts. Featuring state-of-the-art digital motors and a modular design, the Touch 2100 provides flexibility for the future.

GEFAnuC18i mb5

The GE Fanuc platform offers world-renowned reliability and compatibility from the worlds most popular control manufacturer. The 18i features a high speed RISC processor for fast and efficient handling of large 5 axis program files. Standard color monitor and advanced set-up buttons allow operators to get to part making more quickly.

G code ProGramminG

y Largestandardmemoryforlengthyprograms y Inversetime y TranslatorforFanucGcode y TranslatorforhaasGcode y Rotarytoolcenterpointcompensation y Jerkfree5axismachining y ultrareliableSiemenshardware

world claSS

y Jerkfree5axismachining y Inversetime y Ethernetnetworkinterface y Rotarytoolcenterpointcompensation y Velocity feed forward y PCMCIAfiletransferport y 10.4colormonitor y ultrareliableFanuchardware
GraPhical converSaTional ProGramminG
y Simplefillintheblankmenus y noGcodeknowledgeneeded y Graphicalhelpscreenseaselearningcurve y Simpleadding,deletingormodifyingofworksteps y Simultaneousverifydrawseachstepasyouprogram y Multilingualmenusstandard

800-776-8877

The Fryer SX 5 axis machining centers feature a unique rotating spindle that moves 45 left or right (90 optional). The spindle nose gageline is kept at the center of rotation for exceptional accuracy. This design offers better performance for many applications including cylinder heads, air foils, gear cutting and tire mold applications. Featuring a powerful 20 HP vibration free motorized spindle, this machine has both low speed torque and high speed precision.

SX SERies

Flexible 5 axis solution
y Unique rotating spindle axis

Vertical workpiece

y Spindle can move up to 90 y Ideal for:

Cylinder head porting Turbine blade machining Multiple side machining

FEatures & Options

y HSK 63 12,000 RPM spindle y Spindle refrigeration unit y Boxway construction y Abrasive materials package y Wireless ethernet networking y Glass scale feedback y End of cycle light y Chip conveyor y Washdown system

Horizontal workpiece

y 24 Tool arm type ATC y Automatic tool setter y Wireless part probe

3 Models SX - 45 SX - 60

45" X 25" X 25"
60" X 30" X 28"

SX - 100

100" X 35" X 26"

TR SERIES

The Fryer TR series 5 axis machining centers feature a trunnion rotary table for full 5 axis contouring. Built on the rugged box way Fryer MC series platform they feature exceptional performance. By utilizing a removable trunnion table they offer the versatility of 3 or 5 axis machining. Available with either the GE Fanuc 18iMB5 control or the Fryer-Siemens axis conversational control, they feature hardware and software features not available from any other builder.

COMPACT, FASt, Accurate

y Trunnion-style 2 axis rotary table y 360 rotary with up to 120 tilt y Ideal for:
Small complex parts Medical applications EDM electrode machining
y 40 taper, 8,500 RPM spindle y 5 Axis special functions package y 12,000 & 20,000 RPM spindles y 24 Tool arm type ATC y Automatic tool setter y Wireless part probe y Remote electronic handwheel y Wireless ethernet networking y High speed machining package y End of cycle light y Chip auger y Washdown system

3 models

TR - X 17 X 19 tr - X 25 X 25 tr - X 30 X 28

5x series

The 5X Series features a tilting / rotary head providing 360 of rotation and 240 of spindle tilt. This flexible spindle solution is perfect for the aerospace, automotive and oil field industries where rotating the part is not practical. Available with either the Fryer-Siemens axis conversational control or the GE Fanuc 18iMB5 control. The 5X Series offers unique hardware and software features not available from any other builder.
5 aXiS larGe ParT verSaTiliTy
y 2axisheadspins360andtilts240 y 15hP12,000RPMspindle(18,000&22,000optional) y hSK63rigiddualcontactspindle y spindle refrigeration unit y heavydutyboxwayconstruction

5 modelS

y y y y y
5X - 45 45" x 25" x 25" 5X - 60 60" x 30"x28" 5X - 100 100" x 35" x 26" 5X - 120120" x 40" x 36" 5X - 160 160" x 40" x 36"

custom configuration

All Fryer 5 axis machining centers are custom configured to your needs. We offer a wide range of accessories designed to increase your productivity and profits.

