Mercury Electronics Model 1000 Tube Tester
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About Mercury Electronics Model 1000 Tube TesterHere you can find all about Mercury Electronics Model 1000 Tube Tester like manual and other informations. For example: review.
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Manual
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(English)Mercury Electronics Model 1000 Tube Tester, size: 2.2 MB |
Mercury Electronics Model 1000 Tube Tester
User reviews and opinions
| f4cxf |
7:17am on Saturday, October 23rd, 2010 ![]() |
| samsung 32 inch flat screen I was concerned about. Swivel feature is very nice and unexpected. It is the perfect size for my bedroom. | |
| jcrump55 |
12:55pm on Friday, October 22nd, 2010 ![]() |
| This is my third purchase from Vanns. I have two other Samsung purhcase from Vanns. They are very resonably priced, plus they carry quality product. Just got this TV yesterday and love it already. Picture and sound quality is excellent. Based on reviews and recomendation, I had decided to purchase this TV. This is my second TV purchase from Vanns. | |
| dave9t5 |
7:22pm on Tuesday, October 19th, 2010 ![]() |
| I liked the picture quality. Its 70000:1 contrast ratio is awesome. I had the tv for like 5 months and one of the hdmi ports started going out. | |
| davidsalgadolinux |
8:45pm on Friday, October 1st, 2010 ![]() |
| Broke in 10 Months Got this item on 12-18-2009 and it worked great. Picture was decent for a low end LCD and XBOX 360 and PS3 looked fantastic. | |
| byrnsone |
11:00pm on Wednesday, August 25th, 2010 ![]() |
| Samsung 46 in HDTV Television Model LN46B550 This is the new television I got for Christmas after shopping and comparing the various offerings in the ... | |
| enico |
1:58am on Sunday, June 27th, 2010 ![]() |
| This is a great product! 37 inches was perfect for my living room which measures 16 x 10. Picture clarity in HD is outstanding. I have been looking to replace my Fujitsu 42" plasma that was 5 years old. Embarrassed to say what I paid, but this Samsung blows that one away. | |
| flight |
5:28am on Tuesday, June 15th, 2010 ![]() |
| This LCD has it all from great pic, smooth motion, nice remote, etc. Oversized HDTV at a great price. Easy to hook up, features are easy to use, and it looks great. It is almost too big, almost. | |
| drobinson0919 |
6:27am on Monday, May 31st, 2010 ![]() |
| "I was a little sceptical about getting the 60HZ but I figured for the price, why not. Well, I am so happy! It looks great. "I just bought this during their christmas sale for 749.99 with a free blue ray player!! The setup was easy. The picture quality is amazing. "Just got this with a free Blue ray for a total of 800 with Tax. Waiting for my Cable guy to come along and hook me up with the cable. | |
Comments posted on www.ps2netdrivers.net are solely the views and opinions of the people posting them and do not necessarily reflect the views or opinions of us.
Documents
LABOR RATE PRICING MENU
This Pricing menu covers Labor rates only, all parts are charged for extra! Service warranty varies with service/labor rate chosen. The typical total cost listed below is only to give you a rough idea of what a typical testers total cost may be. The actual price depends on the problems with the tester and parts required to repair it. This typical cost does not cover meters, meter repair, or transformers. All pricing is subject to change without notice! The labor applied is the labor rate quoted you or in effect at the time a tester is received. If you notify me by email that a tester is on its way the rate applied is what was in effect on the day I was notified. I am quite reasonable and flexible on this issue, within reason! Estimate fees on tube tester evaluations when repairs are declined is $50.00 All customers will get an estimate of total costs before any repair is performed, so no customer will get an unexpected surprise when the bill is presented. Small variations in final cost of $5.00 to $10.00 may occur due to small parts not seen at the first inspection, but over $10.00 you will receive a revised estimate before the final invoice is issued. All Labor rates are for labor only with all parts being at a separate/extra charge! All typical/average totals for pricing in this document is based on typical average historical dollar amounts for these models and not on a full physical evaluation of every part!
Please read the repair vs refurbishment services at the end of this document! ***************************************************************************************
Group One:
Hickok M odels: 530, 531, 532, 533 series, 534 series, 536, 538 & 538A, 539, 539A, 539B, 539C, 540, 545, 546, 547 & 547A, 548, 560, 600 series, 820, and the 800 series, 750, 752 series, 799, and 6000 series. W estern Electric models: KS-13588, KS-15570, KS-15559, KS-15560, KS-9233 Stark - all models, Philco 9100, & 7052 AVO Models, Mark II, Mark. III, Mark. IV, VCM -163, & the CT-160 M ilitary models: I-117 series, TV-2 series, TV-3 series, TV-4 series, TV-7 series, TV-8 series, and TV-10 series. Other popular M akes and M odels in group one: B&K Models: 500, 650, 667, 675, 700, 707, 747, 747B CBS: VT T-1 (same as military TV-2 series Eico Models: 666, 667, Mercury Models: 1000, 1000A, 1200, and 2000 Jackson models, 598, 648A, 648R, 658, 561, 648P, 648S Seco Models: 107, 107A, 107B, 107C Sencore Models: Continental MU-140, and MU-150 Refurbishing and calibration labor rates:.... $170.00 Refurbishing and calibration comes with a 270 day (9 months) limited warranty on all work performed! Typical total costs (parts & labor) for these models usually run between $185.00 to about $265.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots. Calibration only:.....$100.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration.
Basic repair services are only available if requested up front!
Basic repair and calibration labor rates:.... $140.00 Basic repair and calibration comes with a 90 day limited warranty on all work performed including calibration Typical total costs (parts & labor) for these models usually run between $165.00 to about $185.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
End group one *************************************************************************************** Group two on next page!
Group Two:
Triplett: 3423, 3444 and 3444A W estmore 501 same as Triplett 3444 Hickok: 580 & 580A Precise 111, and Realistic/Radio Shack version. Heath / HeathKit TT-1 and TT-1A W eston 981 type -1, 981 type -2, 981 type -3, 981 type -3A Refurbishing and calibration labor rates:.... $180.00 Refurbishing and calibration comes with a 270 day (9 months) limited warranty on all work performed! Typical total costs (parts & labor) for these models usually run between $195.00 to about $285.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots. Calibration only:.....$150.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration.
Basic repair and calibration labor rates:... $155.00 Basic repair and calibration comes with a 90 day limited warranty on all work performed including calibration Typical total costs (parts & labor) for these models usually run between $170.00 to about $220.00 This pricing does not include testers that have problems, or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
End group two. ********************************************************************************************* Group three on next page!
Group Three:
CardMatic M odels: Hickok 121 and 123 series Hickok 1234A & 1234B W estern Electric KS-15874 L1 & L2 Military AN/USM 118-A & 118-B RCA W T-110A Refurbishing and calibration labor rates:.... $195.00 Refurbishing and calibration comes with a 270 day (9 months) limited warranty on all work performed! Typical total costs (parts & labor) for these models usually run between $250.00 to about $295.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots. Calibration only:.....$100.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration.
Basic repair and calibration labor rates:.... $170.00 Basic repair and calibration comes with a 90 day limited warranty on all work performed including calibration Typical total costs (parts & labor) for these models usually run between $185.00 to about $250.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
End group three! ********************************************************************************************
Group four on next page.
Group Four:
Laboratory models: Hickok: 700, RD-1700 RCA: W T-100A W eston: 686-9, 686-10A W eston (Daystrom) CA-1630 New London 901A
Refurbishing and calibration labor rates:.... $275.00 Refurbishing and calibration comes with a 365 day (1 year) limited warranty on all work performed! No typical or average cost figures available for these models. Calibration only:.....$150.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration.
Basic repair and calibration labor rates:.... $175.00 Basic repair and calibration comes with a 180 day limited warranty on all work performed including calibration. Typical total costs (parts & labor) for these models usually run between $250.00 to about $375.00 This pricing does not include testers that have problems, or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
End group four. ************************************************************************************** Group five on next page!
