If you do not intend to use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap (B09-0235-05) to stop dust and sand getting in.

CAUTION

If DC power is to be controlled by the vehicle ignition switch, a switching relay should be used to switch the positive power lead. The vehicle ignition switch then controls DC to the relay coil.
3. Connect the ground lead directly to the battery negative terminal. 4. The cable provided with the radio is sufficient to handle the maximum radio current demand. If the cable must be extended, be sure the additional wire is sufficient for the current to be carried and length of the added lead.
Speaker-jack cap (B09-0235-05)

SYSTEM SET-UP

Merchandise received License and frequency allocated by FCC Choose the type of transceiver 8ch models TK-862G 128ch models TK-860G Frequency range (MHz) RF power Type 450~490 25W K,M 400~430 25W K3 Frequency range (MHz) RF power Type 450~490 25W K
Transceiver programming (Option)
See page 11. A personal computer (IBM PC or compatible), programming interface (KPG-22), and programming software (KPG-56D) are required for programming. (The frequency and signalling (option) data are programmed for the transceiver.) YES KAP-1 PA/HA unit (Option) YES See page 22. Installation the TX-RX unit when used KAP-1.
Are you using the public address? NO
KCT-20 Connection cable (Option) See page 23.
Are you using the KGP-1A Modem GPS receiver or the KGP-1B Modem GPS controller? NO
See the KCT-20 instruction manual (B62-0733-11).
Are you using the external speaker? NO
KES-3 External speaker (Option)
Are you using ignition sense cable? NO YES

See page 20.

See page 21. KCT-18 Ignition sense cable (Option)
KCT-19 Accessory connector cable (Option)

Delivery

either KCT-19 * : You can install transceiver or KCT-20 to the TK-860G/862G

OPERATING FEATURES

1. Controls and Functions

1-1. TK-860G Front Panel

1-4. Display s TK-860G

Indicator

Description Appears while using SmarTrunk. Appears when the selected channel in busy. Appears when QT, DQT, DTMF, or 2-Tone decoding is deactivated (by pressing the Monitor key). Appears when you receive a Code Squelch, Selective Call, 2-Tone code. Also appears when you transmit using Code Squelch or Selective Call. Appears while scanning. Appears when the AUX port is activated. Appears when the selected channel is included in the scanning sequence. Displays the selected channel number (or name), DTMF digits (when entering digits, confirming digits, or making a call), and messages received via Selective Call.

1-2. TK-862G Front Panel

1-3. Microphone
1 IO (Power) switch Press to switch the transceiver ON (or OFF). 2 LED indicator Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a Code Squelch or Selective Call code, or a 2-Tone code that matches the one set up in your transceiver. 3 / keys These are PF (Programmable Function) keys. Press each key to activate its auxiliary function. The default settings are Volume Up and Volume Down. 4 Display See right. 5 / keys These are PF (Programmable Function) keys. Press each key to activate its auxiliary function. The default settings are Channel Up and Channel Down. 6 Microphone jack Insert the microphone plug into this connector. 7 MON, A, D/A, , , and SCN keys (TK-860G) MON, , , and A keys (TK-862G) These are PF (Programmable Function) keys. Press each key to activate its auxiliary function. 8 PTT (Push-to-Talk) switch Press this switch, then speak into the microphone to call a station.

s "TOT" pre-alert
The transceiver has "TOT pre-alert timer. This parameter selects the time at which the transceiver generates "TOT" pre-alert tone before "TOT" is expired. "TOT" will be expired when the selected time passes from a TOT pre-alert tone.

AND OR AND OR

s "TOT" re-key time
The transceiver has "TOT" re-key timer. This timer is the time you can not transmit after "TOT" exceeded. After "TOT" re-key time expired you can transmit again.
With OR set up, alert/transpond will not function with only DTMF. With OR set up, AF mute will not release when only DTMF matches. With a conventional channel not set up with QT or DQT, only the carrier is considered when signalling matches.
s "TOT" reset time
The transceiver has "TOT" reset timer. This timer is the minimum wait time allowed during a transmission that will reset the "TOT" count. "TOT" reset time causes the "TOT" to continue even after PTT is released unless the "TOT" reset timer has expired.

s Auto Reset

If option signalling matches a group set up with option signalling, option signalling is released. After matching option signalling, option signalling will temporarily reset automatically.
s OST (Operator Selectable Tone) (TK-860G K market models only)
The transceiver is capable to have "OST" function and 16 tone pair (QT/DQT).

s Dead Beat Disable

If the D.B.D. code matches, a predetermined action will occur. Whether option signalling is activated or not, when D.B.D. matches on any channel, the transceiver will become TX inhibited or TX/RX inhibited. While D.B.D. is active, if the D.B.D. code + "#" code is received, D.B.D. will disactivate. When D.B.D. matches, transpond will function. Alert will not be output, and option signalling match icon will not appear.

