HC60NG

RECEIVER WITH ENHANCED ZONING FUNCTIONALITY
PRODUCT SPECIFICATION SHEET
The HC60NG Receiver is designed to form an integral part of an RF based room temperature control system. It is suitable for boiler, zone valve or pump control as well as to control electric heating appliances. The HC60NG has a potential free ON/OFF output, which is controlled on the basis of demand signals delivered by compatible transmitters in the systems (e.g. CM60RFNG, CM67Z or HR80). In zoning systems the HC60NG acting as the boiler controller is collecting demand signals from many different transmitters and calculates the boiler on time which to satisfy the heat demand whilst maintaining efficiency of the system The HC60NG uses reliable RF communication technology in the 868MHz band.

FEATURES

Standard versions of the receiver can be used as boiler, zone valve or electric heating controller Unique ID code learning function allows the receiver to react to appropriate RF messages and ignore the ones which are addressed to other devices Reliable RF communication utilising 868 MHz band with 1 % duty cycle limit to minimise communication disturbance
Maximum system efficiency and extended boiler life due to smart boiler feedback mechanism and unique boiler-zone valve synchronisation mechanism Push button for manual override 2 LEDs provide feedback on system status and facilitate system commissioning Compatibility with domestic heating systems ensured by 24.230V 10A resistive, 3A inductive SPDT relay The HC60NG may be surface or wall box mounted

SPECIFICATIONS

ELECTRICAL
Receiver power supply Switch type Output rating Wiring (receiver only) Wire access : 230V AC +10% - 15%, 50Hz : SPDT potential free : 24-230 V AC, 10 A resistive, 3 A inductive 0.6 p.f. : Cable terminals for mains and relay wiring 2 for max 2.5 mm wire : from the rear (wall box mounting), right an bottom : ISM (868.0-868.6) MHz, 1% duty cycle : 30 m in a residential building environment
ENVIRONMENTAL & STANDARDS
: 0 to 40 C when relay load < 8 A o : 0 to 30 C when relay load > 8 A o Shipping & storage : -20 to 55 C temperature Humidity : Humidity range 0 to 90% rh, noncondensing IP class : 30 Meeting the : EN60730-1(1995), EN55014-1(1997), following EN55014-2(1996), ETSI EN300 220-3 standards (2000), ETSI EN301 489-3(2000) Operating temperature
RF operation band RF communication range RF communication technology Blocking immunity
: short, high rate transmissions to minimise air time and avoid collisions : Receiver class 2 (ETSI EN300 220-1 version 1.3.1) RF binding method : Factory pre-bound with the room unit. For multi-zone application receiver can be bound to 4 different room units via simple binding procedure)

1 EN0R 8537R0 03/03

HC60NG RECEIVER

DIMENSIONS

Receiver HC60NG (R6660D)

WIRING

ORDERING SPECIFICATION
Description Boiler Controller (HC60NG) Model R6660D1009 Logo Honeywell Literature EN, GE Spec Sheet ENOR8535
Honeywell Control Systems Limited Newhouse Industrial Estate Motherwell ML1 5SB United Kingdom
http://europe.hbc.honeywell.com

2 EN0R 8537 R0 03/03

Y6630D1007

Wireless Room Thermostat

Installation and Operation
General safety instructions

Contents

1. 1.1. 2. 2.1. 2.2. 3. 3.1. 3.2. 4. 4.1. 4.2. 5. 5.1. 5.2. 6. 7. 8. 8.1. 8.2. 8.3. 9. 10. 10.1. 10.2. 10.3. 10.4. 10.5. General safety instructions. 3 Commissioning the relay module HC60NG. 3 Overview... 4 Pre configured kit Y6630D1007.. 4 Single provided devices... 4 Installation... 4 Installation relay module HC60NG. 4 Installation room unit HCW 80. 6 Checking... 7 System check... 7 Radio transmission check.. 7 Teach-in (single devices only). 7 Assignment to the relay module HC60NG. 7 Failed teach-in.. 7 Communication loss... 7 Factory reset of relay module HC60NG.. 7 Particular features of the room unit HCW 80. 8 Operation... 8 Limiting the adjustment range. 8 Fixed control parameters.. 8 Changing batteries.. 8 Appendix... 9 Help with problems.. 9 Specifications HCW 80.. 9 Specifications HC60NG... 9 Device and function definition in accordance with EN 60730-1.. 9 WEEE directive 2002/96/EC Waste Electrical and Electronic Equipment directive.. 9
Commissioning the relay module HC60NG

Danger

Danger to life through electric shock! Contacts that are open are live.
Ensure that the device is deenergised. Have all the work carried out by authorised qualified personnel. Observe the valid local regulations during the installation.