Group Five: Other M akes and M odels:
On the following page you will find many other makes and models that I service, this list is focused mostly on late model Emission tester makes/models only. The list is not all inclusive and some makes and models may have been accidently left off! I only service tube testers and I do service all makes and all models. Some testers from a practical view point are no longer worth the cost to repair due to either their type, accuracy, the few number of units originally sold, and/or lack of available parts to properly repair them! If your tester is on this list group five, the pricing shown is the only service option I provide for these types. If you have questions, feel free to call me or email me your questions! For all tester in this group, I only provide refurbishing and calibration labor only at..$130.00 labor plus parts. All units in this group comes with a 270 day limited warranty. List of other typical makes and models: I will focus on only testers from about 1960 to 1980s and forward and not the very early makes/models prior to 1955. Not all models are listed only the more popular ones. I do also service the very early makes and models at the same price. However, I do not provide a list of all the makes and models of the early make or model. If it is a tube tester I can service it, provided I can obtain the necessary parts, or repair the parts or make the parts. It is often only a matter of cost! Group Five: List of makes and models at the refurbishment labor rates: $130.00 plus parts.
Late Model Emission: Eico, 606, 610, 625, 628, 635
Lafayette, 99-5012 , TE50A Mercury Models: 101, 201C, 201F, 102P, 103, 202E, 1100, 1101, 1101C, 1100A Sencore: TC109, TC114, TC130, TC131, TC142, TC154, TC162 Triplett: 3413, 3413A
For all tester in this group, I only provide refurbishing and calibration labor only at..$130.00 labor plus parts. Typical total costs (parts & labor) for these models usually run between $165.00 to about $225.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
Calibration only:.....$75.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration. All units in this group come with a 270 day limited warranty.
End group five. ************************************************************************************** Group Six on next page!
Group Six: Other M akes and M odels:
On the following pages you will find many other makes and models that I service, this list is not all inclusive and some makes and models may have been accidently left off! I only service tube testers and I do service all makes and all models. Some testers from a practical view point are no longer worth the cost to repair due to either their type, accuracy, the few number of units originally sold, and/or lack of available parts to properly repair them! If your tester is on this list group five, the pricing shown is the only service option I provide for these types. If you have questions, feel free to call me or email me your questions! For all tester in this group, I only provide refurbishing and calibration labor only at..$170.00 labor plus parts. In some cases after the unit is evaluated it may be that I can only do the repairs based on a Hourly rate of $50.00 per hour. All units in this group comes with a 160 day limited warranty. List of other typical makes and models: I will focus on only testers from about 1947/1950's and forward and not the very early makes/models prior to 1947. Not all models are listed only the more popular ones. I do also service the very early makes and models at the same price. However, I do not provide a list of all the makes and models of the early make or model. If it is a tube tester I can service it, provided I can obtain the necessary parts, or repair the parts or make the parts. It is often only a matter of cost! Group Six: List of makes and models at the refurbishment labor rates: $170.00 plus parts. Anko: model Teletest DM 456, American Scientific: 400A Century: FC-2, MC-1 Chicago Instruments: 531, 532 Electronic Measurements Corporation: (EM C) models: 201, 202, 205P, 206P, 207P, 208, 209, 211K, 213, 301, 301P General Electric models, Heath: TC-1, TC-2, IT-17, Hickok: AC-4600, A-4600, B4600, Diamond Point series, 510X, Jackson: 648P, 680, 103, 115, 715, 49, 561. Knight (KnightKit - by Allied Radio Corp.): 400, 142, 143, 600, 600A, Precision Apparatus Corp.: 654P, 620P, 612, 614, 10-12P, 10-15, 10-20P, 10-54P, 640, 660, 10-40, 10-60, 650 PACO (Precision Apparatus kit models): T60, T61, T62 Radio City Products: 325, 807, 808AA, 8873A, 8773, 323C, Dynoptimum series Seco Electronics Corp.: GCT-5, 88, 98 Sencore: TC109, TC114, Shell: P-18 Simpson: 330, 335, 555, 1000 Superior Instruments: 450, 600, 777, TV10, TV11, TV12, TW 11 Supreme Instruments: 589A, 599A, 504B, 600, 620 Sylvania: 140, 219, 220, 620 Triplett: 2413, 2425, 3212, 3480, Tung-Sol, TS-78 made by Seco electronics W eston: 777, 788, 798-3, 798-5, 978 For all tester in this group, I only provide refurbishing and calibration labor only at..$170.00 labor plus parts. Typical total costs (parts & labor) for these models usually run between $185.00 to about $280.00 This pricing does not include testers that have problems or require replacement or repairs to power transformers, meters, switches, or wire wound potentiometers/rheostats like bias pots, English pots, shunt pots, meter sensitivity pots, power - line set pots.
Calibration only:.....$100.00 This service is available only for those testers that have been services and/or professionally calibrated within the last three years. Documentation required to show prior calibration. All units in this group come with a 160 day limited warranty.
********************************************************************************************* END of pricing information - following pages contain additional service information:
What is the difference between Basic repair and refurbishing?
Introduction: Electronic equipment has many parts all of which perform specific functions. Tube testers like most equipment have critical/precision parts and supporting parts. Some parts have higher accuracy values like 1% to 5% while others have general accuracy tolerances of 10% to 20%. All parts can at some point cause a operation failure, or calibration error. The issue is at what point in the use of the equipment will the parts fail, or drift to a specification value that will cause a defect, or operation error, or cause a error in calibration and test results. This will greatly depend on the type of part, the materials used in their construction, (some parts tend to be problematic due to materials/construction methods) and their original tolerance value, and their age and current condition. Parts will drift over time and use. Some parts can be out of tolerance value, but have not reached a value that will cause a tester to fail and in many situations it may stay in calibration, or be just at the edge of calibration. It is easy then for parts to drift to a point where the part causes a situation where some ranges may go out of calibration while in calibration on other ranges. However, these parts will drift, or just fail at some point. Such parts will often not be identified in basic service. This is because the tester can still be calibrated and its operating values are still within the appropriate tolerance range. So parts that may be at the edge or just out of specifications, or have not failed yet will not be noticed. The man hours required to test all parts is too high to do this type of service at the lower labor rates. Throughout the years most all service companies did not offer refurbishing they only perform basic repairs and calibration. They know the chances are that it will go out of their warranty before the next part fails. Its a numbers game! Both the customer (who wants a lower labor cost) and the service firm (who want more customers and to do more units per day) are willing to take a chance! This is often fine for new equipment as parts will not have aged much from date of actual manufacture! However, this is not the case for equipment that is 30 to 60 years old! The risk here is very high for everyone! Some vintage electronics service operations will only perform refurbishing, or full restoration. They charge accordingly too! My Basic repair/calibration, only available if requested up front: All operational values are checked, values out of range are corrected. If a part needs to be replaced to bring the values into proper range, it is replaced. Controls are adjusted (calibrated) as required to bring the unit into proper calibration. Calibration parts (designed for actual calibration adjustments) are always checked to insure their within correct tolerance values. If a value is within correct range no time is spent checking the related circuit parts as it is ok at the time. Any work required including parts replacement to make the unit test tubes correctly is performed as required. This is basic repairs and comes with a 90 day limited service warranty. My Refurbishing/calibration: First All operational values are checked, values out of range are corrected. If a part needs to be replaced to bring the values into proper range, it is replaced. All related circuit parts are checked as to actual values and the voltage/currents within the circuits. Controls are adjusted (calibrated) as required to bring the unit into proper calibration, and if the range of the control is too limited, all related circuit parts are checked and appropriate parts are changed to allow for a better/proper adjustment range. Calibration parts (designed for actual calibration adjustments) are always checked to insure their within correct tolerance values and parts replaced to keep them well within their tolerance values. All parts are checked and out of tolerance parts are replaced, problematic (known problem parts) are automatically replaced, all electrolytic capacitors and paper type capacitors are replaced. If a value of other parts are within correct range, it is not replaced unless it is known to be a problematic part. Any work required including parts replacement to make the unit test tubes correctly is performed as required. Transformer and meter parameters are evaluated and the customer is informed if there is a problem, or potential problem in these parts. This is refurbishing service/calibration and comes with a 270 day limited service warranty except for group Six makes and models which is 160 Days.
IMPORTANT: These testers are 30 to 70 years old. I could justify the replacement of power transformers and meters and many switches in about 70, 80% or more of the testers I see. This is costly and not necessary in most cases based on the use the customer requires, and the application they are used for. Yet other should have these parts replaced based on use and application! Refurbishing is not restoration, or re-building! It will not necessary solve all potential problems, but it will in most cases provide a much more reliable tester for a longer time period before a major part failure like the transformer, or a meter fails! It must be understood that a tester that is 30 to 70 years old or older will not have the same performance capabilities as the same tester did when it was new. The power transformer is one of the many reasons for this. In addition the overall tolerance values of all the parts add to the issue. Parts can drift in value, or have levels of leakage within them that will cause a wider range of operational values. Refurbishing can not always bring a tester back to the same parameters it produced when it was new. Many things will impact how close to original values can be actually achieved in all circuits. If you wanted to replace all the parts with new higher quality parts based on current modern technology, then yes it can be achieved, but at a price! All upgrade jobs require refurbishment as the service performed to install the upgrades! There are some exceptions to this rule. My payment policy and methods are listed below for your information: Payments should be made out to Roger Kennedy. Payment Methods Information:
- Published pricing is based on cash payments: Certified Bank check or cashiers check, money order. - W estern Union money transfer, to local W estern Union office in Torrance CA. www.westernunion.com - Personal checks drawn on a Bank in the United States are accepted with a 10 Day holding period to clear bank!