s Clear to transpond

The transceiver waits the transpond of 2-tone /DTMF if channel is busy until channel open. This feature prevents the interference to other party.
6. Option Signalling (DTMF/2-Tone)
Built-in DTMF decoder is available for option signalling. Built-in 2-tone decoder is available for option signalling. It is possible to use individual call, group call, D.B.D. (Dead Beat Disable). D.B.D. is used with DTMF only. If the option signalling matches, a predetermined action will occur. If option signalling matches on a group/channel which is set up with option signalling, the option signalling indicator (CALL) will flash and option signalling will be released. The transpond or alert tone will sound. The orange LED will flash. While option signalling matches (or if option signalling is deactivated when you are transmitting), you can mute or unmute QT/DQT/Carrier.

s Transpond tone

Sounds when an individual call with the correct DTMF/2tone option signalling is received. For group calls, only the group tone will sound, not the transpond tone.
2. How to Enter Each Mode
Mode User mode Panel test mode PC mode Panel tuning mode Firmware programming mode Clone mode Self programming mode Operation Power ON [SCN]+Power ON (Two seconds) Received commands from PC [Panel test mode]+[SCN] [CH ]+Power ON (Two seconds) [ ]+Power ON (Two seconds) [A]+Power ON (Two seconds)

s Pre alert tone

Sounds prior to the TOT TX inhibit activation. If TOT pre alert is set, the tone sounds at the amount of time programmed, before the TOT expires (TOT time TOT pre alert time = Pre alert tone sounding time). You can select yes or no for the optional feature's warning tone.
3. For the Panel Test Mode (TK-860G only)
Setting method refer to ADJUSTMENT.
3-1. For the Panel Tunning Mode

4. Check Sum

Executing this function, "TUNING" apears on the display of the TK-860G while calculation the check sum. When the calculation is completed, the display returns to normal and PC displays the check sum of the radio.
5-4. Programming Software Description
The KPG-56D programming disk is supplied in 3-1/2" disk format. The software on this disk allows a user to program TK-860G/862G radio via a programming interface cable (KPG-46).

5. PC Mode

5-1. Preface
The TK-860G/862G transceiver is programmed using a personal computer, a programming interface (KPG-46) and programming software (KPG-56D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.
5-5. Programming With IBM PC
If data is transferred to the transceiver from an IBM PC with the KPG-56D, the destination data (basic radio information) for each set can be modified. Normally, it is not necessary to modify the destination data because their values are determined automatically when the frequency range (frequency type) is set. The values should be modified only if necessary. Data can be programmed into the flash memory in RS-232C format via the modular microphone jack.

5-2. Connection Procedure
1. Connect the TK-860G/862G to the personal computer with the interface cable. 2. When the Power is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitted from transceiver, the red LED blink. When data is received by the transceiver, the green LED blink.
6. Firmware Programming Mode

6-1. Preface

Flash memory is mounted on the TK-860G/862G. This allows the TK-860G/862G to be upgraded when new features are released in the future. (For details on how to obtain the firmware, contact Customer Service.)
6-2. Connection Procedure
Connect the TK-860G/862G to the personal computer (IBM PC or compatible) with the interface cable (KPG-46). (Connection is the same as in the PC Mode.)

Notes :

The data stored in the personal computer must match model type when it is written into the flash memory. Change the TK-860G/862G to PC mode, then attach the interface cable.

6-3. Programming

1. Start up the programming software (KPG-56D), select "firmware program" in the "Program" item, and press the Return key on your personal computer. This starts up the firmware programmer. 2. The top screen is displayed. Press any key to advance to the next screen. 3. Set the communications speed (normally, 57600 bps) and communications port in the Setup item. 4. Set the firmware to be updated by File select (=F1). 5. Turn the TK-860G/862G Power ON with the [CH ] switch held down. Hold the switch down for two seconds until the display changes to "PROG 576", the BUSY/ TX LED lights orange. When "PROG 576" appears, release your finger from the switch. 6. Check the connection between the TK-860G/862G and the personal computer, and make sure that the TK-860G/ 862G is in Program mode. 7. Press F10 on the personal computer. A window opens on the display to indicate the writing progress. When the TK-860G/862G starts to receive data, the BUSY/TX LED lights green. 8. If writing ends successfully, the LED on the TK-860G/ 862G goes off and the checksum is displayed. (Since the TK-862G does not have a display, check the checksum with the FPU (KPG-56D).) 9. If you want to continue programming other TK-860G/ 862G, repeat steps 5 to 8.
5-3. KPG-46 Description (PC programming interface cable : Option)
The KPG-46 is required to interface the TK-860G/862G to the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level. The KPG-46 connects the modular microphone jack of the TK-860G/862G to the computers RS-232C serial port.

