KEH-P1010/XM/UC

ORDER NO

CRT2610

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P1010

KEH-P1015

CONTENTS

1. SAFETY INFORMATION 2 2. EXPLODED VIEWS AND PARTS LIST 2 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8 4. PCB CONNECTION DIAGRAM 14 5. ELECTRICAL PARTS LIST 21 6.ADJUSTMENT 25 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY 7.1.2 CONNECTOR FUNCTION DESCRIPTION 7.2 PARTS 7.2.1 IC 7.2.2 DISPLAY 7.3 OPERATIONAL FLOW CHART 8. OPERATIONS AND SPECIFICATIONS 34

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

K-ZZS. NOV. 2000 Printed in Japan

KEH-P1010,P1015

1. SAFETY INFORMATION

KEH-P1010/XM/UC CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which ar California to caruse cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

Parts marked by * are generally unavailable because they are not in our Master Spare Parts List.
PACKING SECTION PARTS LIST KEH-P1010/XM/UC Mark No. Description Carton Owners Manual Installation Manual Card Protector Protector Polyethylene Bag Cord Assy Accessory Assy Polyethylene Bag Part No. CZE 5573 CZR2936 CZR2937 ARY1048 CHP1623 CHP1622 CEG1173 CZD2976 CZE2954 CZE2908 Mark No. Description Handle Spring Bush Screw Assy Screw Screw Screw(M2x4) Screw Polyethylene Bag Contain Box Part No. CNC5395 CBH1650 CNV3930 CZE2952 TRZ50P080FMC CRZ50P080FMC CBA1488 CBA1002 CEG-127 CZH5574
KEH-P1015/XM/ES Mark No. Description Carton Owners Manual Installation Manual Protector Protector Polyethylene Bag Cord Assy Accessory Assy Polyethylene Bag Part No. CZH5575 CZR2938 CZR2939 CHP1623 CHP1622 CZE2903 CZD2976 CZE2955 CZE2908 Mark No. Description Handle Spring Bush Screw Assy Screw Screw Screw Polyethylene Bag Contain Box Part No. CNC5395 CBH1650 CNV3930 CZE2953 TRZ50P080FMC CRZ50P080FMC CBA1002 CEG-127 CZH5576
Owner's Manual,Installation Manual Part No. CZR2936 CZR2937 CZR2938 CZR2939 Language English, French, Spanish English, French, Spanish English, Spanish, Portuguese, China, Arabic English, Spanish, Portuguese, China, Arabic

2.2 EXTERIOR

(1)EXTERIOR SECTION PARTS LIST
Mark No. Description * 35 Case Label Grille Unit Cover Screw Keyboard Unit Connector(CN900) Holder Rubber Lighting Conductor Sheet Connector LCD(LCD900) Holder Button(SOURCE) Button(CROSS) Button(EJECT) Spring Button(1-6) Button(REW) Button(FF) Button(EQ) Spring Button Grille Plate Assy Panel Bracket Spring Arm Arm Spring Door Arm Spring
Part No. CZN6739 CZA5543 See Contrast table(2) CZN6753 BPZ20P100FZK CZW5520 CKS3580 CZN6759 CZN6744 CZN6758 CZN6760 CZN6745 CZA5540 CZN6743 CZA5535 CZA5532 CZA5531 CZB2976 CZA5533 CZA5530 CZA5529 CZA5534 CZB2977 CAC5789 CZN6746 See Contrast table(2) CNS6344 CNC6135 CBH1834 CNV4692 CNV4693 CBH2126 CAT2109 CNV4728 CBH1835
Mark No. Description * * Bracket Panel Screw Button Spring Screw Mechanism Bracket Screw Tuner Amp Unit Panel Screw Heat Sink IC(IC500) Screw Screw Terminal(CN101) Connector(CN600) Connector(CN200) Fuse(10A) Choke Coil(L700) Pin Jack(CN700) Antenna Jack(CN100) Plag(CN300) Connector(CN800) Plug(CN350) Plate FM/AM Tuner Unit Insulator Chassis

Part No. CNC6791 CZN6755 IMS20P030FZK CAC4836 CBH1996 BSZ26P060FMC CZX5514 CZN6738 BMZ26P040FMC See Contrast table(2) CZN6741 BSZ26P100FMC CZN6740 TA8277H BPZ26P100FZK ISS26P055FUC CKF1059 CKS3408 CZK2943 CEK1208 CTH1221 CKB1041 CKX1056 CZK2946 CKS3581 CZK2945 CZN6730 CZW5523 CZN6742 CZN6735 CZD2976 CXB6681
66 Cord Assy 67 Holder Unit
(2)CONTRAST TABLE KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following: Mark No. 45 Symbol and Description Grille Unit Plate Assy Tuner Amp Unit Part No. KEH-P1015/XM/ES KEH-P1010/XM/UC C Z X 11 CZX5510 CZX5506 CZX5505 CZW5518 CZW5517