WARNING

Insufficient data transfer! Interference of the relay module HC60NG in the device through metallic objects or further frequency devices.
Mount the device with a distance of at least 30 cm to metallic objects such as wall boxes or boiler housings according to the DECT standard, etc. Do not mount on metal wall boxes.
Damage to the device! Short-circuiting through humidity and moisture.
Mount the device at a site that is protected against humidity and moisture.
Damage to exposed components! Destruction of the electronic components through electrostatic discharges.
Do not touch the components. Touch an earthed piece of metal to discharge static electricity from your body.

Overview

Installation
Installation relay module HC60NG
The room unit HCW 80 is used for intelligent room temperature control in combination with the relay module HC60NG. It can be used to control gas and oil boilers, a variety of valves and actuators or electrical heating systems. No wiring to the room unit HCW 80 is required. Because of the simple HCW 80 analogue user interface with absolute set point temperature scale the room set point temperature can be easily adjusted. The room unit and the relay module provide reliable RF communication technology on 868 MHz frequency.
The HCW 80 and HC60NG are already teachedin (bounded). They are provided as pre configured kit for fast installation (plug and play).
Zone 1 Wireless Room Thermostat HCW80
Fig. 2: Positioning the relay module HC60NG
Follow the installation diagrams to install and connect the power supply to the relay module HC60NG.

Example radiator control

Relay module HC60NG

Boiler

Fig. 1: Application of the wireless room thermostat
Fig. 3: Opening the housing cover
Pre configured kit Y6630D1007
1 HCW 80 (room unit) 1 HC60NG (relay module) 2 AA batteries, 1.5 V, type LR6
The kit Y6630D1007 is provided pre-bounded. The room unit HCW 80 is already assigned to the relay module HC60NG. The teach-in is not required in this kit.

Single provided devices

Single provided devices must be teached-in as described in section 5 Teach-in (single devices only). Teach-in means the HCW 80 and HC60NG must be RF bounded for communication.
Fig. 4: Removing the terminal covers

> 7 mm

< 7 mm
Fig. 5: Connecting the relay module to the power supply
a. Burner (direct control)

b. Combi boiler

c. Zone valve

d. Electric heater

e. Thermal actuator

max. 2.5 mm2

f. Zone valve
Fig. 6: Wiring the terminal

Caution

Incorrect wiring!
Install in accordance with local wiring regulations. Observe ambient temperature and current limits (see HC60NG wiring label).

g. Electric actuator

h. Cooling device

Fig. 7: Wiring schemes

Fig. 8: Closing the terminal and housing cover
Installation room unit HCW 80
Insufficient data transfer! Interference of the radio receiver in the device through metallic objects or further radio devices.
Ensure there is sufficient distance to metallic objects. Mount the device with a distance of at least 1 m to radio devices such as radio headphones, cordless phones according to the DECT standard, etc. Select another installation site if the radio interference cannot be rectified.
Fig. 11: Drilling scheme (measurements in mm)
Drill the holes. Screw on the room unit. Insert the supplied AA batteries with the correct battery polarity (see Fig. 12).

Red LED

Fig. 9: Positioning the room unit HCW 80

Place the room unit HCW 80 at the installation site. Remove the housing cover of the room unit HCW 80 (see Fig. 10).

