ORDER NO.

RRV1951

FILE-TYPE CD PLAYER

PD-F607

PD-F507

Model Type PD-F607
WYXJ WVXJ WPWXJ MAMXJ RLXJ RDXJ O O O O O O
Refer to the service manual RRV1877 for PD-F607/KUXJ and PD-F507/KUXJ.
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Power Requirement PD-F507
AC220-240V AC220-240V AC220-240V AC220-230V AC110-120V/220-240V AC110-127V/220-240V With the voltage selector With the voltage selector
The voltage can be converted by the following method.

CONTENTS

1. SAFETY INFORMATION. 2 2. CONTRAST OF MISCELLANEOUS PARTS.. 3 3. SCHEMATIC AND PCB DIAGRAMS.. 8
PIONEER ELECTRONIC CORPORATION
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
C PIONEER ELECTRONIC CORPORATION 1998
TZZY APR. 1998 Printed in Japan

PD-F607, PD-F507

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mw WAVELENGTH : 780-785 nm
LABEL CHECK (For PD-F607/WYXJ,WVXJ and PD-F507/WPWXJ only)

PD-F607/WYXJ only

Additional Laser Caution
1. Laser Interlock Mechanism The position of the switch (S651) for detecting loading state is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch (S651) is not on CLMP terminal side (CLMP signal is OFF or high level). Thus, the interlock will no longer function if the switch (S651) is deliberatery set to CLMP terminal side. (low level) The interlock also does not function in the test mode V. Laser diode oscillation will continue, if pin 33 of CXA1782CQ (IC151) on the MOTHER BOARD ASSY is connected to GND, or pin 26 of IC351 (LDON) is connected to low level (ON), or else the terminals of Q151 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. V : Refer to page 25. on the service manual RRV1877.
PD-F607/WVXJ and PD-F507/WPWXJ only
2. CONTRAST OF MISCELLANEOUS PARTS
NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. The Therefore, when replacing,be sure to use parts of identical designation. Reference Nos. indicate the pages and Nos. in the service manual for the base model. Screw adjacent to mark on the product are used for disassembly. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 1 = 561... RD1/4PU 1 J 47k = 3 = 473.. RD1/4PU 3 J 0.5 = R50... RN2H K 1 = 1R0... RS1P K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 1 = 5621.. RN1/4PC F

CONTRAST TABLE (FOR PD-F607)
WYXJ, WVXJ and KUXJ types are constructed the same except for the following :
Ref. No. Part No. Mark Symbol and Description KUXJ ASSEMBLES
P5-1 NSP NSP NSP Mother Board Assy Headphone Board Assy Sub Board Assy Power SW Board Assy PWM2199 Not used PWX1540 PWZ3622 PWM2200 PWX1549 PWX1541 PWZ3623 PWM2200 PWX1549 PWX1541 PWZ3623 No.9

PD-F607 WYXJ WVXJ

Remarks

PACKING

P3-1 P3-1 P3-1 Operating Instructions (English) Operating Instructions (English/French) Operating Instructions (German/Italian/Dutch/Swedish /Spanish/Portuguese) Control Cable (L=1m) Packing Case Warranty Card CD Liner Notes File Index Label Sheet (25) Rear Spacer Polyetylene Bag (115 x 270 x 0.05) PRB1262 Not used Not used Not used PRE1265 PRD1026 PRB1265 Not used Not used

P3-5 P3-10 P3-12

PDE1247 PHG2282 ARY1051 Not used Not used Not used Not used
Not used PHG2298 ARY7009 PHN1051 PRW1422 Not used Not used
Not used PHG2299 ARY7009 PHN1051 PRW1422 PHC1087 Z21-013

No.1 No.2 No.3 No.4

EXTERIOR
P5-2 P5-4 P5-5 P5-5 P5-8 P5-42 Cord Stopper AC Power Cord Power Transformer (AC120V) Power Transformer (AC220-240V) Rear Base 65 Label Insulator (Front Side) Caution Label Caution Label HE Caution Label Headphone Angle Knob CM-22C PDG1015 PTT1237 Not used PNA2386 ORW1069 Not used Not used Not used Not used Not used Not used CM-22B PDG1003 Not used PTT1236 PNA2398 Not used PNW2766 Not used PRW1233 VRW1094 PNB1584 RAC1903 CM-22B PDG1055 Not used PTT1236 PNA2399 Not used PNW2766 PRW1018 Not used Not used PNB1584 RAC1903
No.5 No.6 N0.7 No.8 No.10 No.11

FRONT PANEL SECTION

P7-10 P7-15 P7-20 Display Window Control Panel Rubber Sheet LED Lens PAM1740 PNW2756 AEB1111 Not used PAM1739 PNW2757 Not used PNW2019 PAM1739 PNW2757 Not used PNW2019
Note: The numbers in the remarks column correspond to the numbers on the exploded diagram, Refer to EXPLODED VIEWS. For ASSEMBLIES, Refer to CONTRAST OF PCB ASSEMBLES and 3. SCHEMATIC AND PCB DIAGRAMS.

