Honeywell BDR 91 Manual
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|iunknowni||1:37am on Friday, October 15th, 2010|
|The first thing yan interesting for me about this product is, it is small: 6.5 "x6.5" x1.97 "But with the Intel Core 2 Duo P9500 (2.53 GHz).|
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The CM Range. Clearly different
Control of your central heating is important
The chart on the left shows energy consumption in an average UK home.
24% Hot water 60% Heating
2009 Honeywell International Inc. Source: BERR & Energy Saving Trust honeywelluk.com
Wet appliances 2% Lighting 3% Cooking 3% Consumer electronics 3% Cold appliances 3%
4% of UK domestic energy is used for heating 8 and hot water 60% of UK domestic energy is used for heating Only 3% of UK domestic energy is used for lighting ne third of the UKs energy consumption is from O domestic use* urning your thermostat down 1oC will save 10% T on your bill** ever using a light bulb again would only save 3% N of the energy used in your home 0% of homes in the UK are missing a thermostat* 4
*Source: BERR **Source: Energy Savings Trust
Our CM900 range of programmable thermostats offers maximum energy efficiency with minimum fuss. They all feature our unique Line of Text (LoT) display, which makes setting up and programming easier than ever. All you have to do is follow the plain English prompts on the screen. Each model can be adjusted to suit the system its controlling, while the self-adapting features (TPI*) will fine tune for maximum efficiency. So you can sit back and relax in perfect comfort, knowing that youre keeping fuel waste and environmental impact to a minimum.
* PI (Time Proportional and Integral) control is an industry standard term T for an On/Off control using an advanced energy saving control method that can be used by most heating systems in the UK.
No mess, no fuss, no wires
Our conventional wired models (CM901 and CM907) offer 1 day or 7 day control using voltage free contacts for valves and any boilers using low voltage or mains power. If you want good control but dont want the mess caused by running cables, wireless versions (CM921 and CM927) make it easier to upgrade your system with minimum disruption. Not only that, but the same wireless receiver is used for many products so you can combine them in any number of ways. For peak efficiency modulating controls (wired CM937 and wireless CM957) use OpenTherm to send data directly to the boiler. S ynchronised zone control by synchronising the firing periods within the programme time, the boiler off-time can be maximised, reducing heating costs and saving energy. R adiator zone control to create an extra zone within the home, CM920s can control wireless radiator controllers, enabling any radiator to demand heat, as well as creating a boiler interlock. U nderfloor heating zone control CM920 can send wireless signals to an underfloor heating manifold controller to control one or more heating zones.
CM Range specifications
Feature CM907 Suitable for Systems with Combi boilers P Regular boilers P System boilers P Multiple zones P Underfloor heating P Solar heating P User Interface LoT (Line of Text) technology P OK button P Large display Extra large display P Backlight P Programme Number of days 7 Number of temperature changes/day 6 Time setting resolution min 1 Temperature setting resolution C 0.5 Special Functions Automatic Summer/Winter time change P Holiday Mode P Party Function (Timed override) P Day Off Function P Optimum Start P TPI control P Fuzzy Logic control Service reminder Load Compensation P Control Output Relay output P Relay type SPDT Relay load 8(3)A Wired on/off P Wireless on/off Wired/OpenTherm Modulating control Wireless/OpenTherm Modulating control
Extra Wireless Functions Multi Zone Synchronised Multi Zone One Zone Radiator Control Underfloor Heating Zone P P P P P P P P Zone Receiver 1x BDR91 Receiver 1x HR80UK Radiator Controller (one per radiator) 1x HCC80 Underfloor Heating Controller
R6660D1041 (BDR 91)
CM901 P P P P P P P P P P 1 0.5 P P
CM927 P P P P P P P P P P 1 0.5 P P P P P P P P P SPDT 5(3)A P
CM921 P P P P P P P P P P 1 0.5 P P
CM937 P P P P P P P 1 0.5 P P P P P P P
CM957 P P P P P P
CM707 P P P P P P
CM701 P P P P P P
CM727 P P P P P P
P P P P P P
24~240 V ~ 50.60Hz
VALVE, BOILER, OR PUMP
Wireless receivers for CM921, CM927 CM721, CM727
Wired models CM901, CM907 <8(3)A CM701, CM707 <5(2)A
CM900 wired models can be used with 1 0.5 P P P P P P P 1 0.5 P P 1 0.5 P 1 0.5 P P 1 0.5 P remote sensors. The Remote Sensor allows the user to control a room with the programmable room thermostat fitted outside that room. or The Outside Sensor allows the user to see the outside temperature displayed. P P P P P P SPDT 5(2)A P P P P P P P P SPDT 5(2)A P P P P P P P SPDT 5(3)A P P P P P P P P SPDT 5(3)A P Part Numbers CM901 CM907 Outside Sensor P SPDT 8(3)A P P SPDT 5(3)A P Remote Sensor CM921 With receiver Without receiver CM927 With receiver Without receiver CM937 CM957 Any System A secret combination of buttons places the CM900 into installer mode, where non-user settings can be changed. These include the frost protection temperature and selection of the Optimum Start feature, which adjusts the start-up time each morning according to the prevailing temperature and building heat-up characteristics. Other parameters can be changed to adapt the programmable thermostat to almost any system, whether with boilers that are new condensing or older CMT927A1049 CMS927B1049 CMT937A1027 CMT957A1009 Wireless Wireless Wired Wireless 7 day programmable thermostat 7 day programmable thermostat OpenTherm OpenTherm CMT921A1042 CMS921B1042 Wireless Wireless 1 day programmable thermostat 1 day programmable thermostat CMT901A1044 CMT907A1041 F42010971-001 F42010972-001 Wired Wired Wired Wired 1 day programmable thermostat 7 day programmable thermostat Outside sensor for wired models Remote sensor for wired models
P P P P
HR80UK Wireless radiator controller Allows groups of radiators to be controlled as a zone with no change to pipework or cable runs.
