CATALOG

C O N T E N T S
1. NKE's Ideas for Production Systems 2. Product Lineup 3. How to Order 4. Product Introductions
Parts Handling Instruments
Air Grippers Slide Cylinders Rotary Actuators 10
Wire-Saving Instruments UNILINE
UN Series H Series and Others

Conveyor Instruments

Conveyors Stopper and Escapement Units 11 22

Corporation

Head Office Tokyo Branch Nagoya Branch Osaka Branch Kyoto Branch Fushimi Works 27, Zusho Baba, Nagaokakyo-shi Kyoto Japan (Fuji DIC Bldg.) 2-12-2, Taito, Taito-ku, Tokyo (ITOH bldg.)2-13-22, Iseyama, Naka-ku, Nagoya (Shinmachi Bldg.) 1-2-13, Shinmachi, Nishi-ku, Osaka 366-1, Hishikawa-cho, Hazukashi, Fushimiku, Kyoto 366-1, Hishikawa-cho, Hazukashi, Fushimiku, Kyoto Phone:075-955-0071 Phone:03-3833-5330 Phone:052-322-3481 Phone:06-6538-7136 Phone:075-924-3293 Phone:075-931-2731 Fax:075-955-1063 Fax:03-3833-5350 Fax:052-322-3483 Fax:06-6538-7138 Fax:075-924-3290 Fax:075-934-8746
NKE's Ideas for Production Systems
Totally Optimized Production Systems
Block Building System (BBS) is one of our solutions for totally optimizing your production systems. BBS realizes thorough improvement and informational advancement for production facilities and makes your production systems more efficient and integrated.
The movements of production equipments are complicated as it may seem, they consist of a combination of simple movements, such as chucking, pushing, transferring and rotating. Combining these simple movements organically, we propose solutions for constructing uncomplicated and optimal production systems with Block Building System (BBS). Moreover, we offer more sophisticated solutions by developing new blocks with important functions which are abstracted from realized solutions. We propose totally optimized production systems with new blocks in order to meet needs which widely vary with the times.
Our solutions create new blocks, and combinations of the blocks create new solutions.

Solution

Solutions are proposed with combinations of blocks.
Various blocks are created to realize new solutions.
Flexible Assembling Automation Systems
Parts Handling Instruments Cell Combination Instruments
We offer various parts handling instruments, such as Air Grippers for chucking parts, Rotary Actuators for rotating the parts, basic devices for removing parts by assembling air cylinders which shift back and forth, heavy objects handling devices and complicated fastening devices.
Cell combination instruments prevent careless mistakes, improve operation efficiency, and realize smooth operational environment.

Network Instruments

Plan Performance Difference

Field Supervisor

1 An error 3 An e-mail

detected.

transmitted.

2 An indicator

turned on.
In case of mistakes in machine operations, the network instruments will send electronic mails to notify the abnormal operations. Abnormal output from the controller will be connected to "Renrakun." In this way, the abnormal operations can be notified to maintenance staff through LAN networks in anywhere and at anytime.

Indication Light

Renrakun

Wire-Saving Instruments

There are various ways to connect each unit.
Conveyor Instruments Our wire-saving instruments can significantly improve maintenance performance by connecting controllers, such as PLCs, to each terminal unit with a single 2-core wire.

Interface unit for PLCs

Terminal unit (terminal block type)
NKE provides precision conveyors which can be assembled in equipments. The conveyor frame can be easily equipped with various instruments, such as sensors, stoppers, escapements and guides, to construct highly sophisticated conveyor lines.
Fiber sensor amplifier base unit Terminal unit (connector type)
Fiber sensor amplifier base unit

Product Lineup

Durable & Competent
Air Gripper Slide Cylinder Rotary Actuator
Various Air Grippers are available for any kind of parts and environments.
Various Slide Cylinders are available for any range of strokes. They are equipped with the most reliable drive system which maintains the timing of strokes.
Various Rotary Actuators are available integrated with hydraulic cushions or external damper system.

