ORDER NO.

RRV3033

DVR-RT500-S

DVD RECORDER

DVR-RT300-S

DVR-RT500-S DVR-RT300-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
UXTLCA UXTLCA AC120V AC120V

Power Requirement

Region No.

Remarks

For details, refer to "Important Check Points for good servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZV SEPT. 2004 printed in Japan

SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation.
(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Device under test Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA
Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 50 mW WAVELENGTH : 654 - 662 nm LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 100 mW WAVELENGTH : 780 - 787 nm
WARNING! DEVICE INCLUDES LASER DIODE WHICH EMITS INVISIBLE INFRARED RADIATION WHICH IS DANGEROUS TO EYES. THERE IS A WARNING SIGN ACCORDING TO PICTURE 1 INSIDE THE DEVICE CLOSE TO THE LASER DIODE.

LABEL CHECK

DRW2194

Additional Laser Caution

1. The ON/OFF(ON:low level,OFF:high level) status of the CLAMP signals for detecting the loading state are detected by the drive CPUs, and the design prevents laser diode oscillation when the CLAMP signal turns OFF. In normal operation, if no disc is clamped, the laser diode oscillation is disabled. However, the interlock does not always operate in the test mode. 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 3A laser beam.

[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

701WPA0686 701WPA0751

Mark No. 34 Symbol and Description DVD/HD MPEG PCB Assy Front Cabi Assy Cabinet, Front Plate, Display Sheet, Rating DVR-RT500-S /UXTLCA A2D309AB10 * 7A7010037C 701WPJ1285 711WPD7230007843 DVR-RT300-S /UXTLCA A2D311AB10* 7A7010040C 701WPJ1308 711WPD7230007844

35 Sheet , Jack

* The DVD/HD MPEG PCB Assy diffrence is only EEPROM (IC4002) setting data. Refer to P.92.
2.3 DECK ASSY (TOP SECTION)

NON-CONTACT SIDE

To VCR MT PCB Assy CP102
AB AB AB AB AB AB AB AB AB AB

AC AB AB

AE AE AE

CONTACT SIDE

DECK ASSY (TOP SECTION) parts List
Mark No. 49 Description Pinch Roller Block (VA) AHC Assy Worm Base, AC Head Spring, AC Head Main Chassis Assy Arm Idler Assy Inclined Base T Unit 3S P5 Arm Assy 2 Tension Arm Assy 2 Inclined Base S Unit Spring, Locker Cass, Holder Cass, Side L Cass, Side R Locker, R Link Unit Post, Cass Guide Reel, S (S) Reel, T (S) Gear, Idler Holder, Tension Cap. P4 Band, Tension Connect, Tension Arm, Brake T Band, Brake T Spring, Tension Spring, Brake T Lever, Link Lever, Flap Cass, Opener Reector, LED Bracket, Top 3V Cord Jumper (CD1501) Cord Jumper (CD1502) Head (Audio Control)(H5001) Head (Full Erase)(H5002) Motor, Loading (M101) Micro Motor (M2003) Cylinder Unit Assy (UN4001) Cord Jumper (CD102) Screw Screw Screw Screw Part No. 85OA400240 85OA500026 85OP600581 85OP500083 85OP800324 85OA000516 85OA200090 85OA400223 85OA400232 85OA400235 85OA400231 85OP800367 85OP900736 85OP900748 85OP900749 85OP900739 85OA900228 85OP000496 85OP200316 85OP200317

Mark No. 52 53

Description Screw/Washer (A) Screw/Washer (A) Polyslider Washer Screw

Part No. 810A130404

810A126504 82Q264713N 8107226604
85OP200308 85OP400492 85OP400520 85OP400542 85OP400533 85OP600573 85OP600584 85OP800322 85OP800360 85OP900743 85OP900744 85OP900745 85OP700035 85OP900746 122H071704 122Y021902 1523Q91003 1543Q02014 1596S98002 1589S11020 A5L1046500 ?????

8102120604 8109126604

2.4 DECK ASSY (BOTTOM SECTION)

AA AA AA

AD AA AA AA

AB AB AB

DECK ASSY (BOTTOM SECTION) parts List
Mark No. Description Belt, Capstan (S) Main Chassis Assy Clutch Assy Loading Arm S Unit Loading Arm T Unit Gear, Clutch Gear, Coupling Lever, Clutch Gear, Main Loading Lever, Tension Cam, Pinch Roller Cam, Main Rod, Main Gear, Joint Spring, Coupling Spring, Ring Holder, Capstan Cord Jumper (CD1501) Cord Jumper (CD1502) Capstan DD Unit (M2001) Screw E-Ring Screw Polyslider Washer Part No. 85OP200290 85OA000516 85OA200089 85OA300065 85OA300066 85OP200311 85OP200312 85OP200313 85OP300194 85OP400490 85OP600577 85OP600578 85OP600579 85OP600582 85OP800355 85OP800356 85OP400549 122H071704 122Y021902 1510S98042