PD-F607, PD-F507 CONTRAST TABLE (FOR PD-F507)
WPWXJ, MAMXJ, RLXJ, RDXJ and KUXJ types are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description KUXJ ASSEMBLES
P5-1 P7-16 NSP NSP MOTHER Board Assy SUB Board Assy Power SW Board Assy PWM2193 PWM2196 PWM2197 PWM2195 PWM2195 PWX1537 PWX1538 PWX1538 PWX1538 PWX1538 PWZ3622 PWZ3623 PWZ3623 PWZ3623 PWZ3623
PD-F507 WPWXJ MAMXJ RLXJ RDXJ
P3-1 P3-1 P3-1 Operating Instructions (English) Operating Instructions (English/Spanish/Chinese) Operating Instructions (German/Italian/Dutch/Swedish/Spanish/ Portuguese) Control Cable (L=1m) Packing Case Warranty Card CD Liner Notes File Index Label Sheet (25) Caution 220V Label PRB1265 PRB1265 Not used Not used Not used Not used Not used PRE1267 PRE1267 PRE1267 Not used Not used PRD1028 Not used Not used
PDE1247 PHG2301 ARY1051 Not used Not used Not used
PDE1247 PHG2303 PRY1003 PHN1051 PRW1422 Not used
Not used PHG2313 Not used PHN1051 PRW1422 Not used
Not used PHG2303 Not used PHN1051 PRW1422

No.1 No.2 No.13

ARR1003 ARR1003
P5-2 P5-4 P5-5 P5-5 P5-5 Cord Stopper AC Power Cord Power Transformer (AC120V) Power Transformer (AC220-240V) Power Transformer (RLXJ type: AC110-120V/220-240V) (RDXJ type: AC110-127V/220-240V) Rear Base 65 Label Insulator (Front Side) Caution Label CM-22C CM-22B CM-22B CM-22B CM-22B PDG1015 ADG1123 PDG1062 PDG1003 PDG1056 PTT1237 Not used Not used Not used Not used Not used PTT1236 PTT1236 Not used Not used Not used Not used Not used PTT1238 PTT1238

P5-8 P5-42

PNA2401 ORW1069 Not used Not used
PNA2403 Not used PNW2766 PRW1018
PNA2416 Not used PNW2766 Not used
PNA2404 Not used PNW2766 PRW1018
PNA2402 Not used PNW2766 Not used

No.5 No.6

P7-15 P7-20 Control Panel Rubber Sheet LED Lens PNW2783 PNW2784 PNW2784 PNW2784 PNW2784 AEB1111 Not used Not used Not used Not used Not used PNW2019 PNW2019 PNW2019 PNW2019 No.12
PD-F607, PD-F507 EXPLODED VIEWS

PACKING SECTION

Remote Control unit Batteery No.2 No.1 N0.13 Warranty Card Operating Instructions Control Cable No.3
Polyetylene Bag Protecter F Protecter R

Protecter F Protecter R

Packing Case
EXTERIOR and FRONT PANEL SECTION

Rear Base No.6,No.8

Control Panel No.12 No.7
No.9 Foot No.11 No.10 Screw (BBZ30P060FMC) Under Base No.5

Screw (IBZ30P080FMC)

PD-F607, PD-F507 CONTRAST OF PCB ASSEMBLIES
MOTHER BOARD ASSY ASSY (For PD-F507)
PWM2197, PWM2195 and PWM2196 are constructed the same except for the following :
Part No. Mark Symbol and Description PWM2196

D391-D394 L391 C319,C324,C431,C432 C399 R391 R392 JA391,JA392 S5 (Voltage selector) 1SS254 LAU1R0J Not used CKCYF103Z50 RD1/4PU244J RD1/4PU102J RKN1004 Not used

Remarks PWM2197

Not used Not used Not used Not used Not used Not used Not used Not used

PWM2195

Not used Not used CKCYF103Z50 Not used Not used Not used Not used PSB1006

PCB PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.
CKCYB102K50 CKCYB152K50 CKCYB222K50 CKCYB332K50 CKCYB682K50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CQMA104J50 CQMA823J50 RCP1045 RCP1046 RCP1049 RD1/4PU HLEM34S-1 RKP-533 VKN1201 PKB1023 RKN1004 TOTX178 RKC-061 PSS1008 VSS1014

