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Fanuc OI-TC Parameter Manual
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Doosan S550 LM 2007 Presented By DRMT (Leicester) Ltd
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FUNCTION KEYS AND SOFT KEYS 1.1.1
Operations and soft key display staturs for each function key are described below:
To display a more detailed screen, press a function key followed by a soft key. Soft keys are also used for actual operations. The following illustrates how soft key displays are changed by pressing each function key.
The symbols in the following figures mean as shown below : : : Indicates screens Indicates a screen that can be displayed by pressing a function key(*1) Indicates a soft key(*2)
Indicates input from the MDI panel.
Indicates a soft key displayed in green (or highlighted).
Indicates the continuous menu key (rightmost soft key)(*3).
*1 Press function keys to switch between screens that are used frequently. *2 Some soft keys are not displayed depending on the option configuration. *3 In some cases, the continuous menu key is omitted when the 12 soft keys type is used.
Soft key transition triggered by the function key
Absolute coordinate display
[ABS] [(OPRT)] [PTSPRE] [RUNPRE] [EXEC] [EXEC]
Relative coordinate display
(Axis or numeral) [ORIGIN]
[ALLEXE] (Axis name) [EXEC]
Current position display
[HNDL] [(OPRT)] [PTSPRE] [RUNPRE] [EXEC] [EXEC]
Monitor screen [MONI] [(OPRT)] [PTSPRE] [RUNPRE] [EXEC] [EXEC]
Soft key transition triggered by the function key in the MEM mode
Program display screen [PRGRM] [(OPRT)] [BGEDT] (O number) (N number) [REWIND] [P TYPE] [Q TYPE] [F SRH] [CAN] (N number)
See When the soft key [BGEDT] is pressed
[O SRH] [N SRH]
Program check display screen [CHECK] [ABS] [REL] [(OPRT)] [BGEDT] (O number) (N number) [REWIND] [P TYPE] [Q TYPE] [F SRH] [CAN] (N number)
Current block display screen [CURRNT] [(OPRT)] [BGEDT]
Next block display screen [NEXT] [(OPRT)] [BGEDT]
Program restart display screen [RSTR] [(OPRT)] [BGEDT]
(2)(Continued on the next page)
Return to (1) (Program display)
File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [EXEC] [F SET]
Schedule operation display screen [SCHDUL] [(OPRT)] [CLEAR] [CAN] [EXEC] [INPUT]
Soft key transition triggered by the function key in the EDIT mode
Program display [PRGRM] [(OPRT)] [BGEDT] (O number) (Address) (Address) [REWIND]
[O SRH] [SRH] [SRH]
[F SRH] [READ]
[CAN] (N number) [EXEC] [CHAIN] (The cursor moves to the end of a program.) [STOP] [CAN] (O number) [EXEC] [STOP] [CAN] [EXEC] (O number) [CAN] (N number) [EXEC] [COPY] [CRSR] (O number) [EXEC] [CRSR] [BTTM] [ALL] [MOVE] [CRSR] (O number) [EXEC] [CRSR] [BTTM] [ALL] [MERGE] [CRSR] (O number) [EXEC] [BTTM] [CHANGE] (Address) (Address) [BEFORE] [AFTER] [SKIP] [1EXEC] [EXEC]
#7 DGN 202
#6(CSA): Hardware of serial pulse coder is abnormal #5(BLA): Battery voltage is low (warning) #4(PHA): Serial pulse coder or feedback cable is erroneous. Counting of feedback cable is erroneous. #3(RCA): Serial pulse coder is faulty. Counting of feedback cable is erroneous. #2(BZA): Battery voltage became 0. Replace the battery and set the reference position. #1(CKA): Serial pulse coder is faulty. Internal block stopped. #0(SPH): Serial pulse coder or feedback cable is faulty. Counting of feedback cable is erroneous.
#7 DTE #6 CRC #5 STB #4 PRM #3 #2 #1 #0
#7(DTE): Communication failure of serial pulse coder. There is no response for communication. #6(CRC): Communication failure of serial pulse coder. Transferred data is erroneous. #5(STB): Communication failure of serial pulse coder. Transferred data is erroneous. #4(PRM): The alarm is detected by the servo, the values specified in the parameter is not correct.
#7 DGN 204 #6 OFS #5 MCC #4 LDA #3 PMS #2 #1 #0
#6(OFS): Abnormal current value result of A/D conversion of digital #5(MCC): Contacts of MCC of servo amplifier is melted. #4(LDA): Serial pulse coder LED is abnormal #3(PMS): Feedback is not correct due to faulty serial pulse coder C or feedback cable.
