Paint Mate 200iA & Paint Mate 200iA/5L

Basic Description

FANUC Robotics Paint Mate robot is a compact, electric servo-driven paint robot with best-in-class performance designed for operation in a hazardous environment. Based on the highly-acclaimed LR Mate series, this robots envelopes, speed, and dexterity are a perfect fit for coatings and hazardous duty applications. The Paint Mate can be used for small parts painting or a material saving alternative to multiple fixed guns.
Paint Mate - Maximum performance at minimal cost. Affordable robotic automation for small parts coating.
Class 1 Division 1 hazardous approval ratings enables the Paint Mate robot to be used for handling applications in explosive and extreme environments
Paint Mate, the Solution for:

n n n n

FANUC Robotics offers a complete line of painting robots and turnkey system solutions for all your coatings needs.
Painting Coating Assembly and Handling in Hazardous Environments Material removal where hazardous cooling chemicals are present Dispensing

Features

Intelligent Robot Solutions
FANUC Robotics America, Inc. 3900 W. Hamlin Road Rochester Hills, MI 48309-3253 1-800-iQ-ROBOT marketing@fanucrobotics.com fanucrobotics.com
2008 FANUC Robotics America, Inc.
Charlotte, NC (704) 596-5121 Chicago, IL (847) 898-6000 Cincinnati, OH (513) 754-2400 Los Angeles, CA (949) 595-2700 Toledo, OH (419) 866-0788

FANUC ROBOTICS

Toronto, Canada (905) 812-2300 Montral, Canada (450) 492-9001 Aguascalientes, Mexico 52 (449) 922-8000 Sao Paulo, Brazil (55) (11) 3619-0599
For sales or technical information, call:
iPendant, a color, Internetready teach pendant for even easier programming and custom cell user interface design. Optional one or four pneumatic three-way solenoid valves located in the purge cavity for gun triggering capability. Floor, invert, angle and wall mounting permits versatility for robot location and allows for minimal spray booth size. Absolute serial encoders eliminate the need for calibration at power-up. Standard FANUC Robotics purge control.
locations; see specifications for details. FM: Flex field and rigid conduit ATEX: ROX Tabletop size, slim wrist, and small footprint permit operation in tight work spaces Extremely fast acceleration and deceleration motion results in faster cycle times. Control Reliable Safety Circuit (RIA1506.1999 compliant)
HandlingTool allows for the setup, programming, and operation for basic and custom applications. Built-in macro functions including paint application plug-in routines and menu-driven programming tools allow users to create, test, and run robot application programs with minimal training and program assistance. PaintTool software with optional configurations for stand alone or multi robot systems with built-in paint function controls: - Analog parameter control - Color change control - Cancel/Continue feature - Integral 2K variable ratio Pump Control - ACCUFLOW closed-loop fluid control. - Line tracking - Collision detection - Internet connectivity - KAREL programming language Process control hardware must be added separately.
Reliability and Maintenance Advantages
The latest generation of a proven design n Sealed bearings and brushless AC motors n Purged and pressurized cavities n Designed for painting environment

Software

Two standard software applications are available:

All rights reserved.

LITHO IN U.S.A.

FRA-10/08

LR Mate and iRVision are registered trademarks of FANUC LTD.

Dimensions

Paint Mate 200iA

Paint Mate Isometric

Paint Mate Series Robot Specifications
Axes Payload - wrist (kg) Reach (mm) Repeatability (mm) Interference Radius (mm) Motion range (degrees) J1 J2 J3 J4
R-30iA Mate Controller Dimensions
704 0.11.9 (1.21) 11.9 (1.21) 6.7 (0.68) 0.3 0.3 0.1 All axes 35

Paint Mate 200iA/5L

892 0.11.9 (1.21) 11.9 (1.21) 6.7 (0.68) 0.3 0.3 0.1 All axes 37 Floor, ceiling, angle and wall 0 to 45
REPLACE BATTERIES WITH CONTROLLER POWER ON. USE ONLY DURACELL PC1300 D-TYPE ALKALINE (AM1) BATTERIES. DO NOT MIX OLD & NEW BATTERIES OR BATTERY MANUFACTURERS.