Precise & Compact

Conveyor
We provide customeroriented selections of conveyors. Customers can specify the length of conveyors in millimeters for various applications: Small precise conveyors can be installed in equipments; and large conveyors can be applied to connect devices.
Stopper & Escapement Unit

Simple & Flexible

UNILINE
The simple and convenient design of our wire-saving instruments, Uni-Wire System, enables various applications. This system can be used for any controllers, has high noise resistance, and performs long distance transmission up to two kilometers. We provide various terminal unit types, such as terminal block, connector, less points and analog, for constructing flexible and reliable I/O networks.
Cell Combination Instruments
Our network instruments will support thorough improvement and introduction of information technology for production facilities in order to improve efficiency of production systems. Our network instruments will also support production processes by immediately notifying any problems, reporting the progress of work flow, instructing the next step, monitoring problems, controlling, patrolling and managing production. NKE will totally optimize production systems by providing wide range of products from wire-saving instruments to network instruments.
Cell combination is a developmental concept to solve potential problems related to human factors in production, improve man-machine interface, and realize cooperative (automatic) operations of human workers and machines. Our cell combination instruments will provide simple, cost effective, and convenient solutions for thorough improvement of production facilities.

How To Order

Air Grippers

CHP233

Wire-Saving Instruments - UNILINE
Structure of model numbers for placing your order (Excluding the UN series)

STVN3PH 16T H 4 -Z58 BM

Specifications
Description for Unicast Type
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LAN connections

LAN interface
PLC connections (specific interface system)
PLC (Programmable controllers)
Connectable PLCs Hitachi, Ltd., Mitsubishi Electric Corp. Yokogawa Electric Corp. Omron Corp. Toshiba Corp. Sharp Corp. Azumi Electric Co.

Controllers

Controllers, such as PCs
Uni-Line System connects multiple LAN interfaces to one host. PLC connections (PLC connectors and send-unit system)
Connectable PLCs Mitsubishi Electric Corp., Yokogawa Electric Corp., Omron Corp., Hitachi,Ltd., Azumi Electric Co.,Ltd., Fuji Electric Holdings Co.,Ltd., Koyo Electronics Industries Co.,Ltd., Toshiba Corp., Sharp Corp., Yamatake Corp., Matsushita Electric Works, Ltd., Toyota Machine Works, Ltd., Allen-Bradley

Interface (for PLC)

Transmission line

SBC connections

Connectable SBCs VME buses I/O channel buses PC/104 buses
UNILINE System connects various controllers to various I/O instruments with wide selections of controller interfaces and terminal units which realize ideal I/O networks.
SBC (single port computer)
Transmission line Interface
Upper network connections PC connections
Interface Transmission line Upper network slave unit Upper network master unit Upper network communication line
Connectable network buses CC-Link DeviceNet
Connectable PC buses PC buses for DOS/V (ISA and PCI buses)

Gateway

Terminal Units
Terminal block units Connector units Cylinders Proximity switches

Sensors

Compact unites
Built-in modules Trolley buffer

Analog units

RS-232C conversion units
Push button switches Electrode valves

Indication lights Robot hands Trolley ducts

Analog instruments

Touch panels
Wire-saving Input/output instruments
Flexible combination of various Uni-Line terminal units can decrease number of wires and improve the efficiency. Uni-Line System can be flexibly applied for any Input/output conditions.

Wire-saving robot arms

Compact units can be applied to significantly decrease number of wires which are concentrated to the top edge of the robots.
Networking users' instruments
Uni-Line IC modules can be installed in substrates of user equipments to be linked with networks as a part of Uni-Line terminals.
Trolley buffers can be used for transmission lines.
Trolley buffers consist of booster units which increase electric voltage to 100V, and reduction units which decrease the voltage from 100V to 24V.
Wire-saving analog instruments
Uni-Line System can connect analog instruments including various A/D and D/A converters.
232C conversion units connect touch panels.
232C signals can be transmitted up to 2 km through Uni-Line System. Control signals can be sent and received anywhere on transmission lines using touch panels (RS232C terminals).