D Details of separate serial pulse coder alarms
DGN 205 #7 OHA #6 LDA #5 BLA #4 PHA #3 CMA #2 BZA #1 PMA #0 SPH
#7(OHA): Overheat occurred in the separate pulse coder. #6(LDA): An LED error occurred in the separate pulse coder. #5(BLA): A low battery voltage occurred in the separate pulse coder. #4(PHA): A phase data error occurred in the separate linear scale. #3(CMA): A count error occurred in the separate pulse coder. #2(BZA): The battery voltage for the separate pulse coder is zero. #1(PMA): A pulse error occurred in the separate pulse coder. #0(SPH): A soft phase data error occurred in the separate pulse coder.
DGN 206 #7 DTE #6 CRC #5 STB #4 #3 #2 #1 #0
#7(DTE): A data error occurred in the separate pulse coder. #6(CRC): A CRC error occurred in the separate pulse coder. #5(STB): A stop bit error occurred in the separate pulse coder. D Details of invalid servo parameter alarms (on the CNC side)
#7 DGN 280
If servo alarm No. 417 is generated and bit 4 of diagnosis No. 203 is 0, indicates the cause. If bit 4 of diagnosis No. 203 is 1, refer to diagnosis No. 352.
#6 AXS #5 #4 DIR #3 PLS #2 PLC #1 #0 MOT
#0(MOT): The motor type specified in parameter No. 2020 falls outside the predetermined range. #2(PLC): The number of velocity feedback pulses per motor revolution, specified in parameter No. 2023, is zero or less. The value is invalid. #3(PLS): The number of position feedback pulses per motor revolution, specified in parameter No. 2024, is zero or less. The value is invalid. #4(DIR): The wrong direction of rotation for the motor is specified in parameter No. 2022 (the value is other than 111 or 111). #6(AXS): In parameter No. 1023 (servo axis number), a value that falls outside the range of 1 to the number of controlled axes is specified. (For example, 4 is specified instead of 3.) Alternatively, the values specified in the parameter are not consecutive. D Position error amount
keys. This clears the whole
stored color scheme and restores the FANUC standard color scheme instead. Be very careful when performing this operation, as all memory contents such as parameters and programs are lost. (4) The VGAsupport screen is enabled only for the 8.4inch color LCD of the Series 0iC.
Depending on the eye level and the viewing angle of the operator, the LCD may be hard to read. This problem can be solved by adjusting the contrast. The contrast of a monochrome LCD can be adjusted. 1. Press the
2. Press the [SETTING] chapter selection soft key. The LCD contrast item is displayed on the setting (handy) screen.
SETTING(HANDY) PARAMETER WRITE TV CHECK PUNCH CODE INPUT UNIT I/O CHANNEL SEQUENCE NO. TAPE EORMAT SEQUENCE STOP SEQUENCE STOP
= = = = = = = = =
1(0:DISABLE 1: ENABLE) 0(0:OFF 1:ON) 0(0:EIA 1:ISO) 0(0:MM 1:INCH) 0(03:CHANNEL NO.) 0(0:OFF 1:ON) 0(0:NO CNV 1:F15) 0(PROGRAM NO.) 0(SEQUENCE NO.)
[ CONTRAST ]( + = [ ON:1 ] = [ OFF:0 ]) >_ MDI **** *** *** 00:00:00 [NO.SRH] [ ON:1 ] [OFF:0] [+INPUT] [INPUT]
3. Move the cursor to CONTRAST. 4. Adjust the contrast by pressing the operation soft key [ON:1] or [OFF:0].
POWER MATE CNC MANAGER
When the Power Mate CNC series is used as an additional axis (slave) of the CNC, the Power Mate CNC manager allows the slave data to be displayed and set by the CNC. The Power Mate CNC manager enables the following display and setting: (1) Current position display (absolute/machine coordinates) (2) Parameter display and setting (3) Diagnosis display (4) System configuration screen display (5) Alarm display The Power Mate CNC series that can be used as the slave is a amplifier with I/O Link.
##6 2CH #5 ASG #4 SLPWE #3 PMN #2 MD2 #1 MD1 #0 SLV
[Data type] Bit SLV When the Power Mate CNC manager is selected, the screen shows the data of: 0 : A single slave. 1 : Up to four slaves by dividing the screen into four segments. MD1, MD2 The slave parameters are input from and output to the following devices:
Part program storage Memory card
The parameters are input or output in the program format, no matter which I/O device is selected. PMN The Power Mate CNC manager function is: 0 : Enabled. 1 : Disabled. (Communication with the slave is not performed.) SLPWE The settings of slave parameters: 0 : Can be made by Power mate CNC manager regardless of the PWE setting. 1 : Are made according to the PWE setting. ASG Whether or not the number of bytes allocated to the input/output destination of the amplifier with I/O links is 16: 0 : Is checked. 1 : Is not checked. 2CH Power mate CNC manager: 0 : Communicates with channel 2. 1 : Communicates with channel 1.