Other payment service available:
PayPal accepted, with an additional 3.0% to cover transaction/processing cost! - PayPal using the email address of vrte@msn.com Credit cards accepted, (Visa and M asterCard) with an additional 4.5% to cover transaction/processing cost! - Visa or M aster Card - you will have to place a Phone call to me to process by normal credit card method, Direct W ire transfer to our bank, - must request this option in advance and the wire transfer fee must be included in the payment! If you wish to pay by Papal, or credit card please include either the 3.0% (Paypal) or the 4.5% (Credit card) processing cost to your payment.
My limited service warranty is provided on the next page for your review.
LIMITED WARRANTY POLICY
For a period of applicable period (one of the following 90/160/270) days from the date of pickup, or 5 days from the shipping date, any repair/calibration/upgrade as covered by this policy and as specified within this limited warranty is covered. I will correct any problem that occurs that is directly related to the work performed in the original repair/calibration. In some cases with limitations, I may correct any un-related defect/problem that may be in the tester if such defect was present when it was in for initial repair and missed by me the first time. Such coverage is subject to verification and proof that the defect was previously in the tester at the time of original repair. I will correct any defect/problem which resulted directly from my previous repair activity, but such work will be limited to the actual defect/problem only. Electrical leakage is not covered under this warranty unless it was one of the original problems requested to be correct in the original repair.
WHAT IS COVERED:
All work (labor) performed in the original repair and any new parts installed are covered. This includes any new meters, transformers, wafer switches, and controls installed by me. Calibration is covered. In the case of Refurbishing service paid at this labor charge the Labor to replace any resistor or capacitor which previously tested good (and have not been damaged due to misuse or mis-operation) is covered, but such parts themselves are not covered. New Old Stock (NOS) tubes have a 15 day warranty. Tube socket policy: Cleaning of, and tightening up of old tube sockets is covered to the extent of re-cleaning or retightening of the socket only. Meter repair warranty is limited to correcting broken plastic mountings of the internal movement holders previously repaired by me, or to the replacement of any internal physical resistor replaced by me, and to the electrical connections within the meter housing up to the meter movement coil repaired by me. All upgrades installed and related parts and material are covered!
WHAT IS NOT COVERED:
Old used parts and rebuilt/refurbished parts have no warranty! Resistors and capacitors previously checking good, but have become bad are not covered, but the labor to replace them is covered provided the defect was due to part failure and not misuse, mis-operation, or due to a tube that was being tested which had a defect and was tested anyway. Tube sockets that have not been replaced with new sockets are not covered. This is due to the fact there is no way to know the life, or potential usage left in an old tube socket. Sockets are subject to normal wear from inserting and removing tubes. There will be a charge for a new socket and no labor charge if the socket was previously replaced and went bad, other wise there is a $5.00 labor charge to install a new socket plus the price of the socket. Leakage within the tester not having been in the original complaint/symptom for the repair is not covered. Electrical leakage (tubes tested show leakage, or shorts), or similar such leakage are not covered unless it was in the original complaint/symptom and service request. All original, or used meters, transformers, wiring, switches and controls, are not covered nor is the labor to replace any of these items covered, unless they were replaced with NEW ones or NOS units in the original repair by me. NOS tubes past 15 days, or that are physically broken, or have been damaged due to mis-operation, handling or improper testing are not covered. Warranty is void if the unit is misused, mis-operated, abused, or has been tampered with/modified. Modifications after repair by me performed by anyone other than me Roger Kennedy or Vintage Radio TV and Electronics are not covered.
METER REPAIR AND CLEANING:
Meter cleaning is covered to the extent that the meter requires additional cleaning. Meter repair is covered only to the extent of correcting any previous meter repair performed by me from the original repair action only. Any other meter defects, or problems are not covered. New meters have a 1 year manufacture Limited warranty.
TRANSPORTATION ISSUES:
I am not responsible and will not cover any damage caused due to transportation of the product to and/or from my address/service location!
WARRANTY TRANSFER POLICY:
This warranty is made to the original customer only, and is not transferable to anyone else except by the written permission of Roger Kennedy and payment of a transfer fee to Roger Kennedy only. The current transfer fee can be
found at www.alltubetesters.com on the pricing page of the website.
Thank you for your time and I hope to serve you in the near future! Best regards,
Roger Kennedy Website: www.alltubetesters.com email: vrte@msn.com Or alltt@msn.com
2008 by Roger Kennedy

AT1000 Vacuum Tube Tester Operations Manual Applies to firmware version 2.0 and later 14 March 2006
TABLE OF CONTENTS 1.0 PRECAUTIONS AND WARNINGS 2.0 FRONT PANEL COMPONENTS 3.0 BASIC OPERATION 4.0 INTERPRETING RESULTS 5.0 TROUBLESHOOTING 6.0 EDITING TEST DATA AND ADDING TUBES 7.0 UPLOADING THE TEST DATA FILE 8.0 THE SYSTEM MENUS 9.0 USING THE CURVE PLOTTING SOFTWARE 10.0 BIASING AND TESTING MODES ============ 1.0 PRECAUTIONS AND WARNINGS WARNING: THE AT1000 VACUUM TUBE TESTER GENERATES AND USES HIGH VOLTAGE. FOLLOW ALL INSTRUCTIONS CAREFULLY. NEVER TOUCH OR REMOVE A TUBE WHILE TESTING OR CURVE PLOTTING IS IN PROGRESS. NEVER TOUCH ANY TUBE PINS, SOCKET CONTACTS, OR PLATE OR GRID CAP METAL PARTS WHILE THE UNIT IS CONNECTED TO A SOURCE OF AC POWER. UNPLUG THE UNIT WHEN NOT IN USE. IF A TUBE SOCKET IS BROKEN, THE METAL CONTACTS INSIDE IT MAY BECOME EXPOSED. IF THIS OCCURS, STOP USING THE UNIT AND HAVE IT REPAIRED BEFORE USING IT AGAIN. DO NOT USE THE UNIT WITH WET OR PRESPIRING HANDS. MOISTURE INCREASES THE RISK OF SHOCK AND ELECTROCUTION. NEVER INSERT ANYTHING EXCEPT A TUBE'S PINS INTO THE TUBE SOCKETS ON THE AT1000. CONTACT WITH HIGH VOLTAGE CAN CAUSE SERIOUS INJURY, CARDIAC ARREST OR DEATH. WARNING: THE AT1000 MUST BE CONNECTED ONLY TO AN AC POWER OUTLET THAT IS PROPERLY GROUNDED. DO NOT ATTEMPT TO DEFEAT THE GROUND CONNECTION BY USING ADAPTERS OR BY REMOVING THE GROUND PIN(S) FROM THE POWER CORD OR INLET. ELECTRICAL SHOCK, ELECTROCUTION, OR FIRE MAY RESULT. REPLACE THE POWER CORD IF IT BECOMES DAMAGED IN ANY WAY. WARNING: KEEP THIS UNIT OUT OF THE REACH OF CHILDREN. OPERATION BY NONTECHNICAL PERSONNEL MUST BE SUPERVISED CLOSELY BY A PERSON FAMILLIAR WITH THESE OPERATING INSTRUCTIONS, ESPECIALLY THESE WARNINGS, AND WITH HIGH VOLTAGE SAFETY IN GENERAL. DO NOT ALLOW CHILDREN TO OPERATE THIS EQUIPMENT. WARNING: VACUUM TUBES CAN BECOME EXTREMELY HOT DURING TESTING AND CURVE PLOTTING. DO NOT HANDLE HOT TUBES WITH BARE HANDS. ALLOW TUBES TO COOL FOLLOWING OPERATIONS BEFORE REMOVING THEM FROM A TEST SOCKET. USE PROTECTIVE GLOVES IF IT IS NECESSARY TO HANDLE HOT TUBES. NEVER REMOVE A TUBE WHILE POWER IS APPLIED TO IT UNDER TEST, OR DURING A CURVE PLOTTING