2.3 CASSETTE MECHANISM

For the cassette mechanism, only the parts listde here are available as spare parts. The others (not shown in the list)cannot be supplied.
CASSETTE MECHANISM SECTION PARTS LIST
Mark No. Description 25 Washer Roller Spring Head Screw Screw Plate Spring Arm Shim Pinch Arm (F) Assy Spring Screw Tape Guide Link Pinch Arm (R) Assy Spring Motor Assy (M1) Power Switch (S1) Mute Switch (S2) Screw Screw Arm Assy Slide Switch (S3) SW PWB
Part No. 1-0036-5024 1-0363-3018 1-0036-4011 1-0036-7123 1-0138-5002 2-1012-0040-C2 1-0036-1015 1-0036-4010 10138-2005-3 1-0138-1006 1-0036-6014 1-0363-4003 2-1032-0070-C2 1-0038-2018 1-0363-2006 1-0036-6013 1-0363-4004 X-0363-7006 1-0363-7005 1-0363-7001 213317040-C2 2-1032-0025-C2 X-0363-6003 1-0363-7002 1-0363-7008 1-0036-5018 213820030-C2 1-0036-5004

26 Belt 27 Screw 28 Belt

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 OVERALL CONNECTION DIAGRAM

3.3 KEYBOARD UNIT

3.4 CASSETTE MECHANISM
4. PCB CONNECTION DIAGRAM

4.1 TUNER AMP UNIT

NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams

Connector

Capacitor

SIDE A

P.C.Board

Unit Number Unit Name MISCELLANEOUS

IC D L X PL 901

:CZW5520 :Keyboard Unit
IC Diode Ferri-Inductor Ceramic Resonator 4.97MHz Lamp 14V65mA Lamp 14V65mA Lamp 14V65mA
PD6293A DA204K LAU101K CSS1422 CZE2950 CZE2950 CZE2950 RAB4C473J RAB4C473J CZA5540
PL 902 PL 903 RN 901 RN 902 LCD900
R R R R RS1/16S473J RS1/16S472J RS1/16S222J RS1/16S222J

3300F/16V

C C C 902 CKSRYB102K50 CKSYF225Z16 CKSRYB104K25

Unit Number Unit Name

: :Switch PCB

1-0363-7002

Slide Switch(FWD/REV)

Miscellaneous Parts List

S S M HD Switch(TAPE/TUN) Switch(Mute) Motor Assy Head 1-0363-7005 1-0363-7001 X-0363-7006 1-0036-7123
CONTRAST TABLE of TUNER AMP UNIT KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following: Symbol and Description R 18 R 20 Part No. KEH-P1010/XM/UC KEH-P1015/XM/ES RS1/16S473J Not used Not used RDV4PU473J

6. ADJUSTMENT

There is no information to be shown in this chapter.

7. GENERAL INFORMATION

7.1 DIAGNOSIS 7.1.1 DISASSEMBLY
Removing the Upper Case(not shown) 1.Remove the Upper Case.
Removing the Cassette Mechanism Module(Fig.1) Remove the four screws and then remove the Cassette Mechanism.
Remove the Grille Assy(Fig.1)
Remove the two screws. Disconnect the two stoppers and then remove the Grille Assy.

Fig. 1

Removing the Tuner Amp Unit(Fig.2)
Remove the three screws. Remove the screw. Unbend the five claws and then remove the Tuner Amp Unit.