NOTE 1 The parameters are valid only when I/O link count extension is supported (two channels are supported). 2 Even when 0 is set, Power Mate CNC Manager communicates with channel 1 if the amplifier with I/O links is not connected to channel 2. 3 When 1 is set, Power Mate CNC Manager does not communicate with channel 2 if the amplifier with I/O links is not connected to channel 1.
PERIODICAL MAINTENANCE O0001 N12345 (STATUS) ITEM NAME REMAIN *01 BATTERY FOR CONTROLLER 0H @02 BATTERY FOR PULSECODER 5000H 03 FAN MOTOR 10000H @04 LCD BACK LIGHT 720H >_ EDIT *** ***** *** **** 19:27:05 [ ][ MAINTE ][ ][ ][ (OPRT) ]
[ CHANGE ][ ENTRY ][ CLEAR ][ +INPUT ][ INPUT ]
(1) Item name The name of an item to be subjected to periodic maintenance is specified under Item name. Two methods can be used to specify item names. The first method uses the menu screen, and the second, the MDI keypad. (1) Method of using the menu screen 1 Place the cursor on the target item name, and press soft key [ENTRY]. A menu screen appears. The menu screen is either the machine or NC system menu screen. 2 Press soft key [MACHIN] or [NC]. A machine system menu appears. It holds the names of consumables typical to the machine system or NC system. 3 Place the cursor on a registered item name, and press soft key [SELECT], then soft key [EXEC]. The status screen appears again, enabling the selected item to be set up. 4 Press soft key [CAN]. The previous soft key displays appear again. 5 Press soft key [MAINTE]. The status screen appears again. Using the machine system menu screen requires that item names be registered on the screen previously. This can be done using two methods, (a) and (b). (a) Programbased registration Executing a program in the following format enables item names to be registered on the machine system menu screen.
G10 L61 Px [n]
x n Registration number Item name [Alphanumeric characters*twobyte characters*alphanumeric characters]
(b) MDI keypadbased registration An item name can be registered on the machine system menu screen by first entering it in the following format, then pressing soft key [INPUT] (or
Pressing soft key [+INPUT] adds the item name to the list of previously registered item names.
Alphanumeric characters*twobyte characters*alphanumeric characters
The twobyte characters shall comply with the FANUC code. (See Section 1.19.6.) When entering a twobyte character, sandwich it with an * pair. The item name can consist of up to 24 alphanumeric characters (if no twobyte character is included) or 12 twobyte characters (if no alphanumeric character is included). Example) To register LCD backlight, enter: >LCD*110E10F410CC114010B610FE_ NOTE 1 * cannot be used in item names, because it is used as control code. [, ], (, or ) also cannot be used in item names. 2 When both alphanumeric and twobyte characters are used in an item name to be registered, the warning message DATA IS OUT OF RANGE may appear even if the maximum allowable number of characters has not been exceeded. 3 If a blank item name is selected from the machine system screen, the warning message EDIT REJECTED appears. If a blank item name is selected from the NC system screen, a blank is set up.
(2) Alarm LED (red) indication at system alarm occurrence If any of these LEDs lights, it is likely that the hardware is defective.
SVALM SEMG Servo alarm. Lights when a system alarm occurs. The hardware has detected a failure in the system. Lights when a system alarm occurs. Used by the software to stop the system. Lights while boot is under way. RAM parity or ECC alarm.
Main biard of Series 0iC (PMCSA1 CPU: Pentium DRAM: 32MB) Main board of Series 0iC (PMCSB7 CPU: Pentium DRAM: 32MB) Main board of Series 0iC (PMCSB7 CPU: 486 DRAM: 32MB) Main board of Series 0iC (PMCSA1 CPU: 486 DRAM: 32MB) Main board of Series 0iMate C (PMCSA1 CPU: 486 DRAM: 16MB) A20B82000381
Fan motor Fan motor Connector number
COP10A JA2 JD36A JD36B JA40 JD1A JA7A CP1
Servo interface (FSSB) MDI RS232C serial port RS232C serial port Analog output/highspeed DI I/O link Serial spindle/position coder Input power supply DC24VIN
Code A20B82000360 A20B82000361
Function Two axes control Four axes control For non slot For two slots FROM: 32MB SRAM: 1MB For 7.2 monochrome LCD For 10.4 color LCD For 8.4 color LCD 0iC only
Power supply card (back panel) FROM/SRAM module Inverter
FROM stores various control software products. SRAM is backed up by a battery.
