Orbit Irrigation 57162
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WTM230158 57114-14 rF_Eng.qxd
12/10/2002
1:50 PM
Page 1
Weak or missing batteries can cause the time and date to be erased after a power failure.
Installation Manual / Users Manual
Sprinkler Timers by Orbit
Set the Time of Day and Date
If this is the first time the Timer has been programmed, you should press the small recessed button labeled RESET. Pressing RESET does not affect the factory installed fail-safe program [See Figure 2].
FIGURE 7: LCD Display with Watering Interval
FIGURE 2: Programming Keys
Press and hold the + or - keys to select the number of days between watering. Example: If you want to water once every 10 days, set the interval at 10. To activate the watering interval, press ENTER. Note: If an interval of 3 is entered today, the Timer will water for the first time today, and then again every 3 days. To select odd or even day watering, press NEXT. The cursor will move to either the odd or even setting, then press ENTER. To erase a schedule, press CLEAR. To enter a new schedule, press NEXT.
Turn the rotary dial to the TIME/DATE position [See Figure 3]. 12:00 AM will appear in the display with three arrows pointing to the year, month, and day. Use the + and - keys to set the correct time of day. When the correct time of day is reached, press the ENTER key to lock in the time. To increase or decrease more rapidly, hold down either the + or keys until the display goes into rapid advance mode. A blinking cursor will appear below the arrow for the year, month, and date when programming [See Figure 3]. Use the + and keys to set the correct year, then press ENTER. Use the + and keys to set the correct month, then press ENTER. Use the + and keys to set the correct date, then press ENTER.
Reviewing and Changing Your Program
The Orbit Timer lets you easily review a complete watering plan. For example, to review Program-A watering start times, simply turn the rotary dial to the CYCLE START TIMES position in Program-A and check the times that have been entered. Using the NEXT key, you can advance through the schedule without fear of disturbing any programming. If you want to change the start times, watering days, or interval, simply follow the directions for that program. After reviewing or changing a watering schedule, remember to turn the rotary dial back to AUTO.
FIGURE 3: LCD Display with Surrounding Information
Ready for Automatic Operation
After programming is complete, turn the rotary dial to AUTO [See Figure 8]. The Timer is now fully programmed and ready to use in the automatic mode. In automatic mode, each program will operate sequentially, starting with Program-A.
MODELS
57114, 57161, 57162, 57242, 91046, 91054, 94122, 94124, 94126
Caution: If a watering schedule is not entered into the Timer, the factory installed fail-safe program will turn on each station every day for 10 minutes. To avoid accidental valve activation, either turn the rotary dial to OFF or enter a watering schedule.
Establish a Watering Schedule
To help you visualize how best to program the Timer, it might be helpful to make a watering plan on paper. This will help you establish which days and times you want to water.
FIGURE 8: Ready for Automatic Operation
version
section
Introduction
Programming
Thank you for selecting an Orbit sprinkler Timer. Orbit designers have combined the simplicity of mechanical switches with the accuracy of digital electronics to give you a Timer that is both easy to program and extremely versatile. The Orbit Timer provides convenience and flexibility, letting you run a fully automatic, semi-automatic, or a manual watering program for all your watering needs.
The Timer has two programs you can setup to control a variety of watering schedules. Depending on your needs, you can use either or both programs.
The Orbit Timer has the ability to override the automatic program without disturbing the preset program.
Semi-Automatic & Manual Operation
Enter Watering Schedule in Any Order
Using the Semi-Automatic Mode
(All stations cycle once both A & B programs) Turn the rotary dial to AUTO, then press the MANUAL key. The display will show AB, MANUAL, and ALL will be blinking [See Figure 9]. This indicates all stations will semi-automatically water for their assigned durations in sequence. To activate the assigned water durations in the A and B programs for each station, press ENTER.
FIGURE 9: Semi-Automatic Watering for Stations Assigned to A and B
Please read this manual completely before you begin to program and use the controller. A few of the most notable design features include:
You have the option of entering your watering schedule in whatever order you like. This feature makes it very easy to review and change your watering schedule. Your settings can be changed at any time while youre setting up the initial schedule or even after years of operation.
At-a-Glance Simplicity
By turning the rotary dial to one of nine settings you can review programming or easily make changes.
Start Times for Program A or B
Note: A start time is the time of day that the program begins watering the first station, and all other stations in the program will then follow in sequence. There are not separate start times for each station. Start times do not correspond to specific stations, but to programs (A or B). If you enter more than one start time, all stations in the specified program will water again (in sequence). The way you set the cycle start time is the same for both programs. Turn the rotary dial to the CYCLE START TIMES position in the program that you want to set. The display will show an A or B depending on which program you have selected. The display will show : and a blinking cursor in CYCLE START 1 location [See Figure 4]. Set the time you want to begin watering for start time 1 using the + or keys, then press the ENTER key. The display will advance to START 2. For additional start times, simply repeat this procedure by using the + and keys to enter the time and then press ENTER. Remember, Each start time will activate all stations that are set to water in the specified program. There are not separate start times for each station. Start times do not correspond to specific stations. Up to four start times can be entered per program (A or B).
Arm Chair Programmable
By inserting two AA alkaline batteries you can program the Timer prior to installing it in its permanent location.
The 0.75 amp slow-blow fuse provides circuit protection. For replacement, use WaterMaster 0.75 amp fuse or equivalent.
Programs
Lexan Language Covers
Available in English, French, Spanish, Italian, German.
1. Digital Display
A large LCD (Liquid Crystal Display) shows the time of day and indicates many of the programming settings. The display is completely interactive with all other controls.
Note: Water durations assigned to station 1 in program A will water first, then move to station 1 in program B before advancing to the second station and will continue alternating. Only those stations assigned a watering duration will water when using the manual or semi-automatic mode [See Figure 10].
