Digifold 5000P

DOCUMENT CREASING / FOLDING MACHINE

ILLUSTRATED PARTS MANUAL

Morgana Systems Limited United Kingdom Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www.morgana.co.uk

ISSUE 1

JUNE 2008

174-010

INTRODUCTION
The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four) is identical to the number stamped on the specification plate. Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of a sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type.
ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS.

Page 2

CREASING / FOLDING

SYSTEM

Page 3

SECTION

ASSEMBLY
171-01-01 175-01-01 178-01-01 1708202

DESCRIPTION

MAIN ASSEMBLY MECHANISM DELIVERY SYSTEM FINAL ASSEMBLY
TIP. To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page.

Page 4

BLANK PAGE

Page 5

171-01-01

MAIN FRAME ASSEMBLY

Page 6
ITEMNo. PARTNo. 51-077 76-123-04 141-007-01 171-001-01 171-001-02 171-005-01 171-006-01 171-007-01 171-009-01 171-010-01 171-010-02 171-011-01 173-49-01 175-016-01 175-016-02 175-022-01 175-023-01 175-026-01 175-27-01 175-040-01 175-044-01 175-045-01 175-053-01 175-054-01 175-072-01 175-072-02 175-104-01 175-134-01

QTY. 2 3

DESCRIPTION HEX PILLAR - M8 x 30Lg. TIMING PULLEY - 15 XL - Wide Flanged. Door Ramp Main Plate - Op Side Main Plate - Lay Side PIVOT BLOCK - DYNACREASE STEPPER PLATE - Dynacrease Support Block - Loading Table Cable Tube BEARING HOUSING ASSY. - Op. SideDigiFold Mk2. BEARING HOUSING ASSEMBLY - Lay SideDigiFold Mk2. Cover Bracket - Entry Guard DYNACREASE DRIVE MOTOR & LEAD ASSY. CRANK DISC ASSY. - Op. Side. CRANK DISC ASSY. - Lay Side HEX PILLAR - M8 TIMING PULLEY - 16 XL - Flanged. 40 XL Timing Pulley - DigiFold Mk2. Transmission Release Assy SPACER. ECCENTRIC IDLER ASSY. HEX PILLAR - M8 BLADE GUIDE - Top - DigiFold Mk2. BLADE GUIDE - Lower Jam Detector & Cable Assy - Emmiter Jam Detector & Cable Assy - Receiver Delivery Retension Plate_Strut HEX PILLAR - M8

Page 7

Page 8

ITEMNo. 101 102

PARTNo. QTY. DESCRIPTION 401-02-040-Screw - Pan Pozi Taptite - M4 x 6Lg. 401-02-040-Screw - Pan Pozi Taptite - M4 x 8Lg. 401-02-040-Screw - Pan Pozi Taptite - M4 x 10Lg. 401-02-040-Screw - Pan Pozi Taptite - M4 x 16Lg. 401-02-040-Screw - Pan Pozi Taptite - M4 x 20Lg. 401-02-050-Screw - Pan Pozi Taptite - M5 x 12Lg. 401-02-050-Screw - Pan Pozi Taptite - M5 x 20Lg. 402-02-040-Screw - Csk Hd. Taptite - M4 x 8Lg. 403-01-050-SCREW - Socket Cap Head - M5 x 20Lg. 403-01-060-SCREW - Socket Cap Head - M6 x 20Lg. 403-01-060-SCREW - Socket Cap Head - M6 x 25Lg. 403-01-080-SCREW - Socket Cap Head - M8 x 16Lg. 403-01-080-SCREW - Socket Cap Head - M8 x 20Lg. 405-01-080-SCREW - Socket Button Head - M8 x 20Lg. 409-01-050-Screw - Socket Set - Flat Point - M5 x 5Lg. 409-01-050-Screw - Skt Set Screw - Flat Pt. - M5 x 5Lg. 409-01-050-Screw - Skt Set Screw - Flat Pt. - M5 x 6Lg. 409-01-060-Screw - Skt Set Screw - Flat Pt. - M6 x 10Lg. 411-01-060-SCREW - SKT SET DOG PT. - M6 x 10Lg. 415-01-060-Hex Hd. Set screw - M6 x 35Lg. 461-01-NUT - Full - M5 461-01-NUT - Full - M8 461-01-NUT - Full - M12 481-WASHER - Plain - M5 481-WASHER - Plain - M6 481-WASHER - Plain - M8 481-WASHER - Plain - M12 601-Snap Bushing 33.3 x 38 601-SNAP BUSHING 605-SUPPORT WASHER - 12 607-140 XL 062 Pulley Belt 613-TIE WRAP - Small. 613-CABLE TIE MOUNTING 615-Starlock Washer

