9. Maintain a grounded connection at all times. Connect the power cord to an electrical outlet that is equipped with a grounding terminal. 10. Do not remodel the product. Modifying this product in a manner not authorized by the manufacturer may result in a fire or electric shock. If this product uses a laser, laser beam leakage may cause eye damage or blindness. 11. Restore all parts and harnesses to their original positions. To promote safety and prevent product damage, make sure the harnesses are returned to their original positions and properly secured in their clamps and saddles in order to avoid hot parts, high-voltage parts, sharp edges, or being crushed. To promote safety, make sure that all tubing and other insulating materials are returned to their original positions. Make sure that floating components mounted on the circuit boards are at their correct distance and position off the boards.

Caution

1. Precautions for Service Jobs. A star washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. When reassembling parts, make sure that the correct screws (size, type) are used in the correct places. Using the wrong screw could lead to stripped threads, poorly secured parts, poor insulating or grounding, and result in a malfunction, electric shock or injury. Take great care to avoid personal injury from possible burrs and sharp edges on the parts, frames and chassis of the product. When moving the product or removing an option, use care not to injure your back or allow your hands to be caught in mechanisms.
2. Precautions for Servicing with Covers and Parts Removed. Wherever feasible, keep all parts and covers mounted when energizing the product. If energizing the product with a cover removed is absolutely unavoidable, do not touch any exposed live parts and use care not to allow your clothing to be caught in the moving parts. Never leave a product in this condition unattended. Never place disassembled parts or a container of liquid on the product. Parts falling into, or the liquid spilling inside, the mechanism could result in an electric shock or fire. Never use a flammable spray near the product. This could result in a fire. Make sure the power cord is unplugged before removing or installing circuit boards or plugging in or unplugging connectors. Always use the interlock switch actuating jig to actuate an interlock switch when a cover is opened or removed. The use of folded paper or some other object may damage the interlock switch mechanism, possibly resulting in an electric shock, injury or blindness. 3. Precautions for the Working Environment. The product must be placed on a flat, level surface that is stable and secure. Never place this product or its parts on an unsteady or tilting workbench when servicing. Provide good ventilation at regular intervals if a service job must be done in a confined space for a long period of time. Avoid dusty locations and places exposed to oil or steam. Avoid working positions that may block the ventilation ports of the product. 4. Precautions for Handling Batteries. (Lithium, Nickel-Cadmium, etc.) Replace a rundown battery with the same type as specified in the manufacturers parts manual. Before installing a new battery, make sure of the correct polarity of the installation or the battery could burst. Dispose of used batteries according to the local regulations. Never dispose of them at the users premises or attempt to try to discharge one. 5. Precautions for the Laser Beam. (Only for Products Employing a Laser) Removing the cover marked with the caution label could lead to possible exposure to the laser beam, resulting in eye damage or blindness. Be sure to unplug the power cord before removing this cover. If removing this cover while the power is ON is unavoidable, be sure to wear protective laser goggles that meet specifications. Make sure that no one enters the room when the machine is in this condition. When handling the laser unit, observe the Precautions for Handling Laser Equipment. 6. Precautions for storing the toner or imaging cartridge. Be sure to keep the toner or imaging cartridge out of the reach of children. Licking the imaging cartridge or ingesting its contents is harmful to your health.

8. Handling of the PC Drum Only for Products Not Employing an Imaging Cartridge. During Transportation/Storage Use the specified carton whenever moving or storing the PC Drum. The storage temperature is in the range between 20C and +40C. In summer, avoid leaving the PC Drum in a car for a long time. Handling Ensure that the correct PC Drum is used. Whenever the PC Drum has been removed from the copier, store it in its carton or protect it with a Drum Cloth. The PC Drum exhibits greatest light fatigue after being exposed to strong light over an extended period of time. Never, therefore, expose it to direct sunlight. Use care not to contaminate the surface of the PC Drum with oil-base solvent, fingerprints, and other foreign matter. Do not scratch the surface of the PC Drum. Do not apply chemicals to the surface of the PC Drum. Do not attempt to wipe clean the surface of the PC Drum. If, however, the surface is contaminated with fingerprints, clean it using the following procedure. A. Place the PC Drum into one half of its carton.

1076D001

1076D002
B. Gently wipe the residual toner off the surface of the PC Drum with a dry, Dust-Free Cotton Pad. Turn the PC Drum so that the area of its surface on which the line of toner left by the Cleaning Blade is present is facing straight up. Wipe the surface in one continuous movement from the rear edge of the PC Drum to the front edge and off the surface of the PC Drum. Turn the PC Drum slightly and wipe the newly exposed surface area with a CLEAN face of the Dust-Free Cotton Pad. Repeat this procedure until the entire surface of the PC Drum has been thoroughly cleaned. At this time, always use a CLEAN face of the dry Dust-Free Cotton Pad until no toner is evident on the face of the Pad after wiping.
C. Soak a small amount of either ethyl alcohol or isopropyl alcohol into a clean, unused Dust-Free Cotton Pad which has been folded over into quarters. Now, wipe the surface of the PC Drum in one continuous movement from its rear edge to its front edge and off its surface one to two times. Never move the Pad back and forth.