A20B80020631 A20B80020632 A20B80020633
Optional board D CPU for display control D Display control circuit D Memory for display control D BOOT memory D Main memory (system soft ware) D CPU for CNC
D CPU for axis control
D For new type basic unit
Peripheral interface control circuit PMC control circuit Memory for DI/DO I/O Link control circuit Analog spindle module
Power supply (back panel)
Power supply circuit 5V, 33V
3V litium battery Analog output Position coder MDI interface Memory card interface Serial spindle Highspeed DI I/O LINK RS232C
For main board of A20B82000380 or A20B82000381
For main board of A20B82000390, A20B82000391, or A20B82000395
(3) Alarm LED (red) indication at system alarm occurrence For A20B82000380 or A20B82000381 If this LED lights, it is likely that the hardware is defective.
When the LED lights: A DRAM parity alarm has been detected. When the LED blinks: A bus error has been detected.
For A20B82000390, A20B82000391, or A20B82000395 If any of these LED lights, it is likely that the hardware is defective.
A DRAM parity alarm has been detected. A bus error has been detected.
D Connector Units For the Series 0i/0i MateC, two types of basic unit are available. The explanation differs depending on the drawing number of the basic unit.
D Fuse mounting location
If the drawing number of the basic unit is A02B0309B52n, A02B0311B52n, or A02B0311B53n (where n is 0, 1,., 9)
FUSE2 (black) Reader/puncher interface For 24 VDC protection
FUSE1 (transparent) For 24 VDC input
For 24 VDC input For 24 VDC output protection in the reader/puncher interface
Part programs, offset data, and system parameters are stored in CMOS memory in the control unit. The power to the CMOS memory is backed up by a lithium battery mounted on the front panel of the control unit. The above data is not lost even when the main battery goes dead. The backup battery is mounted on the control unit at shipping. This battery can maintain the contents of memory for about a year. When the voltage of the battery becomes low, alarm message BAT blinks on the display and the battery alarm signal is output to the PMC. When this alarm is displayed, replace the battery as soon as possible. In general, the battery can be replaced within two or three weeks, however, this depends on the system configuration. If the voltage of the battery becomes any lower, memory can no longer be backed up. Turning on the power to the control unit in this state causes system alarm 910 (SRAM parity alarm) or 935 (SRAM ECC error) to occur because the contents of memory are lost. Clear the entire memory and reenter data after replacing the battery. The following two kinds of batteries can be used. D Lithium battery built into the CNC control unit. D Two alkaline dry cells (size D) in the external battery case. NOTE A lithium battery is installed as standard at the factory.
D Replacement procedure For internal battery (lithium battery) (If the drawing number of the basic unit is A02B0309B50n, A02B0311B50n, or A02B0311B51n (where n is 0, 1,., 9))
When a lithium battery is used Prepare a new lithium battery (ordering code: A02B0200K102 (FANUC specification: A98L00310012)). 1) Turn on the power to the CNC. After about 30 seconds, turn off the power. 2) Remove the old battery from the top of the CNC control unit. First, unplug the battery connector, then take the battery out of its case. The battery case of a control unit without option slots is located at the top end of the unit as shown in the figure of the previous page. The battery case of a control unit with optional slots is located in the central area of the top of the unit (between fans). 3) Insert a new battery and reconnect the connector.
Lithium battery A02B0200K102
D Replacement procedure For internal battery (lithium battery) (If the drawing number of the basic unit is A02B0309B52n, A02B0311B52n, or A02B0311B53n (where n is 0, 1,., 9))
INTERFACE BETWEEN CNC AND PMC
This chapter describes the signals between the machine operators panel, magnetics cabinet and the PMC, connection of the signals between PMC and CNC, and confirmation method of on/off state of these signals. It also describes system configuration of PMC, parameters of PMC, ladder and how to display time chart of the signals on the screen. It also describes a method of inputting/outputting PMC parameters to an external device.
4.1 4.2 4.3 4.4 4.5 4.6 4.7
GENERAL OF INTERFACE. SPECIFICATION OF PMC. PMC SCREEN (PMCSA1). PMC SCREEN (PMCSB7). LIST OF SIGNALS BY EACH MODE. LIST OF INPUT/OUTPUT SIGNALS. LIST OF ADDRESSES.