8107226804 83ETW82P184505N

2.5 WIRING CABLE

VCR MT PCB
J8004 J8001 J8003 OS8001 J8006 J8005 J8002

POWER PCB

CP501 CP1701 CP502 CD502

FAN MOTOR

CP1703

CP504 CD7304 CP506

CP103 FE HEAD
TP8302 TP8301 CP8301 CP8302 CD7301 CD7302

AC HEAD

TP101 TP701 TP3002 J652 J653 J651

CP8303

CD7303 CP7301 CP4001 CP7304 CP7302
* All cables are ASSY parts.

OS651 V651

CD4001

CP7303

OPERATION PCB

DVD/HD MPEG PCB

DECK CD

ATAPI. FFC

DVD Loader

3.1 BLOCK DIAGRAM

3.1.1 OVERALL BLOCK DIAGRAM

REAR S-Y

FRONT S-Y

TUNER_V

TU/VCR_V

REAR L/R

REAR S-C

FRONT L/R

FRONT S-C

S IC8305 Video SW

TUNER_VIDEO

CV IC101 Y/C Audio

REAR CVBS

IC8309 VCR Video SW

Y/C_VIDEO Y/C_VIDEO REAR CVBS

DVD AUDIO L/R

AUDIO OUT L/R

3.579545MHz

IC8308 Video SW

FRONT CVBS

SP/SLP CH1/2 SP/SLP CH1/2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

IC8304 DVD Video SW

NORMAL A SIF REAR L/R FRONT L/R HEATER + HEATER -22V TUNER +32V UNREG +3.3V AT +5.2V AT +13V MOTOR +12V
TU301 Tuner / IF / Modulator

IC801 Sound Decoder

MPEG Block

DVD Y/C

STEREO A

MPEG Encoder

SIF SW_Y_VIDEO
Vaddis V MPEG Decoder w/CPU

OPTICAL

IC8302 Y Video SW

SW_C_VIDEO SW_V_(FR/RE)

IC8303 C Video SW

Audio Codec

COAXIAL

14.31818MHz 10MHz

HF L/R

32.768kHz CVBS OUT

IC3001 (OEC0142) Syscon / Time R / Servo
L IC701 Hi-Fi / Sound / Head Amp / Dem

RF AUDIO OUT

Power Supply

AC 120V

VCR Deck

HF COM

: AUDIO SIGNAL : VIDEO SIGNAL
DK4001 DVD-RW LODER DVR-R07OR B B B
IC4004 128MBIT SDRAM MT48LC8M16A2P-7E CP4001 ATAPI FFC 04_6274_040_000_800
IC4005 128MBIT SDRAM MT48LC8M16A2P-7E IC4006 64MBIT FLASH LH28F640BFHE-PTTL80

RAMDAT16~31

FRAMBA0~1 FRAMADD0~1 FRAMADD5~11 FRAMDAT5~9 FRAMDAT16~31 RAMADD2~4 RAMDAT3~4 RAMDAT10~12 PNVMCE

16 IF OUT 15 BT

14 SIF OUT 13 A.OUT

12 AFT OUT DATA CLOCK

9 ADDRESS XTAL RF AGC
CPREAR OUT JACK Y/C SEPA J5 H1 REAR OUT JACK J8005 E E 5 REAR IN JACK S-VIDEO IN J5 H1

CD102 FFC 2 1

HEAD AUDIO CONTROL ASSY H1 AUDIO REC AUDIO PB CTL+ CTLAE HEAD(+) AE HEAD(-) AE CONTROL AUDIO
V.IN CONTROL +B CH.SW A.IN
AUDIO REC AUDIO PB CTL+ CTLAE HEAD(+) AE HEAD(-)

4 REAR IN JACK J8002

H2 H1 NC H1
3.3 DVD/HD MPEG PCB ASSY(1/6)