1076D003

D. Using the SAME face of the Pad, repeat the procedure explained in the latter half of step 3 until the entire surface of the PC Drum has been wiped. Always OVERLAP the areas when wiping. Two complete turns of the PC Drum would be appropriate for cleaning.

1076D004

NOTES Even when the PC Drum is only locally dirtied, wipe the entire surface. Do not expose the PC Drum to direct sunlight. Clean it as quickly as possible even under interior illumination. If dirt remains after cleaning, repeat the entire procedure from the beginning one more time.
9. Handling of the Imaging Cartridge and Print Unit Only for Products Employing an Imaging Cartridge and Print Unit. During Transportation/Storage The storage temperature is in the range between 20 C and +40 C. In summer, avoid leaving the Imaging Cartridge and Print Unit in a car for a long time. Handling Store the Imaging Cartridge and Print Unit in a place that is not exposed to direct sunlight. Precautionary Information on the PC Drum Inside the Imaging Cartridge and Print Unit Use care not to contaminate the surface of the PC Drum with oil-base solvent, fingerprints, and other foreign matter. Do not scratch the surface of the PC Drum. Do not attempt to wipe clean the surface of the PC Drum.

FrameMaker Ver.5.5E(PC) CF2002/CF3102(P) INDEX 03.01.22
INDEX GENERAL DIS/REASSEMBLY, ADJUSTMENT SWITCHES ON PWBs, TECH. REP. SETTINGS TROUBLESHOOTING
FrameMaker Ver.5.5E(PC) CF2002/CF3102(P) 03.01.22

CONTENTS GENERAL

1. SPECIFICATION... G-1 2. PRECAUTIONS FOR INSTALLATION.. G-3 2-1. Installation Site... G-3 2-2. Power Source... G-3 2-3. Grounding... G-3 3. PRECAUTIONS FOR USE... G-4 3-1. To ensure that the copier is used in an optimum condition. G-4 3-2. Operating Environment... G-4 3-3. Power Requirements... G-4 4. HANDLING OF CONSUMABLES... G-5 5. OTHER PRECAUTIONS... G-5 6. LED RADIATION SAFETY... G-5 7. SYSTEM OPTIONS.... G-6
DIS/REASSEMBLY, ADJUSTMENT
1. Service Jig... D-1 1-1. Construction of the Service Jig... D-1 1-2. Setting up the Service Jig.. D-2 2. ELECTRICAL/IMAGE ADJUSTMENT... D-5 2-1. Calling the Tech. Rep. Mode to Screen... D-5 2-2. List of Functions.... D-5 (1) X-Rite Calibration (Gradation Adjust)... D-6 2-3. Downloading Firmware... D-11 2-4. REMOUNTING RAM IC (IC202).. D-13
SWITCHES ON PWBs, TECH. REP. SETTINGS
1. Printer Panel 1.... S-1 1-1. Identification and Functions of Keys on Printer Panel 1. S-1 1-2. Functions menu.... S-2 (1) Functions Menu Setting Procedures.. S-2 (2) Functions Menu List.. S-3 (3) Details of Engine Setup Settings... S-4 2. FUNCTION OF SWITCHES AND OTHER PARTS ON PWBs. S-7 2-1. PWB Location... S-7 2-2. PWB-S1 (Tech. Rep. Setting Switches Board).. S-7 (1) Initialize Procedure... S-8 (2) Memory Clear Procedure... S-8 (3) Data/Conditions Cleared by Reset Switches/Pins.. S-9 3. UTILITY MODE... S-10 3-1. Utility Mode Function Setting Procedure.. S-10 3-2. Utility Mode Function Tree... S-11 (1) Administrator Mode Function Tree.. S-11 3-3. Setting in the Utility Mode.. S-12 4. TECH. REP. MODE.... S-18
4-1. Calling the Tech. Rep. Mode to Screen... S-18 4-2. Tech. Rep. Mode Function Tree.. S-19 4-3. Setting in the Tech. Rep. Mode... S-22 5. SECURITY MODE... S-40 5-1. Security Mode Function Setting Procedure.. S-40 5-2. Security Mode Function Tree.. S-40 5-3. Settings in the Security Mode... S-41

TROUBLESHOOTING

1. INTRODUCTION... T-1 1-1. Checking the electrical components... T-1
FrameMaker Ver.5.5E(PC) CF2002/CF3102(P) GENERAL 03.01.22