Page 9

Page 10

ITEMNo.

PARTNo. QTY. DESCRIPTION 62-NYLON WHEEL. 71-01-ADAPTOR ASSY - 24/12.5 - SV190 - Feed Blow 71-01-ADAPTOR ASSY - 24/24 - SV190 - Drum Blow 75-229-Fan Guard Assy 141-003-Tie Bar - MK5 Female 141-003-Tie Bar - Perforator Stop 141-003-Tie Bar - Entry Guard 141-006-COLLAR - Wheel Spacer. 141-016-Cowl Defender 171-02-COMPRESSOR ASSEMBLY - 50Hz. 171-004-BAFFLE PLATE - Digifold Mk2. 171-007-Support Block - Loading Table 171-009-Cable Tube 171-011-Cover Bracket - Entry Guard 171-012-Choke Support Bush 171-014-Vacuum Blow Hose 171-015-Vacuum Suck Hose 171-016-Manifold Exhaust Hose 171-017-Manifold Blow Hose 171-018-Full Suction Hose 175-03-Infeed Drive Shaft Assy Infeed Idler Shaft Assy 175-04-175-005-INPUT DRIVE GEAR - Steel. 175-009-SPACER. 175-010-IDLER DRIVE GEAR - 18T. 175-011-BLADE DRIVE SHAFT GEAR - 22T 175-16-Input Transfer Shaft Assy 175-17-CRANK SHAFT ASSY 175-18-TRANSFER SHAFT ASSY 175-19-IDLER SHAFT ASSY 175-22-VACUUM ROLLER DRIVE ASSY 175-024-INPUT DRIVE GEAR - 20T. 175-025-INPUT BELT DRIVE GEAR - 24T 175-27-Transmission Release Assy 175-042-Feed Belt 175-054-BLADE GUIDE - Lower 178-052-Action Shaft - Gas Strut 401-02-040-Screw - Pan Pozi Taptite - M4 x 8Lg. 401-02-040-Screw - Pan Pozi Taptite - M4 x 16Lg. 401-02-050-Screw - Pan Pozi Taptite - M5 x 20Lg. 409-01-040-Screw - Skt Set Screw - Flat Pt. - M4 x 6Lg. 409-01-050-Screw - Skt Set Screw - Flat Pt. - M5 x 6Lg. 411-01-050-SCREW - Skt Set Dog Pt. - M5 x 8Lg. 411-01-500-SCREW - Skt Set Dog Pt. - M6 x 6Lg. 481-WASHER - Plain - M16 601-SNAP BUSHING 602-BEARING - Deep Groove Ball - 6001ZZ 604-Waved Washer 21.0 X 27.5 x 3.0 605-SUPPORT WASHER - 12 605-NYLON SPACER - 7.94 x 4.34 x 6.35 609-O'Ring 8 x 3

Page 11

Page 12

ITEM No.

73-05-04 124-01-05 141-003-02 141-003-03 144-141 175-21-01 175-100-01 175-101-01

PART No.