CM920 Wireless zone Simply add CM920 wireless programmable thermostat to a group of HR80UKs to form a CM900 zone.
Multi zones Simply by adding an extra receiver, the demands can be synchronised to increase energy efficiency.
Under floor heating zone control HCC80 allows wireless control of underfloor heating zones using CM920, CM Zone or HCW80.
standard, with stored hot water or combi, gas or oil fired. All these Honeywell programmable room thermostats provide energy savings and satisfy best practice as defined in Energy Savings Trust document CHeSS (ref.CE51). honeywelluk.com
Our innovative Line of Text (LoT) display makes the thermostat extremely easy to use. The unique design means that your CM900 is: Easy to read Easy to set Easy to understand Theres no need for instructions. Just press the OK button when you have read and understood the display. The whole CM900 range offers the latest energy saving features, you just need to choose wired or wireless, then decide if your boiler is OpenTherm or not (see CM937 & CM957 pages). Fold out this sheet to see the full range.
The innovation is easy to see
Not only does the CM900 boast the biggest display on the market, but it also has backlighting which comes on whenever you press a button. Whether using the wired or wireless models, clarity and simplicity are the name of the game. Inside, the innovation is not quite so easy to see, but rest assured the latest TPI technology is working hard to minimise your boiler firing times whilst keeping you warm. The self-adapting system learns how your home responds to heat demand and adjusts itself accordingly. condensing boiler.
Fold out to see u CM Range specifications
This helps save up to 10%* off your fuel bills and also have a reduces carbon emissions, especially if you
But in addition, because the control is so much more accurate, the set point can be reduced, without loss of comfort, introducing extra savings up to 15%. To save energy the CM Range has Optimum Start, which works out when to switch the boiler on to suit when you want to be warm. Every day the boiler will start at the latest possible moment depending on the weather.
* Single cycle steady state test
CM937 & CM957
The standard way to control a heating system is to switch the boiler on and off at intervals with On/Off controls. The majority of the CM Range uses TPI control, a more precise energy efficient process. This can be improved even further with Modulating control using OpenTherm to control the size of the boiler flame directly. It allows the amount of heat provided by the boiler to be controlled to match the varying demand signal. These must be used with an OpenTherm boiler.
xtra energy savings e with OpenTherm
mprove the energy efficiency of heating systems I by 15%* Lower fuel bills by up to 15%* As easy to fit and use as the rest of the CM900 range Available wired (CM937) and wireless (CM957) Modulating control Varies the heat to match the load
*Single cycle steady state test.
The CM700 is especially suitable for social housing and retirement properties. It features a service timer function which can be set by the landlord to flash a service is
due reminder message in its display after a variable interval time. It is ideal for controlling Combi boilers. Programming and operation couldnt be simpler. The layout is straight forward and intuitive and the front flap closes to leave just the day-to-day buttons exposed. So all you have to do is set your temperature to be just right. Available as wired and wireless models for 1 and 7 day control. The wired versions use voltage free contacts for valves and any boilers using low voltage or mains power.
Inside the CM700 range, the same intelligent TPI* technology as the CM900 works hard to reduce energy consumption by minimising the boiler firing time. The CM700 also has Optimum Start which works out when to switch the boiler on to suit when you want to be warm. Every day the boiler will start at the latest possible moment depending on the weather.
.comfortably in control
*Time Proportional and Integral control honeywelluk.com
e r g y s a v i ng
Honeywell Honeywell House, Bracknell Berkshire, RG12 1EB Tel: Fax: E-mail: email@example.com www.honeywelluk.com EN3H-2729 UK01 R0509
Switch unit (page 114)
Mounting barrier (next page)
Mounting barriers attach to either the long or short sides of the housing. They have spring clips which grip the panel. Mounting barriers also separate display screens
to protect against inadvertent operation. Multiple units can be attached together in a strip and snapped into a panel slot; or they can be mounted individually.
Display screen (page 115)
Housing (page 113)
Without tool. Remove display screen/ lampholder assembly from 2C200 operator-indicator (or 2F200 indicator). Unit is keyed to maintain proper orientation when replacing. Use only flange base T-134 lamps with 2C200 and 2F200 devices. LAMPS AND FILTERS Order lamps and filters for projected color from page 117.
Flange mount units have mounting clips ready-attached to the housing. They can be individually installed or replaced; and
enable use of an overlay panel, if desired. Groupings can be separated by optional spacing barriers.
MODULES ASSEMBLE EASILY All modules are ordered as separate items which snap together for easy assembly.
Manual Switches Pushbuttons Switches and Indicators
BARRIER MOUNT MODULES Barrier mount assemblies are identical in panel appearance. Operator-indicator housings have spring clips for attaching switch modules. This feature is not provided with indicator housings.
Barriers are necessary for mounting. They can be specified for attachment to the long or short side of the housing, as stated in the order guides.
BARRIER MOUNT HOUSING ORDER GUIDE See Application Data for typical bailing circuits for coil-equipped modules.