FIGURE 10: Semi-Automatic Watering Entered for A and B Programs, All Stations
2. Programming Keys
The Timer has seven push button keys for setup and program entry. Working in conjunction with the rotary selector, the keys are used to set the time of day, watering time, watering days, start times, and other functions.
FIGURE 1: Location of Controls on the Timer
3. Selector Dial
This large dial makes it easy to see which function is currently selected and/or in which mode the Timer is set to operate.
FIGURE 4: LCD Display with Start Time
4. Reset Button
The reset button clears the time, date and user-defined programming but does not remove the factory installed fail-safe program. To prevent an accidental reset, the button is recessed into the panel and must be pressed with a small pointed object such as a pen or pencil tip.
Water Duration for Program A or B
Note: Both programs require watering durations to be programmed. Turn the rotary dial to ZONE DURATION position in either the A or B program. The display will show which program you have selected with an "A" or "B" and the - - cursor blinking at station "1" [See Figure 5].
(All stations cycle once, A program only) To activate stations assigned watering duration for the A program only, press the MANUAL key, followed by the NEXT key. This will activate stations with assigned watering durations in the A program only. To initiate this semi-automatic watering, press ENTER [See Figure 11]. (All stations cycle once, B program only)
Notable Programming Features
Two Watering ProgramsSummary
The Timer gives you the option of using one or both of the independent programs. Note that each station can independently be set to either A or B or both A and B programs.
To activate stations assigned watering durations for the B program only, press the MANUAL key, followed by pressing the NEXT key two distinct times. This will activate only those stations with assigned watering durations in the B program only. To initiate this semi-automatic watering, press ENTER.
FIGURE 11: Manual Watering in Either the A or B Program Only
ProgramA
This program lets you schedule selected stations to water on specific days of the week or to water every 2nd day. Program A repeats itself continuously in successive weeks.
FIGURE 5: Station Duration for Program A
ProgramB
Provides two options: One for odd or even day watering or for intervals ranging from everyday to every 28th day. This feature is designed to meet the growing needs and restrictions imposed by local governments and to conserve water. The Timer automatically calculates odd and even days (by date) for each month and makes adjustments for leap years to provide true odd and even watering through the year 2100.
Start-Time Stacking
The Timer has the intelligence to stack start times that overlap. If you enter two or more start times that overlap (in the same or in different programs), the Timer will not activate two stations at the same time. Instead, the Timer activates the first station and then activates the next station(s) in sequence after the first station finishes its preset watering duration. The Timer will NOT stack to the next calendar day. This prevents the Timer from violating an odd or even day watering schedule.
You can set the watering duration from 1 to 99 minutes. Press and hold the + key to advance the number of minutes, or use the - key to go in reverse, then press ENTER. When the minutes are set, A or B will appear over station 1 and the cursor will advance to station 2 and begin blinking. Simply repeat these steps to set watering durations for all zones on this program To skip a station, press the NEXT key. To erase previously programmed watering durations, press the CLEAR key.
Assigning Watering Days for Program A
Turn the rotary dial to DAY OF WEEK in program A. The display will show an A and the cursor will blink under the days of week Monday, Tuesday, Wednesday, etc. [See Figure 6].
Using Manual Operation
Turn the rotary dial to AUTO.
The manual operation mode allows you to set durations in any of the stations from 1 to 99 minutes. Press the MANUAL key. Then press NEXT three times. The display will show a blinking cursor on station 1 along with - - MINS [See Figure 12].
FIGURE 12: LCD Display with Manual Operation
Manual and Semi-Automatic Modes
The Timer gives you a number of manual and semi-automatic modes for flexibility in watering. You can override the Timers automatic programming in a variety of ways.
FIGURE 6: LCD Display with Watering Days
To set the number of minutes for watering duration, press and Press ENTER to activate watering on Monday. An arrow appears under M and the cursor will advance to Tuesday (T), press ENTER to activate watering on this day. Repeat these steps for all days of the week. To skip a day, press NEXT. To delete a previously entered day, press CLEAR If you want to water every second day, press the NEXT key to advance the cursor to 2nd, then press ENTER. Note: If you choose to water every 2nd day, you cannot set specific days of the week for watering
Getting Started
Programming the Timer can be accomplished in just a few basic steps. Before you begin programming, it is important to install the batteries, set the time of day and date, and establish a watering plan.
hold the + key to advance to desired number of watering minutes. Use the - key to go in reverse. Press ENTER to begin watering. To skip a station, press NEXT until the cursor is blinking over the station number you wish to program. Example: To set station 3 for five minutes, press the MANUAL key; then press the NEXT key five times to select the manual operation mode and advance to watering for station 3; using the + or - key, set the manual watering duration to five minutes; then press ENTER [See Figure 13].
Install the Batteries
The Timer requires two AA batteries to maintain the time, date, and programs in case of AC power loss. In a typical installation, fully charged batteries should provide sufficient power for approximately three years of operation. Remove the terminal cover. Insert two AA batteries into the battery compartment. Return the terminal cover to its closed position.
Assigning Watering Intervals for Program B
Program B is used to water at specific intervals between days (1 to 28), or on odd or even calender dates. The Timer has a leap-year compensator and will ensure conformance to the odd and even schedule through the year 2100.
Turn the rotary dial to WATERING INTERVAL. The cursor will blink to the left of the word INTERVAL [See Figure 7].
FIGURE 13: Manual Watering Station 3 for Five Minutes
Page 2
Each valve has two wires. One wire is to be connected as the common. The common wires for all the valves can be connected together to one common wire going to the timer. The other valve wire is to be connected to the specific station wire that will control that valve [See Figure 17]. All wires should be joined together using wire nuts, solder, and/or vinyl tape. For additional protection to waterproof connections, a WaterMaster grease cap can be used. To avoid electrical hazards, only one valve should be connected to each station. The rated output is 24 volts AC at less than 0.240 Amps. Do not use solenoids that exceed these values.