CHOKE BLEED ASSEMBLY - Digfold Mk2 Blade Motor Assy Tie Bar - Vacuum Assy - Digifold Mk2 Tie Bar - Vacuum Stepper - Digifold Mk2 BLADE POSITION SENSOR Vacuum Roller Assy Vacuum Support Plate Vacuum Stepper Plate SENSOR MOUNT - Vacuum Roller Vacuum Roller Drive Pulley - 15T Screw - Pan Pozi Taptite - M3 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. SCREW - Socket Cap Head - M5 x 20 Lg. SCREW - Socket Cap Head - M8 x 20 Lg. Screw Skt Cone Pt - M5 x 30 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 8 Lg. Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg. WASHER - Plain - M5 WASHER - Plain - M8 Waved Washer 100XL037 Timing Belt CABLE TIE MTG. - Push Fit.
175-105-01 175-106-01 401-02-030-008 401-02-040-010 403-01-050-020 403-01-080-020 408-01-050-030 409-01-040-008 409-01-050-006 481-050 481-080 604-062 607-005 650-028

Page 13

Page 14
28-019 141-003-01 175-155-01 175-156-01 175-157-01 175-158-01 175-159-01 405-01-060-010 409-01-050-005 411-01-050-016 602-127
Universal Knob Assy. - M6 x 10 Lg. - Black - 20 Tie Bar - MK5 Female Release Link Release Post Release Collar Release Stop Release Spacer SCREW - Socket Button Head - M6 x 10 g. Screw - Skt Set Screw - Flat Pt. - M5 x 5 Lg. SCREW - Skt Set Dog Pt. - M5 x 16 Lg. Flanged Iglidur Bush - 15 X 17 X 23 X 9

Page 15

175-01-01

MECHANISM

Page 16

124 125

76-123-05 76-240 145-10-01 145-129-02 170-06-01 173-06-01 173-06-02 174-04-01 175-09-01 175-25-01 175-061-01 177-01-01 177-011-01 401-02-040-010 401-02-040-020 401-02-050-012 402-02-030-008 403-01-030-016 403-01-050-016 405-01-060-020 405-01-080-010 409-01-040-006 409-01-050-006 461-01-040 481-040 481-060 485-040 604-100 607-171 608-011 610-030 613-253 674-105 674-106
TIMING PULLEY - 16XL - Wide Flanged. STEPPER DRIVE MOTOR & LEAD ASSY. BUTTERFLY VALVE - AutoCreaser Mk3 Mounting Pad - Digifold Solenoid DynaCrease - Digifold POWER SUPPLY ASSY. - 48V. POWER SUPPLY ASSEBLY - 24V KNIFE DRIVER PCB ASSEMBLY TILT ASSY - Digifold Mk2 GAP SET ASSEMBLY - DigiFold Mk2. Air Inlet Port - Digifold Mk2 PERFORATOR ASSEMBLY - DigiFold Mk2. PIVOT ARM - Perforator - Digifold Mk2. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Pan Pozi Taptite - M4 x 20 Lg. Screw - Pan Pozi Taptite - M5 x 12 Lg. Screw - Csk Hd. Taptite - M3 x 8 Lg. Screw - Socket Cap Head - M3 x 16 Lg. SCREW - Socket Cap Head - M5 x 16 Lg. SCREW - Socket Button Head - M6 x 20 Lg. SCREW - Socket Button Head - M8 x 12 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg. Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg. NUT - Full - M4 WASHER - Plain - M4 WASHER - Plain - M6 Washer - Shakeproof - M4 GS-19 Gas Spring 130XL062 Timing Belt Shoulder Bolt - 6(M5) x 10 Lg. D-Frame Solenoid MD 1724 LARGE FAN EBMW2S130-AA03-46 230V 50/60HZ Capacitor 1000uF 100V DC Capacitor Mounting Clamp