Barriers Attach On: Long Sides of Housing Barriers on long sides Short Sides of Housing No. of Lamp Sockets 2 (A & C) 4 (A-D) 2 (A & C) 4 (A-D) Tool Not Required Operator-Indicator Indicator Only 2C207 2C209 2C201 2C203 2F203
MOUNTING BARRIER ORDER GUIDE For strip mounting, specify one more barrier than the number of units in the group.
Mounting Barrier Type Attach to Long Sides Attach to Short Sides For Panel Thickness.06-.19 in. (1,52-4,83 mm).06-.19 in. (1,52-4,83 mm) Catalog Listings Gray Black 2B2 2B1 2B4 2B3
INDICATOR ORDER GUIDE Order buttons separately from page 107.
HOW TO ORDER ASSEMBLED SWITCHES OR INDICATORS With lamp assembled: To order a lamp assembled, enter the appropriate ILLUMINATION Code Number, as shown in the lamp chart on the next page. Example: 4A11BBA12 is furnished with a 6-volt lamp installed. With button assembled: To order a button assembled in the housing, add the code letters for BUTTON TYPE, DISPLAY COLOR, and LEGEND (page 60) to the housing listing. Example: 4A11BBA12AGN is furnished with a green transmitted-color unlegended button assembled in the housing (and with a 6-volt lamp installed).
Indicator Housing Style (Black) Terminals Description Bezel: all sides Mtg. clips: long sides Bezel: all sides Barriers: short sides Barriers: short sides Mtg. clips: long sides Barriers: short sides Mtg. clips: short sides Barrier: one short side Mtg. clips: long sides Barrier: one short side Mtg. clips: short sides Barriers: long sides Mtg. clips: long sides Barriers: long sides Mtg. clips: short sides Barrier: one long side Mtg. clips: long sides Barrier: one long side Mtg. clips: short sides.110 Q.C. 4C11B 4C12B 4C21B 4C22B 4C23B 4C24B 4C31B 4C32B 4C33B 4C34B P.C. 4D11B 4D12B 4D21B 4D22B 4D23B 4D24B 4D31B 4D32B 4D33B 4D34B
With Housing Provision for Locked Button Bezel: all sides Mtg. clips: long sides Barriers: short side Mtg. clips: long sides Barrier: one short side Mtg. clips: long sides Barriers: long sides Mtg. clips: long sides Barrier: one long side Mtg. clips: long sides 4C13B 4C25B 4C26B 4C35B 4C36B 4D13B 4D25B 4D26B 4D35B 4D36B
Example: 4C11B11 Black indicator housing with a bezel on all sides, mounting clips on long sides, 110 quick-connect/solder terminals, and a socket for a T-314 lamp. MOUNTING CLIP ORIENTATION Mounting clips on the long sides of the housing are specified when individually mounted or when the long sides of strip mounted housings parallel the long sides of the panel cutout slot. The most secure mounting is achieved when the mounting clips are on the long sides. Mounting clips on the short sides of the housing are specified when short sides of strip mounted housings parallel the long sides of the panel cutout slot.
NON-LIGHTED Station Nos. With X-Y Cktry. Switch Pins: 4-5 4-6 4-7 4-8 4-9 3-5 3-6 3-7 3-8 3-9 2-5 2-6 2-7 2-8 2-9 1-5 1-6 1-7 1-8 1-9 With C. Bus Cktry. Switch Pins: 4-21 8-21 12-21 16-21 20-21 3-21 7-21 11-21 15-21 19-21 2-21 6-21 10-21 14-21 18-21 1-21 5-21 9-21 13-21 17-21
NOTE: In addition to the recessed mounting hole style shown, units can be furnished with straight thru-holes for rear panel mounting or blind holes for front panel mounting (see drawings below).
Rear Panel Mount
Front Panel Mount
Manual Switches Custom Low-Profile Pushbutton Panels
MODULAR SWITCH DESIGN PROVIDES CUSTOM FLEXIBILITY This new modular switch design incorporates the same basic construction features as the MICRO SWITCH SLP pushbutton panel, plus gives you the flexibility of specifying any switch matrix configuration. Standard buttons are.583-inch square. Other button sizes can be furnished to suit your application needs. The modular switch construction features good ergonomics with positive tactile feedback which imparts a good feel of the switching action, and compatibility with microprocessors and other low-level logic circuitry. The addition of a polyurethane sheet, enables the SLP modular switch to meet water spray and dust sections of NEMA 12. HOW TO SPECIFY CUSTOM ARRAYS Use the SLP Custom Order Sheet to specify your desired button layout, button colors, LED colors (unless buttons are to be unlighted), and legend sizes and colors (unless the buttons are to be unlegended). A copy of the order sheet is on the next two pages. Reproduce it on your office copier or request copies of form FO-64419.
SLP array with panel seal.
PANEL SEAL ACCESSORY
Silicon has good natural resistance to ultraviolet light and no UV inhibitors are required. This material has been thoroughly evaluated for chemical resistance. For further information, contact the 800 number. Use of the seal does not lessen operating life. Note: SLP panels with thru-hole mounting are recommended for use with the panel seal. Sealing is most effective when mounting screws are torqued to 61.5 in./lbs. ORDER GUIDE PANEL SEALS
For further information on Hall effect keyboards, keytops, and modules, contact your nearest MICRO SWITCH sales office. Or call 1-800-537-6945.