Fig. 2

7.1.2 CONNECTOR FUNCTION DESCRIPTION

7.2 PARTS 7.2.1 IC

BA4560F

CA0008AM

S-80834ANMP

TB2118F

TA8277H

+ + + +

+ + +

2 GND2

3 OUT2(-)

4 STBY

5 OUT2(+)

6 VCC2

7 OUT1(-)

8 GND1

9 OUT1(+)

10 RIP

IN1 IN2 PRE-GND IN4 IN3 OUT3(+) GND3 OUT3(-) VCC1 AUX IN

23 OUT4(+) MUTE OUT4(-)

GND4 CRIP OUT
IC's marked by * are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction

PD6293A

Pin Functions(000874110) Pin No. 15,24 25,30-34-43 44-55 56-77 78-80 Pin Name SD ST ADPW AVSS MUTE NC AVREF1 KYDT DPDT NC TUNPDI TUNPDO TUNPCK TUNPCE NC TX NC SWVDD ASENBO IPPW VST VCK VDT NC SYSPW NC BREM NC VSS1 NC TAPE IN FF/REW N/R MOTOR NC TUON FM/AM NC RESET RX NC DSENS NC ASENS BSENS VSS0 VDD1 X2 X1 IC XT2 TESTIN VDD0 AVREF0 SL MODELIN NC I/O I I O O I I O I O O O O O O O O O O O O Format Function and Operation SD signal input FM stereo input A/D converter power supply control output GND System mute output Not used A/D converter reference voltage terminal Display data input Key data output Not used PLL IC data input PLL IC data output PLL IC clock output PLL IC chip enable output Not used IP BUS data output Not used Grille chip enable output Slave power supply control output Power supply control output for IP BUS interface IC Strobe pulse output for electronic volume Clock output for electronic volume data output for electronic volume Not used System power output Not used System power ON/OFF output Not used GND Not used TAPE pack-in detection input FF/REW detection input Cassette mechanism tape direction input MOTOR power supply control output Not used Not used FM/AM band select pin H : FM L : AM Not used Reset input IP BUS data input Not used Grille detach sense input Not used ACC power sense input Back up power sense input GND Power supply Crystal oscillator connection pin Crystal oscillator connection pin (GND) Not used Test program mode input Power supply S/D converter reference voltage terminal Signal level input Model select input Not used

C C C C C C C C C C C C

I I I O

C I I I

I I I I

Format C

Meaning C MOS

000874110

7.2.2 DISPLAY CZA5540
7.3 OPERATIONAL FLOW CHART
8. OPERATIONS AND SPECIFICATIONS

Key Finder

Head Unit
DISPLAY button SOURCE button EJECT button

buttons LOCAL/BSM button

Cassette door BAND button

LOUD button CLOCK button

AUDIO button

Detach button EQ button

buttons +/ buttons

Buttons 16

Basic Operation

Basic Operation of Tuner

To Listen to Music
The following explains the initial operations required before you can listen to music.
Loading a cassette in this product.
Manual and Seek Tuning You can select the tuning method by changing the length of time you press the / button.
Manual Tuning (step by step) Seek Tuning 0.5 seconds or less 0.5 seconds or more
1. Select the desired source (e.g. Tuner).
Each press changes the Source.
Each press of the SOURCE button selects the desired source in the following order: Tuner Cassette player Multi-CD player External Unit
If you continue pressing the button for longer than 0.5 seconds, you can skip broadcasting stations. Seek Tuning starts as soon as you release the button. Stereo indicator lights when a stereo station is selected.
Frequency Indicator Band Indicator Preset Number Indicator
External Unit refers to a Pioneer product (such as one available in the future) that, although incompatible as a source, enables control of basic functions by this product. Only one External Unit can be controlled by this product. In the following cases, the sound source will not change: * When a product corresponding to each source is not connected to this product. * When no tape is set in this product. * When no magazine is set in the Multi-CD player. When this products blue/white lead is connected to the cars Auto-antenna relay control terminal, the cars Auto-antenna extends when this products source is switched ON. To retract the antenna, switch the source OFF.
2. Raise or lower the volume.
F1 (FM1) F2 (FM2) F3 (FM3) AM

3. Turn the source OFF.

Preset Tuning You can memorize broadcast stations in but tons 1 through 6 for easy, one-touch station recall.
Preset station recall Broadcast station preset memory 2 seconds or less 2 seconds or more

Hold for 1 second

Up to 18 FM stations (6 each in F1 (FM1), F2 (FM2) and F3 (FM3)) and 6 AM stations can be stored in memory.
Basic Operation of Multi-CD Player
This product can control a Multi-CD player (sold separately).
Basic Operation of Cassette Player
Fast Forward/Rewind You can select between Track Search or Fast Forward/Reverse by pressing the / button for a different length of time.
Track Search Fast Forward/Reverse 0.5 seconds or less Continue pressing
Track Search and Fast Forward/Reverse
To select Fast Forward, press the button for the same direction as the direction indicator.
To select Rewind, press the button for the opposite direction as the direction indicator.
To release Fast Forward/Rewind, lightly press the or button located on the opposite side of the one you pressed to Fast Forward or Rewind.
Switching the Display Direction Change To change the direction, press the and buttons at the same time.
Each press of the DISPLAY button changes the display in the following order: Playback mode (Play Time) Disc and Track Number

