MITSUBISHI

ENGINE 6G7 SERIES (E - W)

WORKSHOP MANUAL

FOREWORD
This Workshop Manual contains procedures for removal, disassembly, inspection, adjustment, reassembly and installation, etc. for service mechanics. All information, illustrations and product descriptions contained in this manual are current as at the time of publication. We, however, reserve the right to make changes at any time without prior notice or obligation.

Engine.

FILING INSTRUCTION Please keep these manual pages in the binder No. BN890001. File these pages according to the signs Added, Revised and Deleted on the List of effective pages which are interpreted below. Added: File the pages with this sign additionally in your manual. Revised, Deleted: Replace the existing pages with corresponding pages with this sign.
Missing sheets will be supplied upon request.

Pub. No. PWEE9615

E Mitsubishi
Motors Corporation Dec. 1996

INTRODUCTION

EXPLANATION OF MANUAL CONTENTS
Maintenance and Servicing Procedures (1) A diagram of the component parts is provided near the front of each section in order to give the reader a better understanding of the installed condition of component parts. (2) The numbers provided within the diagram indicate the sequence for maintenance and servicing procedures. : Indicates a non-reusable part. The tightening torque is provided where applicable. D Removal steps: The part designation number corresponds to the number in the illustration to indicate removal steps. D Disassembly steps: The part designation number corresponds to the number in the illustration to indicate disassembly steps. D Installation steps: Specified in case installation is impossible in reverse order of removal steps. Omitted if installation is possible in reverse order of removal steps. D Reassembly steps: Specified in case reassembly is impossible in reverse order of disassembly steps. Omitted if reassembly is possible in reverse order of disassembly steps.
Classification of Major Maintenance/Service Points When there are major points relative to maintenance and servicing procedures (such as essential maintenance and service points, maintenance and service standard values, information regarding the use of special tools, etc.), these are arranged together as major maintenance and service points and explained in detail. AA" : Indicates that there are essential points for removal or disassembly. "AA : Indicates that there are essential points for installation or reassembly.
Symbols for Lubrication, Sealants and Adhesives Information concerning the locations for lubrication and for application of sealants and adhesives is provided, by using symbols, in the diagram of component parts, or on the page following the component parts page, and explained. : Grease (multipurpose grease unless there is a brand or type specified) : Sealant or adhesive : Brake fluid, automatic transmission fluid or air conditioner compressor oil : Engine oil or gear oil
E Mitsubishi Motors Corporation

Dec. 1996

PWEE9615
Indicates the group title. Indicates the section title. Indicates the group number. Indicates the section number. Indicates the page number.

6G7 ENGINE (E- W) - Intake Manifold

11A-7-1

7. INTAKE MANIFOLD

REMOVAL AND INSTALLATION

11 Nm 18 Nm
Denotes non-reusable part.

13 Nm 21 Nm

11 Nm 29 Nm
Denotes tightening torque.

7EN0874

Removal Procedure 1. Engine harness 2. Injector and delivery pipe 3. Insulator "HA 4. Fuel pressure regulator 5. O-ring 6. Insulator "GA 7. Injector 8. O-ring 9. Grommet 10. Fuel pipe 11. O-ring 12. Delivery pipe "FA 13. Intake manifold 14. Intake manifold gasket "EA 15. Engine coolant temperature gauge unit
"DA 16. 17. 18. "CA 19. "AA 20. "CA 21. "AA 22. 23. 24. 25. "BA 26. 27. 28. "AA 29. 30. "AA 31.
Engine coolant temperature sensor Water hose Water hose Heater inlet pipe O-ring Heater inlet pipe O-ring Water outlet fitting Water outlet fitting gasket Water inlet fitting Thermostat Thermostat housing Thermostat housing gasket O-ring Water pipe O-ring
This number corresponds to the number appearing in Removal steps, Disassembly steps, Installation steps or Reassembly steps.

O-ring Water pump

INSTALLATION SERVICE POINTS
"AA O-RING/WATER PIPE
(1) Wet the O-ring (with water) to facilitate assembly. Caution D Keep the O-ring of oil or grease.
Operating procedures, cautions, etc. on removal, installation, disassembly and reassembly are described.
Water inlet pipe E Mitsubishi Motors Corporation

6DN0594

Issue date
Publication number-Revision code