SD Grid Plate Mount
Manual Switches Sealed Toggle Switches
FEATURES Completely sealed switching chamber IP67/IP68 NEMA 3, 3R, 4, 13 2- or 3-position maintained and momentary action Flat base with quick connect terminals mating connectors are available Spring-loaded actuating mechanism provides excellent tactile feedback UL recognized, File E12252, Vol. 1, Section 44 CSA certified, CE certified Optional panel stand-off with O-ring panel seal TYPICAL APPLICATIONS Industrial equipment Military and commercial aviation Construction equipment Test instruments Agricultural machinery Process control Medical instrumentation
NT Series/Flat Base
GENERAL INFORMATION Honeywell NT Series toggle switches meet the need for a rugged, costeffective toggle switch. Quality construction features include a seal between the toggle lever and bushing, and between the cover and case. These switches can be used where panels are subject to splashes, hosedowns, or outdoor environments. Complete sealing of the switching chamber enables NT toggles to comply with UL 508, paragraph 13.3 hosedown test. They will also withstand exposure to heavy accumulations of early morning dew that may condense on the control panel in cabs of vehicles left outdoors overnight. The Easy Start threaded bushing enables quick alignment of the mounting nut to decrease the chance of cross threading. The panel stand-off with O-ring feature available on some listings eliminates the need for behindthe-panel hardware, provides a uniform panel height, and provides a panelto-cover seal. UL AND CSA ELECTRICAL RATINGS
Rating Code L192 L191 Electrical rating 10 amps, 125, 250, 277 Vac; Hp, 125 Vac; Hp, 250, 277 Vac; 3 amps, 125 Vac L 15 amps, 125, 250, 277 Vac; Hp, 125 Vac; 1 Hp, 250, 277 Vac; 5 amps, 125 Vac L
Elect. Rating Code Ind. 28 Volts DC Res. Lamp 115 Vdc Res. 250 Vdc Res. 115 Vac, 60 Hz & 400 Hz Ind. Res. Lamp 230 Vac Res
PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.
0.75 0.75 0.75 0.75
0.5 0.5 0.5 0.5
MISUSE OF DOCUMENTATION The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury.
Sensing and Control
NT 2-POSITION ORDER GUIDE
Circuits Made with Toggle At: No. of poles 1 Keyway Position Opposite Keyway UL Rating Code L191 L191 L192 L192 L192 L191 L191 L192 L192 L192 Elect. Rating Code 4 4
Catalog Listing Toggle Q-C 31NT91-2 31NT91-3 31NT91-4 31NT91-6 31NT91-8 32NT91-2 32NT91-3 32NT91-4 32NT91-6 32NT91-8
OFF 2-3 1-2 2-3 OFF** 2-3 1-2** OFF 1-2** 2-OFF 2-3, 5-6 1-2, 4-5 2-3, 5-6 OFF** 2-3, 5-6 1-2, 4-5** OFF 1-2, 4-5** 2-3, 5-6 ** These positions are momentary. All others are maintained.
NT 2-POSITION ORDER GUIDE PANEL STAND-OFF FEATURE
Circuits Made with Toggle At: No. of poles Keyway Position Opposite Keyway UL Rating Code Elect. Rating Code Catalog Listing Toggle Q-C
631NT91-2 631NT91-OFF 2-3 L631NT91-4 631NT91-6 631NT91-OFF 2-3, 5-6 L632NT91-2 632NT91-3 1-2, 4-5 2-3, 5-6 L632NT91-4 632NT91-6 1-2, 4-5** OFF L632NT91-8 ** These positions are momentary. All others are maintained. Pick up Keyway Position / Opposite Keyway, etc from standard listings above that do not have the panel stand-off feature.
MATING CONNECTORS ORDER GUIDE
Description 2-pole connector 1-pole connector, same package size as 2-pole connector Catalog listing 19PA168-NT 19PA169-NT
2 Honeywell Sensing and Control
NT 3-POSITION ORDER GUIDE
Circuits made with toggle at: No. of poles 1 Keyway Position Center Position Opposite Keyway UL Rating Code L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L191 L192 L192
Elect. Rating Code Catalog Listing Toggle Q-C 31NT91-1 31NT91-5 31NT91-7 31NT91-21 31NT91-31 31NT91-51 31NT91-61 32NT91-1 32NT91-5 32NT91-7 32NT91-21 32NT91-31 32NT91-51 32NT91-61 32NT91-12 32NT91-10 32NT91-50 32NT91-70
1-2 OFF 2-1-2** OFF 2-1-2** OFF 2-3** 2 NONE*** OFF 2-NONE*** 1-2 2-NONE*** 1-2 2-3** 2 1-2** OFF NONE*** 1-2, 4-5 OFF 2-3, 5-1-2, 4-5** OFF 2-3, 5-1-2, 4-5** OFF 2-3, 5-6** 4 NONE*** OFF 2-3, 5-NONE*** 1-2, 4-5 2-3, 5-NONE*** 1-2, 4-5 2-3, 5-6** 4 1-2, 4-5** OFF NONE*** 4 1-2, 4-5 2-3, 5-6 2-3, 5-1-2, 4-5 1-2, 5-6 2-3, 5-1-2, 4-5** 1-2, 5-6 2-3, 5-1-2, 4-5** 1-2, 5-6 2-3, 5-6** 4 ** These positions are momentary. All others are maintained. *** Toggle lever is blocked from these positions. Toggle becomes 2-position, with center being one extreme position.