OPERATION. SWITCH OFF THE POWER BEFORE INSERTING OR REMOVING A RECTIFIER TUBE (SOCKET H). WARNING: MOST VACUUM TUBES ARE CONSTRUCTED WITH GLASS ENVELOPES. IF ACCIDENTALLY BROKEN, GLASS FRAGMENTS WILL BE SHARP AND CAN CAUSE CUTS OR OTHER INJURY. CLEAN UP BROKEN TUBE PARTS CAREFULLY, USING PROTECTIVE GLOVES. BE AWARE THAT SOME TUBES MAY CONTAIN SMALL AMOUNTS OF HAZARDOUS MATERIALS. IN THIS CASE, CONSULT THE TUBE MANUFACTURER'S MSDS FOR FURTHER INFORMATION. CAREFULLY WRAP BROKEN TUBE FRAGMENTS IN HEAVY PAPER AND DISPOSE OF IN TRASH. DO NOT BREATHE ANY POSSIBLE DUST OR FUMES. A TUBE CONTAINING MERCURY, SUCH AS A MERCURY VAPOR RECTIFIER, PRESENTS A HEALTH HAZARD IF BROKEN. CONTACT LOCAL EMERGENCY AUTHORITIES IF A MERCURY CONTAINING TUBE IS BROKEN. DO NOT ATTEMPT TO CLEAN IT UP YOURSELF WITHOUT THE PROPER EQUIPMENT, PERSONAL PROETCTIVE GEAR, AND PROCEDURES. IF A TUBE GLASS ENVELOPE BREAKS WHILE IT IS PLUGGED INTO THE AT1000, DISCONNECT THE UNIT FROM ITS SOURCE OF AC POWER AS SOON AS POSSIBLE. WAIT AT LEAST 2 MINUTES FOR ALL HIGH VOLTAGE TO BE DISCHARGED (AUTOMATICALLY, BY BLEEDER RESISTORS IN THE UNIT) BEFORE ATTEMPTING TO REMOVE THE REMAINS. BE CAREFUL OF SHARP GLASS AND HOT FRAGMENTS. PLIERS MAY BE USEFUL IN REMOVING BROKEN TUBE BASE FRAGMENTS IN THE CASE OF MINIATURE TUBES. WARNING: THE AT1000 CONTAINS FUSES AND A THERMAL PROTECTIVE DEVICE. DO NOT REPLACE WITH OTHER THAN IDENTICAL COMPONENTS OR BYPASS THESE SAFETY DEVICES. DOING SO WILL VOID YOUR WARRANTY AND MAY RESULT IN FIRE, DAMAGE TO OR LOSS OF PROPERTY, AND PERSONAL INJURY OR DEATH. DO NOT ATTEMPT REPAIR OF THE UNIT YOURSELF. RETURN A DEFECTIVE UNIT TO THE FACTORY FOR REPAIRS. WARNING: DO NOT EXPOSE THE UNIT TO MOISTURE, RAIN OR OTHER LIQUIDS. DOING SO VOIDS YOUR WARRANTY AND MAKES THE UNIT UNSAFE TO OPERATE UNTIL REPAIRED BY THE FACTORY. FIRE, PROPERTY DAMAGE AND PERSONAL INJURY OR DEATH MAY RESULT FROM THE OPERATION OF A UNIT THAT HAS BEEN EXPOSED TO MOISTURE. IF THE UNIT HAS SUFFERED DAMAGE IN SHIPPING, HAS BEEN DROPPED OR OTHERWISE OBVIOUSLY DAMAGED, DO NOT CONNECT IT TO A SOURCE OF AC POWER. RETURN IT TO THE FACTORY FOR INSPECTION AND REPAIR. WARNING: DO NOT OBSTRUCT VENTILLATION OPENINGS. ENSURE THAT THE COOLING FAN IS OPERATING, AND VENTILLATION OPENINGS ARE UNOBSTRUCTED BEFORE BEGINNING OPERATIONS. DO NOT ALLOW ANY FORIEGN SUBSTANCE OR OBJECT TO ENTER ANY OPENINGS. CONTACT WITH HIGH VOLTAGE MAY RESULT, CAUSING DAMAGE OR DESTRUCTION OF PROPERTY, AND POSSIBLE INJURY OR DEATH DUE TO ELECTROCUTION. WARNING: DO NOT INSERT A TUBE UNTIL THE TEST HAS BEEN SET UP (EXCEPTION: RECTIFIERS), AND THEN ONLY INSERT THE TUBE INTO THE CORRECT SOCKET. DO NOT INSERT MORE THAN ONE TUBE AT A TIME. DAMAGE TO THE AT1000 OR THE TUBE(S) MAY RESULT. DO NOT ATTEMPT TO TEST A BROKEN TUBE, OR ONE WHERE THE GETTER FLASH (NORMALLY SILVER IN COLOR) HAS TURNED WHITE. WARNING: THE RECTIFIER TUBE TEST SOCKET, SOCKET H, HAS HIGH VOLTAGE AC WIRED TO PINS 2 AND 4. THIS VOLTAGE IS PRESENT WHENEVER THE UNIT IS SWITCHED ON, EVEN IF A TEST IS NOT IN PROGRESS. IT IS RECOMMENDED THAT THE UNIT BE SWITCHED OFF BEFORE RECTIFIER TUBES ARE INSERTED OR REMOVED FROM SOCKET H. THIS WILL MINIMIZE THE POSSIBILITY OF CONTACT WITH DANGEROUS VOLTAGE, SHOULD THE TUBE BREAK WHILE INSERTING/REMOVING, OR IF FINGERS COME INTO CONTACT WITH LIVE PINS.
CAUTION: INCORRECT TEST SETUP, OR INCORRECT SELECTION OF TUBE TYPE OR TEST SOCKET CAN DAMAGE THE TESTER AND DAMAGE OR DESTROY A TUBE. AMPLITREX AUDIO PRODUCTS ACCEPTS NO RESPONSIBILITY FOR TUBES WHICH MAY BE DAMAGED DURING TESTING. ============= 2.0 FRONT PANEL COMPONENTS TUBE SOCKETS The unit is equipped with 8 high quality tube sockets. Each socket is identified with a letter of the alphabet, A through H. During test setup, the LCD screen tells the user which socket to use. Some users may elect to use socket savers, to prolong the life of the sockets in the AT1000. This is an especially important consideration if large numbers of tubes are to be tested, such as in a manufacturing or large batch matching operation. LCD DISPLAY The backlit LCD display contains four lines of 40 characters, each. By observing the display, the user is guided through mode and tube selections, shown test setup information, instructed which socket to use, and shown the test results. MENU NAVIGATION KEYS AND ENTER KEY Using these five tactile-feedback keys, the user navigates through the menus and makes selections, as guided by the LCD Display. The ENTER key is used to make a selected option active, to confirm an operation, and finally begin the actual test. The left arrow [<] key is used to abort a test, or to go back to a previous menu. The other keys are used to navigate up, down, and left and right in the List of Tube Types, or to navigate through the System Menus. AC INLET AND POWER SWITCH The unit is shipped wired for 115V or 230V, AC 50 or 60 Hz operation. Verify that your unit is wired for the correct voltage before connecting it to a mains source. Connect the supplied AC line cord to the AC inlet on the AT1000, then plug the opposite end into a grounded outlet. In countries other than the United States, the use of an adapter or special power cable may be necessary. Use the power switch to power up the unit, or to shut down after testing operations are concluded. Always switch OFF the power switch when you have completed a tube testing session. Disconnect the AC power cord from the outlet if the unit will not be used again shortly. RS232 SERIAL CONNECTOR This standard 9-pin D connector links the AT1000 to a personal computer serial port. Use a standard, male-to-female cable wired pin-for-pin for this connection. Connect this cable whenever uploading a new Test Data File or performing curve plotting and tube testing with a personal computer. It is also possible with firmware after V1.20 to update the firmware over the serial port. The cable (and a computer) is not needed for normal tube testing.