FROM/TO MPEG

I55_EJTDO VID0 VID1 VID2 VID3 VID4 VID5 VID6 VID7 VIDVS VIDHS VIDVLD VIDCLK I55_EJTDI I55_EJTCK I55_EJTMS 4.7K 4.7K 4.7K 4.7K
A 1/6 DVD/HD MPEG:PCB ASSY (DVR-RT500-S A2D309AB10)
(DVR-RT300-S : A2D311AB10)
C4089 C4157 B4003 0.1 0.1 F HCB2012K -600T25 VIDHS VIDVS VIDVLD CVBSIN VREFP VCM VBG VREFN CIN VDDA_VFE DUPRD1 DUPTD1 VDDIP GPIO6 GPIO3 EJTDI VDDP EJTDO EJTMS EJTCK RAMDAT24 RAMDAT23 GNDP RAMDAT25 VDDP RAMDAT22 VDDC RAMDAT26 RAMDAT21 GNDC RAMDAT27 GNDP RAMDAT20 RAMDAT28 VDDP RAMDAT19 RAMDAT29 RAMDAT18 GNDP RAMDAT30 RAMDAT17 VDDP RAMDAT31 RAMDAT16 GNDP RAMADD3 RAMADD4 RAMADD2 VDDP C4103 0.1 F F 0.1 0.1 F 0.01 B 0.1 F C4160 MA0 MA7 MA10 F

AV ENCODER BLOCK

R4018 R4019 R4035
SBCLK SBREQ SBDAT SBVALID I55_TX0 I55_RX0 I55_GPIO0 I55_GPIO2 27MHZ_OSC I55_AMCLK I55_ALRCLK I55_ABCLK I55_AODAT I55_RESET
C4094 C4088 0.01 F C4076 C4146 47P CH 256Mbit SDRAM IC4007 VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CKE A12 A11 A9 A8 A7 A6 A5 A4 VSS 0.0.2 0.2 3.4 0.2 0.0.2 0.2 3.4 0.0.1 NC 0 1.6 3.4 0.0.3 0.2 0.2 0.2 0.2 0.MA12 MA11 MA9 MA8 MA7 MA6 MA5 MA4 MD26 MD21 MD27 MD20 MD28 MD19 MD29 MD18 MD31 MD30 MD29 C4075 0.1 F MD28 MD27 MD26 MD25 C4074 0.1 F MD24 MA3 MA4 MA2 MA5 MA1 MA6 0.1 C4080 F MD30 MD17 MD31 MD16 0.1 C4079 F C4078 0.1 F MD22 C4072 0.1 F R4043 4.7K MDQM MCLK MD8 MD10 MD9 47P CH C7356 C4073 0.1 F MD12 MD11 CIN MD14 MD13 CVBSIN C4082 0.1 B C4083 0.1 B C4091 JG4014 0.1 B C4098 6.3V 47 V-S 0.001 B C4150 0.01 B MD15 YIN JG4015 6.3V 47 V-S C4077 6.3V 47 V-S 6.3V 47 V-S C4095 0.1 F C4096 0.1 B C4097 0.1 B JG4019 JG4020
HY57V561620CT-7 C4067 MD0 MD1 MD2 MD3 MD4 C4062 MD5 0.1 F 0.1 F C4068 0.001 B 1 3.4 0.2 3.4 0.2 0.0.2 0.2 3.4 0.2 0.0.2 C4069 MDQM MWE MCAS MRAS MCS MBA0 MBA1 MA10 MA0 MA1 MA2 MA3 C4063 0.1 F 0.01 B 3.3.4 3.4 3.3 3.3 1.6 1.7 0.4 0.2 0.2 0.2 0.2 3.4 VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VCC

12.2 6

BS/TU V IN

TU/VCR_VIDEO

A 6/6 CP7302
C8371 100uH 0305 16V 22 KA

IMSA-9615S-20C-PP-A

50V 0.47 KA

50V 0.22 KA

ZERO MUTE ASP1 ASP2 P-H/I-L SPDIF VADDIS INT IIC_DATA IIC_CLK RESET MPEG CS MPEG CLK MPEG DATA IN MPEG DATA OUT GND VSC ON-H VSC DATA VSC CLK NC NC NC RB721Q-40 D8301 NC C8304 R8301 47K 47P CH R8302 47K 3.2
C8356 R8350 X8301 1.2K CSB500E5 R8351 1K 470P CH
12.2 0.022 B C8363 5.1 5.2
R0.0047 B R8356 C8360 50V0.47 KA

A 6/6 CP7303

LEVEL SHIFT 3.2 Q8301 KTC3875S_Y_RTK 3.2

16V 47 YK R8357

68K C8362
MPEG_RESET MP_CLK D8302 RB721Q-40 D8303 RB721Q-40 MP_DATA_IN MP_DATA_OUT A_OUT_L R8303 C8312 100K 1/4W R8308 10K R8310 47K