Before returning this timer to the store, contact Orbit Technical Service at: 1-800-488-6156.
Listings
The timer is tested to UL-1951 (Indoor models) and is ETL listed. Appropriate international models are CETL and CE approved.
2. Connecting Valve Wires to the Timer
Note: After the MANUAL key has been pushed, if a selection is not made within 60 seconds the display returns to the time of day. To halt or discontinue semi-automatic or manual watering, press the CLEAR key once. The Timer will revert to your original automatic watering plan.
Trademark Notice
WaterMaster is registered trademark of Orbit Irrigation Products, Inc. The information in this manual is primarily intended for the user who will establish a watering schedule and enter that schedule into the timer. This product is intended to be used as an automatic timer for activating 24 VAC irrigation valves, as described in this manual.
Using the User Selectable Rain Delay Mode
With the rotary dial set to AUTO, press the RAIN DELAY key once then press ENTER. The Timer will force a 24-hour interruption of all scheduled watering. After 24 hours, the Timer will automatically return to its initial watering schedule. To increase the rain delay to 48 or 72 hours simply press the RAIN DELAY key again until the desired delay time is displayed, then press ENTER. To cancel the rain delay mode, press CLEAR [See Figure 14].
To stop automatic watering for 24, 48, or 72 hours, use the RAIN DELAY mode key.
Remove the terminal compartment cover. Strip 1/4" (6 mm) of the plastic insulation off the end of each wire. Determine which valve you want to connect to which station. Connect each valve wire to its station terminal (labeled 1-6) by inserting the bare wire fully into the terminal. It may be necessary to open the terminal to allow for wire insertion or removal. To do this, turn the screw with a Phillips screwdriver until wire is secure [See Figure 18]. Connect the common wire to the terminal labeled COM [See Figure 18].
COM PUMP 24V 24V
WaterMaster by Orbit Limited Four Year Warranty
Orbit Irrigation Products Inc. warrants to its customers that its WaterMaster products will be free from defects in materials and workmanship for a period of four years from the date of purchase. We will replace, free of charge, the defective part or parts found to be defective under normal use and service for a period of up to four years after purchase (proof of purchase required). We reserve the right to inspect the defective part prior to replacement. Orbit Irrigation Products Inc. will not be responsible for consequential or incidental cost or damage caused by the product failure. Orbit liability under this warranty is limited solely to the replacement or repair of defective parts. To exercise your warranty, return the unit to your dealer with a copy of the sales receipt.
To Station Valve
Note: While in rain delay mode, the timer will display the remaining hours (counting down) to the end of the accepted delay alternating with the current time and date. No other key besides CLEAR is accepted while the Timer is in the rain delay mode.
FIGURE 14: LCD Display with Rain Delay
FIGURE 18: Connecting Valve Wires
Note: Only one wire can be installed into each terminal. If more than two common wires are used in your system, splice several together so only one wire runs into the COM terminal. Protect the splice connection with a wire nut.
Australian Rating Information
Transformer:
Output: Input: 600 mA 240 VAC 24 VAC 24 VAC 50 Hz 50 Hz
Controller Ouput:
Complete System Shut Down
To shut the system down, turn the rotary dial to the OFF position. The Timer remains programmed but will not water.
Orbit Irrigation Products Inc. North Salt Lake, Utah 84054
57114-14 Rev F
OTHER QUALITY PRODUCTS AND ACCESSORIES
Installation of Indoor Mount Timer
Install the
controller in 4 easy steps 1. Choosing a Timer Location 2. Mounting the Timer 3. Connecting the Transformer 4. Connecting Valve Wires to Timer
Automatic Rain Shut-Off
The rain shut-off easily connects to the timer and prevents overwatering during rainy periods.
WaterMaster
8-Zone
CAUTION: INDOOR USE ONLY
CLASS 2 TRANSFORMER INPUT 120V AC 60Hz 35W OUTPUT 24V AC 1.2 AMP MODEL NO. DV. 24124
Weather Resistant Timer Box
Allows outdoor installation of most brands of indoor mount timers. UL listed.
1. Choosing a Timer Location
Select a location near a standard electrical outlet. Avoid using an outlet controlled by an ON/OFF switch. The timer should not be exposed to the weather or operate at temperatures below 14 degrees or above 113 degrees Fahrenheit (-10 to 45 degrees Celsius). Avoid direct sunlight. For use under normal pollution conditions. Installation works best in a garage or protected area. The timer should not be mounted outdoors.
Automatic Valves
Durable, non-corrosive plastic construction. Automatic valves are available in anti-siphon or straight valves with safe, low voltage.
2. Mounting the Timer
Automatic Converters
Durable non-corrosive plastic construction. Converts most brands of plastic or brass valves to automatic.
Screw a No. 8 screw at eye level leaving the screw head extended out from the wall about 1/8 inch. Use expanding anchors in plaster or masonry if necessary. Slip the keyhole slot in the back of the timer over the extended screw. Screw a No. 8 screw through each of the two holes at the bottom of the box into the wall [See Figure 15].
Grease Caps
Protects low voltage wires from corrsion or shorts.
Remote Control Timer Link
6 STATION TRANSMITTER MODEL #57036
Stations
ALL OFF
30 min
6 STATION RECEIVER
MODEL #57013
10 min
60 min
Remote Control Transmitter and Receiver
Control your sprinklers with the touch of a button up to 200' (60 m) from your sprinkler controller.
Keyhole
No. 8 Screw
Screw holes
FIGURE 15: Mounting of an Indoor Timer
3. Connecting the Transformer
With the wiring terminal shroud off, find the two terminal holes labeled 24 VAC. Make sure the transformer is not plugged in. Insert one of the two power leads from the transformer into each terminal. It doesnt matter which lead goes into which terminal. It may be necessary to open the terminal to allow for wire insertion or
removal. To do this, turn the screw with a Phillips screwdriver until wire is secure [See Figure 16]. Plug in the transformer Warning: Do not link two or more controllers together with one transformer. Slide the shroud back on.