PLATE AND GRID CAP BANANNA JACKS These jacks are for use when testing tubes that have a plate or grid cap on them. Use the appropriate supplied cap lead (each accommodates a different cap size) when testing tubes with caps. Connect the lead to the appropriate jack (plate or grid) as instructed by the LCD screen. Never touch the metal parts of the plate cap or the banana plug or jack. Handle them only by touching the insulated plastic and ceramic parts. Never connect or disconnect them while a test is in progress, only when instructed to by the LCD display, or when the Test Menu has been exited (heater turns off). ============ 3.0 BASIC OPERATION The AT1000 is very easy to use. Follow these instructions to test a tube. 1) Plug the unit into a source of AC power. Set the Power Switch to ON. The fan will start and the firmware version is displayed momentarily. Then, a list of tube type numbers is displayed. 2) Use the [UP] [DOWN] [LEFT] and [RIGHT] arrow keys to move the cursor, and navigate to the following screens. The [LEFT] and [RIGHT] keys move the cursor along each line, and up or down a line when the extremes of a line are reached. Use the [UP] and [DOWN] arrow keys to go to the previous or next page. The tube types are arranged alphanumerically, with numbers coming before letters. This means a 6550 will be found earlier in the list than a 6AQ5. The European letter prefix tubes like the ECC83 are listed after all the tubes that start with a number. Tubes like the 6CA7/EL34 are listed in both places, under 6CA7 and also EL34. The test setup is identical no matter which one is selected. When the cursor is position on the tube type number you want to test, press the [ENTER] key. 3) A screen is presented which shows some of the basic parameters of the test setup for the selected tube type. Press [ENTER] again to confirm this is the tube you want to test. 4) Next, you will be prompted as to which socket on the AT1000 to insert the tube into. Carefully insert the tube into the indicated socket and press [ENTER] again. If the tube you are testing has a plate or grid cap, another screen will appear advising which banana jack (plate or grid) to plug the cap/lead into. If this is the case, connect the cap lead and then press [ENTER]. It is not possible to test a tube that has two caps. 5) At this point, the test will begin automatically. The heater will be ramped up to its specified voltage, and a timer will count down. During the warmup, the heater-to-cathode leakage is displayed. When the counter reaches zero, the warmup phase ends and B+ is applied to the tube. 6) B+ comes on, and this is indicated on the LCD screen. The tube is biased into conduction in one of two modes. In Auto Bias Mode, the grid voltage is adjusted downward automatically until the specification plate current is achieved. In Fixed Bias Mode, the specification bias voltage is applied to the grid, and the plate current will be whatever results at this bias setting. The user can change the
After each series of tests concludes, B+ is switched off, heater power is maintained and test results are displayed on the LCD display. If a tube has more than one section, such as the 12AX7 Dual Triode, tests were conducted on both sections of the tube. In the case of a 6T8 tube, there are four sections. Each is tested individually and the results appear on a separate screen. Use the [UP] and [DOWN] arrow keys to review the test results for each section of a multi-section tube. If there is only one section in the tube that was just tested, the [UP] and [DOWN] arrow keys will only show one results screen. If, while in Manual Test Mode and during the Transconductance Test, the ENTER key is pressed before the Please wait message disappears, the transconductance result displayed will be zero. To prevent this during Manual Test Mode, wait until the Please wait message is replaced with Press ENTER to continue. 4.1 TYPES OF RESULTS DISPLAY SCREENS There are four different types of Results Screens. The first one is displayed if the tube (or tube section) is a triode, tetrode or pentode. It shows the following data: a) Top Line: Heater-to-Cathode Leakage. This is shown in microamperes, and is tested by applying -200V to the heater while the cathode is held at ground potential. Current is limited to 1 mA. Normally, a good tube will show zero leakage, but a few microamperes is probably OK. Heaterto-cathode leakage is critical for a preamp tube or a tube used in a cathode follower or in a cascode circuit. It is less critical for a power output tube or one that has its cathode tied to ground in the circuit. b) Second Line: This shows the specification values of grid voltage (in Auto Bias Mode) or plate current (in Fixed Bias Mode) and transconductance (GM), which is displayed in milliamperes-per-volt. Multiply by 1000 to convert mA/V into uMHOs. c) Third Line: This line shows the actual values of grid voltage (in Auto Bias Mode) or plate current (in Fixed Bias Mode) and the transconductance that were measured during the test. See section 10.0 for a description of the difference between Auto Bias and Fixed Bias. In Auto Bias Mode, if the actual grid voltage is less than specification, this means that the emission of electrons from the cathode was weaker than expected and a correspondingly lower grid voltage was required to establish correct plate current. In Fixed Bias Mode, if the actual plate current is less than specification, this also means that the emission is weak. In Auto Bias Mode, if the actual grid voltage specification value, this means that the tube can be expected to have a good amount of life grid voltage is very low or is zero, the tube replaced. was higher has strong remaining. is bad and than the emission and If the actual should be
In Fixed Bias Mode, if actual plate current is greater than specification, this also indicates the tube has strong emission. And if actual plate current is very low or zero, the tube is bad and should be replaced. Some tubes of modern manufacture may show lower than normal grid voltage (in Auto Bias Mode) or lower than normal plate current (in Fixed Bias Mode), as some new tubes are not being manufactured to the same standards as they were in the vintage years. The actual measured transconductance is shown on the right side of the third line of the display. This value is determined by actually making the tube amplify a 1 kHz sine wave signal, and then measuring the AC plate current that results. A reading of one milliampere per volt means that with a one volt RMS AC grid signal, a one milliampere RMS AC current was observed in the tube. Transconductance normally reads close to the specification value. If transconductance reads low, this means that tube gain may be less than that expected in its application circuit. If it reads higher than the specification, more gain can be expected in the target circuit. If emission was low (low measured grid voltage or low measured plate current), the transconductance can be expected to possibly (but not always) be low as well. Note that the transconductance and emission values obtained with the triode DC amplifier section of an electron ray tube may read very low. This does not necessarily mean the tube is defective. This is because these parameters are not closely controlled in these types of tubes. d) Fourth Line: This line shows three things. The first two are a simplified interpretation of the quality of emission, and the quality of transconductance. These are displayed as Xlnt (Excellent), Good, Weak and Bad. For quick determination of tube quality, one can rely on just these statements rather than considering the numerical values of the actual measurements. Occasionally, a tube that reads "Weak" in either emission or transconductance will perform adequately in a target circuit. Therefore, "Weak" does not automatically mean that the tube should be discarded. With tubes that operate with small grid voltage, such as 2 volts or less, there can be a magnification of the grid voltage range that produces a good reading. Therefore, with such tubes, take the transconductance reading into consideration, and do not automatically discard a tube which shows weak emission. Remember, these are quick estimates of tube quality, and the actual numerical measurements should be relied on more than the good-weak-bad display. The third item displayed on the fourth line is the result of the Gas Test. During the Gas Test, the grid circuit source impedance is increased 10 times. Plate current is measured before, and then again after the impedance is altered. If there is residual gas inside the tube, the ion current flowing in the gas between the plate or screen and the grid causes the grid to become more positive (less negative). This produces an increase in plate current, this difference is the value that is displayed (in milliamperes). When interpreting Gas Test results, one must take into consideration several things. First, the normal plate current. Second, what is the application of the tube? And third, how much gas-induced current increase was measured.