KPG-46 IBM-PC

KPG-56D TK-860G/862G

Fig. 1

To start the Firmware Programmer from KPG-56D, the FPRO path must be set up by the KPG-56D setup. This mode cannot be entered if the Firmware programming mode is set to Disable in the Programming software (KPG-56D). When programming the firmware, it is recommend to copy the data from the floppy disk to your hard disk before you update the radio firmware. Directly copying from the floppy disk to the radio may not work because the access speed is too slow.

Note :

You can clone the programmed data between the transceiver listed below. Frequency version must be same.
Slave TK-360G TK-360G TK-360G TK-360G TK-860G TK-860G TK-860G K M K4 M4 K M K3 TK-370G TK-370G TK-370G TK-370G TK-862G TK-862G Master K M K4 M4 K M TK-860G YES NO NO NO YES NO NO K TK-860G NO YES NO NO NO YES NO M TK-860G NO NO YES NO NO NO YES K3

6-4. Function

1. If you press the [MON] switch while "PROG 576" is displayed, the checksum is displayed. If you press the [MON] switch again (while the checksum is displayed), "PROG 576" is redisplayed. 2. If you press the [A] switch while "PROG 576" is displayed, the display changes to "PROG 192" to indicate that the write speed is low speed (19200 bps). If you press the [A] switch again while "PROG 192" is displayed, the display changes to "PROG 384", and the write speed becomes the middle speed (38400 bps). If you press the [A] switch again while "PROG 384" is displayed, the display returns to "PROG 576".
Clone cable E30-3411-05 (TK-860G TK-360G/370G)
MBL PSB GND PTT/TXD ME MIC HOOK/RXD CM

PTT/RXD

GND REMOTE/TXD 8
TK-862G indicate 19200 bps : The LED flashes green and red alternately. 38400 bps : The LED flashes orange. 57600 bps : The LED lights orange. Normally, write in the high-speed mode.

7. Clone Mode

Programming data can be transferred from one radio to another by connecting them via their modular microphone jacks. The operation is as follows (the transmit radio is the master and the receive radio is the slave). 1. Turn the master TK-860G power ON with the [ ] key held down. The TK-860G displays "CLONE". 2. Power on the slave TK-860G/862G. 3. Connect the cloning cable (No. E30-3382-05) to the modular microphone jacks on the master and slave. 4. Press the [SCN] key on the master while the master displays "CLONE". The data of the master is sent to the slave. While the slave is receiving the data, "PC" is displayed. When cloning of data is completed, the master displays "END", and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master. 5. The other slave can be continuously cloned. When the [SCN] key on the master is pressed while the master displays "END", the master displays "CLONE". Carry out the operation in step 2 to 4.

Volume down FSW___1_

(Channel Volume down CDN___1_ down)
Dispaly character FSW___5_ Home channel FSW___7_ Channel down FSW___8_ Channel up Key lock Horn alert FSW___9_ FSW___10 FSW___14 M destination only
Dispaly character CDN___5_ Home channel CDN___7_ Channel down CDN___8_ Channel up Key lock Horn alert CDN___9_ CDN___10 CDN___14
Public address FSW___12 Selectable QT FSW___15 2-tone encode FSW___16 select Monitor A Monitor B Monitor C Monitor D Scan Scan del/add Group down Group up 8 [CH up) ] No function Volume up Talk around Auxiliary FSW___17 FSW___18 FSW___19 FSW___20 FSW___22 FSW___23 FSW___24 FSW___25 CUP__OFF 10 [VOL (Volume up) TK-862G cannot be selected CUP___2_ CUP___3_ CUP___4_
Public address CDN___12 Selectable QT CDN___15 2-tone encode CDN___16 select Monitor A Monitor B Monitor C Monitor D Scan Scan del/add Group down Group up ] No function Volume up Talk around Auxiliary CDN___17 CDN___18 CDN___19 CDN___20 CDN___22 CDN___23 CDN___24 CDN___25 VUP__OFF VUP___2_ VUP___3_ VUP___4_ TK-862G cannot be selected Default TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected M destination only TK-862G cannot be selected
(Channel Volume down CUP___1_