GENERAL

SPECIFICATION
: Freestanding printer OPC (organic photoconductor) : Electrostatic dry-powdered image transfer to plain : paper Equivalent to 600 dpi in main scanning direction x : 1800 dpi in sub-scanning direction Three-Way system : Manual Bypass Table.Single 1st Drawer..250 sheets 2nd Drawer.500 sheets Tandem-type indirect electrostatic recording sysytem : LED Unit exposure for each of Y, M, C, and Bk : MTHG System : DC comb electrode Scorotron System : Ozone Filter : Intermediate Transfer Belt System : Selecting either nonwoven fabric bias or ground + : Separation Finger Blade Cleaning + Brush + Toner Patch : Belt Fusing : Charge Neutralizing Brush : Manual Bypass Table

Power Source

If any other electrical equipment is sourced from the same power outlet, make sure that the capacity of the outlet is not exceeded. Use a power source with little voltage fluctuation. Never connect by means of a multiple socket any other appliances or machines to the outlet being used for the printer. Ensure that the printer does not ride on the power cord or communication cable of other electrical equipment, and that it does not become wedged into or underneath the mechanism. Make the following checks at frequent intervals: Is the power plug abnormally hot? Are there any cracks or scrapes in the cord? Has the power plug been inserted fully into the outlet? Does something, including the printer itself, ride on the power cord? Use an outlet with a capacity of 110/120/127 V, 15 A or more. 220/240 V, 10 A or more.

Grounding

Always ground the printer to prevent receiving electrical shocks in the case of electrical leakage. Connect the ground wire to the ground terminal of the outlet or a grounding contact which complies with the local electrical standards. Never connect the ground wire to a gas pipe, the ground wire for a telephone, lightning arrester, or a water pipe for fear of fire and electrical shock.

PRECAUTIONS FOR USE

To ensure that the printer is used in an optimum condition
Never place a heavy object on the printer or subject the printer to shocks. Insert the power plug all the way into the outlet. Do not attempt to remove any panel or cover which is secured while the printer is making copies. Do not turn OFF the printer while it is making prints. Provide good ventilation when making a large number of copies continuously. Never use flammable sprays near the printer. If the printer becomes inordinately hot or produces abnormal noise, turn it OFF and unplug it. Do not turn ON the power switch at the same time when you plug the power cord into the outlet. When unplugging the power cord, do not pull on the cord; hold the plug and pull it out. Do not bring any magnetized object near the printer. Do not place a vase or vessel containing water on the printer. Be sure to turn OFF the power switch at the end of the workday or upon power failure. Use care not to drop paper clips, staples, or other small pieces of metal into the printer.

Operating Environment

The operating environmental requirements of the printer are as follows. Temperature: 10 to 30 C, 50 to 86 F Humidity: 25 to 85 % RH Rate of temperature change: 10 C/h, 50 F/h Rate of humidity change: 20 % RH/h

Power Requirements

The power source voltage requirements are as follows. Voltage fluctuation: AC110, 120, 220, 240 V 10 % (printing performance assured) (127 V areas only; between -10 % and +6 %) +10 % (paper feeding performance assured) -15 % Frequency fluctuation: 50/60 Hz 0.3 %

HANDLING OF CONSUMABLES

Before using any consumables, always read the label on its container carefully. Paper can be easily damaged by dampness. To prevent absorption of moisture, store paper, which has been removed from its wrapper but not loaded in the drawer, in a sealed plastic bag in a cool, dark place. Keep consumables out of the reach of children. Do not touch the PC Drum with bare hands. The same sized paper is of two kinds, short grain and long grain. Short grain paper should only be fed through the printer crosswise, long grain paper should only be fed lengthwise. If your hands become soiled with toner, wash them with soap and water. Do not throw away any used consumables (PC Drum, starter, toner, etc.). They are to be collected. Do not burn, bury in the ground, or throw into the water any consumables (PC Drum, starter, toner, etc.). Do not store consumables in a place which: Is hot and humid. Is subject to direct sunlight. Has an open flame nearby.

OTHER PRECAUTIONS

CAUTION Double pole / neutral fusing ATTENTION Double ple / fusible sur le neutre.

LED RADIATION SAFETY

This product is a printer which operates by means of a LED (light emitting diodes) exposure system. There is no possibility of danger from the LED optical radiation, because the LED optical radiation level does not exceed the accessible radiation limit of class 1 under all conditions of operation, maintenance, service and failure.