Pull-to-Unlock Toggle Locking Configuration Add Suffix to Standard Toggle Listing D, F, G F F D, F, G F Military Number** MS24658-22 MS24658-29 MS24658-30 MS24658-23 MS24658-26
Electrical UL/CSA Rating Rating Catalog Code Code Listing 2 L191 L192 L192 L191 L192 1TL1-2 1TL1-4 1TL1-6 1TL1-3 1TL1-8
OFF OFF* 1-2, 4-5* 1-2, 4-5 1-2. 4-5*
2-3, 5-6 2-3, 5-6 OFF 2-3, 5-6 2-3, 5-6
L191 L192 L192 L191 L192
2TL1-2 2TL1-4 2TL1-6 2TL1-3 2TL1-8
MS24524-22 MS24524-29 MS24524-30 MS24524-23 MS24524-26
D, F, G F F D, F, G F
MS24659-22 MS24659-29 MS24659-30 MS24659-23 MS24659-26
OFF OFF* 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5* 7-8, 10-11
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12
4TL1-2 4TL1-4 4TL1-6 4TL1-3 4TL1-8
MS24525-22 MS24525-29 MS24525-30 MS24525-23 MS24525-26
MS24660-22 MS24660-29 MS24660-30 MS24660-23 MS24660-26
* These positions only are momentary. All others are maintained. ** Also add the appropriate suffix letter to the Military number.
PULL-TO-UNLOCK OPTION When ordering pull-to-unlock toggle listings, add the suffix letter shown in the chart below to the standard toggle listing and the MS number. For example, to order a 1TL1-1 pull-to-unlock toggle switch with the lever locked in the center position, add the letter E; i.e., 1TL1-1E, MS-24658-21E. LOCKING CONFIGURATIONS
A B D E F G H
Locked In Three Positions J
Locked In Center and Extreme Position (Keyway Side) K
Locked Out Of Center Position L
Locked In Center Position
Locked In Extreme Position (Opposite Keyway) M
Locked In Extreme Position (Keyway Side) N
Locked Out Of Center And Extreme Position (Keyway Side) P
Locked Out Of Center And Extreme Position (Opposite Keyway)
Locked In Center And Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Keyway Side)
Locked Out Of And Into Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Opposite Keyway)
Locked Out Of And Into Extreme Position (Keyway Side)
TL 3-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. of Poles 1 Keyway Position 1-2 1-2* 1-2* None** None** None** 1-2* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* None** None** None** 1-2, 4-5* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11* None** None** None** 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* Center Position OFF OFF OFF OFF 1-2 1-2 OFF OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 5-6 1-2, 5-6 1-2, 5-6 OFF Opposite Keyway 2-3 2-3 2-3* 2-3 2-3 2-3* None** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 2-3, 5-6 2-3, 5-6* None** 2-3, 5-6 2-3, 5-6 2-3, 5-6* Page 39 Standard Toggle Military Number*** MS24523-21 MS24523-31 MS24523-27 MS24523-24 MS24523-33 MS24523-32 MS24523-28 MS24524-21 MS24524-31 MS24524-27 MS24524-24 MS24524-33 MS24524-32 MS24524-28 MS27407-4 MS27407-5 MS27407-6 MS24525-21 MS24525-31 MS24525-27 MS24525-24 MS24525-33 MS24525-32 MS24525-28 MS27406-2 MS27406-1 MS27406-3
Pull-to-Unlock Toggle Locking Configuration Add Suffix to Standard Toggle Listing ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N ALL TYPES E, L, N Military Number*** MS24658-21 MS24658-31 MS24658-27 MS24658-24 MS24658-33 MS24658-32 MS24658-28 MS24659-21 MS24659-31 MS24659-27 MS24659-24 MS24659-33 MS24659-32 MS24659-28 MS27408-4 MS27408-5 MS27408-6 MS24660-21 MS24660-31 MS24660-27 MS24660-24 MS24660-33 MS24660-32 MS24660-28 MS27409-2 MS27409-1 MS27409-3
Elec. UL/CSA Rating Rating Catalog Code Code Listing 6 L191 L192 L192 L191 L192 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 1TL1-1 1TL1-5 1TL1-7 1TL1-21 1TL1-31 1TL1-51 1TL1-61 2TL1-1 2TL1-5 2TL1-7 2TL1-21 2TL1-31 2TL1-51 2TL1-61 2TL1-10 2TL1-50 2TL1-70 4TL1-1 4TL1-5 4TL1-7 4TL1-21 4TL1-31 4TL1-51 4TL1-61 4TL1-10 4TL1-50 4TL1-70 4TL1-12 4TL1-72
2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12* OFF 2-3, 5-6 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12* OFF None** 2-3, 5-6 8-9, 11-12 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12 2-3, 4-5 2-3, 5-6 8-9, 11-12* 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12* 2-3, 4-5
* These positions only are momentary. All others are maintained. ** Toggle lever is blocked from these positions. Toggle becomes two position, with center being one extreme position. *** Also add appropriate suffix letter to the Military Number.
SOLDER TURRET TERMINAL VERSION HOW TO ORDER 11TL, 12TL, and 14TL type switches with solder turret terminals are qualified to MIL-S-3950. They have the same circuitry and electrical ratings as their 1TL, 2TL, and 4TL counterparts. For example, 11TL1-2 is the same as 1TL1-2, except it has solder turret terminals instead of screw terminals. The complete MS drawing numbers are shown in data sheet 204.