Volume down VUP___1_

Dispaly character CUP___5_ Home channel CUP___7_ Channel down CUP___8_ Channel up Key lock CUP___9_ CUP___10
Dispaly character VUP___5_ Home channel VUP___7_ Default Channel down VUP___8_ Channel up VUP___9_
No. Function Choices Key lock Horn alert Display VUP___10 VUP___14 M destination only TK-862G cannot be selected 2-tone encode VUP___16 select Monitor A Monitor B Monitor C Monitor D Scan Scan del/add Group down Group up 11 [VOL (Volume down) ] No function Volume up Talk around Auxiliary VUP___17 VUP___18 VUP___19 VUP___20 VUP___22 VUP___23 VUP___24 VUP___25 VDN__OFF Default VDN___2_ VDN___3_ VDN___4_ TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected Remarks No. Function volume 16 Off hook Enable decode Disable 17 Off hook Enable horn alert Disable timer 19 TOT time 20 TOT rekey time 21 TOT reset time 22 Clear to YES transpond NO (BCL for transpond) 23 Signalling OR AND 24 Squelch 0~9/1 step level Scan 25 Priority M destination only TK-862G cannot be selected 2-tone encode VDN___16 select Monitor A Monitor B Monitor C Monitor D Scan Scan del/add Group down Group up 12 Power on tone 13 Control tone 14 Warning YES/NO tone WART_YES Default : Yes YES/NO CNTT_YES Default : Yes YES/NO VDN___17 VDN___18 VDN___19 VDN___20 VDN___22 VDN___23 VDN___24 VDN___25 Optional feature PONT_YES Default : Yes delay time 30 Dwell time 0~300/1s 31 Off hook Enable scan Disable DWL____3 H_S__ENA H_S__DIS Default Default : 3s TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected TK-862G cannot be selected 26 Look back time A 27 Look back time B 28 Revert Selected Last used Priority Priority+Talk back 29 Dropout 0~300/1s REV_SEL_ REV_L/C_ REV_L/U_ REV_PRI_ REV_P/T_ DODT___3 Default : 3s Default channel Last called 0.5~5.0/ 0.05s LBB_2000 None Fixed Selected 0.5~5.0/ 0.05s PRI_NONE PRI_FIX_ PRI_SEL_ LBA__500 Default : 500ms Cannot be set when Priority=none Default : 2000ms Cannot be set when Priority=none Default : None SIG__OR_ SIG__AND SQL__5__ Default : 5 Default CTT_YES_ CTT_NO__ Default OFF, 1~15/ 1s step TOTS_OFF OFF, 1~60/ 1s step TOTK_OFF 15s step OFF, 1~10/ TOTP_OFF Cannot be set when TOT is off Default : Off Cannot be set when TOT is off Default : Off Cannot be set when TOT is off H_D__ENA H_D__DIS H_H__ENA H_H__DIS Default Default : 180s Default Choices Display MVOL_12_ Remarks 15 Minimum 0~31/1 step

Public address VUP___12 Selectable QT VUP___15
18 Time out OFF, 15~600/ TOT_180_

pre-alert 1s step

Volume down VDN___1_
Dispaly character VDN___5_ Home channel VDN___7_ Channel down VDN___8_ Channel up Key lock Horn alert VDN___9_ VDN___10 VDN___14
Public address VDN___12 Selectable QT VDN___15
Selected+Talk back REV_S/T_
No. Function Choices Display DTMF 32 Digit time 50~200ms/10ms DIGT__Inter digit 50~1000ms/50ms IDT___50 time 34 First digit 50~200ms/10ms FDT___50 time 35 First digit 50~1000ms/50ms RIST_100 delay 36 Rise time 50~1000ms/50ms RTWQ_100 Default : 100ms with QT 37 Dial ID 38 No. of 39 DTMF Enable Disable 12 key ON DTMF key 16 key hold time OFF 40 Store and Enable send 41 D key 42 DTMF 43 Inter code 44 Group code 45 Auto reset time OFF 1~15s/1s ART__OFF ART__10_ CA/T_OFF CA/T_C/A
Remarks Default : 50ms Default : 50ms Default : 50ms