MACHINE CONSTRUCTION

y Heidenhain glass scales y 12, 24, 40, & 60 tool ATCs y Extended Z travel y Rigid boxway construction

automatic set-up

y Automatic tool setter y Wireless part probe y One touch macros y Electronic handwheel
coolant & chip removal
y High volume flood coolant y 1,000 PSI coolant thru the spindle y Chip wash down system y Chip auger / conveyor

spindle systems

y High speed spindles to 40,000 RPM y Spindle refrigeration unit y HSK 63 rigid dual contact spindle y 40 taper Big Plus dual contact spindle

5 Axis SERIES

SX SPECIFICATIONS
X Travel Y Travel Z Travel B Travel Table Load (Evenly Distributed) Table Size Motor HP (Peak) Spindle Speed (RPM) Spindle Torque Tool Type/Taper Spindle Nose to Table Tool Storage Capacity Positioning Accuracy Position Repeatability Rapid Traverse Cutting Feed Rate Axis Thrust (Peak) Coolant Capacity Power Requirements Shipping Dimensions Operating Dimensions Machine Weight MACHINE CAPACITY
45" 25" 25"

SX-100

TR SPECIFICATIONS
60" 100" 30" 35" 28" 26" +/- 45 (+/-90 optional) 4,000 lbs. 4,500 lbs. 5,500 lbs. 24" x51" 24" x 67" 30" x 112" 20.0 HP 500 - 15,000 RPM Refrigerated (18,000 optional) 110 ft/lbs @ 500 RPM HSK-63A 29" - 4" 32" - 4" 30" - 2" 12 tool carousel or 24 tool arm type optional +/-0.0002" +/-0.0001" 1,200 IPM X,Y 900 IPM Z 400 / 800 / 500.001-600 IPM 4,955 lbs. X, Y - 6,193 lbs. Z 90 Gallons 60 AMP 208-245 VAC 3 PHASE (400-480 VAC Optional) 127"x87"x87" 161"x89"x93" 211"x98"x95" 127"x104"x110" 161"x112"x112" 211"x122"x114" 14,000 lbs. 19,500 lbs. 25,500 lbs

PERFORMANCE

SPINDLE

TR-45 TR-45

MACHINE CAPACITY
X Travel 22" 45" 60" Y Travel 17" 25" 30" Z Travel 19" 25" 28" (33) A Travel +30 / - 120 C Travel +/- 360 Table Load (Evenly Distributed) 1,500 lbs. 4,500 lbs. 5,500 lbs. Table Size 14" x 25" 24" x 67" 24" x 67" Motor HP (Peak) 15.0 HP 25.0 HP Spindle Speed (RPM) 50 - 8,500 RPM Spindle Torque 60 ft/Lbs @ 350 RPM 155 ft/Lbs @ 350 RPM Tool Type/Taper CAT - 40 Spindle Nose to Table 23" - 4" 32" - 4" 32" - 4" Tool Storage Capacity 16 Station Arm Type 24 Station Arm Type Positioning Accuracy +/-0.0002" Position Repeatability +/-0.0001" Rapid Traverse 1,000 IPM 1,200 IPM X,Y 900 IPM Z Cutting Feed Rate .001-600 IPM.001-900 IPM Axis Thrust (Peak) 2,500 lbs. 4,955 lbs. X, Y - 6,193 lbs. Z Coolant Capacity 50 Gallons 90 Gallons Power Requirements 60 AMP 208-245 VAC 3 PHASE (400-480 VAC Optional) Shipping Dimensions 74"x70"x75 127"x87"x87" 161"x89"x93" Operating Dimensions 74"x70"x95" 127"x104"x110" 161"x112"x112" Machine Weight 5,500 lbs. 14,500 lbs. 20,000 lbs.

5X SPECIFICATIONS

5X-100

5X-120

5X-160
X Travel 45" 60" 100" 120" 160" Y Travel 25" 30" 35" 40 40" Z Travel 25" 28" 26" (33") 36"(42") 36"(42") Table Load 3,500 lbs. 4,000 lbs. 5,000 lbs. 6,500 lbs. 6,500 lbs. Table Size 24" x 51" 24" x 73" 30" x 112" 40" x 126" 40" x 165" Motor HP (PEAK) 15.0 HP (25.0 HP Optional) Spindle Speed (RPM) 200-12,000 RPM Refrigerated (18K and 25K optional) Rotation Range A axis +/- 120 C axis +/- 220 (360 continuous optional) Tool Type/Taper HSK 63 Spindle Nose to Table 29" - 4" 30" - 2" 28" - 2" 36" - 4" 40" - 4" Tool Storage Capacity 12 tool carousel or 24 tool arm type optional Positioning Accuracy +/-0.0002" Position Repeatability +/-0.0001" Rapid Traverse 500 IPM Axis Thrust (Peak) 3,174 lbs. X,Y 5,395 lbs. Z Coolant Capacity 20 Gallons Power Requirements 60 AMP 205-245 VAC 3 PHASE (430-500 VAC Optional) Shipping Dimensions* (WxDxH) 127"x87"x87" 83"x92"x92" 120"x94"x96" 140"x105"x105" 180"x105"x105" Operating Dimensions (WxDxH) 127"x104"x110 170"x100"x110" 240"x110"x110" 260"x120"x115" 300"x120"x115" Machine Weight 14,500 lbs. 15,000 lbs. 20,500 lbs 34,000 lbs. 37,000 lbs

PERFORMANCE ATC