SYSTEM OPTIONS

C4581O006AA

4025G001AA

C4581O007AA
1. CF3102/CF2002 Printer 2. Duplex Unit AD-14 3. Large Capacity Cabinet PF-121 4. Copy Desk CD-2M 5. Finisher FN-116 6. Option Tray JS-100 7. Paper Feed Unit PF-118 8. Copy Table CT-2 9. Finisher FN-8 10. Data Terminal DT-105 (U.S.A. and Canada only) 11. Memory M256-2*
12. Hard Disk Drive HDD-5* 13. Punch Kit PK-4* 14. Mechanical Counter* *:The internal options are not shown.
FrameMaker Ver.5.5E(PC) CF2002/CF3102(P) DIS/REASSEMBLY, ADJUSTMENT 03.01.22

Service Jig

Construction of the Service Jig

(5) (5)

C4581U018AA
Name External panel Controller *1
Description Allows settings, adjustments, and checks to be made for the printer using a PC. Starts the External Panel Controller for adjustment. Connects between the Notebook PC and the connector C of the selector. Removes noise that would otherwise occur when the Selector is operated. Switches between the Notebook PC and the X-Rite, printer. Color Tone Tester. Connects the Selector to XRite (DTP32). Connects port A of the Selector to the printer.
Remark Supplied from Minolta Commercially available product Commercially available product Commercially available product Commercially available product Commercially available product Commercially available product

1 Notebook PC

Straight cable

Aluminum tape

Selector

X-Rite/Cross-cable

Cross-cable
*1: The recommended OS of the operating environment for the External Panel Control is Windows 98, Windows 2000, or Windows XP. No other OSs are guaranteed for correct operation. Another requirement is that the PC is capable of serial communications at 19,200 bps.
Setting up the Service Jig
NOTE Before attempting to set, adjust, or check the printer, set up the Service Jig by following the procedure given below. Do not turn on any equipment until you are instructed to do so. 1. Remove the two screws from the selector, and then remove the upper cover.

REMOUNTING RAM IC (IC202)
1. Remove the Image Control Board (PWB-F) from the printer. 2. Demount RAM IC (IC202) from the old Image Control Board (PWB-F). 3. Demount RAM IC (IC202) from the new Image Control Board (PWB-F) and then remount the old RAM IC (IC202) on the new Image Control Board (PWB-F). NOTE If the Image Control Board (PWB-F) has been replaced and RAM IC (IC202) is not to be remounted, be sure to record all data of Utility mode and Tech. Rep. mode functions and make the entries again of these numeric values.

4025D137AA

NOTE Align the portion marked with A of RAM IC (IC202) with the mating portion as illustrated.

4002D255AB

FrameMaker Ver5.5E(PC) CF2002/CF3102(P) SWITCHES ON PWBs/TECH. REP. SETTINGS 03.01.22
FrameMaker Ver5.5E(PC) CF3102/CF2002(P) SWITCHES ON PWBs/TECH. REP. SETTINGS 03.01.22

Printer Panel 1

Identification and Functions of Keys on Printer Panel 1

5 No. Part Name

7 Description

C4004O583CA

Ready light
Off when the printer controller is off or starting up. Lights up in green to indicate that the printer is ready. Flashes green when the printer controller is proceeding to RIP, printing a job, or communicating with a network utility. Displays information about the current status. Up key: Returns to the previous option or setting if pressed when a menu is displayed; displays the previous character if pressed when entering text. Down key: Advances to the next option or setting if pressed when a menu is displayed; displays the next character if pressed when entering text. Right arrow: Advances the cursor to the next entry position on the right. Left arrow: Deletes the character to the left if pressed when entering text. Displays the Functions menu; returns to the menu if pressed after an option has been selected. Activates the currently selected option and, if applicable, proceeds to the next menu. If Cancel Job appears in the display window, press the [Set] key to cancel the job.
Exits the setup and returns to Info.

Message window

Right/left keys

Up/down keys

Menu key

Set key

Cancel key

Message light

Lights up in red to indicate a communication error lasting more than 30 seconds between the printer controller and the printer. Flashes red if there is a warning or an error that prevents printing.

Output Tray

Crisscross

Low-Power Mode

Sleep mode
Life Counter Clear Screen Pattern
Purpose To select who is to replace a unit. When the unit life arrives, the warning display is intended for the specific person who is going to replace the unit. When User is selected: Copying is inhibited. When Service is selected: Life warning.
Setting/Precautions The following are the default settings: Toner cartridge Waste toner Bottle Fusing unit Transfer roller unit Imaging unit Ozone filter Punch dust box :User :Service :Service :Service :Service :Service :Service

Unit Change

Serial Number
To register the serial num- Use the and key to enter alphabets, symbols, and numerals. bers of the printer and options. The numbers will be printed on the list output. To produce an output of a The default setting is Image Processing. list of setting values, Image Processing Counter Counter values, and others. <Image Processing> To produce an output of a list of setting values, adjustment values, Total Counter values, and others. <Counter> To produce an output of a list of counts of various counters. To reset the Life Counter for parts replacement to the initial value (0). The default setting is All. All Tray1 Tray2 Tray3 Tray4 LCC1 LCC2 Transfer roller unit Finisher Staple Punch Fold Ozone filter ADF feed ADF reverse

List Output

Life Counter Clear

Purpose

Setting/Precautions

Paper Confirm

To check for paper pas- Use or key to select the paper source for paper passage check and press the Set sage performance of key. the engine only without involving a print action When Cancel Job appears on the message window, press the Set key. Or, when paper on paper. runs out, Paper Confirm stops with the menu The counters do not reappearing. count up. When a paper misfeed When the Manual Bypass Table is selected, be sure to select the paper size and paper or other fault occurs in type. the paper transport system.