10-1. Flow Chart

Self programming mode [ ] Function setting mode [MON] key function [D/A]/[ ] [A]/[MON] key function [D/A]/[ ] [D/A]/[ ] key function [D/A]/[ ] [ ]/[ ] key function [D/A]/[ ] [ ]/[A] key function [D/A]/[ ] [SCN] key function [D/A]/[ ] [FOOT] key function [D/A]/[ ] [CH ] key function [D/A]/[ ] [CH ] key function [D/A]/[ ] [VOL ] key function [D/A]/[ ] [VOL ] key function [D/A]/[ ] Power on tone yes/no [D/A]/[ ] Control tone yes/no [D/A]/[ ] Warning tone yes/no [D/A]/[ ] Minimum volume [D/A]/[ ] Off hook decode [D/A]/[ ] Off hook horn alert [D/A]/[ ] Time out timer [D/A]/[ ] TOT pre-alert time [D/A]/[ ] TOT rekey time [D/A]/[ ] TOT reset time [D/A]/[ ] Clear to transpond [D/A]/[ ] Signalling [D/A]/[ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] Squelch level [D/A]/[ ] Priority [D/A]/[ ] Look back time A [D/A]/[ ] Look back time B [D/A]/[ ] Revert channel [D/A]/[ ] Dropout delay time [D/A]/[ ] Dwell time [D/A]/[ ] Off hook scan [D/A]/[ ] Digit time [D/A]/[ ] Inter digit time [D/A]/[ ] First digit time [D/A]/[ ] First digit delay [D/A]/[ ] Rise time with QT [D/A]/[ ] Dial ID [D/A]/[ ] No. of DTMF key [D/A]/[ ] DTMF hold time [D/A]/[ ] Store & Send [D/A]/[ ] D key assignment [D/A]/[ ] DTMF signalling [D/A]/[ ] Inter mediate code [D/A]/[ ] Group code [D/A]/[ ] Auto reset time [D/A]/[ ] Call alert/Transpond [D/A]/[ ] Panel test/ Panel tuning mode

W1 W2 CN1 CN2 CN3

Cushion (G13-1710-04) 1

TX-RX UNIT (A/2)

CN3 CN7

KCT-19 CN2

R133 R135 R134

Fig. 4

Operation when KCT-18 is connected R134 R135

Fig. 5

Enable Enable KCT-18 cannot Power on/off and Horn Disable Enable be connected Alert or AUX-A on/off Horn Alert or AUX-A Enable Disable on/off Disable Disable Power cannot be turned on
5. Fitting the Control Panel Upside Down
The TK-860G/862G control panel can be fitted upside down, so the transceiver can be mounted with its internal speaker (in the upper half of the case) facing down in your car. 1. Remove the control panel and the TX-RX unit (B/2) control section. (Fig. 6)

Table 1

R134 and R135 setup chart
4. PA/HA Unit (KAP-1 : Option)
4-1. Installing the KAP-1 in the Transceiver
The Horn Alert (max. 2A drive) and Public Address functions are enabled by inserting the KAP-1 W1 (3P; white/ black/red) into CN3 on the TX-RX unit, inserting W2 (3P; green) into CN7 on the TX-RX unit, and connecting the KCT19 (option) to CN2 and CN3 of the KAP-1.

Installation procedure

1. Open the upper case of the transceiver. 2. Insert the two cables ( 1 ) with connectors from the KAP-1 switch unit into the connectors on the transceiver. 3. Secure the switch unit board to the chassis with a screw ( 3 ). The notch ( 2 ) in the board must be placed at the front left side. 4. Attach the cushion on the top of the KAP-1 switch unit.

Fig. 6

2. Fold the flat cable ( 1 ) in the opposite direction ( 2 ). 3. Rotate the control section ( 3 ) 180 degrees ( 4 ). 4. Insert the flat cable into the control section connector, CN501 ( 5 ). 5. Mount the control section on the transceiver ( 6 ).

6. External Speaker

6-1. KES-3 : Option
The KES-3 is an external speaker for the 3.5-mm-diameter speaker jack.

Connection procedure

1. Connect the KES-3 to the 3.5-mm-diameter speaker jack on the rear of the transceiver.

Fig. 9

6-2. KES-4 : Option
The KES-4 is an external speaker used with the accessory connection cable.
Connection procedure Fig. 7
1. Install the KCT-19 in the transceiver. (See the KCT-19 section.) 2. Insert the crimp terminal into the square plug supplied with the KCT-19. 3. Connect CN8 of the transceiver to connector C of the KCT-19 instead of to the internal speaker connector.
6. Rotate the control panel 180 degrees and mount it on the transceiver. Refit the two halves of the case to complete installation. (Fig. 8)
Crimp terminal (E23-0613-05)

