Heavy Fog

Glaciator X-Stream

user manual

Measurements are expressed in millimeters.

600 744

2004 Martin Professional A/S, Denmark. All rights reserved. No part of this manual may be reproduced, in any form or by any means, without permission in writing from Martin Professional A/S, Denmark. Printed in United Kingdom. P/N 35010021, Rev. B

Introduction.4

Features. Safety information. Unpacking. Product overview. 6 7

Installation.8

Fixture location. 8 AC power. 8 Installing a remote fluid system. 9 Ducting. 11 Remote control configurations. 11
DMX-512 setup & control.13
Data connection for DMX operation. DMX control address. DMX operation. DMX protocol. 17 18

PLC interface.19

Pin allocations. 19
Control panel overview.20
Display. 20 Control switches. 23 Messages. 24

General operation.26

Fluid. The refrigeration system. Starting the Glaciator X-Stream. Producing timed output. 29 30

Basic service.31

Cleaning. Fuse replacement. Filter replacement. Firmware updates. 34 34
Troubleshooting.37 Specifications.38

INTRODUCTION

The Heavy Fog Glaciator X-Stream is designed for touring and installation in a variety of applications. It can be easily integrated with most control systems currently used in the entertainment industry. As well as the onboard control panel, the fixture can be operated via a PLC remote, a JEM remote control, or via a DMX control device. The Heavy Fog effect is provided by cooling the smoke output from the main heat exchanger until it is at a temperature lower than the ambient in which the device is operating. Air is added to the smoke, prior to cooling, from the fan mounted in the rear of the device. This increases the volume of the effect and allows the output to be pushed through ducting. A fluid container with 5L capacity (1.3US Gal.) is provided for Heavy Fog fluid. To allow reliable unattended operation, the fluid level is monitored electronically, and the device shut down if necessary. The fixture can be connected to a remote fluid system for longer-running applications. All devices come with robust transport handles and heavy duty braked castors. A ducting adaptor is available as an accessory.

FEATURES

The Glaciator X-Stream features: Onboard 5L fluid capacity with the remote fluid system capability Electronic pump ramping system that enables continuous operation Electronic expansion valve Remote control interface Powerful 3.5kW heat exchanger enables high-volume output Two-channel DMX512 interface enabling to control from a DMX control device Integrated PLC interface, enabling control via PLC Non-volatile memory for user settings Electronic low fluid detection warning High pressure piston pump
Glaciator X-Stream user manual
LED displays for FOG and ICE controls Fog and density controls for easy set-up Timer functions Two-speed condenser fans enable reduced noise operation

SAFETY INFORMATION

Warning! This product is not for household use. It presents risks of lethal or severe injury due to electric shock, burns, falls and breathing problems. Read this manual before powering or installing the device, follow the safety precautions listed below and observe all warnings in this manual and printed on the device (yellow labels). If you have questions about how to operate the device safely, please contact a Jem distributor for assistance or call the Martin 24-hour service hotline at +200 201. Refer any service operation not described in this manual to a qualified technician.
Preventing electric shocks
Always ground (earth) the device electrically. Use only a source of AC power that complies with local building and electrical codes, and that has both overload and ground-fault protection. Check the voltage is correct for use with the fixture. The voltage setting is printed on the serial label. Disconnect the device from AC power before refilling the fluid tank or servicing, and when not in use. This machine is not waterproof, and should not be exposed to wet outdoor conditions. Do not spill fluid over the machine. If fluid is spilled, clean the fixture with a damp cloth. If fluid is spilled onto electronic parts, contact an approved Jem dealer for advice. Do not remove the covers or attempt to repair a faulty machine. Refer all service to an authorized JEM dealer. Never operate the device with damaged or missing parts.

brown blue yellow/green

live neutral ground

Marking

Screw color
yellow or brass silver green
INSTALLING A REMOTE FLUID SYSTEM
A remote fluid supply can be installed and used by one or more Glaciators. A remote fluid system makes it possible to obtain longer run times by using a remote supply that can be up to 100 metres (330 feet) away from the machine if a suitable slave pump is used at the reservoir. If the reservoir is more than 6 meters away a slave pump will be required. The most suitable type of pump, is a diaphragm unit similar to 'FloJet' style 2100, which includes a pressure switch. To prevent the liquid being forced through the internal pumps, the maximum pressure in the feed line to the machine should be 3 bar (44psi). Note: All pressures are quoted as gauge pressure. When using a remote slave pump, the suction line must be fitted with a suitable filter (Martin P/N 26480020, orderable from your Jem or Martin dealer). Warning! The local fluid sensor will be disabled when the machine is in remote mode. When installing and using a remote fluid system:

Installation

1 Select the remote fluid system as the fluid source by opening the door of the fluid compartment and setting the toggle switch mounted in the top of the compartment side panel to the Remote position.