HDD Set

To set whether the Hard Disk is mounted or not.
The default setting is ON. On Off
FUNCTION OF SWITCHES AND OTHER PARTS ON PWBs
NOTE Before attempting to perform these procedures, set up the Service Jig. See Setting up the Service Jig. (D-2)

PWB Location

PWB-S1

4025S001AA

PWB-S1 (Tech. Rep. Setting Switches Board)

4002S002AB

Symbol INI MEMORY COM TROUBLE SERVICE
Name Initialize Point Memory Clear Test Point COM Test Point Trouble Reset Switch Not used
Description Resets a paper misfeed, malfunction, and erratic display. Clears data of various kinds stored in memory. Ground used for memory clear. Resets the following malfunction displays: Fusing system (C05XX), ROM contents failure detected upon start (C3FF)

Color Shift Correction

LPH Rank
Factory adjustment To correct intensity between LPH chips. When a white line or black line occurs in the FD direction. When the LPH Unit is replaced. When the LPH Assemblyy is replaced. Let the printer produce LPH Pattern of Test Print and correct intensity between chips, in which the FD white line or black line occurs. Standard: 4 FD white line: Increase the setting value. FD black line: Decrease the setting value.

LPH Chip Adjust

Center Binding Position
Adjust each of the center staple position and To adjust the positions of center staple and folding for folding position independently of each other. the Finisher. The adjustment range is -7.0 mm to +7.0 mm (in 1-mm increments). When the center staple position deviates from the folding position in Booklet Creation + Bound Booklet.
To check correspondence Clicking the Start key will automatically start a memory check sequence. As soon of data written to and that as the sequence is completed, the result of read from memory through the check will be displayed. write/read check. If the check result is NG, check the mem If the print image is faulty. ory for proper connection or change it. Memory Check <Rough Check> A check is made to see if the image data reading and writing are correctly made in the very limited area. <Detail Check> A check is made to see if the image data reading and writing are correctly made at the addresses and buses in all area. The progress of the check sequence is displayed in percentage. Compress / Mem- Extenory / sion Hard- Check Disk Adjust MemTo check whether compres- Clicking the Start key will automatically start to complete a compression/decomsion and decompression pression check sequence. are carried out properly. The check result will be displayed OK or If the print image is faulty. NG.
To check to see if image Select either IR Memory, Memory data is correctly transferred PRT, or both. from IR to memory, and ory Clicking the Start key will start the memory from memory to printer. Bus bus check and be terminated automatically. Check The check result will be displayed OK or If the print image is faulty. NG. To check to see if the hard Clicking the Start key will start the hard disk R/W check sequence and be termidisk is connected properly, nated automatically. and if read/write operation of the hard disk is correctly The check result will be displayed OK or NG. performed. When the hard disk is mounted. To format the hard disk. Clicking the Start key will start the hard disk formatting sequence and be terminated automatically. The operation sequences from physical format to logical format. All data in the hard disk will be erased. The check result will be displayed OK or NG.

Purpose Stabilizer To run an image stabilization sequence without clearing the historical data of image stabilization control. When PRT Max Density, PRT Highlight, or Background Voltage Margin has been changed. Reset + Stabilizer To run an image stabilization sequence by initializing the historical data of image stabilization control. If gradation and max. density are faulty even after a Stabilizer has been run.
Setting/Precautions Clicking the Start key will let the printer run an image stabilization sequence with reference to the historical data. (This is the same as that which is run when the Power Switch is turned ON except that no color shift adjustment is made.)

Stabilizer

Clicking the Start key will let the printer clear the historical data of the image stabilization control and run an image stabilization sequence based on the default settings.