Page 17

Page 18
28-003 73-066-01 74-018-02 75-354 94-021 126-059 145-093-01 145-129-02 171-008-01 172-01-01 172-02-01 172-003-01 172-012-01 172-013-01 172-014-01 173-01-01 175-10-01 175-11-01 175-11-03 175-12-01 175-13-01 175-20-01 175-052-01 175-058-02 175-064-01 175-109-01 175-125-01 175-125-02 175-127-01 175-129-01 175-131-01 176-081-01 176-082-01 176-258-01
UNIVERSAL KNOB ASSY - M6 x 25 Lg. - Black - 16 KNOB - Vac Bleed DOUBLE SHEET DETECTOR MTG. - DF - MK2 Lead - Double Sheet Detection LABEL - Papergate 'UP'. Link KNIFE DRIVE PIN. Mounting Pad - Digifold Solenoid HEX PILLAR - M8 Loading Table - Digifold Mk2 MOVING SIDELAY ASSY. - DigiFold Mk2. FEED BED - Digifold Mk2 Loading Table Extension - Digifold Mk2 Sidelay Clamp Bar - Digifold Mk2 Sidelay Locking Pin - Digifold Mk2 ELECTRONICS ASSEMBLY - DigiFold mk2. Edge Sensor Assembly - Digifold Mk2 SENSOR BAR ASSEMBLY - DigiFold Mk2. SENSOR BAR ASSEMBLY - DigiFold Mk2. 1st Blade Assembly - Digifold Mk2. Paper Guide Assy. - 2nd PAPERGATE ASSEMBLY - DIGIFOLD MK2 ROLLER SHEILD - 2nd - 25 SHIELD SUPPORT - Top - Op. - DigiFold Mk2. Connecting Link Assy - Solenoid Display Unit - Integrated Connecting Link Assy Knife Connecting Link Assy KNOB - Input Roller Upper Support Block Worm Wheel - Eccentric WORM WHEEL - Gap Set. SPRING HUB - Dynatilt TILT POST - Dynacrease

Page 19

Page 20
401-02-040-010 401-02-040-016 401-02-050-025 402-02-030-016 402-02-040-010 403-01-050-012 403-01-080-020 403-01-100-016 405-01-040-008 405-01-060-012 405-01-080-040 409-01-040-012 411-01-040-008 411-01-050-010 461-01-030 461-01-080 462-01-100 481-030 481-050 481-060 481-080 481-100 603-019 603-097 604-097 605-043 605-066 610-030 617-003 626-005 654-014
Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Pan Pozi Taptite - M4 x 16 Lg. Screw - Pan Pozi Taptite - M5 x 25 Lg. Screw - Csk Hd. Taptite - M3 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 10 Lg. SCREW - Socket Cap Head - M5 x 12 Lg. SCREW - Socket Cap Head - M8 x 20 Lg. SCREW - Socket Cap Head - M10 x 16 Lg. SCREW - Socket Button Head - M4 x 8 Lg. SCREW - Socket Button Head - M6 x 12 Lg. SCREW - Socket Button Head - M8 x 40 Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 12 Lg. SCREW-SKT SET DOG PT.- M4 x 8 Lg. SCREW - Skt Set Dog Pt. - M5 x 10 Lg. NUT - Full - M3 NUT - Full - M8 NUT - Half - M10 WASHER - Plain - M3 WASHER - Plain - M5 WASHER - Plain - M6 WASHER - Plain - M8 WASHER - Plain - M10 Tension Pin - 3 X 16 Lg Dowel - 4 x 12 Lg. L.H. Torsion Spring THRUST WASHER - 5.1 x 9.5 x 0.75 NYLON SPACER - 6 x 3.2 x 7 D-Frame Solenoid MD 1724 STEEL BALL - 20 ANTI-STATIC TRANSFORMER Ultrasonic Receiver