TE REMO

2 Fit the fluid line from the remote reservoir onto the Glaciator X-Streams Push in connector. The remote fluid connection is a 6 mm (0.24 in.) 'push fit' style pneumatic fitting, and should be used with nylon or PTFE tubing that has a 10 bar (145 psi) pressure rating. 3 To prime the pumping system, the Ice switch should be set to OFF, to allow the machine to run the pumps at maximum output. Alternatively, wait until the refrigeration system cools to below -15, at which point the pump ramping system will become inactive, and maximum output will be available.
Low-fluid warning on remote supply
The local fluid sensor will be disabled when in remote mode, but a remote system such as a PLC can shut the machine down by using pin 5 of the interface connector (9-way D-type). To prevent the fog machine from running dry a fluid sensor can be installed at the remote fluid supply. To indicate low fluid, the input on pin 5 must be pulled low, relative to the ground on pin 6. Ground isolation should be provided between the two systems, by using relays or optoisolators. An output, which is active when the machine is firing, is provided on the 9way D-type connector (pins 8 & 9). This signal can be combined with the signal from a pressure switch, to control the remote pump which must

have a maximum output pressure of 3 bar (44 psi). These contacts are voltage free, and allow the remote pump to be active only when the machine is fired. As the contacts are voltage free, they can be connected in parallel with the signals from other Glaciator X-Streams which share the same fluid supply. This forms a 'wired or' function, which enables the pump when any or all machines are operated. The output must not be used to control mains (line/net) voltages directly.

DUCTING

When ducting is fitted to the fixture, locate the DIP switches under the control panel, and set DIP switch 10 (marked as S1) to on. This setting allows the fan to run on a further six seconds after the fixture has finished firing. This clears the ducting of any smoke, thereby preventing the build up of condensation.
REMOTE CONTROL CONFIGURATIONS
The Heavy Fog Glaciator provides three remote control methods: PLC interface This connection is an option available to installers who wish to control the machine using the outputs from a standard Programable Logic Controller (PLC). The interface allows 'voltage free' control signals to switch the Fog, Standby, Timer and Ice functions. The output levels and timer settings must be made using the Glaciator X-Stream control panel. This interface is further described in PLC interface on page 19. JEM remote control A JEM remote control can be connected to the Remote interface. The remote uses a standard 3-pin XLR connector. You can control the amount of fog ia the remote, but the density (fan) level must be set using the control panel on the Glaciator X-Stream. Contact your Martin or Jem dealer to order a remote control. The pin configuration of the remote connection is: Pin 1 - Ground Pin 2 - 12 volt output Pin 3 - Input
DMX-512 control When using other equipment such as lights together with the fog machine the industry standard DMX-512 control protocol provides an easy solution for controlling all equipment from one place. The interface allows 'voltage free' control signals to switch the Fog, Standby, Timer and Ice functions. The output levels and timer settings must be made using the Glaciator X-Stream control panel. This interface is further described in DMX-512 setup & control on page 13. Integration with the lighting system is possible in most installations, consult your Martin dealer for further detail.
All the interfaces are located on the panel adjacent to the control panel.

DMX-512 SETUP &

CONTROL

The Glaciator X-Stream can be operated via a DMX control device. The interface uses the two XLR 3-pin connectors marked DMX on the interface panel, and uses the usual DMX electrical standards (RS 485). The inputs are protected against overvoltage and an output connector is provided to allow multidrop operation of the link. The chapter describes: Data connection for DMX operation, below DMX control address on page 15 DMX operation on page 17 DMX protocol on page 18
DATA CONNECTION FOR DMX OPERATION
This section describes how to connect fixtures to each other, or to a DMX control device.

Recommended cable

A reliable data connection begins with the right cable. Standard microphone cable cannot transmit DMX data reliably over long runs. For best results, use cable specifically designed for RS-485 applications. Your Martin dealer can supply high quality cable in various lengths.