TROUBLESHOOTING
Possible Causes of Problems
One or more stations do not turn on:
1. Faulty solenoid. 2. Wire broken or not connected. 3. Flow control stem screwed down, shutting valve off. 4. Programming is incorrect.
Stations turn on when they are not supposed to:
1. Water pressure is too high. 2. More than one start time is programmed.
One station is stuck on and will not shut off:
FIGURE 16: Connecting Transformer
Precautions: This controller is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure they do not play with the controller.
1. Faulty valve. 2. Particles of dirt or debris stuck in valve. 3. Valve diaphragm faulty.
All stations do not turn on:
1. Transformer defective or not connected. 2. Programming is incorrect. 3. Fuse has been blown.
Controller will not power up:
Installing Valves, Pump Start Relays & Master Valves
1. Fuse has been blown. 2. Transformer not plugged into an operational AC outlet.
Stations continue to turn on and off when they are not programmed to:
1. More than one start time is programmed with overlapping schedules. 2. Excessive pressure.
1. Wiring the Electric Valves
If the distance between the controller and valves is under 700 feet (210 m), use WaterMaster sprinkler wire or 20 gauge (AWG) plastic jacketed thermostat wire to connect the controller to the valves. If the distance is over 700 feet (210 m), use 16 gauge (AWG) wire. Terminals accept up to 14 gauge wire. The wire can be buried in the ground; however, for more protection wires can be pulled through conduit and buried underground. Be careful to avoid burying the wires in locations where they could be damaged by digging or trenching in the future.
Jacket Specific Zone Wire Wire Connectors in Grease Caps Common Wires Solenoids
Fuse blows repeatedly:
1. Short in wiring or solenoids.
Valves
FIGURE 17: Connecting Timer Wires to Valves

DETERMINE SIZE OF SERVICE LINE Length of string Copper pipe size PVC or galvanized pipe size 2" 1/2" 2-3/4" 3/4" 1/2" 3/4" 3-1/4" 3-1/2" 1" 1" 4-1/4"
Pipe Size _________
WATER PRESSURE (PSI)
MAIN LINE SIZE
System Capacity
Use the main line pipe size and pressure (PSI) taken to determine the gallons per minute (GPM) capacity of your system.
35 LB. 40 LB. 45 LB. 50 LB. 55 LB. 60 LB. 65 LB. 70 LB. 75 LB.
1/2" 3/4" 1"
3.5 7.5 10.0
5.0 9.0 11.5
6.0 10.0
6.5 12.0
7.0 16.0
7.5 17.5
8.0 15.0 18.5
9.0 20.0
9.5 21.0
13.0 14.0
16.0 17.5
13.5 15.0
GPM Capacity ___________
* If an unregulated faucet is unavailable, call the local water district for an estimated PSI.
Important: If your water pressure exceeds 80 PSI, use a pressure reducer. Excessive pressure may damage system.
Page 5
MEASURE & DRAW PROPERTY
Measure your property and create a top down view on graph paper (supplied in this guide). Make the drawing to scale. For example, each one-inch square represents 10 feet on the graph paper, or each small square = 1 foot.
40' 12' 10'
SHRUBS
Draw Property to Scale.
WATER METER
18' 13'
Include: Buildings, sidewalks, patios, driveways and trees Label: Grass, flower beds and water meter location
GRASS PATIO FLOWERS
10' 20'
DRIVEWAY TREE
10' 10' 40' 73'
LET ORBIT DESIGN YOUR SPRINKLER SYSTEM
TIME SAVING TIP!
Instead of continuing on to the next section, go to www.orbitonline.com and use the free sprinkler system design program.
What you receive:
Detailed color-coded drawings with: Sprinkler placement and spray patterns Layouts of individual sprinkler zones/stations Valve and sprinkler pipe placement. Step by step assembly instructions. Detailed parts list for PVC or Poly-Pipe systems. Quick turn around Completed in about 2 days.
SELECT HEADS
Select sprinkler heads you would like to use for each area and make a note of each type on your drawing.
Select Head Type for Each Section
Sprinklers are generally divided into three categories: Large Area Sprinklers Areas larger than 25' x 25' Medium Area Sprinklers Areas smaller than 25' x 25' Small Area Sprinklers Areas with flowers, shrubs, and ground cover
Note: Refer to page 22 (Selecting Your Products) to determine the best sprinkler for your yard.
Page 6
Select Heads For Each Area
Medium Spring-Loaded Pop-Up
Our example uses: Voyager II in the back yard Spring-Loaded Pop-Up (with adjustable nozzle) in the front and side yard Mushroom bubblers in the front flower areas
Large Voyager II
DRIVEWAY
Large Area Heads
For large open areas such as backyards and play areas. Space heads 15' to 45' apart (depending on sprinkler type). Gear Drive Voyager II and Saturn III - Easy to adjust - Produces a smooth quiet rotating spray - Closed case design resists clogging from grit, sand and heavy grasses Impact (Satellite and 12" Brass Impact) - Simple and reliable flow-through design that utilizes an efficient impact mechanism
Voyager II Spaced 20' to 40'
Saturn III Spaced 15' to 30'
Satellite Spaced 25' to 45'
Medium Area Heads
Commonly used in front and side yards. Spring-Loaded Pop-Up with adjustable pattern - Easy to adjust pattern 25 - 360 Spring-Loaded Pop-Up with fixed pattern - Available in Full, 1/2, 1/4 and strip pattern nozzle
Medium Area Heads Pop-up heads & Flush heads Spacing: 10 to 15 feet
Small Area Heads
Commonly used for flooding flower beds and ground cover or to spot water trees and shrubs. Mushroom Bubbler II - Adjustable flow
Note: Orbit DripMaster is a water saving alternative to small area heads. Go to www.orbitonline.com for more information.
