SERVICE

I0700247
IPL, 125 R, 2007-10, 43-40
Spare parts Ersatzteile Pices dtaches Reserve onderdelen Repuestos Reservdelar

Parts List No.

545014340

Date Replaces

545014340 - 11/21/06

PARTS LIST

NOTE : Illustration may differ from actual model due to design changes.

125R Page:

12/21/06
All repairs, adjustments and maintenance not described in the Operators Manual must be performed by Qualified Service Personnel.

WARNING

Part No.

Description

1. 2. 3. 4. 5. 6. 7. 8. 9.

545067101

10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.

537160601 537160203

Nose Cone - LH Nose Cone - RH Screw Screw Handle-Assist Bolt Clamp-Harness (lower) Screw Assy-Throttle Housing (Incl. 18,19,20,21,22,23, 24,25,26,27,28,29) Handlebar Cover-Assist Handle Clip-Handlebar Clamp-Harness (upper) Kit-Driveshaft Screw Clamp - Bracket Clamp 1 Handlebar Switch-Stop Lockout-Starter Throttle Spring - Lockout Nut Lockout - Throttle Housing - Throttle -LH
24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.

530096295

Assy - Cable Wire Spring - Trigger Trigger - Throttle Screw Screw Housing-Throttle - RH Flexshaft Harness w/o warning Kit-Shield (Incl. 33,34) Limiter - Line Screw Cup-Support Support - Flange Locknut - Blade Screw Screw Driver Disc Screw Bracket - Shield Pin - Locking Assy - Gearbox

530031159 502114602

Decal-Warning Guard - Transport Wrench-Hex Wrench-Spark Plug
= New Part Number For This IPL
= Refer to the Service Reference Indicated for more information.(Located at the END of the IPL)

Parts List No. Date

Replaces

MODEL 125R Page: 2

Gasket Kit
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

530150318

Filter Nut-Carb. Screw Air Box Lever - Choke Kit-Carb. Gasket (Incl 7,61) Adaptor-Carb. Kit-Gasket (foam) Bolt Cylinder Plug-Spark (RCJ-8Y) Kit-Crankshaft seal Washer-Starter Spring-Starter Cup Assy-Starter Cup Coupling-Starter Assy-Fuel Filter Kit-Fuel Line Assy-Cap w/ret.(Incl. 19) O-ring - Fuel Cap Assy-Fuel Tank (Incl. 16,17,18,19) Shroud-Rear Screw Kit-Rope Handle-Starter
25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47.

530016470

Screw Starter Hsg. w/eyelet Kit-Starter Spring Kit-Starter Pulley Screw Assy-Starter Hsg.(Incl. 23,24,26,27,28,29) Isolator-Tank Bolt-Muffler Screw Shield-Heat Screw Guard-Muffler Kit-Spark Arrestor (Incl. 33) Assy-Muffler Gasket-Paper Metal Screw Module Assy-Leadwire Screw Washer Washer-Clutch Screw Screw
48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67.

545030101

Nut Screw Assy-Fan Housing Assy-Clutch Drum Kit-Clutch Assy. Spacer Flywheel Crankcase Bearing Kit-Crankshaft Retainer-Piston Pin Ring-Piston Kit-Piston (Incl. 58,59) Kit-Gasket (adaptor seal) Screw Guide - Cable Kit-Carb. (Incl. 4,5) Cover-Air Box Assy-Knob Kit-Gasket (Incl. 5,7,11,19,39,61)
Not Shown 530058709 Bulb-Purge

MODEL 125R Page: 3

Service Reference
Note : Due to product improvements, your unit may have a different clutch drum assembly and flexshaft. Please refer to the serial number on your unit and order the parts below. Serial Number - 2006-273N and lower, please use the following parts: Page 1, Ref.# 30 - 545081805 Kit - Clutch drum & flexshaft Page 2, Ref.# 51 - 545081805 Kit - Clutch drum & flexshaft

Serial Number - 2006-274N and higher, please use he following parts: Page 1, Ref.# 30 - 545007507 Flexshaft Page 2, Ref.# 51 - 530150039 Assy-Clutch drum with adapter
Note : Due to product improvements, your unit may have a different cable assembly and air box. Please refer to the serial number on your unit and order the parts below. Serial Number - 2006-059N and lower, please use the following parts: Page 1, Ref.# 1 - 545050412 Kit - Air box with cable wire harness assembly Page 2, Ref.# 3 - 545050412 Kit - Air box with cable wire harness assembly
Serial Number - 2006-060N and higher, please use he following parts: Page 1, Ref.# 1 - 545125801 Assembly-cable wire harness Page 2, Ref.# 3 - 545084601 Air box