NKE double row full complement cylindrical roller bearings
> > > > Compact design Maximum load carrying capacity Sealed on both sides For extreme operating conditions
NKE double row full complement cylindrical roller bearings (NNFxxxx-2LS-V series)
> Locating bearings with maximum load carrying capacity > For extreme operating conditions
Technical characteristics
> Maximum radial load capacity due to full complement design with maximum number of rollers in the space available > Suitable for low to medium speeds > Protection against dust and splash water with contacting seals on both sides > Self retaining design > Accommodation of axial forces in both directions and tilting moments > Suitable for extreme operating conditions due to special low temperature grease > Lubrication holes in outer and inner rings enable easy re-lubrication through shaft or housing
Special designs for extraordinary conditions
Numerous special design variants are available upon request, e.g. > Special coatings SQ171 anti-corrosion coating (see figure below) Black oxide coating for optimised tribological characteristics > Special clearance and tolerance classes
Special coating SQ171 protects against corrosion

Application examples

Typically used in bearing arrangements for rope wheels and pulleys > Due to the narrower outer ring, additional sleeves or distance pieces are not required > Two snap ring grooves on the outer ring enable simple bearing arrangement design for sheaves
Cable sheave for lifting blocks by De Haan Special Equipment B.V. (www.dehaan-se.com)
Technical data NNFxxxx-2LS-V Series
Boundary dimensions [mm] r3, r4 min

Designation

Load ratings [kN] dyn. stat. Cr

Speed rating [rpm] d

Dimensions C1 d1
33 39,7 44,8 50,5 56,5 61,97 109,167 160,177,191 184,203,227,263,5 248,282,260 309,5 282,333,363,5

Snap ring C2 0,1

21,7 25,2 27,2 28,30,2 35,2 35,2 35,2 43,2 43,2 49,2 49,2 54,2 54,2 66,2 65,65,2 77,3 65,2 81,2 65,2 89,2 65,2 99,2 65,2 110,2 65,2 110,2 65,2 120,2 65,2 130,2 75,2 130,2 75,2 154,2 75,2 154,2 176,2 21,2 24,2 26,2 27,29,2 34,2 34,2 34,2 40,2 40,2 46,2 46,2 51,2 51,2 63,2 63,63,2 73,3 63,2 77,2 61,2 85,2 61,2 97,02 61,2 108,2 61,2 108,2 63,2 116,2 63,2 126,2 73,2 126,2 71,2 150,2 71,2 151,7 173,7 WRE47 WRE55 WRE62 WRE68 WRE75 WRE80 WRE90 WRE95 WRE100 WRE110 WRE115 WRE125 WRE130 WRE140 WRE150 WRE170 WRE180 WRE200 WRE190 WRE210 WRE200 WRE225 WRE210 WRE240 WRE220 WRE260 WRE230 WRE280 WRE240 WRE290 WRE260 WRE310 WRE270 WRE340 WRE300 WRE360 WRE320 WRE400 WRE340 WRE420 WRE460
Suitable circlip according to DIN 471

Mass [kg]

0,23 0,35 0,45 0,57 0,68 0,73 1,10 1,20 1,30 1,2,70 2,65 3,80 4,05 6,45 6,9 10,5 7,3 10,7 7,8 13,3 8,3 16,5 8,7 22,5 8,9,31 31,5 11,94 47,5 13,19,20,8 84,87,69 126

130 140

24,7 28,2 30,2 32,2 34,2 34,2 40,2 40,2 40,2 48,2 48,2 54,2 54,2 59,2 59,2 71,2 71,2 83,2 71,2 83,2 71,2 87,2 71,2 71,2 71,2 71,2 73,2 73,2 83,2 83,2 83,2