Small Area Heads Stream & Bubbler heads Spacing: 3 to 5 feet
Page 7
PLAN HEAD PLACEMENT Head to Head Coverage
Proper sprinkler placement allows even watering and reduces dry patches. Proper placement requires: Head to head coverage: Each sprinkler should spray to the head beside and across it. Equal spacing between heads: Permits uniform water distribution.
Placement Example: Good
Good Overlap Head to head coverage
Placement Example: Bad
There is not enough overlap. The center is not getting water. Not enough overlap No coverage in center
Sidewalk
Evenly space strip heads on narrow sections.
Narrow Strips
On narrow strips of grass use strip pattern spray heads and space them evenly apart. These heads may be used for narrow strips up to 4 feet wide.
Place Heads in Corners
Begin by placing a sprinkler in each corner on your drawing. Use a compass to draw the spray pattern.
Note: Use chart 2 on page 20 to obtain spray distance.
Page 8
Add Heads and Adjust Spacing
Add sprinklers along the sides or center to increase coverage.
CREATING WATERING ZONES OR STATIONS
A watering zone or station consists of a group of sprinklers attached to one valve. The number of heads per zone will be determined in this section.
Purpose of Zones
Zones are designed to: Maintain adequate water flow for optimal spray coverage (Avoid dry patches) Separate areas based on watering requirements - Shade vs. Full Sun Areas - Lawn vs. Shrubs
Important: Do not mix sprinkler types in the same zone (e.g. Gear Drive, Impacts, Pop-Ups and Bubblers) Do not exceed the maximum sprinkler heads recommended per zone Use the recommended pipe size in this guide. Smaller diameter pipe will decrease the water flow.
Group Heads of Same Type in the Same Area
Starting with large area heads, use the following example as a guide. Identify all large area heads on your drawing.
Divide Large Area Heads into Zones STEP 1: Maximum Heads Per Zone
Use the following information (collected earlier) to determine zone capacity: Main Line Size Water Pressure (PSI) Large area head selected Use Orbits Quick Reference (Chart 1, Page 20) to determine the maximum heads per zone for your sprinkler system.
Large area heads circled
Page 9
QUICK REFERENCE MAXIMUM HEADS PER ZONE ESTIMATES MAIN LINE SIZE SCH. 40 PVC WATER PRESSURE (PSI)
Gear Drive
Voyager II Saturn III
30 PSI 1 2
40 PSI 2 2
50 PSI 2 3
60 PSI
Example We have determined that our home has a Main Line size of 3/4 with a Static Water Pressure of 60 psi. Based on this information, and using the Quick Reference, we see that we cannot use more than three Voyager II sprinklers in the same zone.
STEP 2: Identifying Sprinklers in a Zone
Begin grouping large area heads, ensure you do not exceed your Maximum Heads per zone number.
Example Since we determined (in our example above) that 3 Voyager II heads is the maximum zone capacity, we grouped all large area heads into 2 zones.
Step 3: Medium and Small Area Head Zones
Repeat steps 1 & 2 to determine and identify zones for Medium Areas Heads. Repeat again for Small Area Heads.
Step 4: Number Each Zone
Assign a number to each zone.
Page 10
PLAN VALVE PLACEMENT
You'll need to select a location for your main shut-off valve and the best location for the sprinkler valve manifold.
Main Shut-Off Valve
The Main Sprinkler Shut-Off valve is the valve that shuts off water to the entire sprinkler system. Connection to the main water supply is downstream of your water meter. Mark the location on your plan.
FRONT VALVE MANIFOLD
MAIN LINE TO REAR MANIFOLD MAIN LINE
MAIN SPRINKLER SHUT-OFF VALVE
TO HOUSE WATER METER
Valve Manifold Location
One valve will be used for each zone. Valves that are grouped together are called a manifold. Its common to install one manifold in the front yard and one in back.
Mark the Location on Your Plan
Tip: The valve manifold(s) should be installed in an accessible location, away from heavy foot traffic, where it is easy to operate and service. It's also a good idea to locate the manifold on elevated ground, to avoid water accumulating around the valves.
Plan Backflow Prevention
A backflow prevention device is used to stop foreign material from siphoning back into the main water supply. The local code information you gathered from your water district should include the type of device to install and where and how it should be installed. Plan a location for your backflow prevention device and draw it on your layout.
Three common types
Double Check
Pressure Vacuum Breaker
Automatic Anti-Siphon Valve
Note: For certain Canadian areas Dual Check Valves are used
Page 11
DIAGRAM PIPE LAYOUT
You need to plan and draw the layout for your main sprinkler line and lines for each zone.
Draw the Main Sprinkler Line Route Use a direct route to draw the main sprinkler line from the main shut-off valve to the front and back yard manifolds.
Important: Your main sprinkler line should be 1 size larger than the water main supply line.
Main Sprinkler Line
Header and Lateral Lines Guidelines
Header lines Attaches to a valve and supplies water to the lateral lines Do not use pipe smaller than 1" Do not attach sprinklers to this line Lateral lines Pipe that branches off from the header line and supply water to the sprinkler heads Do not use pipe smaller than 3/4"
Good Layout Example
This is a good layout because the water is evenly distributed between the lateral lines and individual sprinklers.
Lateral Header
Bad Layout Example
This is a bad layout because there is no header line. The sprinkler heads, located at the end of the line, will have less water pressure than the heads located closer to the valve.
Page 12
Header Line
Draw a header line from the manifold to each zone. Header lines will be intersected with lateral lines. Sprinkler heads should not be installed on this line.
Use 1" Pipe
Lateral Lines
Draw lateral lines that connect the header line to sprinkler heads. These lines should be branching, not circular.