Send button

Fig. 12: Battery polarity and send button
The batteries have to be replaced when the red LED at the room unit HCW 80 flashes (see section 9 Changing batteries).
Fig. 10: Removing the housing cover
Place the housing cover in position above and snap it down (see Fig. 13).
Mark the drill holes according to the drilling template (see Fig. 11).
Fig. 13: Placing housing cover in position

Checking

System check

Failed teach-in

If the teach-in has failed: See section 5.1 Assignment to the relay module HC60NG. Improve the data transfer.
Adjust the set point of the room unit HCW 80 to 30 C. If the room temperature is >30 C the relay module HC60NG is switched on. Change the set point of the room unit HCW 80 to 5 C. If the room temperature is <5 C the relay module HC60NG is switched OFF.
Improving the data transfer

Radio transmission check

When selecting the operating site of each device ensure that the distance to radio devices such as radio headphones, cordless phones, etc. according to the DECT standard amounts to at least 1 m. Do not install the devices over metallic wall connecting sockets and at least 30 cm away from the cover of the heat generator. Correct the installation site of the room unit HCW 80 if necessary.
The room unit HCW 80 can send a test signal to the assigned relay module HC60NG in order to test the signal strength. Keep the teach-in button of the HCW 80 pressed for at least 15 sec until the red LED of the HCW 80 is OFF. The HCW 80 is now in test mode and sends a test signal every 5 sec. The LED of the HCW80 flashes briefly at every test signal the HCW 80 is sending. The field strength is indicated by flashing of the red LED of the HC60NG (1 = sufficient, 5 = strong).

Communication loss

If the wireless communication is not successful optimise the placement of the HCW80.
The test mode is terminated automatically after 5 min. The test mode can also be terminated by removing the batteries or by pressing the teachin button.
When the RF communication is lost for a period of 1 h, the red LED of the relay module HC60NG is ON to indicate that no RF messages have been received during the last hour. When RF communication is re-established the relay module HC60NG will automatically return to normal operation mode. See chapter 10 Help with problems for possible cause and problem solving.
Factory reset of relay module HC60NG
Teach-in (single devices only)
The teach-in operation is required if the relay module HC60NG and the room unit HW80 are not pre-bounded e.g. new single devices or product replacement.
Keep the button of the HC60NG pressed for at least 15 sec. The resetting was successful when the red LED flashes rapidly (1/9 ON/OFF).

Assignment to the relay module HC60NG
After the factory reset the HC60NG looses the communication with the HCW 80. See section 5 Teach-in (single devices only) for new teach-in.
After the power up of the relay module HC60NG the red LED will start to flash at 0,1 sec ON/ 0,9 sec OFF. If this is not the case set the HC60NG into the reset mode see section 7 Factory reset of relay module HC60NG.
Press and hold the teach-in button of the HC60NG for 5 sec to enter into the teach-in mode. The red LED flashing at 0.5 sec ON/0.5 sec OFF confirms the teach-in mode has been entered.
Press the teach-in button of the HCW 80 to send the binding signal to the HC60NG. The red LED of the HC60NG is switched OFF to confirm a successful teach-in operation. The teach-in mode is terminated automatically after 5 min.
Particular features of the room unit HCW 80

Operation

The room set point temperature can be set easily at the set point adjuster by means of an adjustment dial. The room set point range is from 10 C to 30 C including the frost protection setting (5 C). The HCW 80 simulates a mechanical thermostat by LED indication as follows: The red LED at the HCW 80 will be switched ON for 4 sec if the deviation between the set point and the room temperature is >1C. If the deviation is <1 C the red LED is flashing for 4 sec. Respectively the relay module HC60NG will be switched ON or OFF.
Place the two small pins into the holes of the adjustment dial in order to limit the adjustment range (see Fig. 15). Orientate yourself on the basis of the inner scale: In Fig. 15, the pins are inserted so that the adjustment dial can only be adjusted in the range of 19 C to frost protection (lower limit) and 19 C to 30 C (higher limit) around the value 19 C. Turn the adjustment dial clockwise until it stops. Check whether the adjustment dial is in the position shown in Fig. 14. If appropriate, put the adjustment back in, rotated by 180 until it has the position shown. Turn the adjustment dial to position 19. Place the housing cover in position above and snap it down (see Fig. 13, Page 6).

Fixed control parameters

Factory setting 1 minute 6 cycles per hour Remark Minimum power up time within the cycle Pulse width modulation per hour
The following parameters will be used for the control: Parameter Minimum ON time Cycle rate
Fig. 14: Room unit HCW 80 (settings on the scale in C)

Changing batteries

Select the desired room temperature set point at the adjustment dial (see Fig. 14).
Change the batteries if the red LED of the room unit HCW 80 flashes and the device is not in test mode. Remove the housing cover of the HCW 80 (see Fig. 10, Page 6). Remove the batteries. Disposal of the batteries according to the local statutory requirements and not with the used domestic refuse.