No. 20 Termination Catalog Listing 101TL2-2 101TL2-4 101TL2-6 101TL2-3 101TL2-8 MIL Part No. MS27784-22 MS27784-29 MS27784-30 MS27784-23 MS27784-26
OFF OFF* 1-2, 4-5* 1-2, 4-5 1-2, 4-5*
102TL1-2 102TL1-4 102TL1-6 102TL1-3 102TL1-8
MS27723-22 MS27723-29 MS27723-30 MS27723-23 MS27723-26
102TL2-2 102TL2-4 102TL2-6 102TL2-3 102TL2-8
MS27785-22 MS27785-29 MS27785-30 MS27785-23 MS27785-26
1-2, 4-5 7-8, 10-11* 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11* 8-9, 11-12
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 OFF
104TL1-2 104TL1-4 104TL1-6 104TL1-3 104TL1-8
MS27724-22 MS27724-29 MS27724-30 MS27724-23 MS27724-26
104TL2-2 104TL2-4 104TL2-6 104TL2-3 104TL2-8
MS27786-22 MS27786-29 MS27786-30 MS27786-23 MS27786-26
TL 3-POSITION VERSIONS WITH IWTS TERMINATION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Poles 1 Keyway Position 1-2 1-2* 1-2* Center Position OFF OFF OFF Opposite Keyway 2-3 2-3 2-3* Electrical UL/CSA Rating Rating Code Code 2 L191 L192 L192 No. 16 Termination Catalog Listing 101TL1-1 101TL1-5 101TL1-7 MIL Part No. MS27722-21 MS27722-31 MS27722-27 No. 20 Termination Catalog Listing 101TL2-1 101TL2-5 101TL2-7 MIL Part No. MS27784-21 MS27784-31 MS27784-27
1-2, 4-5 1-2, 4-5* 1-2, 4-5*
OFF OFF OFF
2-3, 5-6 2-3, 5-6 2-3, 5-6*
L191 L192 L192
102TL1-1 102TL1-5 102TL1-7
MS27723-21 MS27723-31 MS27723-27
102TL2-1 102TL2-5 102TL2-7
MS27785-21 MS27785-31 MS27785-27
1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11*
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12*
104TL1-1 104TL1-5 104TL1-7
MS27724-21 MS27724-31 MS27724-27
104TL2-1 104TL2-5 104TL2-7
MS27786-21 MS27786-31 MS27786-27
* These positions only are momentary. All others are maintained.
Standard toggle lever Pull-to-unlock toggle lever
Standard toggle lever, IWTS termination
With locking ring
Without locking ring
Note: 1,4/.06 Min deep to accommodate locking ring. (15PA87 panel seal requires blind hole to insure seal integrity.)
Note: Terminal screws and mounting hardware (locking ring, lockwasher, and two hexnuts) are furnished unassembled.
Screw Terminals 11TS15-1 11TS15-5 11TS15-7 12TS15-1 12TS15-5 12TS15-7
Solder Terminals 11TS115-1 11TS115-5 11TS115-7 12TS115-1 12TS115-5
Quick-Connect Terminals 11TS95-1 11TS95-5 11TS95-7 12TS95-1 12TS95-5 12TS95-7 12TS95-10
* Marked toggle positions are momentary. All other positions are maintained.
Manual Switches Toggle Switch Assemblies
FEATURES 2-position, momentary and maintained action. 1, 2 or 3 SPDT precision basic switches. Short behind-panel depth. Choice of 14 or 1532-inch bushings. Silver or gold contacts. UL recognized, CSA certified basic switches.
ELECTRICAL RATINGS Basic Switches
30 VDC Rating Amps UL/CSA Rating Silver Contacts Gold Contacts 5 amps, 125-250 VAC 1 amp, 125 VAC Load Inductive Resistive Max. Inrush Inductive Resistive Max. Inrush Sea Level 24 0.2 50,000 ft. 2.24 0.2
2-POSITION ORDER GUIDE
Toggle Lever Position Mounting Style
14 Bushing With Key Tab
Opposite Keyway Maint.
Number of Poles 1
Types Contacts Silver Gold
Solder Terminals 6AT2 6AT23 6AT3 6AT501 6AT1
T Terminals 6AT2-T 6AT68-T* 6AT3-T 6AT13-T 6AT501-T 6AT1-T
T2 Terminals 6AT2-T2 6AT68-T2* 6AT23-T2 6AT3-T2 6AT13-T2 6AT1-T2 6AT56-T2
14 Bushing Without Key Tab
Silver Gold Silver Silver Gold
2 Bushing With Key Washer Bushing With Key Washer
Silver Silver Gold Silver Gold Silver Gold Silver Gold
6AT6 6AT17 6AT7 6AT42 6AT10 6AT18
6AT42-T2 6AT10-T 6AT10-T2 6AT18-T2
* Extra long toggle lever (.67 /17,0 mm).
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA 1-815-235-6847 International 1-800-737-3360 Canada
Bushing mounting torque is 1015 in./lbs. 134
NOTE 64AT300, 66AT300, and 68AT300 (M8805/98) listings have a bushing seal and MS25196 panel seal.
2 or 3-position, momentary and maintained action. 2, 3 or 4 SPDT precision basic switches. Standard toggle, tab, or pull-to-unlock levers. Silver or gold contacts. 1532-inch bushing. UL recognized, CSA certified basic switches. Lever-to-bushing seal option.