C o n n e c tio n s

The Heavy Fog Glaciator X-Streams XLR data sockets are wired with pin 1 to ground, pin 2 to signal - (cold), and pin 3 to signal + (hot). This is compatible with the standard for DMX devices. One or more adaptor cables may be required to connect the Heavy Fog Glaciator X-Stream to the controller and/or other lights because many
DMX-512 setup & control
devices have 5-pin connectors and others may have reversed signal polarity, that is, pin 2 hot and pin 3 cold. 5-pin to 3-pin Adaptor Male 5 Female 3 3-pin to 5-pin Adaptor Male 3 Female 5 3-pin to 3-pin Phase-Reversing Adaptor Male 3 Female 3

P/N 11820005

P/N 11820004

P/N 11820006

Connecting the data link
1 Connect a data cable to the controllers output. If controller has a 5-pin output, use a 5-pin male to 3-pin female adaptor (P/N 11820005). 2 Lead the data cable from the controller to the first fixture. Plug the cable into the fixtures data input. 3 Connect the output of the fixture closest to the controller to the input of the next fixture. If connecting two fixtures with opposing polarity on pins 2 and 3, insert a phase-reversing cable between the two fixtures. 4 Continue connecting fixtures output to input. Up to 32 devices may be connected on a serial link. 5 Terminate the link by inserting a male termination plug (P/N 91613017) into the data output of the last fixture. A termination plug is simply an XLR connector with a 120 ohm, 0.25 W resistor soldered across pins 2 and 3. Male Termination Plug Male XLR 3 Female Termination Plug Female XLR 3

P/N 91613017

P/N 91613018

DMX CONTROL ADDRESS

The control address, also known as the start channel, is the first channel used to receive instructions from the controller. Each fixture needs its own control address set, and uses this address and subsequent control channels to receive instructions from a controller. The Heavy Fog Glaciator X-Stream uses two control channels. The Heavy Fog Glaciator X-Stream reads the data on the start channel and the next channels. If the DMX control address is set to 100, the fixture uses channels 100 and 101. Channel 102 could be the control address for the next fixture. For independent control, each fixture must be assigned its own address and non-overlapping control channels. If two or more fixtures are set up with the same address, they will receive the same instructions and should behave identically. Setting up identical fixtures with the same address is a good tool for troubleshooting unexpected behavior and an easy way to achieve synchronized action.
Specifying a DMX co ntrol ad dress
The DMX control address can be set to any channel in the range 1 - 511 using DIP-switches 1-9: 1 Select an address for the fixture on your controller. If you are calculating the DMX addresses for multiple fixtures then the Martin Address Calculator is available on the internet at http://www.martin.dk/service/utilities/AddrCalc/index.asp 2 Look up the DIP-switch setting using the Martin DIP Switch Calculator (also available on the internet, at http://www.martin.dk/service/dipswitchpopup.htm), or look for the address in the following DIP-switch settings table. 3 Disconnect the fixture from power. 4 Set pins 1 through 9 to the ON (1) or OFF (0) position as listed in the following table.
Find the address in the following table. Read the settings for pins 1 - 5 to the left and read the settings for pins 6 - 9 above the address. 0 means OFF and 1 means ON. Pin 10 is always OFF for DMX operation.
DIP-Switch Setting 0 = OFF 1 = ON #2 #3 #1 #9 #8 #7 #511

DMX OPERATION

Important! To ensure correct operation of the displays, the standby switch should be set to the ON position when using DMX. DMX may be used without changing any of the settings on the main control panel. When the system detects a valid DMX data stream on the input, the control will default to the DMX system levels. Any attempt to control the machine from the control panel will have no effect until the DMX signal is removed. Though it is impossible to operate the machine from its control board while using DMX512, the displays will show the current input values for Fog and Density. DMX control uses two channels: Channel 1 controls level of fog output. Channel 2 controls the density of the fog, by adjusting the speed of the fan that pushes the fog out. For detailed information refer to DMX protocol below. The system implements true proportional control of the fog output rather than the simple switching functions found on other equipment. The output levels of FOG and FAN are linked during DMX operation via the Density setting. The machine uses a 'pump ramping' technique to allow continuous operation. This means that transmitting DMX 100% will cause the machine to run at full output until the temperature falls and the output is automatically reduced. The output will remain at this level until the DMX signal is reduced, or the fluid is exhausted. There is no possibility of damage, since the electronic fluid level sensor will shut the machine down (if local fluid supply is used). The fan output level is affected by the ramping system via the Density setting. Note! The onboard timer functions are not accessible via the DMX system. Any timing of the output must be done using the programming capabilities of the DMX console.