IMSA-9615S-18C-PP-A

10K 50V 2.2 KA R8305

820P CH

LEVEL SHIFT Q8310 KTC3875S_Y_RTK
47P CH LEVEL SHIFT Q8320 KTC3875S_Y_RTK
47P CH LEVEL SHIFT Q8321 KTC3875S_Y_RTK

47P CH

A_OUT_R

R8309 820P CH 10K

47K 1/4W

10K 50V 2.2 KA

BUFFER Q8311 KTC3875S_Y_RTK
FROM/TO HI-FI/DEMODULATOR P.CON+5V L8301 22uH 0305 P.CON+12V L8302 100uH 0305 C8335 0.1 F 4.7 6
FRONT/REAR Y SW IC8302 NJM2534V 2.4

0 2.C8343 6.3V 47 KA 0

REAR_Y_IN
HIFI_A_OUT_L HIFI_A_OUT_R DVD_A_OUT_L DVD_A_OUT_R ST_A_OUT_L ST_A_OUT_R
F/R_VIDEO_Y C8329 16V 47 YK V_SW_VCR-H C8330 16V 47 YK DVD_V_OUT VCR_V_OUT1

L BUFFER

C8334 6.3V 220 YK C8342 0.1 F C8336

C8344 6.3V 47 KA

FRONT_Y_IN

FROM/TO TUNER/JACK

FRONT/REAR C SW IC8303 NJM2534V 2.4
0 2.4 C8345 50V 4.7 KA 0 REAR_C_IN ASP1 ASP2 MUTE-L ZERO_MUTE-L DVD_Y_V_OUT DVD_C_V_OUT Y[G]_V_OUT U[PB]_V_OUT V[PR]_V_OUT REAR_V_IN REAR_A_IN_L REAR_A_IN_R REAR_Y_IN REAR_C_IN DVD_A_OUT_L DVD_A_OUT_R TU_V_OUT SPDIF C8347 REAR_V_IN FROM/TO DISPLAY FRONT_A_IN_R FRONT_V_IN FRONT_A_IN_L FRONT_V_IN FRONT_Y_IN FRONT_C_IN 0 CH_V_MUTE-H VCR_V_OUT1 VCR_DUB-H DVD_V_OUT 2.4 C8350 6.3V 47 KA TU_V_OUT VCR_V_OUT1 F/R_V_IN FROM/TO Y/C/AUDIO/CCD/H.AMP
0.1 F C8337 4.7 0.1 F F/R_VIDEO_C W862 1.6

L BUFFER H

C8333 16V 47 YK VCR_V_SW_R-H C8352 16V 47 YK FRONT_V_IN F/R_VIDEO W863 REAR_V_IN C8338

R705 R712

C707 C165

R702 C162

C701_1

R701 R119 C730 C738

C749 C751 C746 R717
C755 R718 C156 C145 C147 R133 R131 C732 C736 C744 C734 R716 C748

IC8303 IC8302

IC8304

IC8305

4.3 POWER PCB ASSY
SIDE A DRIVE ASSY FAN R7R MOTOR

CP504 4

C POWER PCB ASSY

B CP1701

POWER 16 D535 R535 CP502 C530 W003 C517 C531 R534 D538 C544

CPE R532 Q505 B D536

D519 Q506 E D520 W012 C521 D523 W009 R528 R510

D517 R517_1 C540 D521

R536 D529 W803

ICC510

1A125V ICP501 C529 C505
C536 Q504 E R527 R523 R514 E Q503 R522

R526 D534 W008 R542

R529 D518

L506_1 C538

C518_2

D516 R518 D514 R513 D532

D515 W007 W006 D522 W802 C541 R538 C523 R533

C501_2

R520 W013 IC1 IC503 C524

R521 R2

4 D530

3 R525

PAL/\\NTSC

R524 C512 C533

D524 R507 C528 W011

HS501 W004

R516 VPC174A W005

C503 Q501 S R506

D531 C509 C508_1 D510

+ C511_2

C513 D509_1

DANGER!\\MAINS VOLTAGE

W010 R509 D504 E R501 Q502 W801

NEUTRAL

D506 D505 C543 L501_1 R503 C504

BLACK CP501 LIVE

FH501_1 F501

FH502_1 D502

OF FIRE

- REPLACE

AS MARKED.

4.4 OPERATION PCB ASSY

SIDE A SIDE A

B CP651

D OPERATION PCB ASSY
SW686 SW683 SW684 SW685 SW687 SW682 SW681 SW688 R686 R682 R681 R683
PLAY STOP REW/REV OPEN/CLOSE FF/CUE REC/OTR CH DOWN CH UP

3 VECA30A PAL/NTSC

D681_1

5. PCB PARTS LIST

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). x RD1/4PU 1 J 561 47k RD1/4PU 3 J 47 x 473 0.5 RN2H R K RRS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 5621 RN1/4PC F

Mark No.