ATDC Toner Supply

Clicking the Start key will let the printer detect the current toner density and; if the density is lower than a reference value, a toner replenishing sequence and then a developer agitation sequence are run. These sequences are repeated up to a maximum of four times until the toner When there is a drop in T/C. density reaches the reference value. If the toner density is found to be higher than the reference value, only a developer agitation sequence is carried out. To adjust the set T/C level by replenishing an auxiliary supply of toner when a low ID occurs due to a lowered T/C after large numbers of prints have been made of originals having a high image density.
The default setting is OFF. Turn this function ON when thin paper (64 g/m2) is used in ON OFF an ambience of high temperaFeeding ture and high humidity in the 2double sided sided mode. THIN PAPER It decreases the transfer output value so as to prevent a paper misfeed from occurring.
System Input Item Purpose Setting/Precautions To make the various Select the applicable marketing area and touch settings (language, END to set the marketing area. paper size, fixed MSJ MC ME zoom ratios, etc.) according to the applicable marketing area. Upon setup To register the serial The data is loaded at the timing when the Power Switch is turned OFF and ON after the serial numbers of the number has been entered by 10-key pad and printer and options. OK has been clicked on the Serial # Input Serial # Input The numbers will be screen. printed on the list output. Upon setup. To set the size for FLS paper. FLS Paper Upon setup. When the FLS paper size is changed. Select the size from among the following four. F: 330.2 mm F: 330 mm F: 330.2 mm F: 330 mm C: 203.2 mm C: 210 mm C: 215.9 mm C: 220 mm

To set the type of the See the Setup Instructions for the Controller. controller. When setting up the controller The following are the default settings: Toner Cartridge Waste Toner Bottle Fusing Unit Imaging Unit Transfer Roller Unit Paper Powder Filter/Ozone Filter Punch Scraps Box : User : Service : Service : Service : Service : Service : Service
To select who is to replace a unit. When the unit life arrives, the warning display is intended for the specific person who is going to Unit Change replace the unit. When User is selected: Copying is inhibited. When Service is selected: Life warning. Upon setup
Purpose To select whether to display the option of Memory Recall for User's Choice 1 of Utility.
Setting/Precautions The default setting is Enable. Enable Disable
The default setting is Unset. To configure the printer as necessary Set Unset when a hard disk is mounted.
Counter To clear the counts of two or more counters within a group or across different groups at once, touch Counter Reset, select the specific counters to be cleared, and touch END. Two or more counters can be selected. Item Purpose Setting/Precautions To check the number To clear the count of a counter, select the specific part and click the Clear key. of hours or times each of the different mainte- If a counter is cleared mistakenly, click the Interrupt key, which will undo the clearing operation. nance parts has been It is not possible to clear the count of the used or to clear the counters for the Fusing Unit and IU, which are count of each counter. provided with a new unit detection function. When each of the <1> maintenance parts Fusing Unit: Number of times a sheet of paper is replaced. is fed through Transfer Roller Unit: Number of times a sheet of paper is fed through Transfer Belt Unit: Number of times a sheet of paper is fed through The number of prints made (A) is compared with the number of hours through which the unit has been energized translated to the equivalent number of prints made (B) and (A) or (B), whichever reaches the life value, is detected. Paper Powder Filter/Ozone Filter: Number of times a sheet of paper is fed through 1st.: Number of sheets of paper fed from the 1st Drawer 2nd.: Number of sheets of paper fed from the 2nd Drawer 3rd.: Number of sheets of paper fed from the 3rd Drawer 4th.: Number of sheets of paper fed from the 4th Drawer

Purpose To check the number of hours or times each of the different maintenance parts has been used or to clear the count of each counter. When each of the maintenance parts is replaced.
Setting/Precautions <2> Cyan IU: Period of time over which the Cyan Developing Unit has been used. Magenta IU: Period of time over which the Magenta Developing Unit has been used. Yellow IU: Period of time over which the Yellow Developing Unit has been used. Black IU: Period of time over which the Black Developing Unit has been used. The period of time over which the PC Drum has been turned (A) is compared with the period of time over which the Developing Roller has been rotated translated to the period of time over which the PC Drum has been turned (B) and (A) or (B), whichever reaches the life value, is detected. LCC Parts 1: Number of sheets of paper fed from the LCC LCC Parts 2: Number of sheets of paper fed from the LCC ADF Feed: Number of sheets of paper fed through the take-up section of the ADF ADF Rev.: Number of sheets of paper fed through the turnover unit of the ADF Sorter/Finisher: Number of sheets of paper fed out of the Sorter/Finisher Staple: Number of stapling sequences performed Punch: Number of hole-punch sequences performed Paper Fold: Number of folding sequences performed
To check the number To clear the count of a counter, select the specific part and click the Clear key. of misfeeds that have If a counter is cleared mistakenly, click the Interoccurred at different rupt key, which will undo the clearing operation. locations in the printer or to clear the count of each counter. To check the number To clear the count of a counter, select the specific part and click the Clear key. of malfunctions that have occurred at differ- If a counter is cleared mistakenly, click the Interrupt key, which will undo the clearing operation. ent locations in the printer or to clear the count of each counter.

Trouble

To check the number To clear the count of a counter, select the specific part and click the Clear key. of warning conditions detected according to If a counter is cleared mistakenly, click the Interrupt key, which will undo the clearing operation. the warning type or to clear the count of each When a warning condition occurs, an oil mark appears at the lower left corner of the Basic counter. screen. Touching the oil mark will display the warning code screen. <Maint.-Set> To set a count value for maintenance of any Enter the maintenance counter value from the 10-Key Pad. given part.