GENERAL OF INTERFACE
Highspeed processing signal *DEC a *ESP, SKIP, ESKIP, XAE, YAE, ZAE (M series) *DEC a *ESP, SKIP, ESKIP, XAE, ZAE, +MIT a (T series)
PMCDGN  
Input. 0V. 24V
Contacts Open Close
NC MT (Machine Tool builder)
PMCDGN * DI/DO
PMCSA/SB ST1 DOOR X RV X0.1 X0.0 ST2 X5.7 STL F0.5 Y PMCDGN * 0V 0V Y0.1 STL Load +24E 0V Power supply + G007.2 ST ST1 ST2
MTB decides addresses and signals PMCDGN . . Tr Off On Output 24V 0V Load Off On
FANUC decides addresses and signals correspondence
Internal relay Variable timer Counter Data table Message display Keep relay
System reserve area
SPECIFICATION OF PMC 4.2.1
Programmingmethod Number of ladder levels 1st level execution period Basic instruction execution time Program size D Ladder D Symbol/comment D Message Instruction (basic) (functional) Intemal relay Extended relay Message request D Data table D Variable timer Fixed timer D Counter Fixed counter D Keep relay Subprogram Label Input/output (I/O Link) D Input D Output Sequence program storage memory 240 points max. 160 points max. Flash ROM 128KB 1,024 points max. 1,024 points max. Flash ROM 128 KB 256 KB (R) (E) (A) (D) (T) (C) (C) (K) (P) (L) 1,100 bytes 200 requests (25 bytes) 1,860 bytes 40 units (80 bytes) 100 units 20 units (80 bytes) 20 bytes 5,000 steps max. 1 to 128 KB 0.1 to 64 KB 8,500 bytes 8,000 bytes 2,000 requests (500 bytes, 2 bits/request) 10,000 bytes 250 units (1,000 bytes, 4 bytes/unit) 500 units (timer number specification) 100 units (400 bytes, 4 bytes/unit) 100 units (200 bytes, 2 bytes/unit) 120 bytes 2,000 programs 9,999 units Approx. 24,000 steps max.(NOTE 1, 2) 1 KB and up (NOTE 2) 8 KB and up (NOTE 2) 14 69
Series 0iC/0i MateC PMCSA1
Ladder 2 8ms 5.0m sec/step
Series 0iC PMCSB7
Ladder 3 8ms 0.033m sec/step
Nonvolatile memory and so on
NOTE 1 The maximum number of steps assumes programming using basic instructions. The maximum number of steps varies according to the status of functional instruction use. 2 The total sequence program size (including all of the ladders, symbols/comments, and messages) must not exceed the capacity of the sequence program storage memory. If the size of any of the ladders, symbols/comments, or messages is greater, the maximum allowable size of the others may be limited.
HIGH SPEED I/F :
(c) Communication status USE TIME : The maximum time in the communication processing is displayed. RS232C : The communication condition of RS232C is displayed. HIGH SPEED I/F : The communication condition of HIGH SPEED I/F is displayed. ETHER_BOARD : Displayed during the communication with Ethernet board. The IP address of the communication partner is displayed.
Displayed during the communication with embedded Ethernet. The IP address of the communication partner is displayed. HSSB : Displayed during the communication with HSSB. Display messages and the meanings
LIST OF SIGNALS BY EACH MODE
CAUTION The signal list also contains a description of the signals for the functions that are invalid for the Series 0iC and Series 0i MateC.
D Automatic operation
[PMC CNC] KEY3(Program protect key) [PMC CNC) ST (Cycle start) *SP (Feed hold) SBK (Single block) DRN (Dry run) BDT1 to 9 (Block delete) MI (Mirror image) STLK (Start lock: T series) CDZ (Chamfering: T series) SMZ (Inposition check: T series) PN1 to 8 (External program no. search) MINP (External program input) DNCI (DNC input mode) DMMC (C direct operation) HS1A to D (Handle interrupt axis select) AFL (Auxiliary function neglect) FIN, MFIN2, MFIN3 (Auxiliary function complete) MFIN, SFIN, TFIN, BFIN (High speed M/S/T function complete) GR1, 2 (Gear input: T series) *SSTP (Spindle stop) SAR (Spindle speed arrival) SOR (Spindle orientation) [CNC PMC] STL (Cycle start LED) SPL (Feed hold LED) MF, M00 to M31 MF2, M200 to M215 (Auxiliary MF3, M300 to M315 function) SF, S00 to S31 (Spindle speed function) TF, T00 to T31 (Tool function) BF, B00 to B31 (2nd miscellaneous func.) DEN (Distribution end) OP (automatic operating) GR1O to GR3O(Gear selection: M series)
FEED RATE, ETC
[PMC CNC] *FV0 to 7 (Feed rate override) *AFV0 to 7 (2nd feed rate override) OVC (Override cancel) ROV1,ROV2, HROV, *HROV0 to 6 (Rapid traverse override) SOV0 to 7 (Spindle speed override)
A U T O M A T I C MEM O P E R A T I O N MDI RMT
3) Amplifier maintenance screen The amplifier maintenance screen displays maintenance information for servo amplifiers. This screen consists of the following two pages, either of which can be selected by pressing the
AMPLIFIER MAINTENANCE AXIS NAME AMP SERIES 1 X A1L 2 Y A1M 3 Z A2L 4 A A3L
UNIT SVMHV SVM SVM SVM
O1000 N00001 AXES CUR. 2 40AL 2 12A 1 40A 1 20A
MDI **** *** *** [ AMP ][ AXIS
AMPLIFIER MAINTENANCE AXIS NAME EDITION 1 X 01A 2 Y 01A 3 Z 01A 4 A 02B
O1000 N00001 TEST MAINTENO. 020123 01