30 VDC Rating Amps Silver Contacts Gold Contacts UL/CSA Rating 5 amps, 125-250 VAC 1 amp, 125 VAC Load Inductive Resistive Max. Inrush Inductive Resistive Max. Inrush Sea Level 24 0.2 50,000 ft. 2.24 0.2
PULL-TO-UNLOCK TOGGLE LEVERS As a guard against accidental operation, pull-to-unlock toggle levers must be pulled.090 inch/2,3 mm (approx.) to change positions. A chart showing the 13 locking configurations and their catalog listing suffix code letters is shown on the following page. TERMINALS T T2
AT 2-POSITION ORDER GUIDE
Toggle Lever Position Opposite Keyway Keyway Maint. Maint. No. of Poles/ Switches 4 Mom. Maint. 4 Standard Lever T T2 Terminals Terminals 23AT1-T 23AT2-T 23AT3-T 23AT4-T 23AT1-T2 23AT11-T2 23AT2-T2 23AT12-T2 23AT3-T2 23AT4-T2 Tab Lever T2 Terminals 23AT402-T2 Pull-To-Unlock Lever Solder Terminals (Add locking letter to catalog listings below) 23AT123AT1123AT223AT1223AT3Locking letters: D, F, or G
Type Contacts Silver Gold Silver Gold Silver Gold Silver Gold Silver Gold Silver Gold
Solder Terminals 23AT1 23AT11 23AT2 23AT12 23AT3 23AT8 23AT4 23AT19 23AT5 23AT6
AT MIL-S-8805/26 VERSIONS ORDER GUIDE
Toggle Lever Position Opposite Keyway Keyway Maint. Maint. No. of Poles/ Switches Standard Lever T2 Terminals Catalog Listing Military No. 23AT73-T2 M8805/26-001 23AT74-T2 M8805/26-002 Tab Lever T2 Terminals Catalog Listing Military No. 23AT473-T2 M8805/26-003 23AT474-T2 M8805/26-004
Type Contacts Silver Silver
AT 3-POSITION ORDER GUIDE
Toggle Lever Position Keyway Maint. Center Maint. No. of Opposite Poles/ Type Keyway Switches Contacts Maint. 4 Mom. Maint. Mom. 4 Maint. Maint. Mom. Silver Gold Silver Silver Gold Silver Gold Silver Silver Gold Silver Gold Silver 13AT10 13AT410-T2 13AT1013AT3 13AT3-T 13AT3-T2 13AT403-T2 13AT3Standard Lever Solder Terminals 13AT2 13AT18 13AT5 13AT9 13AT29 13AT1 13AT26 13AT4 13AT8 13AT8-T2 13AT1-T 13AT1-T2 13AT401-T2 13AT423-T2 13AT413-T2 13AT813AT113AT9-T2 13AT409-T2 T Terminals 13AT2-T 13AT18-T 13AT513AT9T2 Terminals 13AT2-T2 Tab Lever T2 Terminals 13AT402-T2
Pull-To-Unlock Lever Solder Terminals (Add locking letter to cat. listings below) 13AT2Locking letters: All types
1, 2, 3, 4 5, 6, 7, 8 1, 2, 3, 4* 5, 6, 7, 8* 1, 2, 3, 4* 5, 6, 7, 8*
5, 6, 7, 8 1, 2, 3, 4 5, 6, 7, 8 1, 2, 3, 4 5, 6, 7, 8* 1, 2, 3, 4*
* Momentary postions. All others are maintained.
60AT MIL-S-8805/98 Pull-to-Unlock Versions (With bushing and panel seals) These switches have the same circuitry guides. Example: 64AT300-1 has the as their companion standard lever cata- same circuitry as 64AT300-1A. (Refer to log listings in the MIL-S-8805/98 order locking chart on page 53.) Note: It is not
Cat. Listing 64AT300-1A -1B -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P 64AT300-3D -3F -3G 64AT300-5E -5F -5K -5L Military No. M8805/98-002 -003 -004 -005 -006 -007 -008 -009 -010 -011 -012 -013 -014 M8805/98-016 -017 -018 M8805/98-020 -021 -022 -023 Cat. Listing 64AT300-5M -5N 64AT300-7E -7L -7N 66AT300-1A -1B -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P 66AT300-3D Military No. M8805/98-024 -025 M8805/98-027 -028 -029 M8805/98-033 -034 -035 -036 -037 -038 -039 -040 -041 -042 -043 -044 -045 M8805/98-047 Cat. Listing 66AT300-3F -3G 66AT300-5E -5F -5K -5L -5M -5N 66AT300-7E -7L -7N 68AT300-1A -1B -1D -1E -1F -1G -1H -1J
necessary to add locking letter suffixes to M8805/98 military numbers.
Cat. Listing 68AT300-1K -1L -1M -AN -1P 68AT300-3D -3F -3G 68AT300-5E -5F -5K -5L -5M -5N 68AT300-7E -7L -7N Military No. M8805/98-072 -073 -074 -075 -076 M8805/98-078 -079 -080 -082 -083 -084 -085 -086 -087 -089 -090 -091
Military No. M8805/98-048 -049 -051 -052 -053 -054 -055 -056 M8805/98-058 -059 -060 M8805/98-064 -065 -066 -067 -068 -069 -070 -071
A DIMENSION 4-POLE 17,0/.67 6-POLE 23,6/.93 8-POLE 29,7/1.17 PANEL CUTOUTS
Manual Switches Magnetically Held Toggle Switches
FEATURES Most listings qualified to MIL-S-5594 Environment-proof sealing 2 and 3 position magnetically maintained toggle action Standard, tab, and pull-to-unlock levers Turret, leadwire, and screw terminals Temperature range: 85 F to +160 F (65 C to +71 C)
PRINCIPLE OF OPERATION A holding coil in ET toggle switches replaces mechanical holding mechanisms to maintain the toggle in an operate position. The toggle is released by breaking the coil circuit. When the hold in coil circuit is open, the ET functions as a momentary contact switch. When the coil is energized (through remote contacts), the toggle lev-
TERMINAL CIRCUIT IDENTIFICATION Terminal identification numbers referenced in the order guides are molded into the switch base. These numbers indicate which circuits are made in each rocker position (e.g. 1-2 refers to circuit closure through terminals 1 and 2).