In the case of a small preamp tube like a 12AX7 or EF86, anything more than 0.1 milliampere of gas current will likely cause problems in the application circuit. Noise may be excessive, and/or the tube may not establish its correct operating point. With a power tube like a 6L6, the interpretation must be different. Power tubes typically show a few milliamperes of gas-induced current increase, even if they are good. This is because in these tubes, plate temperatures are generally much higher and there is more surface area on the plate which naturally outgasses somewhat as it heats up. Also, because these tubes normally operate with several tens of milliamperes, or even over 100 milliamperes, a few mA of Gas current is OK. With power tubes, a gasinduced current increase of less than 10 percent of normal plate current is probably OK in most circuits. When performing repeated tests (hot retest) on a power tube, the re-application of plate current to an already-hot tube sometimes causes even MORE gas-induced current to be measured the second time. If the amount of current increase is more than about 10 percent of the tubes normal plate current, it is likely to produce noise in the circuit as well as a possible "run-away" condition. Whether or not this will happen depends on factors such as grid circuit impedance in the target circuit, and the values of plate voltage and current the tube is being run at. Occasionally, a run-away condition will result while the tube is in the AT1000, and this will cause an overcurrent shutdown and the message "possible excessive gas" to be displayed. These tubes should be discarded as bad. 4.2 DIODE RESULTS SCREEN In the case of tubes that contain diodes or diode sections, such as the 6AL5 and 6T8, the Diode Results screen will be displayed. In addition to the Heater-to-Cathode Leakage measurement that appears on the top line, a reading for forward and reverse current is shown. Normally forward current should be in excess of 900 microamperes and reverse current should be zero. The test current is limited to 1 mA, and this reading may only be seen in a shorted diode, where the forward and reverse currents are almost the same. Also, heater-to-cathode leakage in diode sections is usually very critical, because the cathode is frequently a signal point in the application circuit. Heater-to-cathode leakage in diode sections should always read zero, a reading of a microampere or two (or more) is probably reason for the user to discard the tube as bad. There is no gas test for diode sections. If the tube contains a triode (or pentode or tetrode) section as well, the gas test will run only on the non-diode sections. 4.3 ELECTRON RAY INDICATOR RESULTS SCREEN Electron Ray Indicator tubes, such as the 6E5 and EM84, can be tested on the AT1000. In these cases, a special test is run on the display section of the tube. During the test, the tube's fluorescent screen will light up, and the shadow will be moved as the AT1000 varies the Ray Control Electrode voltage. The user should observe the fluorescent screen on the tube under test, and evaluate the brightness and shadow movement for normal appearance. Note that there is sometimes significant shadow overlap as the AT1000 delivers full B+ to the ray control electrode as
would happen in normal operation of the DC amplifier triode section (if so equipped) when it was fully cut off. Once the tests conclude, the Results Screen for the Indicator Section will show the maximum achieved target current in the tube. Target current varies as the shadow moves, because more or less electrons are striking the target. Normal peak target current is a milliampere or two for most tubes. Many Electron Ray Tubes also have a triode section as well, which is used as a DC amplifier in the application circuit. Such triode sections are tested just like any other triode, for emission, transconductance, heater-to-cathode leakage and gas. Some tubes, such as the EMM801 have two separate display sections and two triode DC amplifier sections. All of these are tested independently and the results are shown on separate Results Screens. Note that the transconductance of DC amplifier triode sections in Electron Ray Indicators is usually very low. Sometimes it is as low as 0.05 or 0.1 mA/V. If such a tube is suspect, the user is advised to try it in an application circuit to see if the shadow movement is adequate. Do not rely on the Transconductance "Good-Bad" indication alone for Electron Ray Indicator tubes' triode sections. 4.4 RECTIFIER TUBES In the case of full wave rectifiers, such as the 5U4, 5Y3 and GZ34, a specialized results screen is displayed. It shows the measured forward and reverse voltage during the test, for both sections. The results for both sections are shown on the same screen, and there is no need to move between sections with the up and down arrow key. During the rectifier test, a sinusoidal voltage of 275V RMS (nominal) is applied to each plate, 180 degrees out of phase on each plate. This is how these tubes are generally run in an application circuit. Series load resistors are provided in each plates circuit, and the voltage drop between each plate and the cathode is measured. In case a tube is shorted, the load resistors prevent damage to the tester by harmlessly dissipating the reverse-conducted current. Normally, rectifier tubes will read between 10 and 70 volts forward drop, depending on the rating of the tube. Mercury rectifiers read the lowest, and small, high vacuum types such as the 5Y3 read the highest. The appropriate tube data sheet should be consulted to determine the expected forward drop at a peak current of about 100 mA. The reverse voltage drop should be much higher, typically very close to the Plate V peak voltage which is displayed right before the tube test is started. This reading is the unloaded AC test voltage peak amplitude, and it should be approximately the same as the reverse (blocking) voltage drop measured during the test. 4.5 MATCHING TUBES Vacuum tubes can be matched for use in balanced circuits, such as pushpull output or fully-differential preamplifier use. Single-section tubes can be matched to each other, and dual section
tubes can have their sections matched as well as establishing a match between tubes. Tube matching generally consists of testing a number of identical tubes, and then grouping them by one or more tested parameters. Tubes can be matched by emission, transconductance, or both. If only one parameter is to be matched, it is recommended that emission is selected. For power output tubes, some amplifiers have DC and AC balance controls. These controls can null out some of the variance in tube parameters. In parallel (SEP) and push-pull parallel power tube operation, close matching is essential for maximum performance. There are generally no separate bias and drive controls when tubes are run in parallel, and if the tubes don't share the AC and DC loads symmetrically, power output and distortion will suffer greatly. Differential audio and instrumentation amplifiers achieve best performance when matched tubes are used. Quite often, miniature dual triodes are employed. These can have their sections matched, or all the tubes in a signal chain can be matched. The circuit topology dictates which is more important, but full matching for this type of equipment guarantees best performance. To match tubes by emission, use the Fixed Bias Mode, and compare the resulting plate currents measured during the test. The closer the values, the better the match. In push-pull power output stages, the emission match should be within 5% if there is no DC balance control or separate bias adjustment for each tube. Even with these adjustments, closely matching the emission of each tube greatly improves performance and long-term reliability. To match tubes by transconductance, first make sure that the emission is within 10% for the tubes. Then compare transconductance readings between tubes for a 5% or better match. For preamplifier tubes, emission and transconductance matching can also improve performance. Particularly in long tail pair phase splitter operation, the tubes or tube sections should be closely matched. If the phase splitter is operating as symmetrically as possible, distortion will be reduced, and drive to the output stage will increase. Sometimes there are driver tubes after the phase splitter but before the output tubes. These tubes should also be matched, so that drive to the outputs remains as symmetrical as possible throughout the signal path. Fully differential preamplifiers often used in the recording industry will be push-pull from input to output transformers. Keeping things balanced throughout the signal path is essential to take advantage of the wide bandwidth, low noise and low distortion this equipment is capable of. 4.6 WARMUP AND OTHER FORMS OF DRIFT In electronics, even vacuum tube electronics, it is nice to keep things consistent and under control. With well-designed circuits, operating the tubes well within maximum ratings, one can expect stable operation.
Occasionally, tubes will exhibit various types of drift. The most common type of drift is caused by the heater-cathode assembly in the tube. It often gets worse as the tube ages. Most often, this form of drift takes place over several minutes or tens of minutes, and starts out as low emission gradually rising as time passes. At some point the upwards emission drift diminishes to zero, and the tube becomes stable. Generally, it is desirable for power tubes to warm up fully in one to two minutes. Smaller tubes can be expected to stabilize in as little as 30 seconds. Directly-heated tubes generally exhibit stable emission in only 15 to 30 seconds. As a tube ages, the cathode oxide coating used in most tubes becomes worn out. It can also be damaged by heater undervoltage, overvoltage, or too much emission current. Not to mention the effects of residual gas and air left in the tube. The effect of this aging and damage is a slow-to-warmup tube. These tubes also generally exhibit low ultimate emission, and lower than normal transconductance. Another form of drift manifests by physical distortion of tube electrodes and their spacing, caused by heat or selective electron bombardment. These causes can make emission and/or transconductrance drift up or down as the tube operates. Sometimes the drift is randomly in either direction, even after hours of warmup time. Just like a cheap sheet metal barbeque warps with use, the repetitive heating and cooling of tube electrodes takes its toll. After many years of operation, some tubes end up with severely distorted electrodes which produce various nonlinearities and drift radically during operation. The warping can even get so extreme that short circuits develop between electrodes. Other tubes, often vintage military specification tubes, are conservatively designed and well constructed, and remain stable after many thousands of hours of operation. Equipment that operates its tubes at or near the Absolute Maximum Ratings is more likely to cause heatdamaged tubes over time. Drift can be measured by using the Manual Test Mode, where any such drift is apparent over time. Just be careful with power tubes, as they can cause the AT1000 to overheat in only a few minutes. 5.0 TROUBLESHOOTING Refer to this section of you are having difficulties with the AT1000. 5.1 Tube tests bad, with no or very low emission or transconductance. Try a known good tube in the unit. If a known good tube tests bad, the AT1000 may have a problem requiring repair. 5.2 Test always cuts off showing "possible short" or "excessive gas". Try the test without a tube in the socket. If it shuts down again with errors about shorts or gas, the may have a problem requiring repair. If B+ stays on without the tube, then the tube was defective. 5.3 LCD Backlight comes on but no menus are displayed. Blown fuse inside unit. Contact the factory for instructions.