DMX PROTOCOL

Channel Value 1 0-32 33-0-32 33-65 66-98 99-255
Percent 0-12 13-100 0-12 13-25 25-38 39-100
Function FOG output level Zero output (dead-band) Proportional output level control - from low to high Compressor switching and density setting Compressor off Low density fog (fast speed fan speed) Normal density (medium speed fan) High density (low speed fan)

PLC INTERFACE

The PLC interface connector is operational without the need to fit an extra interface PCB to the machine. This allows installers to control the functions of the machine using active low signals from a PLC or other automatic control system. The fog and density levels must be preset on the display units, or alternatively, a 0-10V signal can be used at the remote interface connector (XLR3). Since the interface has no opto-isolators, the external control system should use voltage free contacts or opto-isolated outputs to control the machine. The signals are active low, and need a threshold voltage of 1.5V or less at 2mA to activate the functions. The internal circuits of the interface offer very little overload or interference protection, meaning that any control device should be located physically close to the machine. This will prevent problems due to long cable runs etc. The special function pin 5 of the interface connector (9 way D-type) is now allocated to allow the machine to be shut down by a remote fluid sensing system. The input is active low and has the same electrical specification as the other inputs. To allow the external fluid system to use a remote pump, a 'normally open' contact is connected to pins 8 and 9.

PIN ALLOCATIONS

9 Fog Standby Timer Fan Shutdown (low fluid) Ground N/C Remote pump run A Remote pump run B

PLC interface 19

CONTROL PANEL OVERVIEW
This section describes the Glaciator X-Stream: Display below Control switches on page 23 Messages on page 24 The onboard control panel consists of four control switches and two LED displays, which show all information relating to fog and ice.

DISPLAY

Two LED displays are used on the control panel to show status and control information. The left display shows all information for the fog generation functions of the machine, whilst the right display shows the information for the Ice functions. Located below each display are four function keys that can be used to control the display and the settings on the machine. The functions of the keys are shown in the following drawing.

MENU KEY

ENTER UP KEY KEY

DOWN KEY

Menu key
Pressing the menu key once will display the current menu function, whilst pressing it more times or holding it down will scroll through the available menus.

Enter key

The enter key is used for storing selected values into non-volatile memory. If the enter key is not pressed the selected value will be stored in Flash memory, which means that they will not be remembered by the machine next time it is powered.

Up/Down key

The up and down keys are used for selecting values according to the accessed menu. The keys can be operated with single keystrokes or held down to scroll through the available options. After approximately 15 seconds since the last keystroke, the display will leave the edit mode and revert to displaying the current status information. If the values have not been stored by pressing the enter key these will only apply until the machine is shut down. When not in edit mode, the display will show information appropriate to the current operating mode. The display will alternate between two messages, e.g. 'Fog' and '16'. The first message shows the menu, and the second one shows the value chosen for this menu. Some messages are compounded together to form one message, e.g. 'FLu/Lo' indicating low fluid in the fluid container. For more information about the messages to expect, see the section 'DISPLAY MESSAGES' for a complete list of the messages and the circumstances under which they are displayed. The menus available on each display and the functions they perform are as follows:

Control panel overview

Fog Display
Fog Ton Sets the current Fog output level in the range 0 to 20 (0 100% fog output). Sets the ON time of the Timer in the range 0 to 90 (seconds).The timer is enabled by setting the Timer switch on the control panel to ON. While the timer is running, the left-hand display will show the elapsed time in seconds. The display will alternate between the period name (ton/toF) and the elapsed time in seconds. To set the time periods, use the Menu key on the left-hand display to access the ton or toF menu. Press the Enter key to see the current value, and - if needed - make adjustments using the Up/Down keys. Press enter to store a new value. Enable the Timer switch on the control panel to test the settings. The current Fog and Density levels will be used by the timer system when in the ON period. Sets the OFF time of the Timer in the range 0 to 90 (seconds).