The amplifier maintenance screen displays the following items: D AXIS (controlled axis number) D NAME (controlled axis name) D AMP (type of amplifier connected to each axis) D SERIES (servo amplifier series of an amplifier connected to each axis) D UNIT (unit type of a servo amplifier connected to each axis) D AXES (maximum number of axes controlled by an amplifier connected to each axis) D CUR. (maximum rating for amplifiers connected to each axis) D EDITION (unit version number of an amplifier connected to each axis) D TEST (date of test performed on an amplifier connected to each axis) Example) 010123 = January 23, 2001 D MAINTENO. (engineering change number for an amplifier connected to each axis)
On an FSSB setting screen (other than the amplifier maintenance screen), pressing soft key [(OPRT)] displays the following soft keys:
SET READ INPUT
To enter data, place the machine in MDI mode or the emergency stop state, position the cursor to the point where a desired item is to be input, then enter the desired data and press soft key [INPUT] (or the
key on the
MDI panel). When soft key [SET] is pressed after data has been entered, a warning message is displayed if the entered data contains an error. When the data is satisfactory, the corresponding parameter is set up. To restore the previous value of a parameter if, for example, an entered value is incorrect, press soft key [READ]. When the power is turned on, values are read from the parameters and displayed on the screen. CAUTION 1 For the parameters to be specified on the FSSB setting screen, do not attempt to enter values on the parameter screen using the MDI or a G10 command. Use only the FSSB screen to enter values for these parameters. 2 If pressing soft key [SET] results in a warning message being displayed, retry data entry, or press soft key [READ] to clear the warning message. Note that pressing the reset key does not clear the warning message. 1) Amplifier setting screen
D Identifying the defective location
Use the display on the CNC screen If alarm 926 is issued, information such as the following is displayed at the bottom of the CNC screen. It can be used to identify the defective location.
Bits 12 to 15 of the MODE information indicate the number of the slave in which the alarm occurred. The unit nearest the CNC (such as a servo amplifier) is assigned a slave number of 0. For a 2axis amplifier, for example, one number is assigned for the first axis, and the next number is assigned for the second. Details of the MODE information
Number of the slave in which the alarm occurred
0000: Indicates that the alarm occurred in slave 0. 0001: Indicates that the alarm occurred in slave 1. : : 1001: Indicates that the alarm occurred in slave 9.
Using the bits of the STATUS information, the fault can be estimated. Details of the STATUS information
Description A A B C
No meaning xxxx xxxx xxxx xxxx
External alarm Broken master port 0 0
Broken slave port 1 0
No meaning xxx xxx xxx xxx
Broken master port 0 0
No meaning x x x x
Error on slave 1 1
The STATUS information matches any of the patterns A, B, and C. (x indicates a bit that may be either 0 or 1.)
If the pattern of the STATUS information is A (1) The optical cable that connects together the slave corresponding to bits 12 to 15 of the MODE information and the preceding slave may be defective. Or, either of the slaves connected together with that optical cable may be defective. (2) The voltage of the power supplied to the slave amplifier dropped, or a power fault occurred in the amplifier. (3) Any of the axis control cards in the CNC may be defective. If the pattern of the STATUS information is B (1) The optical cable that connects together the slave corresponding to bits 12 to 15 of the MODE information and the preceding slave may be defective. Or, either of the slaves connected together with that optical cable may be defective. (2) The voltage of the power supplied to the slave amplifier dropped, or a power fault occurred in the amplifier. If the pattern of the STATUS information is C (1) The slave corresponding to bits 12 to 15 of the MODE information may be defective. (2) The voltage of the power supplied to the slave amplifier dropped, or a power fault occurred in the amplifier. D Power fault in a servo amplifier If a power fault occurs in a servo amplifier, the FSSB alarm is issued. A power fault occurs, causing the FSSB alarm to be issued, if the amplifier control power supply voltage drops, if the +5 V conductor of the pulse coder cable is ground, or for other reasons. If any of the axis control cards is found defective by the above diagnosis, replace the axis control card on the main board. See Section 2.4, CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS for an explanation of the mounting locations of the cards.