Maintenance

When any given part <Maint.-Count> Counts up when a sheet of paper is fed through is replaced. the printer. Clicking the Clear key will clear the count. If the count is cleared mistakenly, click the Interrupt key, which will undo the clearing operation. To reset the counts of all counters at once. To reset the counters, click the Counter Reset key and then OK.

Image Processing

Test Print To check for image on the printer side by letting the printer produce various types of test pattern. The printer searches through the paper sources in the order of the 2nd Drawer, 3rd Drawer, 4th Drawer, and 1st Drawer for paper of the maximum size for printing. Item Purpose Setting/Precautions

Gradation Pattern

To produce a gradation pat- Select SINGLE (single print) or MULTI (multi print). tern. Select FEET or HYPER. Used for checking grada- Select Gradation or Resolution. tion reproducibility. Select the color mode. Black (4PC): Uses four colors. Black (1PC): Uses one color of black. To produce a solid halftone Select SINGLE (single print) or MULTI (multi print). pattern. Select FEET or HYPER. Used for checking Select Gradation or Resolution. uneven density and pitch Select the color mode. noise. Black (4PC): Uses four colors. Black (1PC): Uses one color of black. Type the density level (0 to 255).

Halftone Pattern

To produce a lattice pattern. Select SINGLE (single print) or MULTI (multi print). Used for checking fine Select FEET or HYPER. line reproducibility and Select the color mode. uneven density. A Black (4PC): Uses four colors. reverse pattern is also Lattice Pattern used to check for fine line Black (1PC): Uses one color of black. reproducibility of white Enter CD width and FD width (0 to 191 letters on a solid backdots). ground. Type the density level (0 to 255). Select Normal or Reverse. To produce each of the C, Select SINGLE (single print) or MULTI (multi print). M, Y, and Bk solid patterns. Select FEET or HYPER. Used for checking repro- Select Gradation or Resolution. ducibility of image den Type the density level (0 to 255). sity. To produce a color sample. Select SINGLE (single print) or MULTI (multi print). Used for checking repro A color sample is produced that contains ducibility of each of the patches of C, M, Y, K, R, G, and B in 12 different colors. gradation levels and patches of the 12 reference colors of the color wheel with the saturation and lightness levels varied.

Solid Pattern

Color Sample

8 Color Solid Pattern

To produce an 8-color solid Select SINGLE (single print) or MULTI (multi print). pattern. Select FEET or HYPER. Used for checking color Select Gradation or Resolution. reproducibility and Type the density level (0 to 255). uneven density of each color. To produce an LPH pattern. Select SINGLE (single print) or MULTI (multi print). Used for LPH chip-to Select FEET or HYPER. chip correction Select Gradation or Resolution. Select to turn ON or OFF the Border Line.

LPH Pattern

X-Rite Calibration Purpose To correct gradation after the setup procedure has been completed or when color reproduction performance is poor. When the IU has been replaced. When the Transfer Belt Unit has been replaced. Setting/Precautions Click the Start key to produce an output of a test pattern. Let X-Rite read the test pattern and, comparing the output value against the input value, correct gradation. For details, see DIS/REASSEMBLY, ADJUSTMENT. (D-6)

SECURITY MODE

Security Mode Function Setting Procedure
<Procedure> 1. Set up the Service Jig. See Setting up the Service Jig. (D-2) 2. Call the Tech. Rep. Mode to screen. See Calling the Tech. Rep. Mode to Screen. (S-18) 3. Click the following keys in this order. Stop 9 4. Security Mode menu will appear. <Exiting> Click the Fin. Time key.
Security Mode Function Tree

Security Mode

Counter Setting
Settings in the Security Mode
Purpose Setting/Precautions <Total Counter> Mode 1: 1 print per 1 print cycle (Default: U.S.A. and Canada) Mode 2: Double count-up according to paper size and printing mode (Default: Europe) <Size Counter> Not counted (Default: U.S.A. and Canada) A3 and A3, B4, 11 17, and Legal A3, B4, FLS, 11 17, 11 14, and Legal (Default: Europe) Count-up Table Copying Size 1-Sided Sizes other than those specified Mode Specified sizes Mode 2-Sided Sizes other than those specified Mode Specified sizes Mode 2 1
Counter Setting To set the counting method for the Total Counter and Size Counter.
Total Total Size 2-sided Total
0: No count; 1: 1 count; 2: 2 counts; 3: 3 counts; 4: 4 counts
FrameMaker Ver.5.5E(PC) CF2002/CF3102(P) TROUBLESHOOTING 03.01.22
NOTE For the malfunction codes and paper misfeeds, see TROUBLESHOOTING of Service Manual for CF3102/2002 copier.