Page 21

Page 22

119 120

171-01-01 173-015-01 175-02-01 175-02-02 175-08-01 175-08-02 175-08-03 175-08-04 175-12-02 175-26-02 175-065-01 175-090-01 175-090-04 175-131-01 175-160-01 177-011-01 177-012-01 177-015-01 401-02-040-006 401-02-040-008 403-01-050-045 409-01-060-006 411-01-050-010 411-01-060-008 461-01-040 601-164 602-155 603-106 605-045 615-013 615-014 615-015 615-055 615-074
MAIN FRAME ASSY - DigiFold Mk2 - 50Hz. SUPPORT - Electrical Panel. INPUT ROLLER ASSEMBLY - Lower INPUT ROLLER ASSEMBLY - Upper FOLD ROLLER ASSY. - DigiFold Mk2 - 1st. FOLD ROLLER ASSY. - DigiFold Mk2 - 2nd. FOLD ROLLER ASSY. - DigiFold Mk2 - 3rd. FIXED ROLLER ASSY. 2nd Blade Assembly - Digifold Mk2. Roller Shield Assy - Lower SPACER. KNIFE DRIVE HUB ASSY - 2nd Roller - Op. Side KNIFE DRIVE HUB - 1st Roller - Lay Side Worm Wheel - Eccentric COLLAR - Top Roller. PIVOT ARM - Perforator - Digifold Mk2. PIVOT SHAFT - Perforator - DigiFold Mk2. CABLE GUIDE - Perforator Digifold Mk2. Screw - Pan Pozi Taptite - M4 x 6 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. SCREW - Socket Cap Head - M5 x 45 Lg. Screw - Skt Set Screw - Flat Pt. - M6 x 6 Lg. SCREW - Skt Set Dog Pt. - M5 x 10 Lg. SCREW - Skt Set Dog Pt. - M6 x 8 Lg. NUT - Full - M4 SNAP BUSHING Flanged Iglidur Bush - 6 x 8 x 12 x 4 HEX PILLAR - M4 Male/M4 Female x 35 Lg. Support Washer 12 CIRCLIP - EXTERNAL - 17 CIRCLIP - External - 15 CIRCLIP - External - 12 CIRCLIP - External - 20 RETAINING RING - External - 25

Page 23

170-06-01 (DynaCrease)

Page 24

PARTNo.
76-003-03 76-003-04 76-016 76-156 141-003-09 176-01-01 176-02-01 176-003-01 176-011-01 176-019-01 176-020-02 176-047-01 176-083-01 176-142-01 176-142-02 176-176-01 176-213-02 176-254-01 176-257-01 401-02-030-012 401-02-040-008 401-02-040-010 402-02-040-006 403-01-050-040 403-01-080-020 408-01-060-012 411-01-050-010 461-01-060 461-01-080 481-060 481-080 482-060 602-009 602-082 602-160 603-041 603-095 605-073 607-175 608-015 608-018
TIE BAR - Dynacrease - Upper TIE BAR - Dynacrease SPACER - Crank Shaft. BLADE POSITION SENSOR Tie Bar - Counter weight. Power Shaft Assy - Digifold Mk2 Blade Adjuster Assy Upper Pivot Screw - Dynacrease Adjustment Cam Input Guide - DynaCrease Output Guide - DynaCrease LOCK NUT - Blade Cam. Sensor Mount Plate - Dynacrease SIDE PLATE - Op. Side - Dynacrease SIDE PLATE - Lay Side - Dynacrease Counter weight - DynaCrease DYNAMIC BLADE SET - DIGIFOLD - WIDE UPPER GUIDE BLOCK - Dynamic Power Link Pivot Bush Screw - Pan Pozi Taptite - M3 x 12Lg. Screw - Pan Pozi Taptite - M4 x 8Lg. Screw - Pan Pozi Taptite - M4 x 10Lg. Screw - Csk Hd. Taptite - M4 x 6Lg. SCREW - Socket Cap Head - M5 x 40Lg. SCREW - Socket Cap Head - M8 x 20Lg. Screw - Skt Set Screw - Cone Pt. - M6 x 12Lg. SCREW - Skt Set Dog Pt. - M5 x 10Lg. NUT - Full - M6 Nut - Full - M8 WASHER - Plain - M6 WASHER - Plain - M8 Washer - Plain - Thin - M6 Flanged Oilite Bush BEARING - DEEP GROOVE BALL - 6300-ZZ BEARING - Iglidur W300 SPIROL SPACER - 4 x 5.65 x 4Lg. DOWEL - 6 x 20Lg. NYLON SPACER - 6 x 3.2 x XL Timing Belt Shoulder Bolt - 10 (M8) x 40Lg. Shoulder Bolt - 8 (M6) x 16Lg.