M K,K3 860K 860M 862K 860K862
DIODE DIODE IC (MOS-IC) TRANSISTOR
DISPLAY UNIT (X54-3280-10) : TK-862G
D801 D803 D804 C801 C802-804 C805 C806 C807 C808 C812 CNL801 L92-0138-05 RK73GB1J103J RK73FB2A123J RK73GB1J103J RK73FB2A332J RK73GB1J474J R92-1252-05 RK73GB1J393J RK73FB2A123J RK73FB2A332J RK73FB2A561J RK73GB1J473J MA2S111 LC75833W DTA114EKA KRA225S DTA114EKA 2SK1824 FERRITE CHIP CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 10K 12K 10K 3.3K 470K 0 OHM 39K 12K 3.3K 560 47K J J J J J 1/16W 1/10W 1/16W 1/10W 1/16W B30-2204-05 B30-2220-05 B30-2204-05 CK73GB1H471K CC73GCH1H101J CK73GF1A105Z CK73GB1H471K CK73GB1H102K CK73GB1H471K CK73GB1H471K E40-6020-05 LED (RED/YELLOW) LED (2P/YELLOW) LED (RED/YELLOW) CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C PIN ASSY 470PF 100PF 1.0UF 470PF 1000PF 470PF 470PF K J Z K K K K
POLYSTYRENE FOAMED FIXTURE (F) POLYSTYRENE FOAMED FIXTURE (R) INNER PACKING CASE PROTECTION BAG (200X350) ITEM CARTON CASE HOLDER ACC HARDWARE FIXTURE BRACKET KEY TOP KEY TOP OVAL HEAD MACHINE SCREW PAN HEAD SEMS SCREW W BRAZIER HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW SCREW SET SPEAKER MICROPHONE 860 862
R801,802 R803 R804 R805 R806 R807 R808 R809 R810 R812 R813-816 D802 IC801 Q801-803 Q804 Q805 K,K3 Q806-809

J J J J J

1/16W 1/10W 1/10W 1/10W 1/16W
DIODE IC (LCD DRIVER) DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR FET
TX-RX UNIT (X57-5960-XX) Ref. No. New Address parts Parts No. Description Destination Ref. No. C89 C91 C92 C93 C94-96 C97 C98 C99 C100 C101 K,M K3 K,M K3 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122,123 C124 C125 C125 C126 C127 C128 C129 C130 C131 C133 C134 C135 C135 C136 C138 C139,140 C141 C142,143 C144 C145 C146 C148,149 C150 C152 C152 C153 C154 C155 New Address parts Parts No. CK73GB1H471K CC73GCH1H020B CK73GB1H471K C92-0555-05 CK73GB1H471K C92-0546-05 CK73GB1H103K C92-0697-05 CC73GCH1H020B CK73GB1H471K CC73GCH1H020B CK73GB1H471K C92-0001-05 CK73GB1H471K CC73GCH1H180J CK73GB1H471K CC73GCH1H020B CK73GB1H471K CC73GCH1H070D CC73GCH1H030C CC73GCH1H040C CK73GB1H471K C92-0507-05 C92-0697-05 CK73GB1H471K CK73GB1H103K CK73GB1H102K CK73GB1H471K CK73GB1H103K CC73GCH1H040C CK73GB1H471K CK73GB1C104K CC73GCH1H030C C92-0004-05 C92-0005-05 CC73GCH1H120J CK73GB1H103K C92-0543-05 CK73FF1C105Z CK73GB1H103K CK73GB1H102K CK73GB1H471K CK73FB1E104K CC73GCH1H120J CC73GCH1H180J CC73GCH1H040C CK73FB1E104K CK73GB1H471K C92-0719-05 CK73GB1H471K CK73GB1H102K CC73GCH1H070D CK73GB1H471K CK73GB1H471K CK73FF1C105Z CC73GCH1H060D CC73GCH1H080D CC73GCH1H040C CK73GB1H102K CC73GCH1H040C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 470PF 2.0PF 470PF 0.047UF 470PF 68UF 0.010UF 3.3UF 2.0PF 470PF 2.0PF 470PF 0.1UF 470PF 18PF 470PF 2.0PF 470PF 7.0PF 3.0PF 4.0PF 470PF 4.7UF 3.3UF 470PF 0.010UF 1000PF 470PF 0.010UF 4.0PF 470PF 0.10UF 3.0PF 1.0UF 2.2UF 12PF 0.010UF 3.3UF 1.0UF 0.010UF 1000PF 470PF 0.10UF 12PF 18PF 4.0PF 0.10UF 470PF 47UF 470PF 1000PF 7.0PF 470PF 470PF 1.0UF 6.0PF 8.0PF 4.0PF 1000PF 4.0PF K B K 35WV K 6.3WV K 16WV B K B K 35WV K J K B K D C C K 6.3WV 16WV K K K K K C K K C 16WV 6.3WV J K 10WV Z K K K K J J C K K 25WV K K D K K Z D D C K C K3 K,M K,M K3 Destination

Preparations for tuning the transceiver
Before attempting to tune the transceiver, connect the unit to a suitable power supply. Whenever the transmitter is turned, the unit must be connected to a suitable dummy load (i.e. power meter). The speaker output connector must be terminated with a 4 dummy load and connected to an AC voltmeter and an audio distortion meter or a SINAD measurement meter at all times during tuning.