J F MOTHER BOARD ASSY

(PWM2196: For PDF-507/WPWXJ)

SEMICONDUCTORS

IC151 IC301 IC31,IC34 IC201,IC202 IC405 IC351 IC21 Q151 Q403,Q404 Q341 Q152 Q321,Q405 D321,D341,D352,D391-D394 D54 D218 D11-D14,D52 CXA1782CQ CXD2529Q ICP-N10 LA6520 NJM4558D-D PD4900B PQ05RR12 2SA854S 2SD2144S 2SK246 DTA124ES DTC124ES 1SS254 MTZJ18B MTZJ6.2B S5688G LAU100J LAU1R0J CCCCH100D50 CCCCH120J50 CCCSL181J50 CCCSL221J50 CCCSL390J50 CEAT101M10 CEAT101M10 CEAT101M35 CEAT102M16 CEAT220M25 CEAT330M16 CEAT332M16 CEAT471M6R3 CEAT4R7M50 CEATR47M50 CGCYX103K25 CGCYX104K25 CGCYX333K25 CGCYX472K25 CGCYX473K25
C163 C176,C306,C441,C442 C305 C162 C151 C11-C13,C15,C16,C17 C159,C172,C173,C205 C210,C215,C219,C2231,C29 C304,C310,C317,C323,C325 C353,C354,C357,C399 C153-C155,C158 C157

RESISTORS

VR153,VR155 (10k) VR151,VR152,VR154 (22k) VR156 (220k) Other Resistors

OTHERS

CN351 CONNECTOR CN201 CONNECTOR 6P CN202 CONNECTOR 25P JA401 2P PIN JACK JA391,JA392 REMOCON JACK JA321 X341 X351 OPTICAL OUTPUT JACK TERMINAL 2P CRYSTAL RESONATOR (16.9344MHz) CERAMIC RESONATOR (4.194MHz)

L351 L322,L391

CAPACITORS
C181 C341,C342 C318 C315 C481,C482 C171,C175,C301,C302 C311-C314,C316,C322,C352 C52 C26 C433,C434 C131-C133,C27 C25 C351 C169,C170,C356 C309 C156,C161,C164,C168,C218 C321 C160 C167 C152,C307
IC406 IC151 IC301 IC31,IC34 IC201,IC202 IC302 IC405 IC401 IC351 IC21
(PWM2200: For PDF-607/WYXJ)
BA15218 CXA1782CQ CXD2529Q ICP-N10 LA6520 LC89170M NJM4558D-D PD2026B(L) PD4900B PQ05RR12

Mark No.

Q151 Q403,Q404 Q152 Q321,Q405 D54

Description

Part No.
2SA854S 2SD2144S DTA124ES DTC124ES MTZJ18B MTZJ6.2B S5688G LAU100J LAU1R0J LAUR47J CCCCH100D50 CCCCH120J50 CCCCH220J50 CCCSL181J50 CCCSL221J50 CCCSL390J50 CEAT101M10 CEAT101M10 CEAT101M35 CEAT102M16 CEAT220M25 CEAT330M16 CEAT332M16 CEAT471M6R3 CEAT4R7M50 CEATR47M50 CFTXA104J50 CGCYX103K25 CGCYX104K25 CGCYX333K25 CGCYX472K25 CGCYX473K25 CKCYB102K50 CKCYB152K50 CKCYB152K50 CKCYB222K50 CKCYB332K50 CKCYB682K50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CKCYF103Z50 CQMA104J50 CQMA823J50 RCP1045 RCP1046 RCP1049 RD1/4PU 52147-0310 HLEM38S-1 RKP-533 VKN1201 PKB1023

JA321 X401 X351

OPTICAL OUTPUT JACK TERMINAL 2P CRYSTAL RESONATOR (16.9344MHz) CRYSTAL RESONATOR (4.194MHz)
TOTX178 RKC-061 PSS1008 VSS1014

D218 D11-D14,D52

L351 L322 L3410
HEADPHONE BOARD ASSY (PD-F607 only)
L501,L506,L507 LAU1R0J CKCYF103Z50 CKCYF473Z50 PCS1003 RKN1002 D20PWY0310E
C181 C403 C404 C318 C315 C429,C430,C43-C438 C171,C175,C301,C302,C311 C314,C316,C322,C352 C52 C26 C433,C434 C131-C133,C27,C432 C25 C351 C169,C170,C356 C309 C413-C416 C156,C161,C164,C168,C218 C321 C160 C167 C152,C307 C163 C176,C306 C441,C442 C305 C162 C151 C11-C13,C15 C159 C16,C17 C172,C173,C205,C210,C215 C219,C29,C304,C310 C312,C313,C317,C319 C323-C325,C353,C354,C357 C387,C405,C417,C461,C471 C153-C155,C158,C382 C157