Always replace both batteries together. Only use 1.5 V batteries of the type LR06, AA.
Limiting the adjustment range
You can limit the adjustment range that can be used at the adjustment dial. Remove the housing cover (see Fig. 10, Page 6).
Insert the batteries with the right polarity into the battery compartment (see Fig. 12, Page 6). Place the housing cover on at the top and latch it in downwards (see Fig. 13, Page 6).
Fig. 15: Limiting the adjustment range

Appendix

10. Appendix

10.1. Help with problems

Problem Teach-in failed Cause Batteries inserted incorrectly Radio connection failure Remedy

RF RF operation band

Insert the batteries correctly. Eliminate interference sources (metal, wireless devices). Correct installation site. Repeat the teach-in. Reset HC60NG. Follow the teach-in procedure as described in section 5. Repeat the teach-in.
HC60NG does not react to set point changes on HCW 80 After teach-in red LED is on and green LED is flashing once every 3 sec
HC60NG and HCW 80 not teached-in Teach-in procedure incorrect/ incomplete Position of HCW 80 incorrect Communication loss RF signal blocked Batteries of HCW 80 exhausted HC60NG and HCW 80 not teached-in
Repeat the teach-in keeping approx. 1 m distance between HCW 80 and HC60NG. Relocate the HCW 80 (see section 3.2).
ISM (868.0-868.6) MHz, 1 % duty cycle RF communication 30 m in a residential building range environment RF communication Short, high rate transmissions to technology minimise air time and avoid collisions Blocking immunity Receiver class 2 (ETSI EN300 220-1 version 1.3.1) RF binding method Factory pre-bound with the room unit HCW 80 (kit Y6630D1007 only) Environmental & Standard Operating temperature 0 to 40 C when relay load <8 A 0 to 30 C when relay load >8 A Shipping & storage 20 to 55 C temperature Humidity Humidity range 0 to 90 % rh, non-condensing IP class 30 Meeting the following EN 60730-1 (1995), EN 55014-1 standards (1997), EN 55014-2 (1996), ETSI EN 300 220-3 (2000), ETSI EN 301 489-3 (2000)
Red LED of the HC60NG is on
10.4. Device and function definition in accordance with EN 60730-1
Purpose of the device is temperature controlling Device fulfills protection class 2 Independently installable electronic control system with fixed installation Type of action is type 1.8 Temperature of ball thrust hardness test for housing components 75 C and for live parts such as, for example, terminals 125 C EMC emitted interference test at 230 V~, 50 HZ maximum Pollution severity is 2 Rated voltage is 4000 V (corresponding to overvoltage category III) Software class is A

Replace batteries in HCW 80 (see section 9). Follow the teach-in procedure as described in section 5.
10.2. Specifications HCW 80
Batteries Frequency Operating temperature Storage temperature Humidity IP class 1.5 V, type LR06, AA 868.3 MHz (transmitter) 0 C to 50 C 20 C to 70 C 5 % to 90 % relative humidity 30
10.5. WEEE directive 2002/96/EC Waste Electrical and Electronic Equipment directive
10.3. Specifications HC60NG
Electrical Receiver power supply Switch type Output rating Wire access (receiver only) 230 V AC (+10 %, 15 %), 50 Hz SPDT potential free 24-230 V AC, 10 A resistive, 3 A inductive, 0.6 p.f. From the rear (wall box mounting), right an bottom
At the end of the product life dispose of the packaging and product in a corresponding recycling centre. Do not dispose of the unit with the usual domestic refuse. Do not burn the product.
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Srl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:
Honeywell GmbH Bblinger Strae Schnaich, Germany Tel.: (++49) (0) 01 Fax: (++49) (0) 493 http://europe.hbc.honeywell.com
The right is reserved to make modifications This document is definitive for the enclosed product and replaces all previous publications. Honeywell Inc. hereby declares that this device complies with the basic requirements and other relevant regulations of guideline 1999/5/EC. The declaration of conformity of the product can be requested from the manufacturer.

EN1B-0344GE51 R1105A