Ice Display

Den Sets the output density level (Lo, Nor, Hi). The Low, Normal & High density settings are used to relate the fan speed to the current level of fog output. Use Lo density when using ducting to get maximum thrust from the fan, and use Hi density to create a very dense effect (although with reduced volume). The ramping control system may override the density setting if required. Sets the supply voltage in the range 200 to 250V. Variations in pump performance due to supply frequency differences (50/60Hz), are compensated for automatically. Supply voltage changes will also affect the pump performance, and can be catered for by using the this menu to adjust the voltage to match the local power supply voltage (valid range is 200 - 250V). Press the enter key to store the new setting in non-volatile memory. The pumps will now run at the optimum level for the conditions. Ice Displays current system temperatures. The software that controls the displays and the other functions of the machine is stored in 'Flash' memory on the DMX receiver PCB. As new features become available, this program code can be updated by using the Martin Uploader programming device for the AVR microprocessor.

CONTROL SWITCHES

The control panel provides a means to enable the various functions that control the Fog and Ice operation. The latching switches are used to set the operating mode of the machine and are used individually or in combination. The layout of the control panel is shown in the following drawing.

Standby

The standby switch brings the FOG STANDBY machine into operating mode and will start the heater. This switch must be ON to use the Fog switch or the Timer. When Standby is OFF, the machine will display OFF on both displays. When standby is set to ON, and the machine is ready, Rdy will show on the Fog display. This will happen after approximately 8 minutes.
Gives Fog output at the level currently set using the display system. The machine must be ready before fog can be produced.
Setting this switch to ON, will start the refrigeration system. To reach pressure equalization there will always be a delay of up to 20 seconds before the compressor starts. The temperature in the cooling system will be shown on the right display. For best result let the machine cool for at least 30 minutes before firing. The machine will reach its minimum temperature of minus 42'C in approximately 45 minutes. This temperature will allow for the longest possible runtime at full output, and the fog staying low to the ground for the longest possible time. This function is independent of the status of the STANDBY switch. Also see Power saving mode on page 28.

T im er

Pressing the Timer switch will cause the timer to start from the beginning of the ON period and run through to the end of the OFF period, the cycle
Control panel overview 23
will then repeat itself until the Timer switch is set to OFF. Switching the Timer to OFF at any time during the cycle will halt the operation. The Timer will only function when the Standby switch is set to ON and the machine is ready (RdY). The Timer can be switched on when powering up the machine, though this will cause the timer to start running, and smoke being fired, as soon as the machine is showing RdY on the display (after approximately 5 minutes). At this point the smoke may not come out as a low fog since the evaporator coils may not yet have been cooled down. The timer function is controlled by the machine's main control PCB, which make it more accurate than the usual analogue timers commonly found on fog machines.

MESSAGES Fog Display

Fog/oFF Displayed when the Standby switch is set to OFF, indicating that the machine can not be fired and the heaters are OFF. Shows that the Standby switch is ON but the heater is not on. This is an error condition and should not normally occur. Displayed when the heater is running but the machine is not ready. The machine is ready to fire using the Fog or Timer switches. The FOG switch is being used to fire the machine. The number displayed is the current Fog output level in the range 0 to 20 Indicates that the fluid in the container is below the minimum level to operate the machine. Only visible when the machine has reached its ready state. The Timer switch is being used. The numbers displayed are the current Timer ON-period and OFF-period in seconds.

Fog/Err

Fog/Ht Fog/rdy Fog/08

FLu/Lo

ton/04 - toF/03
dEn/oFF Displayed when the Standby switch is set to OFF, indicating that the machine can not be fired and the fan is OFF. Shows the current Density setting. Shows the current supply voltage setting. Shows the current system temperature.

dEn/nor SuP/220 Ice/-24

GENERAL OPERATION
This chapter contains the following sections: Fluid, below The refrigeration system on page 28 Starting the Glaciator X-Stream on page 29 Producing timed output on page 30
Important! The warranty on this machine is conditional on the use of genuine JEM / Martin fluid only. Other fluids may represent a health hazard when used in this machine, and may damage the internal components by clogging the heating element or spitting from the nozzle. Warning! Do not bypass the fluid sensor, this could cause damage to the machine. The Glaciator X-stream has an on-board 5L (1.3 US Gal.) container that provides approximately 1.5 hours of continuous operation at full output. This will vary with the power supply voltage, which will determine the maximum continuous output level. A remote fluid system can also be installed (see Installing a remote fluid system on page 9).

F lu id ty p e s

Heavy Fog Fluid B2

Heavy Fog Fluid C3

The type of fluid used will play a large part in determining the resulting effect. Choose a fluid suitable for the venue and type of effect you want to create. The following fluids are compatible with the Glaciator X-Stream: Heavy Fog Fluid B2 Heavy Fog Fluid C3 For normal operation we recommend the standard B2 fluid. For longer lasting effects we recommend C3. Contact a JEM / Martin distributor for advice on using other fluid grades/types.