INTRODUCTION

Checking the electrical components
<Procedure> 1. Check cables for proper connection (to see if any is disconnected or left loose). 2. Using the External Panel Controller, run Test Print of the Tech. Rep. mode. 3. If an image quality problem occurs, the fault is on the printer (engine) side. 4. If there is no image quality problems occurring, the fault is on the controller side.

The SOFHA Color POD Server provides production environments with a world-class print on demand system. Designed to meet the high speed challenges of on demand printing, the SOFHA Color POD Server offers a complete end-to-end workflow printing solution. The SOFHA Color POD Server delivers an advanced in-RIP workflow capability supporting print engines at rated speed. Thanks to its easy down loading and selection of color profiles, the SOFHA Color POD Server supports wide variations of individual color print jobs. User configurable print queues with pre-defined job tickets reduce user interference and costs. SOFHA Color POD Server We can do it! On demand workflow control
DocXPLORER client tool provides click control over job and queue management, load balancing, job splitting, document archive manipulation and printing, imposition, forms and accounting. Browser-based monitoring & control with ProfiWEB for job & device management and web printing.

Imposition

Compensate for page creep, align front and back pages when printing booklets and brochures. Cut mark printing supports final document sizing. Uses simple onebutton operation for finishing adjustments.

Direct Printing

Eliminate printing steps by dragging and dropping PostScript 3, PDF, or TIFF jobs.

Color Calibration tool

DocXPLORER with Customized Queues

Scanning

Document scanning capability with ProfiSCAN providing password-protected scanning and TWAIN compliant user application.

Color Profiles

Enables individual color print jobs through a wide selection of profiles
Color POD Server Specifications
Color POD Server includes
Color POD Server Color POD Server client software (including Printer Driver, Printer Installer, DocXPLORER, SMAP, ProfiSCAN, ProfiTWAIN, ProfiWEB, Color calibration utilities)

Standard Features

SOFHA Print While RIP Web Service (ProfiWEB) Download of ICC profiles Scan to HDD SMAP - smart printing (drag & drop printing) Electronic Collation Priority Printing (Private Printing) Duplex Landscape and Portrait Orientation Sort Group Staple Hole Punch Imposition - Booklet Making 2-up to 16-up 2in1 (copy) Insert Blank Pages Cover Pages Transparency Copy Track Page specific tray selection Tray selection based on media type
AMD Athlon XP 2000+ 1GB RAM 40GB hard drive 10/100 Mbps network connection Linux Operating System

Regulatory Compliance

Safety: VDE-GS, UL, cUL EMC: CE, FCC

Supported Printers

Konica 8031, 8020 Minolta CF 2002, CF 3102 KonicaMinolta bizHub C 350 Develop QC 3101/p, QC 2235+
Supported Finishers/Accessories
Konica/Minolta Duplexer: AD-231/AD-14 Konica/Minolta Finisher: FS-135, FS-231/FN-116, FN-8 Konica/Minolta Punch Unit: PK-131/PK-4 bizHub C 350 Finisher (Konica Minolta and Develop): Brochure Finisher: FS-601, optional punch unit: PK-501 Finisher with Stapling: FS-501; optional tray: JS-601 Duplexer: AD-501

Extended POD Features

Cluster printing: load balancing, delegation, job splitting Archive jobs and forms Custom queues Forms overlay management Watermark Job merging Page numbering (e.g. after job merging) Adding headers & footers (e.g. after job merging) Mixplex printing (mixed simplex and duplex printing) Tab sheet printing

Supported Clients/Drivers
Windows 98/Me/NT4.0/2000/XP Mac OS 9/ X (10.3 native mode)
Supported File Formats (PDL)
Adobe PostScript/ PDF/ TIFF/ ASCII
139 PostScript Type 1 fonts included Supports downloading of Type 1 PostScript fonts
Supported Network Protocols
Ethertalk TCP/IP IPP LPR Port 9100 NetBIOS DHCP FTP HTTP SNMP SMTP
SOFHA GmbH Headquarter Gustav-Meyer-Allee 25 D13355 Berlin, Germany Phone: (+49 30) Fax: (+49 30) E-mail: sofha@sofha.de
SOFHA U.S.A. West Coast E-mail: usawest@sofha.com
SOFHA U.S.A. East Coast E-mail: usaeast@sofha.com
SOFHA Asia E-mail: asia@sofha.com

www.sofha.com

Legal notes: Copyright 1999 - 2004 SOFHA GmbH Germany. All rights reserved. SOFHA, POD Server, ProfiRIP, DocXPLORER, SOFHA DocuFLOW and SOFHA Print While RIP are registered trademarks of SOFHA GmbH, Germany. Adobe and Acrobat are registered trademarks of Adobe Systems Incorporated in the U.S.A. and other countries. Microsoft and Windows are registered trademarks of Microsoft Corporation in the U.S.A. and other countries. Specifications are subject to change without prior notice. Color POD Server | 041102 | Distribution