Page 25

172-01-01 (Loading Table)
Page 26 CREASING / FOLDING
73-004 74-019-02 172-001-01 172-002-01 172-004-01 172-005-01 172-006-01 172-007-01 172-008-01 172-009-01 172-010-01 172-011-01 401-02-030-012 401-02-040-008 401-02-040-016 401-02-050-016 402-02-030-006 405-01-050-012 409-01-040-012 409-01-040-020 411-01-050-008 601-162 603-087 609-017 609-026 654-015
Key Hole Latch - Creaser BALL HOLDER - DocuMaster - Digifold Mk2 SideLay - Digifold Mk2 Loading Table - Digifold Mk2 CONTROL BED - Digifold Mk2 MANIFOLD TUBE - Digifold Mk2 End Plate - Loading Table Manifold Spacer Strip Sidelay - Rear Guide Slotted Distribution Tube KNOB - 6 Position Air Distribution Air Bleed Spool Screw - Pan Pozi Taptite - M3 x 12Lg. Screw - Pan Pozi Taptite - M4 x 8Lg. Screw - Pan Pozi Taptite - M4 x 16Lg. Screw - Pan Pozi Taptite - M5 x 12Lg. Screw - Csk Hd. Taptite - M3 x 6Lg. Screw - Button Hd. - M5 x 12Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 12Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 20Lg. SCREW - Skt Set Dog Pt. - M5 x 8Lg. M6 Ball Spring Plunger Hex Spacer - M3 x 15Lg 'O'Ring 26 x 3 O'Ring. Ultrasonic Transmitter

Page 27

173-01-01 (Electronics Assembly)
Page 28 CREASING / FOLDING
ITEM No. PART No. 27 75-384-01 125-21-02 125-22-01 144-04-01 144-116 173-005-01 174-01-01 401-02-030-008 401-02-040-010 402-02-040-016 402-02-040-010 461-01-030 461-01-040 481-030 481-040 485-040 613-352 613-365 650-028 651-101 651-109 652-040 652-011 655-011 680-009 613-023 681-1

QTY. Description

ETHERNET P.C.B. ASSEMBLY Stepper Drive PCB Assembly Stepper Drive - Vacuum Drum JoyStick - Multi-Function DIN Socket Assy. Electronics Panel - DigiFold Mk2 Controller PCB Assy. Screw - Pan Pozi Taptite - M3 x 8 Lg. Screw - Pan Pozi Taptite - M4 x 10 Lg. Screw - Csk Hd. Taptite - M4 x 16 Lg. Screw - Csk Hd. Taptite - M4 x 10 Lg. NUT - Full - M3 NUT - Full - M4 WASHER - Plain - M3 WASHER - Plain - M4 Washer - Shakeproof - M4 FUSE HOLEDER - 5 x 20 EMERGENCY STOP SWITCH - Double Pole. CABLE TIE MTG. - Push Fit. Mains Inlet - 20A Tab Terminal Block - 4 way SWITCH - Compressor - 12A SWITCH - System. PSU Unit - 5V/24V Mains Filter Fuse 3.15A - 20mm x 5mm Fast Blow Fuse 4.0A - 20mm x 5mm Anti-Surge

Page 29

175-09-01 (Tilt Assembly)

Page 30

126-072 173-45-01 175-046-01 175-126-01 175-132-01 407-01-030-004 407-01-040-005 407-01-050-006 411-01-040-006 604-031 605-004 607-045
WORM - Gap Set. Pot & Lead Assy. - Tilt MOUNTING PLATE - Tilt - DigiFold Mk2. KNOB - Gap Set - DigiFold Mk2. Shaft - Tilt Set Screw - Socket Set Knurled - M3 x 4Lg. Screw - Socket Set Knurled - M4 x 5Lg. Screw - Socket Set Knurled - M5 x 6Lg. SCREW - Skt Set Dog Pt. - M4 x 6Lg. DISC SPRING Thrust Washer - 8 x 15.88 x 0.79 MULTI - BEAM COUPLER - Size 13