Message ER32 NO I/O DEVICE Contents and solution Any DI/DO unit of I/O Unit or the connection unit etc. is not connected. When builtin I/O card is connected, this message is not displayed. (solution) When builtin I/O card is used: Please confirm whether the builtin I/O card is certainly connected with. When I/O Link is used: Please confirm whether the I/O units turning on. Or please confirm the connection of the cable. The LSI for I/O Link is defective. (solution) Please exchange the motherboard. The communication with the DI/DO units of the xx group failed. (solution) Please confirm the connection of the cable connected to the I/O units of the xx group. Please confirm whether the I/O units turned on earlier than CNC and PMC. Or, please exchange the module of PMC engine on the I/O units of the xx group OUTPUT The number of the output data in the xx group exceeded the max. The data, which exceed 32 bytes, become ineffective. (solution) Please refer to the following for the number of the data for each group. FANUC I/O UnitMODEL A connecting and maintenance manual (B61813E) FANUC I/O UnitMODEL B connecting manual(B62163E)
ER33 SLC ERROR ER34 SLC ERROR(xx)
ER35 TOO MUCH DATA IN GROUP(xx)
Contents and solution
ER36 TOO MUCH INPUT DATA The number of the input data in the xx group exceeded the max. The data, which IN GROUP(xx) exceed 32 bytes, become ineffective. (solution) Please refer to the following for the number of the data for each group. FANUC I/O UnitMODEL A connecting and maintenance manual (B61813E) FANUC I/O UnitMODEL B connecting manual(B62163E) ER38 MAX SETTING OUTPUT The assignment data for a group exceeds 128 bytes. DATA OVER(xx) (The assignment data of output side of xx group or later become ineffective.) (solution) Please reduce the assignment data to 128 bytes or less for the number of the output data of each group. ER39 MAX SETTING INPUT The assignment data for a group exceeds 128 bytes. DATA OVER(xx) (The assignment data of input side of xx group or later become infective.) (Solution) Please reduce the assignment data to 128 bytes or less for the number of the input data of each goup. ER98 ILLEGAL LASER CON- An I/O unit for the laser and assigned data do not match. NECTION (solution) Check that the ladder assignment data and actual I/O units match. ER99 X, Y96127 ARE ALLO- When the laser I/O link is provided, ladder I/O is assigned to X96X127 and CATED Y96Y127. (solution) Delete the data assigned to X96X127 and Y96Y127. WN02 OPERATE PANEL ADDRESS ERROR WN03 ABORT NCWINDOW/ EXIN The address setting data of the operators panel for FS0 is illegal. (solution) Please correct the address setting data. LADDER was stopped while CNC and PMC were communicating. The functional instruction WINDR, WINDW, EXIN, DISPB, and etc. may not work normally. (solution) When restarting the system, this alarm will be released. Execute the sequence program(Press RUN key) after confirming whether there is a problem in LADDER or not. The LADDER editing module cannot be recognized.(PMCSAx/SBxx=1 to 3) (solution) Please confirm the slot position installed. Please confirm the installed module.
SPN_n_ : MOTOR OVERHEAT
SPN_n_ : EX SPEED ERROR
SPN_n_ : FUSE ON DC LINK BLOWN
SPN_n_ : INPUT FUSE/ POWER FAULT
SPM indication(*1) 06
Faulty location and remedy
SPN_n_ : THERMAL SENSOR DISCONNECT SPN_n_ : OVERSPEED
1 Check and correct the parameter. The temperature sensor of the motor 2 Replace the feedback cable. is disconnected. Check for a sequence error. (For example, check whether spindle synchronization was specified when the spindle could not be turned.) The motor speed has exceeded 115% of its rated speed. When the spindle axis was in position control mode, positional deviations were accumulated excessively (SFR and SRV were turned off during spindle synchronization.)
SPN_n_ : OVERHEAT MAIN CIRCUIT
1 Improve the heat sink cooling sta- Abnormal temperature rise of the tus. power transistor radiator 2 If the heat sink cooling fan stops, replace the SPM unit. 1 Check the selected PSM. 2 Check the input power voltage and change in power during motor deceleration. If the voltage exceeds 253 VAC (for the 200V system) or 530 VAC (for the 400V system), improve the power supply impedance. Overvoltage of the DC link section of the PSM was detected. (PSM alarm indication: 7) PSM selection error. (The maximum output specification of the PSM is exceeded.)