P u mp ra mp in g

The system uses a technique called 'Pump Ramping' to allow continuous fog output during the entire operation period. When the output level is set to maximum, the machine will give maximum output until the heat exchanger has used its energy reserves after approximately 1 minute. The pump ramping system will then override the output level setting and reduce the pump speed for the rest of the operation period. This ensures that the output will be continuous, although at a reduced level.

F luid sensing system

The pump can be damaged if the machine runs out of fluid and an the electronic fluid sensing system ensures that the pump is shut down when the fluid level is too low. The Left-hand display will show a Lo Flu message to warn the user that the pump is shutting down due to lack of fluid.

General operation

D ri p tr a y
When operating the machine for long periods, there will always be a buildup of condensation in the evaporator unit. This will drain into the drip tray, which should be emptied regularly. For installation, an optional drain hose can be fitted. The drip tray access hole has a 6 mm (1/4 in.) push-in elbow located in the roof. You can fit 6 mm (1/4 in.) nylon piping into this by simply pushing the piping into the fitting. This will allow extended drainage. Your Jem or Martin dealer can supply you with a fluid line head (P/N 62520020).
Changing the onboard fluid bottle
The local fluid system uses a 5 liter container (1.3 US gallon) that provides approximately 1.5 hours of continuous operation at full output. To change the bottle: 1 Remove the empty fluid bottle from its compartment. 2 Fit a new container of fluid into the fluid compartment (or refill the empty bottle). 3 Remove the container cap (if new bottle has been used) and screw on the tank adaptor cap. 4 Ensure that the tube with fluid filter reaches the bottom of the tank.

THE REFRIGERATION SYSTEM

CLEANING

Regular cleaning of the exterior elements, as well as the fans and air vents, is vital to maintaining the operational quality of the Glaciator XStream. Important! Excessive dust, smoke fluid, and particulate buildup degrades performance and causes overheating and damage to the device that is not covered by the warranty.
Cleaning the fan and air vents
To maintain adequate cooling, dust must be cleaned from the fan and air vents periodically. Remove dust from the fan and air vents with a soft brush, cotton swab, vacuum, or compressed air.

FUSE REPLACEMENT

The Glaciator X-Stream uses six fuses. An indication that one of the fuses may have blown is that when power is applied the condenser fan does not operate or the compressor will not start. If the fuse blows repeatedly, there is a fault with the unit that requires service by a Martin technician. Never bypass the fuse or replace it with one of another size or rating. Installing any other fuse may damage the device!

Basic service

Warning!
Always disconnect the device from AC power before installing the fuse.

R e p la c ing a fus e

1 Disconnect the fixture from mains power. 2 Remove the four access screws from the control panel.
3 Lift the control panel off.
4 The fuses can be found on the circuit boards.
5 Remove the fuse and replace the fuse with one of the same type. A B C D E F G Compressor control relay Condenser fan relay Local/Remote relay Solid state relay Power PCB External pump signal DMX receiver low voltage 3.15AT 3.15AT 3.15AT 3.15AT 15AT 1AT 2AT
6 Replace the device cover and tighten the access screws, taking care not to trap any loose wires.

Basic service 33

FILTER REPLACEMENT
The Heavy Fog Glaciator uses a washable synthetic fiber filter in the air intake for the condenser unit (located at the top of the machine). This can be removed for cleaning by removing the ventilation grill above it (four M5 screws).
Use the following guidelines for when to check the filter. Under Normal conditions (clean and dry environment), inspect and clean/replace the filter every 250 hours Severe conditions (dirty and/or damp environment), inspect and clean/replace the filter every 150 hours

FIRMWARE UPDATES

The factory installed firmware version is indicated on the serial number label. Firmware is installed using a Martin AVR Uploader and a PC. To install the firmware update: 1 Prepare the AVR Uploader as described in its user manual. 2 Disconnect the fixture from mains power.

3 Remove the four access screws from the control panel.
4 Lift the control panel off.
5 Locate the DMX printed circuit board (PCB) just behind the DMX input and output sockets.
6 On the DMX PCB locate the AVR upload socket. Its position is indicated on the following illustration.
7 Connect the uploader to the AVR Upload socket on the control panel, and apply power to the fixture. See the AVR user manual for more information on performing the upload. 8 When the upload is complete, disconnect the AVR Uploader, replace the device cover and tighten the access screws, taking care not to trap any loose wires.