Page 31

175-25-01 (Gap Set Assembly)
Page 32 CREASING / FOLDING
126-072 173-46-01 173-47-01 173-48-01 175-006-01 175-007-01 175-007-02 175-007-03 175-126-01 407-01-030-004 407-01-040-005 407-01-040-006 411-01-040-006 604-031 605-004 607-045
WORM - Gap Set. Pot & Lead Assy. - Gap 1 Pot & Lead Assy. - Gap 2 Pot & Lead Assy. - Gap 3 MOUNTING PLATE - Gap Set - DigiFold Mk2. SHAFT - GAP SET - 1st Roller. SHAFT - GAP SET - 2nd Roller. SHAFT - GAP SET - 3rd Roller. KNOB - Gap Set - DigiFold Mk2. Screw - Socket Set Knurled - M3 x 4Lg. Screw - Socket Set Knurled - M4 x 5Lg. Screw - Socket Set Knurled - M4 x 6Lg. SCREW - Skt Set Dog Pt. - M4 x 6Lg. DISC SPRING Thrust Washer - 8 x 15.88 x 0.79 MULTI - BEAM COUPLER - Size 13

Page 33

Page 34

Page 35

Page 36

ITEMNo. PARTNo.

27 177-001-01 177-001-02 177-02-01 177-02-02 177-002-01 177-03-01 177-04-01 177-05-01 177-005-01 177-006-01 177-008-01 177-013-01 404-01-060-016 401-02-040-006 402-02-040-008 403-01-060-012 409-01-040-004 411-01-060-012 415-01-040-010 461-01-040 481-040 481-060 601-134 604-102 605-037 613-027 626-007

Description

Side Plate - Perf - Op Side Side Plate - Perf - Lay Side PERFORATOR SHAFT ASSEMBLY - Upper PERFORATOR SHAFT ASSEMBLY - Lower. TOP TIE BAR - Perf Unit. PERFORATOR IDLER GEAR ASSY. - DigiFold Mk2. PERF. IDLER TIE BAR ASSEMBLY - Digifold Mk2 PERF STRIPPER ASSEMBLY - DigiFold Mk2. Anti - Static Mounting - Perf Unit COVER - PERFORATOR - Bottom. CAM - Perf. Gear Adjuster. PERFORATOR COVER - DigiFold Mk2. SCREW - Socket Countersunk Head - M6 x 16Lg. Screw - Pan Pozi Taptite - M4 x 6Lg. Screw - Csk Hd. Taptite - M4 x 8Lg. SCREW - Socket Cap Head - M6 x 12Lg. Screw - Socket Set - Flat Point - M4 x 4Lg. SCREW - Skt Set Dog Pt. - M6 x 12Lg. Hex Hd. Set screw - M4 x 10Lg. NUT - Full - M4 WASHER - Plain - M4 WASHER - Plain - M6 HANDLE - Pocket Pull WAVED WASHER. NYLON WASHER - 10.36 X 22.23 X 1.52 TIE WRAP - Small. ANTI - STATIC BAR

Page 37

178-01-01

DELIVERY SYSTEM

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16-028-02 17-013-02 173-018 178-02-01 178-003-01 178-04-01 178-004-01 178-05-02 178-09-01 178-10-01 178-10-02 178-11-01 178-022-01 178-028-01 178-029-01 178-032-01 178-033-01 178-034-01 178-039-01 178-057-01 601-018 605-022 615-039 401-02-040-008 403-01-040-008 403-01-050-035 405-01-040-010 405-01-060-012 409-01-040-006 409-01-050-006 481-040 481-060
ROLLER END CAP - 12 ROLLER - 380 DO NOT TOUCH_LABEL Delivery Main Frame Assy Inner Catch Tray Positioning Pot Assy Delivery - Undercover Idler Pulley Assy - Size 20 Delivery Idler Roller Assy Roller guide Assy - Op. Side Roller guide Assy - Lay Side Delivery Drive Assy Roller Guide Bar Belt Clamp plate - Delivery D - Spacer - Belt Clamp Roller Pivot Shaft - Delivery COLLAR - Wheel Spacer. Stacker - Delivery Shaft - Tri Lobe Delivery Wheel SPACER. Square Foot - 12.6mm NYLON WASHER - 12.2 X 17.1 X 0.79 RETAINING RING - External - 12 Screw - Pan Pozi Taptite - M4 x 8Lg. SCREW - Cap Hd. - M4 x 8Lg. SCREW - Socket Cap Head - M5 x 35Lg. SCREW - Socket Button Head - M4 x 10Lg. SCREW - Socket Button Head - M8 x 16Lg. Screw - Skt Set Screw - Flat Pt. - M4 x 6Lg. Screw - Skt Set Screw - Flat Pt. - M5 x 6Lg. WASHER - Plain - M4 WASHER - Plain - M6