Use 3/4" pipe
PLAN TIMER LOCATION
Select a location near a power source and where it's easy to access. You'll need to be able to run sprinkler wire to each valve. If you select a location outside, the timer should be made for outdoor mounting or protected with a weather resistant box.
SPRINKLER WIRE
Timer Placement & Sprinkler Wire Route
Mark the planned location for the sprinkler timer Draw the route the sprinkler wire will use to connect the timer to the front and rear manifolds
Page G1
System Layout Graph Paper
Helpful Tools
Planning ______ 50' or 100' Tape Measure ______ Pencil ______ Orbit Pressure Gauge ______ Compass ______ Ruler ______ String
Page G2
Layout Graph Paper
Page G3
Graph Scale
= 1/10 or 1
= 1 or 10
Page G4
Installing Your Sprinkler System
Installation ______ Ground Paint ______ Shovel ______ Screw Driver ______ Pipe Wrench ______ Wire Cutter/Striper ______ Orbit Sprinkler Flags ______ Orbit Pipe Cutting Tool ______ Adjustable Pliers ______ Hacksaw ______ Thread Seal Tape
Page 13
Installation
INSTALLATION
This section will show you how to install your sprinkler system.
Marking Head and Pipe Location
Begin by marking the entire layout Use Orbit sprinkler flags to mark each head. Use ground paint to mark where sprinkler pipes will run.
SYSTEM LAYOUT
Painted Lines
Important: Refer to your local code information for any regulations about connecting to the water main. Before digging, contact utility companies and have them mark utility lines. Obtain permits (if required). Always use gloves and safety goggles when installing.
CONNECT TO WATER MAIN
Water Meter and Main Shut-Off
Dig Access Hole
1. Dig to expose the water service line (downstream from the meter). 2. Shut off the main water supply (located next to the meter).
Connect Here for Main Sprinkler Line Water Service Line for House
3. Open a faucet to relieve pressure in the pipes.
Page 14
Connect to Main Line Install a Slip Compression Tee
ShutOff Valve Water Meter
Clean off the water service pipe (downstream from meter). Cut out a section of pipe half the length of the tee.
Slip Joint Tee To House
Water Service Line
Install nuts and washers on each side of the pipe. Insert the slip joint tee and tighten the nuts with a wrench.
Main Sprinkler Line System ShutOff Valve ShutOff Valve Water Meter Pipe Nipple
Shut-Off Valve Non-Freezing Area
Install a Gate or Ball valve after the tee and cover it with an Orbit valve box to protect it and for easy access to the valve. Use fittings to install a Gate or Ball valve on the tee. Turn on water to flush line of debris. Cover with an Orbit valve box.
Slip Joint Tee Water Service Line
Important: Frost Areas or Basement Located Water Meters
Do not use the example above if you are connecting to a water supply line that is located in an area with freezing temperatures or a line that has a water meter located in the basement. For help in making the proper connections go to www.orbitonline.com for detailed recommendations or contact your home improvement center.
BACKFLOW PREVENTION
Install a back-flow prevention device (if required). Use local code information to determine: What type of device is required How it needs to be installed Who is authorized to install it
Page 15
DIG TRENCHES
Using the painted lines as your guide (see System Layout, Page 13) dig trenches to the depth required by local codes.
Important: Refer to your local codes to determine how deep your header and lateral lines need to be. Always contact your local utility companies before digging.
Methods for Digging Trenches
By Hand Ideal for soft soils and very small jobs With Trenching Machine Available at equipment rental dealers
Under Driveways and Sidewalks
Use an Orbit Walkway Tunnel Kit (part # 53333, 91129) to tunnel under obstacles. Dig a trench on both sides. Attach a garden hose to the tunneling pipe.
Expansion Joint Birds eye view Sidewalk
Turn on the garden hose faucet. Work the pipe back and forth, allowing the water spray to form a tunnel.
WORKING WITH PIPE
Working with PVC Pipe
Using an Orbit cutting tool, cut pipe to length and clean the end. Apply PVC primer and PVC cement, using instructions provided. Insert pipe into fitting.
Decide whether you'll use PVC or Polyethylene pipe for your system. Both types are easy to use, but they are assembled differently. Read about each type below to make your selection.
Working with Polyethylene Pipe
Using an Orbit cutting tool, cut poly-pipe to length. Slide a stainless steel clamp over the end of the pipe. Insert a barbed fitting into the pipe. Tighten the clamp over the pipe and fitting.
Warning: Poly pipe should not be used for the main line to the manifold.
Page 16
INSTALL MAIN LINE
Use PVC schedule 40 (or other pressure-rated pipe) to connect the main shut-off valve to the valve manifold(s).
Important: Use pipe one size larger than your supply line. Using pipe smaller than the main supply line will reduce your water flow and will lead to gaps in spray coverage. (For example, use 1" pipe if your supply line is 3/4")
Front Manifold
ain rM kle n
Installing main line pressure-rated pipe to front and back manifold
Ma Sh in Sp ut O rin kle ff r
INSTALL MANIFOLD
The easiest way to install a manifold is with an Orbit Pre-Assembled Manifold. Purchase a manifold with one valve for each sprinkler zone. Installs in minutes Works with both Poly-Pipe and PVC Systems Cost effective Expandable for future sprinkler additions
Note: Anti-siphon pre-assembled manifolds are available for areas requiring use of an anti-siphon valve
Pre-Assembled Manifold Connecting the Manifold to the Main Line
1" Male Threaded Fitting
Before connecting the manifold, open the main shut-off valve to flush dirt from the main sprinkler line. Connect the Pre-Assembled Manifold to the main sprinkler line using a 1" threaded fitting.
Page 17
CONNECT ZONES
Install Header Lines
Connect 1" pipe to each valve and run it to the assigned zone.
PVC or Poly Tee
PVC or Poly Cross
Use fittings (elbow, cross or tee) for each lateral line.