Each row, whether in Excel or Notepad, contains the test data for one tube, or in the case of multi-section tubes, the test data for one section. These rows are also called Data Records. Note that some of the data in some of the fields contain leading zeros. It is extremely important that the correct number of characters are present in each field (or cell, if using Excel). The only field that can have a variable number of characters in it is the first one in each record, the Tube Type Number. If you are using Excel, make sure that any new rows that you might add are set up for TEXT. Do not configure them for "general" or "numbers". This can cause Excel to delete all of the leading zeros in all of the cells that contain them. You would then have to correct the problem by first setting all the cells to text, and then going in and manually adding the correct number of leading zeros where necessary. This is very tedious and time consuming! The format for each record is as follows: There are 15 fields (or cells, in Excel) in each record (line). The first field is for the tube type number, and can contain a variable number of characters. All of the remaining fields, however, MUST contain a total of 29 characters (excluding the commas if you are working with a text editor). If there is an incorrect count of characters in a data record, the AT1000 will not be able to properly locate the test setup information. This will lead to all kinds of problems such as incorrect voltage and pinout settings, and failure of a test sequence to terminate properly. 6.1 TUBE TYPE NUMBER The far left field (column A, if using Excel) contains the tube type number, as mentioned above. The characters are simply normal alphanumeric characters that you type on the keyboard. For the tube type field, it is recommended that you use only upper case characters and numbers, and that you limit the length to no more than six characters. Otherwise, each line of the LCD display showing the list of tube numbers can become too long, causing wrap-around problems. 6.2 TUBE TYPE CODE The next field (B on Excel) contains a single, upper-case letter which denotes the functional type of tube, such as Diode, Triode, Pentode, etc. The table below shows a cross reference of each tube function to its code letter: TABLE 6.1 TUBE TYPE CODES A G L P Q T U Diode Triode Tetrode Beam Tetrode Pentode Pentagrid Converter Electron Ray Indicator (Indicator Section)
Note that the correct Tube Type Code is necessary in order for the AT1000 to execute the proper tests for a particular
tube or section type. --------------------------------------------------------6.3 SOCKET CODE The next field (C on Excel) contains a single, upper-case letter which denotes which socket on the AT1000 will be used for the test. The sockets are designated A through H, and a letter will appear in this field that corresponds directly with one of the sockets on the unit. The sockets differ as follows: TABLE 6.3 TUBE SOCKET CODES A B C D E F G H 4-pin 5-pin 6-pin Octal Octal 9-pin 7-pin Octal small base, pins 1 and 4 are heater small base, pins 1 and 5 are heater small base, pins 1 and 6 are heater socket, pins 2 and 7 are heater socket, pins 7 and 8 are heater miniature socket, pins 4 and 5 are heater miniature socket, pins 3 and 4 are heater socket, unassigned at present
Note that for each socket, A through G, the pins designated as heater (or filament) are hard-wired and not run-time configurable. All the other pins on each socket are connected to a switch matrix under control of the microprocessor, and can be configured to the specific tube at run-time. If you want to add a tube and it's heater pins are not compatible with one of the configurations listed above, your only option is to fabricate an adapter to test it while connected to one of the provided sockets. Normally, this simply requires re-assigning the heater pins using a tube base plug and a socket to fit the tube. Use very short wires when constructing such an adapter, or else oscillation problems may develop with high gain tubes. --------------------------------------------------------6.4 HEATER CODE The next field (D on Excel) contains a single, upper-case letter which denotes the heater (or filament) voltage. it also denotes whether or not a tube has a directlyheated filament, or an indirectly-heated cathode. The table below shows a list of the Heater/Cathode Codes: TABLE 6.2 HEATER-CATHODE CODES Indirectly Heated (Heater-Cathode Tubes, e.g. 6L6, 12AX7) A B C D E = = = = = 2.5V 3.0V 5.0V 6.3V 7.2V
F G H I J K
= = = = = =
12.6V 1.0V 1.5V 2.0V 7.5V 10.0V
Directly Heated (Filament Type Tubes, e.g. 2A3, 3Q5) M N O P Q R S T U V W = = = = = = = = = = = 2.5V 3.0V 5.0V 6.3V 7.2V 12.6V 1.0V 1.5V 2.0V 7.5V 10.0V
6.5 PLATE VOLTAGE The next field (E on Excel) contains a three digit numerical entry that specifies the Plate Voltage for the test. Valid voltages are between 90 and 500. Note that when the voltage is below 100, you must insert a leading zero, e.g. 090 for 90 volts. Only whole numbers may be used, giving a one volt resolution. Entries outside the range of 90 to 500 volts should not be used. If this is done, the voltage applied to the tube is unpredictable. 6.6 SCREEN VOLTAGE The next field (F on Excel) contains another three digit numerical entry that specifies the Screen (Grid #2) voltage for the tube. Valid voltages are between 90 and 500, same as the Plate. The Screen voltage may be set to something different than the plate voltage. Caution must be exercised if the Screen voltage is set higher than the Plate. This can cause screen grid overheating, possible tube damage, and is not a normal configuration for tube operation. Like the Plate Voltage field, Screen voltages less than 100 must contain a leading zero and only whole numbers may be used. This gives the same resolution as for the Plate Voltage, 1 volt. In the case of a triode, enter the numbers 000 in this field. This turns off the Screen Grid Power Supply during the test. 6.7 PLATE CURRENT The next field (G on excel) contains a four digit entry that specifies the Operating Point Plate Current. The valid range is from zero (0000) to 160.0 (1600) milliamperes. Note that the four
digits correspond to three significant digits and one decimal place when the AT1000 runs a test. The Plate Current resolution is 0.1 mA. For example, to set plate current to 1.2 mA, enter the numbers 0012. To set plate current to 123.5 mA, enter 1235. This entry must contain four digits, and must have leading zeros if necessary. Do not use a decimal point! Do not attempt to set the Plate Current higher than 160.0 mA. Damage to the tube or to the tube tester may result. 6.8 SCREEN CURRENT The next field (H on excel) contains a three digit entry that specifies the Operating Point Screen (Grid #2) Current. The valid range is from zero (000) to 20.0 (200) milliamperes. Note that the three digits correspond to two significant digits and one decimal place when the AT1000 runs a test. The Screen Current resolution is 0.1 mA. For example, to set screen current to 10.5 mA, enter the numbers 105. To set screen current to 0.3 mA, enter 003. This entry must contain three digits, and must have leading zeros if necessary. Do not use a decimal point. Do not attempt to set the Screen Current higher than 20.0 mA. Damage to the tube or to the tube tester may result. In the case of a triode, enter the numbers 000 in this field. 6.9 GRID #1 VOLTAGE The next field (I on excel) contains a three digit entry that specifies the Operating Point Control Grid (Grid #1) Voltage. The valid range is from 0.1 (001) to 99.9 (999) volts. Note that the three digits correspond to two significant digits and one decimal place when the AT1000 runs a test. For example, to set grid #1 voltage to 14.5, enter the numbers 145. To set it to 0.5 V, enter 005. This entry must contain three digits, and must have leading zeros if necessary. Do not use a decimal point. When the AT1000 performs a test, this parameter is used for two things. First, when B+ initially comes on, the grid voltage is set to twice that of the entry, up to 150 volts. Then, in Auto Bias Mode, the unit sets the operating point beginning from there, and decrements (lowers the voltage). In Fixed Bias Mode, the G1 voltage is set to twice the entry value, up to 150 volts. Then, after B+ is applied, the grid voltage is set to the value corresponding to the entry.
In the case of tubes with multiple sections, the test for each section takes up one line (called a record) in the test data file. These lines (or records) are always located one above the other. The first field of the lines that comprise the tests for the sections of a multi-section tube is always the same, as it is the Tube Type Number (e.g. 12AX7). With multiple section tubes, several other fields are often duplicated as well. For example, with a 6T8, the Heater Code and the Socket Code is identical for each of the four sections. This is because the tube remains in the same socket, and all the sections share a common heater.