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178-001-01 178-001-02 178-002-01 178-006-01 178-030-01 401-02-040-016 403-01-050-010 405-01-040-010 461-01-040 481-040 481-050 606-045
Delivery - Lay Side Delivery - Op. Side Conveyor Bed Tension Block HEX PILLAR - M8 x 30Lg. Screw - Pan Pozi Taptite - M4 x 16Lg. SCREW - Socket Cap Head - M5 x 10Lg. SCREW - Socket Button Head - M4 x 10Lg. NUT - Full - M4 WASHER - Plain - M4 WASHER - Plain - M5 Delivery Grab Handle

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121-013-02 124-01-34 128-026-03 141-003-04 178-03-01 178-03-02 178-005-01 178-06-01 178-025-01 178-026-01 178-051-01 178-052-01 178-053-01 401-02-040-008 401-02-050-016 403-01-080-020 404-01-080-020 461-01-040 481-080 485-030 602-172 607-005 609-029 650-028
GAS STRUT EYE. Delivery Connector Lead 385 Belt - 2 Ply - Paper Transport Tie Bar - Gas Spring - Digifold Mk2 Stepper Plate Assy - Lay Side Stepper Plate Assy - Op. Side Delivery End Cover Crowned Drive Shaft Assy Tie Bar - Drive Assy Sheet Guide Delivery Beam Extension Action Shaft - Beam Extension Un-Lock Knob - Gas Strut Screw - Pan Pozi Taptite - M4 x 8Lg. Screw - Pan Pozi Taptite - M5 x 12Lg. SCREW - Socket Cap Head - M8 x 20Lg. SCREW - Socket Counter sunk Head - M8 x 20Lg. NUT - Full - M4 WASHER - Plain - M8 M3 Washer Shakeproof - Ext Flanged Iglidur Bush - 12 x 16 x XL Timing Belt 'O'Ring 8 x 3 CABLE TIE MTG. - Push Fit.

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178-07-01 178-08-01 178-027-01 409-01-040-004 602-001 615-010 615-015
Crowned Roller Assy Crowned Roller Shaft Assy Roller Drive Pulley - 20XL Screw - Skt Set Screw - Flat Pt. - M4 x 4Lg. BEARING - Deep Groove Ball - 6000-ZZ CIRCLIP - External - 10 CIRCLIP - External - 12
178-06-01 (Crowned Drive Shaft Assy)

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128-055 128-058-02 178-021-01 602-003 615-039
Bearing Plug - Idler Drum Extended Belt Drum - Idler Delivery Idler Shaft BEARING - Deep Groove Ball - 6001-ZZ RETAINING RING - External - 12
178-11-01 (Delivery Idler Roller Assy)

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1708202

FINAL ASSEMBLY

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121-022 144-102 173-010-01 173-011-01 173-012-01 173-013-01 173-017 173-02-01 173-03-01 173-04-01 173-05-01 175-01-01 178-01-01 401-02-030-016 401-02-040-008 403-01-030-030 461-01-030 464-01-030 481-030 603-079 604-103 605-056 613-351
LABEL - DigFold Delivery Roller Position Lead ENTRY GUARD - DigiFold Mk2. TOP COVER UNIT. Shaft - Top Cover SPACER. Gap Set Label REAR COVER ASSEMBLY - DigiFold Mk2 Control Cover Assy Operator Side Door Assy LAY SIDE DOOR ASSEMBLY - DigiFold Mk2. Digifold Mk2 Mechanism Delivery Assembly Screw - Pan Pozi Taptite - M3 x 16 Lg. Screw - Pan Pozi Taptite - M4 x 8 Lg. Screw - Socket Cap Head - M3 x 30 Lg. NUT - Full - M3 NUT - NYLOC - M3 WASHER - Plain - M3 SPACER. GAS SPRING - Locking. THRUST WASHER - 12.7 x 8.00 x 0.81 MICRO SWITCH

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