Cassette Loading Slot

Play Time Indicator
Disc Number Search (for 6-Disc, 12-Disc types) Direction Indicator You can select discs directly with the 1 to 6 buttons. Just press the number corresponding to the disc you want to listen to.
When a 12-Disc Multi-CD Player is connected and you want to select disc 7 to 12, press the 1 to 6 buttons for 2 seconds or longer.
The Multi-CD player may perform a preparatory operation, such as verifying the presence of a disc or reading disc information, when the power is turned ON or a new disc is selected for playback. READY is displayed. If the Multi-CD player cannot operate properly, an error message such as ERR14 is displayed. Refer to the Multi-CD player owners manual. If there are no discs in the Multi-CD player magazine, NODSC is displayed. You can not operate the 50-Disc Type Multi-CD Player with this product.

IP-BUS cable

Rear output This Product Power amp (sold separately) IP-BUS input (Blue) Blue/white To system control terminal of the power amp or Auto-antenna relay control terminal (max. 300 mA 12 V DC). Connecting cords with RCA pin plugs (sold separately)
Multi-CD player (sold separately) Fuse

Antenna jack

System remote control
Yellow To terminal always supplied with power regardless of ignition switch position. White Front speaker White/black Green Gray/black Violet Gray Front speaker Right Rear speaker Green/black Violet/black
Red To electric terminal controlled by ignition switch (12 V DC) ON/OFF. Left Rear speaker
Black (ground) To vehicle (metal) body.
With a 2 speaker system, do not connect anything to the speaker leads that are not connected to speakers.
Perform these connections when using a different amp (sold separately).

Rear speaker

Specifications Specifications

FM tuner General

Power source.. 14.4 V DC (10.8 15.1 V allowable) Grounding system.. Negative type Max. current consumption.. 8.5 A Dimensions (DIN) (chassis). 178 (W) 50 (H) 155 (D) mm (nose). 188 (W) 58 (H) 19 (D) mm (D) (chassis). 178 (W) 50 (H) 160 (D) mm (nose). 170 (W) 48 (H) 14 (D) mm Weight... 1.2 kg Buckup current.. 3.6 mA

General FM tuner

Frequency range.. 87.MHz Usable sensitivity.. 11 dBf (1.1 V/75 , mono, S/N: 30 dB) 50 dB quieting sensitivity.. 17 dBf (2.2 V/75 , mono) Signal-to-noise ratio.. 58 dB (IEC-A network) Distortion. 0.7% (at 65 dBf, 1 kHz, stereo) Frequency response.. 30 15,000 Hz (3 dB) Stereo separation. 24 dB (at 65 dBf, 1 kHz)
Power source.. 14.4 V DC (10.8 15.1 V allowable) Grounding system.. Negative type Max. current consumption.. 8.5 A Dimensions (DIN) (chassis). 178 (W) 50 (H) 155 (D) mm [7 (W) 2 (H) 6-1/8 (D) in] (nose). 188 (W) 58 (H) 19 (D) mm [7-3/8 (W) 2-1/4 (H) 3/4 (D) in] (D) (chassis). 178 (W) 50 (H) 160 (D) mm [7 (W) 2 (H) 6-1/4 (D) in] (nose). 170 (W) 48 (H) 14 (D) mm [6-3/4 (W) 1-7/8 (H) 1/2 (D) in] Weight... 1.2 kg (2.6 lbs) Buckup current.. 3.6 mA
Frequency range. 87.9 107.9 MHz Usable sensitivity.. 11 dBf (1.1 V/75 , mono, S/N: 30 dB) 50 dB quieting sensitivity.. 17 dBf (2.2 V/75 , mono) Signal-to-noise ratio.. 58 dB (IHF-A network) Distortion. 0.66% (at 65 dBf, 1 kHz, stereo) Frequency response.. 30 15,000 Hz (3 dB) Stereo separation. 24 dB (at 65 dBf, 1 kHz) Selectivity.. 71 dB (2ACA) Three-signal intermodulation (desired signal level).. 47 dBf (two undesired signal level: 100 dBf)