Part No.
Q103 Q104 Q105 Q106 Q107 Q109 Q301 Q302 Q303

LIST OF ASSEMBLIES

1.DVD/HD MPEG PCB ASSY (RT500) A2D309AB10 1.DVD/HD MPEG PCBA SSY (RT300) A2D311AB10 1.VCR MT PCB ASSY A2D309A010 1.POWER PCB SUPPLY ASSY A2D309A240 1.OPERATION PCB ASSY A2D309A270
COMPOUND TRANSISTOR DTA124EKAT146 TPYJC05001 TRANSISTOR,SILICON KTC3203S_Y TCAT032034 TRANSISTOR,SILICON KTA1266 TAATA12660 TRANSISTOR,SILICON KTA1504S_Y_RTK TAAA1504SY TRANSISTOR,SILICON KTA1504S_Y_RTK TAAA1504SY TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY TRANSISTOR,SILICON KTC3198 TAAA1504SY COMPOUND TRANSISTOR DTA124EKAT146 TNJYJC05001 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY

SEMICONDUCTORS

IC101 IC651 IC701 IC801 > IC1701 IC LA71206M-MPB IC PT6315 IC AN3663FBP IC AN5829S IC LM2902DR I03F3206M0 IF4K063150 I01F63FBP0 I01FF58290 I0CF0902D
Q651 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q652 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q1701 COMPOUND TRANSISTOR DTA143EKAT146 TPYJA05001 Q1703 COMPOUND TRANSISTOR DTA124EKAT146 TPYJC05001 Q1706 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q1707 Q1708 Q1709 Q1710 Q1711 Q1712 Q1713 Q1716 Q1717 Q1720 Q1721 Q1722 Q1723 Q1724 Q3001
COMPOUND TRANSISTOR DTA124EKAT146 TPYJA05001 TRANSISTOR,SILICON KTB1151 TBA0011510 TRANSISTOR,SILICON KTC3875S_Y_RTKTCAA3875SY TRANSISTOR,SILICON KTC3203 TCAT032034 TRANSISTOR,SILICON KTC3203 TCAT032034 TRANSISTOR,SILICON KTC3875S TCAA3875SY TRANSISTOR,SILICON KTB1151 TBA0011510 TRANSISTOR,SILICON KTC3209 TCAT032034 COMPOUND TRANSISTOR DTA124EKAT146 TNYJC05001 TRANSISTOR,SILICON KTC3209 TCAT03209Y TRANSISTOR,SILICON KTA1281 TAAT0128Y COMPOUND TRANSISTOR DTC124EKAT146TNYJC05001 TRANSISTOR,SILICON KTA1271 TAAT012714 COMPOUND TRANSISTOR DTC124EKAT146TNYJC05001 PHOTO COUPLER RPI-303 2700690
IC3001 IC OEC0142B I54F50142B IC3003 IC XC61CN3102SR IE2F031020 NSP IC3099 MEMORY DATA S-24C08AFJA-TB-0 S2D309AE01 * This is NOT SERVICE PART because the Unit does not work properly when replacing this part. Please replace VCR MTB Assy when replacement of this part is required. IC4001 IC ZR36750E ICQM067500 IC4002 MEMORY DATA BR24L16FJ-WE2 S2D309AE02 (for DVR-RT500-S) IC4002 MEMORY DATA BR24L16FJ-WE2 S2D309AE03 (for DVR-RT300-S) IC4003 IC BD5229G I97F052290 IC4004 IC MT48LC8M16A2P-7E IF6J08M167 IC4005 IC MT48LC8M16A2P-7E IF6J08M167 IC4006 MEMORY DATA LH28F640BFHE-PTTL80 S2D309AF01 IC4007 IC4008 IC4009 IC4010 IC7301 IC7302 IC8301 IC8302 IC8303 IC8304 IC IC IC IC IC IC IC IC IC IC HY57V561620CT-7 HY57V561620CT-7 ZR35100 SN74LVC1G125DCKR WM8776SEFT/R MM1501XNRE NJM4580M(TE1) NJM2534V(TE2) NJM2534V(TE2) NJM2534V(TE2) ICLJ020CT7 ICLJ020CT7 ICQK051000 I5CJ0G1250 IFJK087760 I0UF015010 I0QJ045800 I0QF02534V I0QF02534V I0QF02534V
Q3002 PHOTO COUPLER RPI-Q3004 PHOTO COUPLER RPI-352C40N 2700680 Q3005 PHOTO COUPLER RPI-352C40N 2700680 Q3006 PHOTO TRANSISTOR ST-304L 0000M00390 Q3007 COMPOUND TRANSISTOR DTA143EKAT146 TPYJA05001 Q3008 PHOTO TRANSISTOR ST-304L 0000M00390 Q7301 COMPOUND TRANSISTOR KRC103SRTK TNAAC05002 Q8001 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q8002 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q8003 COMPOUND TRANSISTOR DTC124EKAT146TNYJC05001 Q8004 COMPOUND TRANSISTOR DTA143EKAT146 TPYJA05001 Q8005 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q8006 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q8007 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY Q8008 COMPOUND TRANSISTOR DTC124EKAT146TPYJC05001 Q8009 COMPOUND TRANSISTOR DTC124EKAT146TPYJC05011 Q8010 TRANSISTOR,SILICON KTC3875S_Y_RTK TCAA3875SY