COILS CAPACITORS

C501,C502 C507
VR501 (5k) HEADPHONE JACK JUMPER WIRE 3P

JA501 J501

c F POWER SW BOARD ASSY

SEMICONDUCTOR

D751 SLR-342VCT31 RSG1030 JUMPER WIRE 5P D20PWW0545E

SWITCHE

CN401 CN351 CN201 CN202 JA401 CONNECTOR CONNECTOR CONNECTOR 6P CONNECTOR 25P 2P PIN JACK
3.SCHEMATIC AND PCB DIAGRAMS

1.8V -0.7V 1.8V

PD-F607 Only

0V 1.6V

R310 R311

1.6V 1.7V

R310-R312

PD-F507 Only

PD-F607 OTHERS 220 Jumper
SIGNAL ROUTE : AUDIO SIGNAL : FOCUS SERVO LOOP : TRACKING SERVO LOOP : CARRIAGE SERVO LOOP : SPINDLE DRIVE : LOADING DRIVE
PD-F607 OTHERS R150 D352 Jumper 1SS254

MOTHER BOARD ASSY

PD-F607/WYXJ,WVXJ:PWM2200 PD-F507/WPWXJ:PWM2196 PD-F507/MAMXJ:PWM2197 PD-F507/RLXJ,RDXJ:PWM2195

J801 D20PWW0545E

CN351 PD-F607:HLEM38S-1 PD-F507:HLEM34S-1

RSG1030

NOTE: The numbers marked with a circle show the number of each measuring point,which correspond to the number in the service manual PD-F607(ORDER NO.RRV1877) on page16-17.

D751 SLR-342VCT31

POWER SW ASSY

PWZ3623

NOTE: When ordering service parts, be sure to refer to PARTS LIST of EXPLODED VIEWS or PCBPARTS LIST.
IC301 (CXD2529Q) PIN No. 2toVoltage(V) 4.7 1.2-1.4 1.2-1.4 4.4 PIN No. Voltage(V) 2.5 0.2.2.4.17 4.7 0.4.2.5 2.6-2.7 2.5

39 3.41 2.42 3.0

48 50to0 2.5 5

83 84to5 2.5 0

88 89,90 91,92 93to2.2.5

C312,C313

PD-F607 0.01
OTHERS 100/10 PD-F607 Only
R427-R430 R435,R436 R437,R438 R439-R442 R487-R490 C429,C430 C435-C436
PD-F607 OTHERS 22K 16K Jumper 16K 47K 43K 82K 100K 39P 39P

EXCEPT PD-F607

PD-F507/RDXJ Only

C431 0.01 GND

WYXJ,WVXJ :33/16 RDXJ :0.01

C29 0.01

R447 R448 R461 R462
PD-F607 OTHERS 470 Jumper 470 Jumper 470 1K 470 1K

HEADPHONE ASSY PWX1549

PD-F607 OTHERS D321 Jumper 1SS254 PD-F607 Only

PD-F507/WPWXJ Only

R360 R361 PD-F607 OTHER EXCEPT PD-F507/WPWXJ

RDXJ,RLXJ OTHER

JP1 JP2 S5
AC Power Cord PD-F607/WYXJ,PD-F507,RLXJ:PDG1003 PD-F607/WVXJ:PDG1055 PD-F507/WPWXJ:ADG1123 PD-F507/MAMXJ:PDG1062 PD-F507/RDXJ:PDG1056
WYXJ,WVXJ:PTT1236 WPWXJ,MAMXJ:PTT1236 RLXJ,RDXJ:PTT1238
Power Requirement WYXJ,WVXJ,WPWXJ:AC220-240 50/60Hz RLXJ:AC110-120V/220-240V 50/60Hz RDXJ:AC110-127V/220-240V 50/60Hz MAMXJ:AC220-230V 50/60Hz
PD-F607, PD-F507 PCB DIAGRAMS

NOTE FOR PCB DIAGRAMS:

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name

HEADPHONE BOARD ASSY

B B C E B B C E D D G S

E Transistor

E Transistor with resistor

SIDE A

S Field effect transistor
Resistor array 3-terminal regulator
3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
4. Viewpoint of PCB diagrams

Connector Capacitor

(PNP1439-A)

P. C. Board

Chip Part

SIDE B