Install Lateral Lines
Fittings with Threaded Outlet
Connect 3/4" lateral lines to the header line. Run lateral line to each sprinkler location. Install Tees or Elbow at each sprinkler location.
Lateral Line
Freezing Areas Install Line Drains
1" Male Threa
Replace with Manual Drain Valve
Lateral and Header Lines
Canister Heads: Install an automatic drain valve in the bottom inlet of all canisters. End of Sprinkler Line: Install an automatic drain valve after the last head on the end of each sloped line. Low Spots: Install a tee and automatic drain valve for low spots on sprinkler head lines.
Main Line
Manifold: Remove the end cap and install a ball or gate manual drain valve.
Page 18
INSTALL RISERS & HEADS Install Risers (Without Heads)
Risers are designed to bring the sprinkler head up to ground height. A wide selection of risers are available. Select the riser that best fits your needs.
Swing Joints & Riser Flex
Adjustable Height
Easy to adjust sprinkler height Resists impact and cracking Useful for placing heads in hard to reach areas
Swing Joint
Multi-Flex Risers
Comes in various lengths Deflects impact
Aluminum Riser with Adjustable Nozzle
Multi-Flex
Adjusts in Height as Plant Grows 16" to 30" Easy Pattern Adjustment 25 to 360
Flush Sprinkler Lines Prior to Installing Heads
Ensure PVC glue has dried adequately. Turn on the main line sprinkler valve. Manually turn on one valve at a time (see valve instruction booklet). Run each valve for a few minutes.
Installing Heads and Testing
Attach sprinkler heads to each riser and adjust the height to proper level. Place enough soil in the trench to stabilize heads but don't fill the trench. Manually turn on one valve at a time. Check for leaks.
Important: Adjust heads for proper spray pattern and check for adequate head to head coverage.
Page 19
CONNECTING SPRINKLER WIRE
Wiring the Valves
Using wire nuts and grease caps, connect the wires as shown: Connect one wire from each valve to the white (common) sprinkler wire. Connect the 2nd wire from each valve to a separate color wire.
Sprinkler wire consists of one white (common) and 4 or 6 colored strands. The sprinkler wire needs to have at least one more wire strand than the number of valves being installed.
Sprinkler Wire Wire 1 Wire 2 Common Wire Common Wire White
Tip: Orbits Pre-Assembled Manifold with Snap-Wire Connection makes wiring valves easy. Just plug in the valve jack into the water-tight Snap-Wire housing and insert sprinkler wire into the other side. No confusing wiring or messy grease caps (see page 22 for more info).
Run Sprinkler Wires to Timer
Most often you can use an existing sprinkler pipe trench to run your sprinkler wire. In areas of frequent digging, a conduit pipe is used to protect the wire.
Wiring Your Sprinkler Timer
Pump Com1 Com2 24VAC
Unplug your timer from the power source (if hard wired turn off appropriate breaker switch or remove fuse). Connect each colored sprinkler wire to a separate numbered terminal (on the timer). Connect the white (common) wire to the common terminal on the timer. Restore power to your timer. To test proper wiring, manually run each station from the timer.
Valve 1
Valve 2 Common Wire Wire from Valve 1 Wire from Valve 2
Common Wire From Valves
BURYING SPRINKLER PIPE AND VALVES Before Burying Trenches:
1. Check all fittings, heads and valves for leaks. 2.Adjust sprinkler height to proper level. 3.Adjust each head for proper spray pattern and spray distance. (Use your drawings as a reference.) 4.Cover manifolds with an Orbit valve box.
Page 20
Appendix
APPENDIX Chart 1
QUICK REFERENCE MAXIMUM HEADS PER ZONE ESTIMATES MAIN LINE SIZE SCH. 40 PVC
Voyager II * Saturn III *
30 PSI
40 PSI
50 PSI
PSI 10
PSI 14
70 PSI
PSI 16
80 PSI
PSI 18
Impact Sprinklers
Satellite * 1/2 Brass
Pop-Up & Shrub Spray Head
Adjustable & Fixed** Strip Pattern
Shrub Bubbler
Mushroom Bubbler***
* With pre-installed nozzle ** Based on an average flow rate of 1.6 GPM per head *** Adjustment set below 1/2 flow
Important: These figures are based on a typical sprinkler system. Before burying sprinkler pipe, run each zone to confirm adequate spray coverage.
Chart 2
SPRINKLER HEAD TO HEAD SPACING GUIDE LARGE AREA SPRINKLERS
Gear Drives
Chart 3
VOYAGER II POP-UP GEAR DRIVE HEAD 70 NOZZLES
PSI PSI PSI PSI
.5.7.9 1.2 1.6 2.0 2.6 3.2 4.2
.6.8 1.0 1.4 1.8 2.4 3.0 3.7 4.9 6.0 8.0 11.4
.7.9 1.2 1.6 2.0 2.7 3.4 4.2 5.5 6.8 8.9 12.2
.8 1.0 1.3 1.8 2.2 2.9 3.7 4.6 6.0 7.6 9.8 13.2
8.2 10.5 14.4
6 7* 12
Satellite * 1/2 Brass Impact *
MEDIUM AREA SPRINKLERS
Pop-Ups
Adjustable Nozzle Fixed Nozzle 10 15
SHRUB AND FLOWER
Bubbler
Bubbler * Spray distance adjusted by diffuser pin Important: Before burying sprinklers, check for head to head spray coverage. Adjust if necessary. Spot
* Factory installed 7 nozzle Spacing 20 - 45
Page 21
SELECTING THE BEST COMPONENTS FOR YOUR SPRINKLER SYSTEM
Sprinkler Timers
The timer is the brains for your underground sprinkler system that controls when and how long to irrigate your yard. Orbit's line of timers are known for reliability, ease of installation, programming simplicity and a 6 year warranty, making Orbit Timers the #1 choice by homeowners.