Amplifier

AM tuner
Frequency range.. 530 1,710 kHz (10 kHz) Usable sensitivity.. 20 V (S/N: 20 dB) Selectivity.. 50 dB (10 kHz)
Continuous power output is 20 W per channel min. into 4 ohms, both channels driven 50 to 15,000 Hz with no more than 5% THD. Maximum power output.. 45 W 4 Load impedance. 4 (allowable) Preout maximum output level/output impedance. 2.2 V /1 k Equalizer (3 band equalizer) (Low).. 12 dB (Mid).. 12 dB (High).. 12 dB Loudness contour (Low). +3.5 dB (100 Hz), +3 dB (10 kHz) (Mid). +10 dB (100 Hz), +6.5 dB (10 kHz) (High). +11 dB (100 Hz), +11 dB (10 kHz) (volume: 30 dB)

Frequency range. 531 1,602 kHz (9 kHz) 530 1,640 kHz (10 kHz) Usable sensitivity.. 20 V (S/N: 20 dB) Selectivity.. 50 dB (9 kHz) 50 dB (10 kHz)
Continuous power output is 20 W per channel min. into 4 ohms, both channels driven 50 to 15,000 Hz with no more than 5% THD. Maximum power output.. 45 W 4 Load impedance. 4 (allowable) Preout maximum output level/ output impedance. 2.2 V/1 k Equalizer (3 band equalizer) (Low).. 12 dB (Mid).. 12 dB (High).. 12 dB Loudness contour (Low). +3.5 dB (100 Hz), +3 dB (10 kHz) (Mid). +10 dB (100 Hz), +6.5 dB (10 kHz) (High). +11 dB (100 Hz), +11 dB (10 kHz) (volume: 30 dB)

Cassette player

Tape. Compact cassette tape (C-30 C-90) Tape speed.. 4.76 cm/sec.(+0.14cm/sec.,-0.05cm/sec.) Fast forward/rewinding time. Approx. 100 sec. for C-60 Wow & flutter.. 0.13% (WRMS) Frequency response.. 30 16,000 Hz (3 dB) Stereo separation.. 45 dB Signal-to-noise ratio.. 41 dB (IHF-A network)
Tape. Compact cassette tape (C-30 C-90) Tape speed.. 4.76 cm/sec.(+0.14cm/sec.,-0.05cm/sec.) Fast forward/rewinding time. Approx. 100 sec. for C-60 Wow & flutter.. 0.13% (WRMS) Frequency response.. 30 16,000 Hz (3 dB) Stereo separation.. 45 dB Signal-to-noise ratio.. 41 dB (IEC-A network)
Specifications and the design are subject to possible modification without notice due to improvements.

Service Manual

ORDER NO.

PROVISIONAL

X1M/ES

X1M/UC

C PIONEER CORPORATION 2000
K-ZZT. DEC. 2000 Printed in Japan
Parts marked by * are generally unavailable because they are not in our Master Spare Parts List. Screws adjacent to mark on the product are used for disassembly. PACKING SECTION PARTS LIST KEH-P1010/XM/UC Mark No. Description Carton Owners Manual Installation Manual Card Protector Protector Polyethylene Bag Cord Assy Accessory Assy Polyethylene Bag Part No. CZE 5573 CZR2936 CZR2937 ARY1048 CHP1623 CHP1622 CEG1173 CZD2976 CZE2954 CZE2908 Mark No. Description Handle Spring Bush Screw Assy Screw Screw Screw(M2x4) Screw Polyethylene Bag Contain Box Part No. CNC5395 CBH1650 CNV3930 CZE2952 TRZ50P080FMC CRZ50P080FMC CBA1488 CBA1002 CEG-127 CZH5574
KEH-P1015/XM/ES Mark No. Description Carton Owners Manual Installation Manual.. Protector Protector Polyethylene Bag Cord Assy Accessory Assy Polyethylene Bag Part No. CZH5575 CZR2938 CZR2939 CHP1623 CHP1622 CZE2903 CZD2976 CZE2955 CZE2908 Mark No. Description Handle Spring Bush Screw Assy Screw Screw.. Screw Polyethylene Bag Contain Box Part No. CNC5395 CBH1650 CNV3930 CZE2953 TRZ50P080FMC CRZ50P080FMC CBA1002 CEG-127 CZH5576

Miscellaneous Parts List S S M HD Switch(TAPE/TUN) Switch(Mute) Motor Assy Head 1-0363-7005 1-0363-7001 1-0363-7006 X-0036-7123
CONTRAST TABLE of TUNER AMP UNIT KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following: Symbol and Description R 18 R 20 Part No. KEH-P1010/XM/UC RS1/16S473J Not used Not used RDV4PU473J