Manual Switches Seated Rocker Switches
Flush Panel Above Panel
Quick Connect Terminals
Terminal Circuit Identification
Manual Switches Flat Base Sealed Toggles and Rockers
FEATURES Sealed switching chamber 1 or 2-pole circuitry 2 or 3 position maintained and momentary action Flat base with quick-connect terminals mating connectors are available Brightly colored removable rockers Spring-loaded actuating mechanism provides tactile feedback High impact strength, non-tracking case enhances electrical stability Temperature range: 40 to 71C (40 to 160F) UL Recognized, File E12252, vol. 1, section 44 CSA Certified, File LR4442
Rating Code* L192 L191 Electrical Rating 10 amps, 125, 250, 277 VAC; 14 Hp, 125 VAC; 12 Hp, 250, 277 VAC; 3 amps, 125 VAC L 15 amps, 125, 250, 277 VAC; 12 Hp, 125 VAC; 1 Hp, 250, 277 VAC; 5 amps, 125 VAC L
Rating Code 28 Volts DC Ind. Res. Lamp 115 VDC Res. 0.75 0.75 0.75 0.VDC Res. 0.5 0.5 0.5 0.Volts AC 60 & 400 Hz Ind. Res. Lamp 230 VAC Res. 6 6
GENERAL INFORMATION MICRO SWITCH NT Series toggle switches and NR Series rocker switches are designed to meet severe environment application needs for rugged, cost-effective manual switches. These flat base style products are identical to the stepped base style in construction and features. The flat base allows for PC board or connector use for easy wiring/connection. The flat base NT toggle switches and NR rocker switches are provided with quickconnect (spade) termination. Mating connectors are available. TERMINAL CIRCUIT IDENTIFICATION Terminal identifications are referenced in the order guides to indicate which circuits are made in each toggle position (e.g. 1-2 refers to circuit closure through terminals 1 and 2).
Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. NT/NR switches use silver cadmium oxide contacts. If you have specific questions, contact the MICRO SWITCH Application Center at 1-800-537-6945.
Above listings include gray cover plate, 4 color inserts and one to four 6 VAC/DC LEDs for all lighted quadrants. (R,G,Y). Black (K) and White (W) color inserts are normally not lighted so LEDs are not included.
Edge Color Gray Chrome Black Unpainted Red White 905A 905C 905E 905G 905J 905N
24 VAC/VDC LEDs, GRAY COVER PLATE AND COLOR INSERT ORDER GUIDE
COLOR CODE: GGreen RRed WWhite YYellow KBlack Cover Plate & Color Inserts For Indicator Units Only 905 AAAAABAACABAABBABDABEABGABJACBADAADBADCADDADNADOADTAEAAEBAECAEGAELAENAEOAESAETAEVAEWAEYAFKAFLAGAAGBAGGAGHAGMAHNAHOAHPAHQAHSAHTAHY2 Cover Plate & Color Inserts For Operator Indicator Units 905 BAABABBACBBABBBBBDBBEBBGBBJBCBBDABDBBDCBDDBDNBDOBDTBEABEBBECBEGBELBENBEOBESBETBEVBEWBEYBFKBFLBGABGBBGGBGHBGMBHNBHOBHPBHQBHSBHTBHY2 Cover Plate & Color Inserts For Indicator Units Only 905 AJAAJBAJCAKAAKBAKDAKEAKHAKLALHALNALQ2 Cover Plate & Color Inserts For Operator Indicator Units 905 BJABJBBJCBKABKBBKDBKEBKHBKLBLHBLNBLQ2
Above listings include gray cover plate, 4 color inserts and one to four 24 VAC/DC LEDs for all lighted quadrants. (R,G,Y). Black (K) and White (W) color inserts are normally not lighted so LEDs are not included.
Multi-Light Oiltight Controls Replacement Parts
Cover Plates Indicators 986 AAB AAB AAB AAB AAB AAB 07 Color Gray Black Unpainted Red White Chrome OperatorIndicators 986 AAB AAB AAB AAB AAB AAB 08
Bulk Packed Cover Plates for Indicators Cover plates for 20 CMC indicators are offered. Specify in multiples of AAB 01-BP 986 AAB 03-BP 986 AAB 05-BP 986 AAB 09-BP 986 AAB 13-BP 986 AAB 07-BP
Bulk Packed Cover Plates for Operator-Indicators Plates for 40 CMC operatorindicators are offered. Specify in multiples of AAB 02-BP 986 AAB 04-BP 986 AAB 06-BP 986 AAB 10-BP 986 AAB 14-BP 986 AAB 08-BP
Individual Color Inserts for Incandescent Each insert covers 14 of total display four required per CMC unit. OperatorIndicators Color Indicators 986 AAA 01 Red 986 AAA AAA 03 Yellow 986 AAA AAA 05 Green 986 AAA AAA 07 Blue 986 AAA AAA 09 White 986 AAA AAA 11 Amber 986 AAA AAA 13 BlackAAA 14 Bulk Packed for Indicators Individual color inserts (one color) for 5 CMC indicators are offered. Bulk Packed for OperatorIndicators Color inserts (one color) for 10 CMC operator-indicators are offered. Specify in multiples of 20 Specify in multiples of AAA---BP 986 AAA---BP Insert number of color above.
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