TROUBLESHOOTING

Problem
No fog output when the machine is fired using the Fog or Timer switch

Probable cause(s)

Machine is not ready Fluid is below min level Standby switch is OFF Timer on-period (ton) is set to 0 seconds

Suggested remedy

Allow time to reheat Add fluid Set Standby to ON Set ton to at least 1 second Check settings Allow time with DMX on Fit 120 Ohm resistor Add more fluid Set Standby to ON Disconnect supply and replace fuse Choose a longer lasting fluid Increase density setting (reduces fan speed) Refer to service technician
No fog output when using DMX to fire the machine
Incorrect DMX address Machine is not ready No DMX termination
Flu/Lo is displayed on the Fog display Machine is not ready after 20 minutes heating time Fog disperses too quickly
Fluid level is below minimum Standby switch is OFF Blown fuse on Power control PCB Wrong grade of fluid used for the application Density level too low

Fuse blows repeatedly

Electrical malfunction

Troubleshooting

S PECIFICATIONS

Physical

Size with casters (L x W x H). 866x638x744 mm (34.1x25.1x29.3 in.) Size without casters (L x W x H). 866x638x600 mm (34.1x25.1x23.6 in.) Weight (without fluid).110 kg (242 lb) Weight (with fluid).115 kg (253 lb)

Heat exchanger

3.5KW heater (at 240V) Wide bore steel vaporizing coil Ceramic thermal trip for over-temperature protection Electronic Temperature control using thermocouple

Fluid system

Oscillating piston high pressure fluid pump Low fluid detection by electronic sensor On-board fluid capacity.5L (1.3 US gallons.) Maximum fluid consumption. 120mL/minute

Control panel

2 x LED displays with 4 button keypad Output level control. 0 - 20 (0 -100%) for Fog Timer range. Delay time (toF) 0 - 90 seconds. Run time (ton) 0 - 90 seconds

Refrigeration unit

Compressor with PWM electronic control. 0.75 kW (1hp) Refrigerant. R404A (1.2 Kg)

Output connection

Ducting adaptor to accept 150mm (6") flexible ducting

Remote control options

DMX-512 controller PLC interface for simple switching control of the system
Required Channels. 2 Output is proportional for all levels above 12% Channels supported. 1 to 511 Valid start codes. 0 (dimmer data only) Full framing error detection implemented

Leaflet.qxd

02/09/03

Side 1

GLACIATOR

X-STREAM

TWIN LED DISPLAY
INTERNAL 5L FLUID CAPACITY

EXTERNAL FLUID OPTION

RUGGED DESIGN

ADVANCED COOLING SYSTEM

CONTINUOUS OPERATION

Side 2

GLACIATOR X-STREAM
Glaciator X-Stream: The last word in Heavy Fog.
The Glaciator X-Stream from Jem brings you a total, ground fog effect solution in a selfcontained unit. Dispensing with the cost and logistical mess of Dry Ice and CO2, the Glaciator X-Stream utilizes the simple but immensely effective Jem heavy fog fluids and a radically advanced, closed loop refrigeration system; bringing you an all terrain, all applicable heavy fog solution. The Glaciator X-Stream also has the option of The Glaciator X-Stream houses a remarkably powerful compressor, allowing colossal fog output levels. And because of its advanced, electronically controlled expansion valve, it has a rapid freeze down time and a fast recovery when fired. This means the Glaciator X-Stream runs continuously, - almost infinitely, with a cool ease. Its chassis design; with two high velocity fans and smart-flow ventilation, also keeps the Glaciator X-Stream ticking in environments of high ambient temperatures. And keeping an eye on internal components is done with an Where silence is golden and space is rare, the Glaciator X-Streams remote ducting system allows you to place the unit up to 10 meters away from its application area. A great solution, the remote access system does not in any way compromise the Glaciators X-Stream fog out put density! an external fluid supply; allowing voluminous levels of heavy fog fluid to be stored up to 100 meters away from the unit and at a depression of up to 6 meters. Featuring a Power Save System when passive, The Glaciator X-Stream is conscientiously efficient with energy and sound, and its cooling fans have a low noise operation when idle, benefiting theatrical and Studio applications. unparalleled simplicity using the Glaciator X-Streams Internal Diagnostic Assistance.

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Professional Product
August 2003 Martin Professional A/S