SPN_n_ : OVERVOLT POW CIRCUIT
SPN_n_ : OVERCURRENT POW CIRCUIT
1 Check the motor insulation status. The motor output current is abnor2 Check the spindle parameters. mally high. 3 Replace the SPM unit. A motorspecific parameter does not match the motor model. Poor motor insulation 1 Check and correct the ladder se- The switch sequence in spindle quence. switch/output switch operation is ab2 Replace the switching MC. normal. The switching MC contact status check signal and command do not match. Replace the SPM control printed cir- Abnormality in an SPM control circuit cuit board. component is detected. (RAM for external data is abnormal.) Replace the SPM control printed cir- Abnormality in an SPM control circuit cuit board. component is detected. (Program ROM data is abnormal.) Replace the SPM unit. Abnormality in an SPM component is detected. (The initial value for the U phase current detection circuit is abnormal.) Abnormality in an SPM component is detected. (The initial value of the V phase current detection circuit is abnormal.) The polarity parameter setting of the position sensor is wrong.
SPN_n_ : SP SWITCH CONTROL ALARM
SPN_n_ : RAM FAULT
SPN_n_ : SUMCHECK ERROR PGM DATA SPN_n_ : EX OFFSET CURRENT U
SPN_n_ : EX OFFSET CURRENT V
Replace the SPM unit.
During execution of the Caxis control command, do not Although Cs contour control mode is set, another opspecify another operation mode. Before entering anoth- eration mode (servo mode, spindle synchronization, or er mode, cancel the Cs contour control command. orientation) is specified. During execution of the servo mode command, do not Although servo mode (rigid tapping, or spindle positionspecify another operation mode. Before entering anoth- ing) is set, another operation mode (Cs contour control, er mode, cancel the servo mode. spindle synchronization, or orientation) is specified.
SPM indication(*1) 12
During execution of the spindle synchronization com- Although spindle synchronization is being performed, mand, do not specify another operation mode. Before another operation mode (Cs contour control, servo entering another mode, cancel the spindle synchroniza- mode, or orientation) is specified. tion command. During execution of the orientation command, do not Although the orientation command is being executed, specify another operation mode. Before entering anoth- another operation mode (Cs contour control, servo er mode, cancel the orientation command. mode, or synchronization) is specified. Input the SFT or SRV signal. The SFT and SRV signals are both input at the same time.
Check bit 5 of parameter No. 4000 and PMC signal When bit 5 of parameter No. 4000 is set to 1 to indicate (CON). the presence of the differential speed mode function, Cs contour control is specified. Check bit 5 of parameter No. 4000 and PMC signal When bit 5 of parameter No. 4000 is set to 0 to indicate (DEFMD). the absence of the differential speed mode function, the differential speed mode command (DEFMD) is input. Check bits 2, 1, and 0 of parameter No. 4011. Setting of the speed detector parameter (bits 2, 1, and 0 of parameter No. 4011) is invalid. (The corresponding speed detector is not present.)
Check bit 2 of parameter No. 4001 and PMC signal Although bits 2 of parameter No. 4001 is set to 0 not to (ORCM). use the position coder signal, a command for orientation by a position coder (ORCMA) is input. During execution of the orientation command, do not Although orientation by a magnetic sensor is being perspecify another operation mode. Before entering anoth- formed, another operation mode is specified. er mode, cancel the orientation command. Check bit 5 of parameter No. 4001, bit 5 of parameter No. When the use of the slave operation mode function is 4014, and bit 4 of parameter No. 4018. set (bit 5 of parameter No. 4014 = 1), the use of a high resolution magnetic pulse coder (bit 5 of parameter No. 4001 = 1) or the use of the Cs contour control function by the sensor (bit 4 of parameter No. 4018 = 1) is specified. These items cannot be set at the same time. Input the slave operation mode command (SLV) in nor- Although position control (such as servo mode or mal operation mode. orientation) is being performed, a slave operation mode command (SLV) is input. Input the position control command in normal operation Although slave operation mode is set (SLVS = 1), a mode position control command (such as servo mode or orientation) is input. Check bit 5 of parameter No. 4014 and PMC signal Although bit 5 of parameter No. 4014 is set to 0 not to (SLV). use the slave operation mode function, a slave operation mode command (SLV) is input. Check the PMC signal (INCMD). Perform orientation by Orientation is performed in incremental operation mode specifying an absolute position first. (INCMD = 1) first, then the absolute position command (INCMD = 0) is input. Check the spindle amplifier specifications and parameter Although the spindle amplifier SPM type 4 is not used, setting (bit 4 of parameter No. 4018). the use of the Cs contour control function by the sensor is set (bit 4 of parameter No. 4018 = 1).
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