1-1: PG SHIFTER

CONDITIONS MODE-PLAYBACK Input Signal-Alignment Tape (JG001B) INSTRUCTIONS 1. Connect CH-1 on the oscilloscope to TP3002 and CH-2 to J8005. 2. Playback the alignment tape. (JG001B) 3. Press and hold the Tracking-Auto button on the remote control more than 2 seconds to set tracking to center. 4. Press both CH UP button on the set and the STOP button on the set for more than 2 seconds.

6.5 H CH-1

CH-1 6.5 H
2. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)

VCR PCB

CP651 TP101 TP701 TP3002 J652 J653 J651
6.8 WHEN REPLACING NEW DVD LOADER
NOTE: If a service repair is undertaken where it has been required to change the New DVD Loader, Region setting is needed. If the Region setting does not performed, only the Region Free disc can be played. Region setting can only be done once. So, take notice very carefully.
1. Connect the set to TV Monitor. 2. Turn on the POWER, and set to the DVD mode. 3. Press both Channel button (8) on the remote control and the STOP button on the set for more than 2 seconds. Tray will open. 4. Place your Region setting disc (Region 1) on the tray and close. Writing will start. 5. After the writing, the writing Region No. will appear on the TV Monitor. Perform the initializing of shipping (*) 6. Press both CH UP button on the set and the PLAY button on the set for more than 2 seconds. 7. After the finishing of the initializing of shipping, the unit will turn off automatically. * : When initializing to shipping data, the VCR operating time record is cleared. Check for the Region No. 8. Turn on the POWER, and set to the DVD mode. 9. Press both CH DOWN button on the set and the DVD/VCR button on the set for more than 2 seconds. Information screen will be displayed on the TV Monitor. (Refer to Fig. 1) 10. If the writing Region No. is appeared, the Region setting is completed. 11. Turn off the power.
6.9 WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
NOTE: After the DATA change, if the ENTER button is not pressed at the DATA selection mode and the power is turned off, the DATA change does not performed. After the DATA change, press the ENTER button by all means and set to the ADDRESS selection mode, then turn off the power. DVD side EEPROM (IC4002) initial setting NOTE: INI 3FF data can not be set. The datas for the address excepting from 3A0 to 3FF are displayed ERR. This unit is not defective. * Do not change other adress data.
INIT 3A0 3B0 3C0 3D0 3E0 3F0

+A 00 00

+B 00 00

+C 00 00

+D 00 01

+E 00 09*

+F 00 --* RT500=09 RT300=11
Table 1 1. Connect the set to TV Monitor. 2. Turn on the POWER, and set to the DVD mode. 3. Press both Channel button (6) on the remote control and the STOP button on the set for more than 2 seconds. ADDRESS and DATA will appear on TV Monitor as Fig 1 and the ADDRESS is now selected.

Top Cabinet 1

1 (A) 1 Front Cabinet (B) 3

Deck CD (E)

Operation PCB

Fig. 1-1

DVD Angle (L) (A) (F) 2 (D) Deck Shield Assy 5 DVD Angle (R) (C) DVD/HD MPEG PCB MPEG Shield 3 (B) 2 2
1-2: FLAP (Refer to Fig. 1-2)
1. Open Flap to 90 and flex in direction of arrow (A), at the same time slide in direction of arrow (B). 2. Then lift in direction of arrow (C).

(A) 3 (C)

Fig. 1-2

Fig. 1-3

1-4: POWER PCB (Refer to Fig. 1-4)
1. 2. 3. 4. 5. 6. Remove the 2 screws 1. Disconnect the following connector: (CP506). Remove the Fan Motor in the direction of arrow (A). Remove the 3 screws 2. Disconnect the following connector: (CP1701). Remove the Power PCB in the direction of arrow (B).

Power PCB

1-6: VCR PCB (Refer to Fig. 1-6)
1. 2. 3. 4. 5. Remove the screw 1. Remove the screw 2. Remove the 7 screws 3. Remove the Jack Shield. Remove the VCR PCB in the direction of arrow.