LCD indicator

"SCN" Unused. "AUX" Lights at RF power low. "MON" Lights at monitor on. "Right side dot" Lights at narrow.

LED indicator

Red LED Green LED Lights during transmission. Lights when there is a carrier.
Transceiver tuning (To place transceiver in tuning mode)
Channel appears on LCD. Set channel according to tuning requirements.

LCD display (Test mode)

s Frequency and Signalling
The set has been adjusted for the frequencies shown in the following table. When required, re-adjust them following the adjustment procedure to obtain the frequencies you want in actual operation.

Channel No.

Signalling No.

Frequency (MHz)

Channel No. 1 (Center) 2 (Low) 3 (High) 6 7~16 RX 470.050 450.050 489.950 470.000 470.200 470.400 K,M TX 470.100 450.100 489.900 470.000 470.200 470.400 RX 415.050 400.050 429.950 415.000 415.200 415.400 K3 TX 415.100 400.100 429.900 415.000 415.200 415.400
Press [SCN], now in tuning mode. Use [D/A] button to write tuning data through tuning modes, and [CH / ] to adjust tuning requirements (1 to 256 appears on LCD). Use [ ] button to select the adjustment item through tuning modes. Use [A] button to adjust 3-point or 5-point tuning, and use [ ] button to switch between wide/narrow.
LCD display (Tuning mode)
Wide/Narrow indicator Off : Wide On : Narrow

Adjustment item

F. R. E. Q.

Point tuning indicator

Adjustment (1~256)

s Tuning Mode

Display Function name FREQ_ _XX Frequency adj. HPOW_XXX RF high power [ ] LPOW_XXX RF low power [ ] NARROW _MAX_ XXX. Max deviation (Narrow) [ ] _BAL_XXX. DQT balance (Narrow) [ ] _FQT_ XXX. QT fine deviation (Narrow) [ ] FDQT_XXX. DQT fine deviation (Narrow) [ ] DTMF_XXX. DTMF fine deviation (Narrow) [ ] TONE_XXX. Single tone fine deviation (Narrow) [ ] [ ] [ ] [ ] H.POW_XXX Hi power (L) [D/A] [ ] H.P.OW_XXX Hi power (L') [D/A] [ ] H.P.O.W_XXX Hi power (C) [D/A] [ ] H.P.O.W._XXX Hi power (H') [D/A] [ ] H.P.O.W._.XXX Hi power (H) [D/A] [ ]

2. Power output

More than 26.0W

3. High power

4. Low power
1) Set test mode Power mete Select LPOW in tuning mode. L.POW PTT : ON Adjust [***] 2) L.P.OW PTT : ON Adjust [***]
Measurement Item Condition 3) L.P.O.W PTT : ON Adjust [***] 4) L.P.O.W. PTT : ON Adjust [***] 5) L.P.O.W._. PTT : ON Adjust [***] 5. Power check 1) Set test mode CH : CH1 - Sig1 CH2 - Sig1 CH3 - Sig1 PTT : ON 6. Modulation balanced Wide 1) Set test mode MIC input : OFF Select BAL in tuning mode. _.BAL Deviation meter filter LPF : 3kHz, HPF : OFF De-emphasis : OFF PTT : ON Adjust [***] 2) _.B.A.L PTT : ON Adjust [***] 3) _.B.A.L._. PTT : ON Adjust [***] Narrow 4) _BAL***. PTT : ON Adjust [***] 1) Set test mode Connect AG to the MIC terminal. Select MAX in tuning mode. _.MAX AG : 1kHz/50mV Deviation meter filter LPF : 15kHz, HPF : OFF De-emphasis : OFF PTT : ON Adjust [***] 2) _.M.A.X PTT : ON Adjust [***] 3) _.M.A.X._. PTT : ON Adjust [***] Narrow 4) _MAX***. PTT : ON Adjust [***] 3.95kHz (Wide) K,M 50Hz (Wide/Narrow) 3.85kHz (Wide) K3 1.75kHz (Narrow) (According to the larger +, ) Testequipment Unit Terminal ANT Unit Front panel Adjustment Parts CH / 5.0W Method Specifications/Remarks 0.5W

Power mete Rear panel

Power meter Rear panel Ammeter

ANT DC IN

25W1W, 8A or less
Power meter Rear Deviation panel meter Oscilloscope AF VTVM AG Front panel
Make the demodulation waveform neat.

