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KTM 250-525 SX

Manual

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KTM 250-525 SX Motorcycle, size: 26.4 MB
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Documents

doc1

010-ELV-25_R2 TRAIL TECH KICKSTANDS Tech Support: 360-687-4530 tech_support@trailtech.net
HONDA | YAMAHA | KTM | KAWASAKI | SUZUKI FOOTPEG BRACKET STYLE
HONDA CRF150R Standard 06-09 HONDA CRF150R Expert 06-09 HONDA CR 125R/250R 02-03 HONDA CR 125R/250R 04-07 HONDA CRF250R 04-09 HONDA CRF450R 02-03 HONDA CRF 450R/450X 04-08 HONDA CRF450R 09 YAMAHA YZF 250/450 06-08 YAMAHA WRF 250/450 05-08 5102-00 5103-00 5001-CR 5011-CR 5011-CR 5001-CR 5011-CR 5104-00 5203-00 5203-00

KICKSTAND INSTALLATION

Use a T50 torx bit to remove stock footpeg hanger bracket.
KAWASAKI KX250F 06-09 KAWASAKI KX/KLX 450 06-09 SUZUKI RMZ450 06-07 SUZUKI RMZ450 08-09
5401-00 5401-00 5501-00 5502-00
Remove stock foot peg and hanger. Replace with new hanger and re-attach stock foot peg. Hang spring as shown in photo. Use thread locking compound on pivot bolt to ensure it does not loosen.
Mount spring hanger tab as shown above for 5104-00 kits.

YAMAHA

YAMAHA YZF/WRF 98-04 YAMAHA YZ two-stroke 125/250 98-01 YAMAHA YZ two-stroke 125/250 02-04 YAMAHA YZ two-stroke 125/250 05-08 5002-YZ/WR 5002-YZ/WR 5201-00 5202-00
Attach mounting bracket to frame as shown to right using provided bolts. Hang spring as shown to right. Use thread locking compound on the pivot bolt to ensure it does not back out. Note: Bracket for YZ125 and YZand up is different from one shown to right, but installs the same way.

YAMAHA YZF 250/5400-00

Remove chain roller nut and bolt. Remove the lower rear sub-frame bolt. Attach mounting bracket to frame as shown to left using the new sub-frame shoulder bolt, blue spacer, and M8x 75mm bolt. Note in picture to left that spacer is installed behind the top hole on mounting bracket. Hang spring as shown to left.
IMPORTANT: WEAR EYE PROTECTION WHEN HANGING SPRINGS!
Use thread locking compound on the pivot bolt to prevent loosening.
HONDA | YAMAHA | KTM | KAWASAKI | SUZUKI KTM
KTM 250-525 SX/MXC/EXC 00-04 KTM 250-525 MXC/EXC/XC/XC-W 05-07 KTM 250-450 SX/SXF 05-06 5013-KTM 5301-00 5301-00
Remove the 8mm lower chain guide bolt & nut. Remove the lower reaer subframe bolt. Attach mounting bracket to frame as shown to right using the M8 bolts provided. Hang spring as shown. Use thread locking compound on the pivot bolt to ensure it does not back out.
*Note: KTM EXCs remove stock kickstand tab (remove two M8 nuts behind stock kickstand bracket) before attempting to install Trail Tech kickstand bracket. It may also be necessary to remove the M5 x 10mm bolt that holds the chain guide on and replace it with the button head bolt provided in kit (to prevent the kickstand from rubbing). Replacement Kickstand Arm Kits for KTM: KTM EXC/MXC (Stand and 8mm Bolt Only) 98-01 5003-KTM KTM EXC/MXC (Stand and 8mm Bolt Only) 02-07 5003-KTM-A Remove stock kickstand. Install Trail Tech kickstand using stock mounting points, spring and the included 8mm pivot bolt. Use thread locking compound on the pivot bolt to ensure it does not back out.

KAWASAKI / SUZUKI

KAWASAKI KX 125/250 two-stroke 04-05 5400-00 KAWASAKI KX250F 04-05 5400-00 SUZUKI RMZ250 04-06 5400-00
Remove the 6mm lower chain roller nut (leave the washer) and replace it with the spacer/adapter provided in the Kawasaki/Suzuki parts kit. Remove the lower rear sub-frame bolt. Attach mounting bracket to frame as shown above using the new sub-frame shoulder bolt and buttonhead bolt. Hang spring as shown to right.

 

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