(B) (A) 1

Fan Motor Jack Shield
1 Bottom Plate Bottom Plate

Fig. 1-4

Fig. 1-6
1-5: VCR DECK (Refer to Fig. 1-5)
NOTE: Do not remove the cable at the FE Head section. The FE Head may be damaged if you remove the cable by force. 1. 2. 3. 4. 5. 6. Unlock the 2 supports 1 and remove the Top Holder. Remove the screw 2. Remove the FE Head. Move the Cassette Holder Assy to the back side. Remove the 3 screws 3. Disconnect the following connectors: (CP101, CP102, CP3001). 7. Remove the AC Head Cover and VCR Deck in the direction of arrow.

3 AC Head Cover VCR Deck

2 FE Head

Top Holder 1 1

Fig. 1-5
2. REMOVAL OF VCR DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
1. Extend the 2 supports 1. 2. Slide the 2 supports 2 and remove the Top Bracket. NOTE 1. After the installation of the Top Bracket, bend the support 1 so that the Top Bracket is fixed.
Top Bracket 1 Top Bracket 2 1
NOTE: 1. In case of the Locker R installation, check if the one position of Fig.2-3-B are correctly locked. 2. When you install the Cassette Side R, be sure to move the Locker R after installing.

Locker R Cassette Side R

Check it this position is locked.

Main Chassis

Fig. 2-3-B

Fig. 2-1

2-4: LINK UNIT (Refer to Fig. 2-4) 2-2: CASSETTE HOLDER ASSY (Refer to Fig. 2-2)
1. Move the Cassette Holder Assy to the front side. 2. Push the Locker R to remove the Cassette Side R. 3. Remove the Cassette Side L.
Cassette Side R Main Chassis Locker R
1. Set the Link Unit to the Eject position. 2. Unlock the support 1. 3. Remove the (A) side of the Link Unit first, then remove the (B) side.

Format modes that can be used each disc
The usable format depends on the media type as shown in the below table.

P4 Cap Cassette Opener

Media type DVD-RW Ver.1.0 DVD-RW Ver.1.1 and 1.2
Format VR mode VR mode Video mode
DVD-R Video mode [OK] Ver.2.0 (Ver.2.0/4x/8x) Guide Post Cassette
Available functions Playback, recording and editing (Original/playlist) Playback, recording and editing (Original/playlist) Fig. 2-18-B Playback and recording Editing (with limitation) Playback and recording Editing (with limitation)
2-18: CASSETTE GUIDE POST/INCLINED BASE S/T UNIT/P4 CAP/LED REFLECTOR (Refer to Fig. 2-18-A)
1. Remove the P4 Cap. 2. Unlock the support 1 and remove the Cassette Guide Post. 3. Remove the Inclined Base S/T Unit. 4. Remove the screw 2. 5. Remove the LED Reflector.

Cassette Guide Post

Fig. 2-18-C
7.9 CAUTIONS ON DIASSEMBLING AND ASSEMBLING

Screw List

SCREW, TAP TITE(B) WH7 3*10 CH SCREW, TAP TITE(P) WH10 M2.6*8 CH SCREW, TAP TITE(P) BIND 2.6*8 CH SCREW, BIND 3*6 CH SCREW, TAP TITE(S) BIND 3*4 CH SCREW, TAP TITE(B)R PAN 3*29 CH SCREW, TAP TITE(B) R BIND 3*7 CH

Used part

HEAT SINK SPRING of DVD FLAP OPERATION PCB ANGLE DVD + LOADER TUNER VCR DECK VCR PCB MPEG PCB ANGLE DVD + BOTTOM ANGLE DVD + SHIELD POWER PCB 3PIN JACK FAN S-VIDEO OPTICAL JACK CABINET TOP 1

Parts Code

8109I30A0U 8110E2680U 8110022680U 810223060U 810723040U 8109130B9U 810923070U
SCREW, TAP TITE(B) BIND 3*8 CH

810923080U

SCREW, TAP TITE(B) BIND(3D) 3*6 NI

8109K30601

CORD CONNECTOR, CORD JUMPER List

CORD CONNECTOR

VCRMPEG 10 wires VCROPERATION DVD DECKMPEG VCRAC HEAD MPEGVCR MPEGVCR MPEGVCR

REF NO.