The Section Identification Field must decrement, with each successive section, on each successive line (record). The final section of a multiple section tube is last, and its Section Identification Field is always 1. Tubes with only one section like the 6V6 and 2A3 always have only one line of test data (one record) and always have a Section Identification Field entry of 1. There are several dual-section identical triodes, like the 12AX7, 12BH7, ECC81, etc. These tubes have two lines of test data, and you might notice that all the data except the Pin Identification and the Section Identification Fields are identical. 6.13 THE DIODE TEST Examine one of the two records in the Test Data File for the dual diode tube, 6AL5. After the initial four fields specifying tube number, type, heater and socket, note that all of the plate, screen and control grid voltage and current fields are all filled with zeros. Ditto for the transconductance field. Following that, you will see that the only Pin Identification Fields that do not have zeros are the plate and cathode pins for that section. The Screen and Grid #1 fields have zeros, also. This is the correct way to configure a diode tube section for testing. Simply use the 6AL5 as a template and change the plate and cathode pins to suit your tube. 6.14 THE ELECTRON RAY INDICATOR TEST Refer to the test records for the 6E5 tube. Note that there are two sections in this tube, the display section and the triode DC amplifier. The first section tested is the display section, and it has a type code of U. When setting up to test an electron ray tube's display section, pay particular attention to the fields, as some of them have a re-assigned meaning. The Plate Voltage field becomes the Target Voltage Field. Use the recommended typical target voltage in the tube data sheet for this parameter. The Screen Voltage field becomes the Shadow Control Electrode Maximum Voltage. Normally, it should be set to the same value as the Target Voltage. During test, the AT1000 ramps the Ray Control electrode between zero and this voltage. This will normally cause the Indicator Tubes shadow to traverse its entire range. The Plate Current Field becomes the Target Current parameter. Enter the expected peak target current here. The Screen Current and the Transconductance fields are filled with zeros. The Grid Voltage field still functions as the Grid Voltage setting for the DC amplifier triode section during the Indicator Section Test. Because the AT1000 will be driving the ray control electrode directly (with its screen voltage supply) it is desirable to bias the triode section completely off. 30 or 40 volts is generally sufficient to accomplish this task. When configuring the pins for the Display Section, enter the Target Pin number in the Plate Pin field. Enter the Ray Control Electrode Pin number in the Screen Pin field. Enter the triode
section's grid pin number in the Grid Pin field. Then enter the cathode pin as one of the ground pins in the Ground Pins field. If the tube has it's ray control electrode internally connected to the plate of its triode, use this pin as the Ray Control Pin. If the tube brings the Ray Control Electrode and the triode plate out on separate pins, leave the triode plate unconnected for the Indicator Test. After configuring a test for an Electron Ray Indicator Display Section, test it and observe the results. You may find that a slight adjustment of the Ray Control Maximum Voltage produces a better display. When setting up to test the triode section of an electron ray indicator, set things up like you would for a normal triode. Leave the Target Electrode Pin unconnected. If the Ray Control Electrode is connected internally to the triode plate, use this pin as the triode plate. If the Ray Control Electrode and the triode plate are brought out on separate pins, leave the Ray Control Electrode Pin unconnected. The transconductance for the triode section of Electron Ray Tubes is rarely mentioned in the data sheet. Normally, these triodes have very low transconductance, and any transconductance at all probably indicates a triode with satisfactory performance. More important is the ability to establish the Operating Point at an acceptable minimum grid voltage. This indicates sufficient emission, and function can be asumned to be normal. Use the value of plate voltage and the series resistor recommendations from the tube's data sheet to determine what plate current to use for the Operating Point. Assume that half of the supply voltage is being dropped across the resistor, and then figure the plate current. Use this value for the Plate Current in the triode section test. Successfully adding an electron ray indicator tube may require some trial and error to optimize the test. The EMM801 is a rare, dual indicator similar to an EM84. It was used as a level indicator in stereo tape recorders. This tube has an additional grid which appears to be intended as a brightness control. However, this "extra" grid also affects the operation of the triode DC amplifier sections. This grid must be connected to ground when the DC amplifier triode sections are being tested to obtain a repeatable plate current. Dealing with these extra electrodes in Electron Ray tubes can be a challenge. The manufacturer's data sheets, even when available, often do not describe the extra electrodes enough to design them into a test. 6.15 PREPARING THE TEST DATA FILE FOR UPLOADING As mentioned at the beginning of this section, the Test Data File can be edited either in.XLS format, using Microsoft Excel, or, it can be edited with a text editor program in its Comma Delimited format,.CSV. You will probably want to insert any new tubes you add into the list while maintaining the alphanumeric format. The AT1000 lists tubes in the order they appear in the Test Data File. There is an alphabetizing function built into Excel, but you must make sure that it uses only the first field (cell) of each line as the determining factor. You must also ensure that the following fields do not get mixed up during the process. However, even if successful, the alphabetizing that Excel performs automatically may not order the
selection of either Fixed Bias or Auto Bias. When the desired selection is displayed, press ENTER to select it. The unit then returns to the top System Menu. 8.5 UPLOAD NEW TUBE DATA When Upload New Tube Data is displayed, and then ENTER is pressed, the unit prepares for the upload of a new tube data file. Refer to Section 7.0 for further information. 8.6 FIRMWARE UPGRADE When Firmware Upgrade (BootLoader) is displayed, pressing ENTER caused the unit to enter the Firmware Upgrade Mode. See the separate instructions on the BootLoader for information on how to use it. 8.7 CHANGE TEST DURATION When Change Test Duration is displayed, and the ENTER key is pressed, a sub menu is displayed. Using the scroll keys, [<] and [>], make a selection of either Timed (automatic) or Continuous (manual). When the desired selection is displayed, press ENTER to select it. The unit then returns to the top System Menu. 8.8 RETURN TO TUBE TESTING When Return to Tube Testing is displayed, pressing ENTER causes the unit to return to stand-alone tube testing operation. This is normally the way that the System Menus are exited after changing either the Biasing Mode or the Test Duration. 9.0 USING THE TUBE TESTING AND CURVE PLOTTING SOFTWARE TubeTest is the test and curve plotting software which runs on a personal computer and allows extensive tube testing and curve plotting functions. Results can be saved and retrieved, and printed. Test setups can also be saved and recalled. In addition to the heater/cathode leakage, emission, transconductance and gas tests which the AT1000 performs in stand-alone mode, the software is able to provide even more information. A user can also obtain plate resistance and Mu, and grid leakage is directly displayed down to.01 uA. Please refer to the separate documentation to install, configure and use TubeTest with the AT1000. 9.0 BIASING AND TESTING MODES Firmware Version 2.0 and later now offer two different Bias Modes and two different Test Modes. This section will explain these. These two modes section 8.0 for to change these Modes have been even if AC line of operation are selected from the System Menu. See instructions on how to use the System Menu and sub menus mode settings. Note that after the Biasing and Testing changed, the unit remembers which mode(s) its set to, power is disconnected.
9.1 BIASING MODES There are two modes of bias adjustment that the AT1000 can use. These are called Auto Bias and Fixed Bias.
The difference between these modes is reflected in what happens after B+ is applied to the tube, but before the Transconductance Test is run. In Auto Bias Mode, the microcontroller inside the AT1000 adjusts the grid bias voltage so that the specified plate current is achieved in the tube. Then it will continue to test Transconductance. When the unit is set to Fixed Bias Mode, however, it operates differently. B+ is applied to the tube and then a fixed bias voltage is applied to the grid. This fixed voltage is obtained from the stored tube test settings, or in the case of remote-controlled testing, it is obtained from settings in the TubeTest software. In Auto Bias Mode, the bias voltage is adjusted to whatever is necessary to achieve rated plate current. If the emission in the tube is less than normal for the type of tube, the grid voltage may end up being somewhat lower than the specification G1 voltage. However, the plate current will be close to specification, and the Transconductance Test is more likely under these circumstances to produce a near-normal reading. If the emission is very low in a tube tested under Auto Bias, the bias voltage might be reduced to zero and rated plate current is never achieved. In Fixed Bias Mode, the bias voltage is set to that indicated by the specification. Plate current will end up being whatever happens to result at this fixed grid voltage. With a weak tube tested under Fixed Bias Mode, the plate current will likely be less than the specified plate current. This will often also be accompanied by a reduced transconductance measurement. 9.2 WHICH BIASING MODE TO USE? This is often a preference of the user. Many application circuits operate using what is often called auto bias. In such a circuit, there is a resistance in series with the cathode and ground, and also a resistance that holds the grid at a fixed (usually ground) potential. In such a circuit, the tube bias is somewhat self-adjusting, because as the plate current changes it causes a change in the voltage drop across the cathode resistor. This voltage drop subsequently forms all or at least part of the grid voltage. In a selfcontrolling feedback loop this formed, a tube will tend to adjust its grid voltage (and subsequently its plate current) should the tube or circuit begin to drift. Other applications, often the power output stage of an audio amplifier, will use fixed bias. Often, there is a potentiometer available to actually change this fixed bias. Nevertheless, it is still called fixed bias. In such a circuit, drift or aging of the tube will not be compensated for, and the tubes performance will vary. The AT1000 now offers both means of testing, so as to more faithfully reproduce an actual application circuit and test any particular tube using a similar biasing scheme to what it sees in the actual application. Most vintage tube testers test tubes by using fixed bias. So, if you are trying to compare test results between the AT1000 and other testers, it would be a good idea to choose fixed bias while doing so. The choice between Auto or Fixed Bias also interchanges what you should
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