786 825

870 924

7,2 8,14 17,27,42,480

44,8 52,8 59,8 65,8 72,8 77,8 87,4 92,4 97,4 107,1 112
40,4 47,9 54,67,7 72,100 106
1,8 2,1 2,1 2,7 2,7 2,7 3,2 3,2 3,2 4,2 4,2 4,2 4,2 4,2 4,2 4,2 4,2 4,2 4,2 5,2 4,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2 5,2 6,3 5,2 6,3 5,2 6,3 6,3 6,3 6,3 7,3 7,3
2,15 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 2,4 3,4 3,4 3,9 3,9 5,4 3,9 5,4 3,9 5,9 3,9 6,4 3,9 6,9 3,9 8,4 3,9 8,4 2,9 10,4 2,9 10,4 5,4 10,4 5,4 13,4 5,4 12,9 15,4
6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 6,5 7,5 7,5 7,5 7,5 7,10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,10,10,10,10,14
3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,4,6
0,5 0,5 0,5 0,8 0,8 0,1,5 1,5 1,5 1,5 1,8 1,8 1,8 1,8 1,8 1,1,1,1,1,1,1,3
0,3 NNF5005-2LS-V 0,3 NNF5006-2LS-V 0,3 NNF5007-2LS-V 0,6 NNF5008-2LS-V 0,6 NNF5009-2LS-V 0,6 NNF5010-2LS-V 0,6 NNF5011-2LS-V 0,6 NNF5012-2LS-V 0,6 NNF5013-2LS-V 0,6 NNF5014-2LS-V 0,6 NNF5015-2LS-V 0,6 NNF5016-2LS-V 0,6 NNF5017-2LS-V 0,6 NNF5018-2LS-V 0,6 NNF5020-2LS-V 0,6 NNF5022-2LS-V 0,6 NNF5024-2LS-V 0,6 NNF5026-2LS-V 0,6 NNF130-2LS-V 0,6 NNF5028-2LS-V 0,6 NNF140-2LS-V 0,6 NNF5030-2LS-V 0,6 NNF150-2LS-V 0,6 NNF5032-2LS-V 0,6 NNF160-2LS-V 0,6 NNF170-2LS-V 0,6 NNF180-2LS-V 0,6 NNF190-2LS-V 0,6 NNF200-2LS-V NNF5044-2LS-V NNF220-2LS-V NNF5048-2LS-V NNF240-2LS-V NNF5052-2LS-V NNF260-2LS-V
47X1,75 55X2 62X2 68X2,5 75X2,5 80X2,5 90X3 95X3 100X3 110X4 115X4 125X4 130X4 140X4 150X4 170X4 180X4 200X4 190X4 210X5 200X4 225X5 210X5 240X5 220X5 260X5 230X5 280X5 240X5 290X5 260X5 310X6 270X5 340X6 300X5 360X6 320X6 400X6 340X6 420X7 460X7

146,3 129

122,1 113,453 127,154,183,5 173,5 196,209,2 192,5 222,239 216,226 267,284 251,5 308,5 277,5 327,5 300,1 366,5 316,25 390,5 423,5

101,5 127,1 119,5

100 118,141,5

727 1773

107,2 0,6 NNF5034-2LS-V 118,2 0,6 NNF5036-2LS-V 118,2 0,6 NNF5038-2LS-V 128,2 0,6 NNF5040-2LS-V 138,159 138,189 162,2

2672 5890

163,2 1,1 NNF5056-2LS-V 185,2 1,1 NNF5060-2LS-V
NKE headquarters in Steyr more than 10,000 m2 for core functions such as engineering, production, logistics, quality assurance, marketing and sales

NKE AUSTRIA

NKE AUSTRIA GmbH is a premium bearing manufacturer with headquarters in Steyr, Austria. The company was founded in 1996 by a group of senior staff members of the former Steyr Wlzlager. NKE manufactures both standard and special bearings for all industrial applications. Our core competences engineering, product development, final processing of components, assembly, quality assurance, logistics, sales and marketing are centralised in Steyr. The site is accredited with ISO 9001:2008 (design, development, manufacturing and distribution of bearings), ISO 14001:2004 and OHSAS 18001. We offer: Standard bearings with a comprehensive stock range Tailor-made bearings for special requirements Technical service (e.g. consulting, documentation, training etc.)
NKE bearings are distributed through 15 international representative offices and more than 240 distribution outlets in over 60 countries.
For more information please contact:

Your local NKE partner

NKE AUSTRIA GmbH Im Stadtgut C4, 4407 Steyr, Austria Tel: +86667 Fax: +86667-59 office@nke.at www.nke.at
Every care has been taken to ensure the accuracy of the information contained in this publication, but NKE accepts no liability due to errors or omissions. NKE reserves the right to change any product specifications. All rights reserved. NKE AUSTRIA GmbH.

Art-Nr. 92124 GB 11.2009