Slide Switch
The easiest timer to program, with water saving features. Large Display with Text Messaging Easy to program, easy to use 3 Independent Programs Days of Week, Watering Intervals and Odd/Even Days Water Saving Features Water Budgeting, Rain Delay & Rain Sensor ports Slide Switch Feature One-Touch sliding bar adjusts each station watering duration. Ideal for lawn and micro-irrigation. Pump or Master Valve Feature
Available in 4, 6, 9 & 12 Stations Outdoor version available Super Dial
Large Dial and Buttons Simplify programming 2 Independent Program Days of Week, Watering Intervals and Odd/Even Days Rain Delay Settings for 24, 48 and 72 hours Screw-Less Terminals No tools required Pump or Master Valve Feature Up to 8 Start Times Per Day Ideal for new lawn and reducing run-off
Available in 4, 6, 9 & 12 Stations Outdoor version available Dual Program
Easy to Program 2 independent programs Days of the week and Watering intervals Water-Saving Rain Delay Feature Settings for 24, 48, and 72 hours Up to 8 Start Times Per Day Ideal for new lawn and reducing run-off
Available in 4 and 6 Stations Dual Program With Wireless Remote
Same features as the Dual Program timer with the addition of Wireless Remote Time Saver Ideal for installation, testing, maintenance, and sprinkler adjustments Allows Operation of Individual Stations Up to 200 feet
6 Stations only
2:31 PM
Page 22
Pre-Assembled Valve Manifolds
Orbit valves continue to set a high standard for solid construction and reliability.
Pre-Assembled Manifolds with Snap-Wire
The most complete and reliable multi-valve system Installs in minutes Snap-Wire plug-in system simplifies wiring Works with PVC or Poly-Pipe 6 Year Warranty Available: Standard Inline 2 and 3 valves Anti-Siphon 2 valves
Spring-Loaded Pop-Ups with Adjustable Nozzle
A Standard Top The standard plastic cap with an adjustable nozzle offers convenience, ease and value for the homeowner. Just set and Forget. b Soft Top The Soft Top adds a soft cushioned rubberized cap. C Hard Top The Hard Top adds a metal cap for high traffic areas, such as driveways and sidewalks, where sprinklers are subject to contact with vehicles and yard equipment.
Features
Easy to Adjust Spray Pattern 25 to 360 Spacing 10' to 15' Available in 2" and 4" Pop-Up Height 5 Year Warranty
Voyager II & Saturn III Gear Drives
The #1 Choice by Homeowners Simple Pattern Adjustment 40 to 360 4" Pop-Up Height Clears long grass Easy to Adjust Spray Distance 20' to 40' Voyager II, 15' to 30' Saturn III Quiet and Smooth Rotating Spray 5 Year Warranty Dependable and trouble-free performance Additional Nozzle Sizes Available 20 for Voyager II and 3 for Saturn III
Voyager II: Model # 55060, 55061; Saturn III: Model 55059, 55069
Orbit Valve Box
Durable long lasting construction
Available: 20" Jumbo Rectangle Box 12" Standard Rectangle Box 10" Round Box 6" Round Box 32" to 54" Adjustable Curb Box
Page 23
Parts List
PARTS LIST
Automatic Timers & Pump Start Relay
Part # Description Qty Part #
Description Qty
6 Station Slide Switch 12 Station Slide Switch 6 Station Super Dial 9 Station Super Dial 6 Station w/ Wireless Remote 4 Station Dual Program Pump Start Relay
57088 57093
7 Conductor 100 For up to 6 Valves 5 Conductor 100 For up to 4 Valves
Sprinklers
Large Area
55060/55061 55059/Voyager II Gear Drive Saturn III Gear Drive Satellite Pop-Up Impact
Pre-Assembled Manifolds
Inline
Valve with Snap-Wire Connection 3 Valve with Snap-Wire Connection
Medium Area Spring Loaded Pop-Ups
Spring-Loaded Pop-Up w/ Adjustable Pattern
2" Hard Top 4" Hard Top 2" Soft Top 4" Soft Top 2" Standard 4" Standard
Anti-siphon
2 Valve Anti-Siphon
Automatic Valves
57467 57461/Male Threaded Jar Top 1 Female Threaded Jar Top 3/4 Threaded 1 Threaded
Spring-Loaded Pop-Up w/ Fixed Pattern
2 Full Pattern 2 Half Pattern 2 Quarter Pattern 2 Center Strip
3/4 Anti-siphon Threaded 1 Anti-siphon Threaded
Small Area
Mushroom Bubbler Aluminum Riser 16" to 30" with Adjustable Nozzle
Backflow Valve
3/4 Double Check Valve 3/4 Pressure Vacuum Breaker
Riser Flex and Swing-Joints
37154 1/2 x 1/2 x 12 Pre-Assembled Swing Joint 3/4 x 1/2 x 12 Pre-Assembled Swing Joint 1/2" Male x Female Swing Joint Elbow 3/4" Male x Female Swing Joint Elbow 1/2" Male x Barb Elbow Riser Flex 3/4" Male x 1/2" Barb Elbow Riser Flex 1/2" x 50' Riser Flex Pipe
Valve Boxes
6" Circular 10" Circular 12" Standard Rectangle 32" to 54" Adjustable Curb Box
Orbit pressure gauge Pipe cutting tool Sprinkler flags Walkway tunnel kit
Multi-Flex Riser & Cut-Off Riser
37112 37069/38500 1/2" x 6" Multi-Flex 1/2" x 6" Cut-Off
Accessories
53034 1/2 Plastic Automatic Drain Valve 28 Curb Key 5 Steel Curb Key
* Outdoor models
Page 28
PN 53251 Rev E
Irrigation Products, Inc. 845 North Overland Road North Salt Lake, Utah 84054 USA www.orbitonline.com Toll-Free 1-800-488-6156 Phone 801-299-5555 Fax 801-299-5547
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