(Wide/Narrow)

7. Maximum deviation Wide
Measurement Item 8. MIC seisitivity check Condition 1) Set test mode CH : CH1 - Sig1 AG : 1kHz/5mV PTT : ON Adjust [***] Testequipment Unit Terminal ANT Unit Adjustment Parts Method Check Specifications/Remarks 3kHz 0.2kHz (Wide) 1.5kHz 0.05kHz (Narrow)
Power meter Rear Deviation panel meter Oscilloscope Front panel
AF VTVM 9. QT deviation 1) Set test mode AG Wide Select FQT in tuning mode. _.FQT Deviation meter filter LPF : 3kHz, HPF : OFF PTT : ON Adjust [***] 2) _.F.Q.T PTT : ON Adjust [***] 3) _.F.Q.T._. PTT : ON Adjust [***] Narrow 4) _FQT***. PTT : ON Adjust [***] 10. DQT deviation Wide 1) Set test mode Select FDQT in tuning mode. F.DQT Deviation meter filter LPF : 3kHz, HPF : OFF PTT : ON Adjust [***] 2) F.D.Q.T PTT : ON Adjust [***] 3) F.D.Q.T._. PTT : ON Adjust [***] 4) FDQT***. PTT : ON Adjust [***] 1) Set test mode Select DTMF in tuning mode. Deviation meter filter LPF : 15kHz, HPF : OFF PTT : ON Adjust [***] 2) DTMF***. PTT : ON Adjust [***] 1) Set test mode Select TONE in tuning mode. Deviation meter filter LPF : 15kHz, HPF : OFF PTT : ON Adjust [***] 2) TONE***. PTT : ON Adjust [***]
MIC Front panel CH / 0.75kHz 50Hz (Wide/Narrow)

0.35kHz

0.75kHz

14 15.

ALT AFO AFI MII MIO GND

CN5 (TX-RX Unit)

Pin No. 3 Name AM MM EMG/TXS Function Speaker mute input, active high. MIC mute input, active high EMG : Foot switch input, active low. *3
CN2 (TX-RX Unit) CN501 (Control Unit)
Pin No. Name SFTDT UL PLST PLDT PLCK RSSI ASQ TO SFTST DAST CNTDT CNTCK W/N CTO DTMFIO MO AFO SB SB PSW AUX3 AUX1 AUX4 AUX2 EMG/TXS 8C MM MI ME ALT DEO MII MIO GND Function Serial data for IC9 (Shift register). Lock detect. Strobe signal for IC3 (PLL IC). Serial data for IC3 (PLL IC). Clock pulse for IC3 (PLL IC). Receive signal strength indicator. Analog squelch. Transmit sub-tone signal output. Strobe signal for IC9 (Shift register). Strobe signal for IC6 (Shift register). Control serial data for IC6. Control clock pulse for IC6. Change signal of wide or narrow. Received sub-tone signal. DTMF signal. Modulation signal. Receiver audio signal. Switched B. Switched B. Power switch. Optional unit control signal. Optional unit control signal. Optional unit control singal. Optional unit control signal. Foot switch input signal. DC 8V. MIC mute. External MIC input signal. MIC ground. Alert tone signal. Receiver detector output. Transmit audio signal input. Transmit audio signal output. Grond.

CN7 (TX-RX Unit)

Pin No. 3 Name PA/LI SPO SPI Function Relay for PA function KAP-1 control. H : PA/LI on, L : PA/LI off Audio signal output to KAP-1 Audio signal inpt from KAP-1

CN8 (TX-RX Unit)

Pin No. Name SP E Function Audio signal output to internal/external speaker. Ground

J501 (Control Unit)

Pin No. Name MBL PSB GND PTT/TXD ME MIC HOOK/RXD CM Function MIC backlight control. 13.6V. Ground. PTT. MIC ground. MIC signal input. Hook detection MIC data detection.
CN101 (PLL/VCO) TX-RX Unit
Pin No. Name CV MD 8CL E HT RX (ST) Function Control voltage input. Modulation input. 8V input. Ground. Signal output. Switched transmit input. H : Transmit

*1 : SmarTrunk OMNI mode

80 *2 : MDT mode

*3 : Emergency mode

SPECIFICATIONS
Frequency Range.. K,M : 450 to 490MHz K3 : 400 to 430MHz TK-860G : Maximum 128 channels Number of Channels.. TK-862G : Maximum 8 channels Number of Groups.. TK-860G : Maximum 128 groups Channel Spacing.. Wide : 25kHz PLL Channel Stepping. 5, 6.25kHz Operating Voltage. 13.6V DC 15% Current Drain.. Less than 0.4A on standby Less than 1.0A on receive Less than 8.0A on transmit Operating Temperature Range. 30C to +60C (22F to +140F) Dimensions & Weight. 140 (5-33/64) W x 40 (1-37/64) H x 145 (5-45/64) D mm (inch), 940g (2.07 lbs) Channel Frequency Spread. 40MHz Narrow : 12.5kHz