J5 J6 Motion speed (degrees/s) J1 J2 J3 J4
Wrist moments N-m (kgf-m)
J5 J6 J4 J5 J6 Wrist load inertia (kg-m2) J4 J5 J6

ROBOT PURGE CONTROL

PURGE ENABLE PURGE COMPLETE PURGE FAULT

Paint Mate

Mechanical brakes Mechanical weight (kg) Mounting method(1) Installation environment

260 513

265 704

Temperature (C) Humidity

Normally: 75% or less Short term (within a month): 95% or less No condensation 0.5 or less FM Class l, ll, lll, Div l, Group C, D, E, F, G T4 45C Ambient ll 2 G c Ex ib px llB Ta=0C to +45C ATEX ATEX ll 2 D c Ex pD 21 Tl 35C Ta=0 to =45C Note: iPendant for non-hazardous areas only

Footprint (All models)

Vibration m/s2 (G) Ratings
Note: (1) J1 and J2 axes motion range will be limited for angle and wall mount installations.

117 234

160 265
R-30iA Mate Controller Specifications
External Dimensions (mm) - 470(W) x 320(D) x 950(H) Weight - 56 kg - Ambient temperature: 0 - 45 C (R-30iA Mate) Humidity: 75% RH or less; Short term (within a month): 95% or less Vibration: 0.5G or less - 200-230VAC Single Phase; +10%, -15%, 50/60 Hz 1Hz - 0.5 KW (average), 1.2 KVA (maximum) - Multi-processor architecture (separate motion and communication) with real-time clock/calendar - 24 (up to 5 motion groups for R-30iA Mate) - One 100 Base-TX/10 Base-T Ethernet port with RJ-45 connector - One RS-232-C / RS-485 port - Color graphic iPendantTM with available touch screen option (Not in hazardous area) - Built-in camera interface for 2-D vision applications Optional: multiplexer for multiple 2-D cameras and 3-D vision - Up to 28 digital inputs / 24 digital outputs 24VDC (external 24VDC power supply is required for digital outputs) - Dual Check Safety (DCS) circuit - PCMCIA type 2 interface: ATA flash disk (SanDisk compatible) Operating Environment

Isometric

Power Supply

Power Consumption CPU

Wrist (All models)

104 123

Controlled Axes
5 DOWELL x 7 DP TYP(1) 31.5 BC
Serial/ host communications Teach Pendant iRVision Built-in I/O
M5 x 8 DP TYP(4) EQ SPCD 31.5 BC
Safety Features Memory Card I/O sub-systems
R-30iA Mate Controller Options:

260 273

- Model A I/O (remote mounted modular rack- 5 or 10 slots) - Model B I/O (distributed DIN rail mounted) - FANUC I/O link
Remote I/O sub-systems - DeviceNet (single channel slave) - Profibus DP slave/master - CC-Link (slave) - Ethernet I/O (EGD and EIP Adapter/Scanner) Integrated PMC - Ladder logic control for peripheral devices - Including ladder monitor with hot edit on iPendant

Note: Dimensions are shown in millimeters. Detailed CAD data is available upon request.
Normally: 75% or less Short term (within a month): 95% or less No condensation 0.5 or less FMuc Class l, ll, lll, Div l, Group C, D, E, F, G T4 45C Ambient ll 2 G c Ex ib px llB T4 Ta=0C to +45C ATEX ATEX ll 2 D c Ex pD 21 T 135C Ta=0 to +45C Note: iPendant for non-hazardous areas only
2009 FANUC Robotics America, Inc.
FM and ATEX Hazardous approval for Class I, II and IIl Div. 1 environments FM: Flex field and rigid conduit ATEX: ROX Tabletop size, slim wrist, and small footprint permit operation in tight work spaces Extremely fast acceleration and deceleration motion results in faster cycle times. Control Reliable Safety Circuit (RIA1506.1999 compliant)

FRA-12/09