CD7304 CD651 CD4001 CD102 CD7303 CD7301 CD7302
06CU2A2701 06CU252802 06CU641202 12BH040061 122F061501 122H0I1802 122H0K1802 122H0K1802
CU2A2701 CU2252802 CU641202 BH040061 2F061501 2H0I1802 2H0K1802 2H0K1802

Operating DVD-Video

Some operations of DVD-Video may be prohibited by the manufacturer, or some operation methods or functions of the DVD-Video may be different from the description in this manual. If you attempt an operation that is prohibited by either the disc or the unit, a mark will appear on the TV monitor. For operations prohibited by the disc, see the information that came with the disc. When the menu screen or the operation guide appears during disc playback, follow the displayed information.
Discs which cannot be played back
The discs listed below cannot be played back in general. Even if one of these can be played back, it may not be played back correctly. If a disc is played back by mistake, extensively loud sounds may blow the speakers or may damage the hearing of those in hearing range. Do not playback the discs listed below. CDG, Photo-CD, CD-ROM, CD-TEXT,CD-EXTRA, VCD, SVCD, SACD, PD, CDV, DVD-ROM, DVD-RAM, DVD+R/RW, DVD audio, etc.

CD-R/CD-RW

* This unit is designed to playback music Compact Discs (CD) that conform to the CD standard. CDs that contain (copy-restriction) signals to protect copyrights cannot be played back. Older models of DVD recorders and DVD writers may reject DVD-RW Ver.1.2 / 4x discs. If you want to share DVD-RW discs between this recorder and an older recorder/writer, we recommend using Ver.1.1 discs.
The below DVD-Video may not be played back.
DVD-Video that do not have the region number 1 or ALL. PAL or SECAM DVD-Video. Prohibited or business-use DVD-Video.
Region management information
This unit is designed and manufactured to support the region management information that is recorded on a DVD disc. If the region number written on the DVD disc does not correspond to the region number of this unit, this unit cannot play that disc. The region number of this unit is 1. The unit will play DVD-Video discs marked with labels containing 1 or ALL. Example: 1
CD-R/CD-RWs cannot be played back for the following reasons.
Compatibility of the disc and this unit. Compatibility of the disc and the recorder used. Unfinalized discs.
Do not playback the following discs. Playback of these discs may cause a failure.
Discs on which paper, labels or stickers are affixed. Discs that have sticky areas left by adhesive tape. Special-shaped discs.
PC-created disc compatibility
Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information.

Discs on which video can be recorded
To record video with this unit, use the discs below:
This unit has two modes for formatting discs for recording: VR mode and Video mode. When a blank, new disc is loaded into this unit, the automatic format function starts to format the disc. (For the disc format setting in this step.)
Media type DVD-RW Ver.1.0 Ver.1.1 Ver.1.2 Ver.1.1CPRM support Ver.1.2CPRM support DVD-R Ver.2.0 (Ver.2.0 /4x /8x)

Logo mark

This mode can be used for DVD-RW. In this mode, the discs can be recorded and edited repeatedly. The disc recorded in this mode can be played back with other DVD -RW-compatible players. When a Ver.1.1 CPRM or Ver.1.2 CPRM disc is used, you can record a Copy Once program.
The disc can be erased and used again about 1,000 times. Only the VR mode can be used for Ver.1.0 discs. With Ver.1.1/1.2 discs, you can record by selecting the VR mode or Video mode. When you record in the VR mode, you can repeatedly record and erase. By erasing unnecessary titles, you effectively increase remaining time. When you record in the Video mode, you can record until the disc becomes full. When you use the Video mode, you can newly record on the disc by formatting the disc. However, if the disc is formatted, all the recorded contents will be erased.
This mode can be used for DVD-R and DVD-RW (Ver.1.1/1.2). When you finalize the disc after recording, the disc recorded with this unit can be played back with other DVD players. Recording, editing or playback of an unfinalized disc can be done only with this unit. However, there is some limitation to editing operations. In this mode, you cannot record a Copy Once program. When you record a TV program of a bilingual broadcast, only one of the audio modes can be recorded. You have to select it.
You can record on the disc only in the Video mode. You can record until the disc becomes full. Finalizing the discs allows playback on other DVD players. However, the finalized discs can no longer be recorded. Discs can be recorded to repeatedly until they are finalized. Note There are some players that cannot playback discs that were recorded with this unit. We cannot guarantee the playback with other units. This unit cannot record on DVD-R and DVD-RW discs that are 8 cm in diameter. This unit cannot record on CD-R or CD-RW.
The usable format depends on the media type as shown in the below table. Media type DVD-RW Ver.1.0 DVD-RW Ver.1.1 and 1.2 Format VR mode VR mode Video mode Available functions Playback, recording and editing (Original/playlist) Playback, recording and editing (Original/playlist) Playback and recording Editing (with limitation) Playback and recording Editing (with limitation)
DVD-R Video mode Ver.2.0 (Ver.2.0/4x/8x)

7.12 CLEANING

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup lenses Cleaning tools Cleaning liquid : GEM1004 Cleaning paper : GED-008