ORDER NO.

RRV3012

PDP-S23-LR

SPEAKER SYSTEM

65S This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZE OCT. 2004 Printed in Japan
FOR PRECAUTION OF REASSEMBLY AND DISASSEMBLY

GRILLE

The grille is attached to the baffle using double-sided self-adhesive tape. To avoid damaging the grille, work with the speaker on top of a blanket or similar, face up. There are two slots in the lower part of the speaker. Insert a screwdriver(-) into each slot and push down detach the lower part. Turn the speaker over and insert a screwdriver(-) between the grille and the baffle. Taking care not to damage the baffle, push down on the screwdriver(-) to prize the baffle and grille apart. When reattaching the grille, use double-sided self-adhesive tape in the locations shown in the diagram and press the grille assy into place. The grille is fixed using boss and double-sided self-adhesive tape(The tape is in the locations indicated in the diagram below). Do not use a dryer to heat the self-adhesive tape when removing the grille. The woofer is attached to the baffle by external screws. To detach it, unfasten those screws. When attaching it, face its terminal downward. The tweeter is attached to the baffle by external screws. To detach it, unfasten those screws.

Screwdriver(-) Grille

Down Baffle
LOCATIONS TO FIX DOUBLE-SIDED SELF-ADHESIVE TAPE

Tape (SEH1057 x2)

PARTS LIST
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

For Packing

Mark No.
NSP NSP Cabinet Baffle Grille ASSY Grlle Cloth Grille Frame Cosmetic Frame Network ASSY Input Terminal Model Label (L) Model Label (R) Insert Nut M5 Gasket (BF:WF-TW) Gasket (Input-Side) Gasket (WF:Input) Gasket (TW:Input) Gasket (BF:C) Gasket (CAB:Input) Gasket (Input Terminal Back) Gasket (WF:Gasket) Gasket (CAB:Short) Gasket (BF-CAB:Long) Gasket (CB:TW Side) Felt (CAB:Input C UN) Felt (Duct Inside) Tape (Grille ASSY) Paper Tube 26 Port Tube Ring 26 Acoustic Absorbent (Roll (Small)) Acoustic Absorbent (CAB:Roll) Acoustic Absorbent (BF:Top,Bottom) Acoustic Absorbent (CB:Bottom) Acoustic Absorbent (Duct Outside) Acoustic Absorbent (CAB:Roll) Acoustic Absorbent (CB:L Side) Acoustic Absorbent (Roll (Small)) Spacer ASSY Gasket Tape Spacer Spacer ASSY Gasket Tape Spacer Label Serial (Model Label L,R) Speaker (Woofer) Speaker (Tweeter) Screw (Tweeter) Screw (Terminal) Screw (BF-CAB,WF) Screw (NW Choke Coil)

Description

Part No.
SNK2787 SNK2809 SMG1821 SAS1575 SMH1088 SNK2789 SWN1736 KKX1015 SAN3485 SAN3486 SBN1056 SEB1250 SEB1255 SEB1256 SEB1271 SEB1272 SEB1273 SEC1724 SEC1754 SEC1859 SEC1868 SEC1878 SED1113 SED1122 SEH1057 SMR1380 SMR1382 SMT1240 SMT1246 SMT1248 SMT1249 SMT1250 SMV2183 SMV2205 SMV2206 SMX1100 SEC1877 SEH1063 SNK2824 SMX1101 SEC1879 SEH1064 SNK2825 SRW1083 A101EC65-54F FADD55-52F BPZ35P080FZK BPZ35P140FZK BPZ40P100FZK BPZ40P300FZK
SME3516 SHC1815 SHD1060 SHD1061 SHF1086 SNX1167 KHL1079 SAK1014 SEC1861 SEC1862 SNA1433 SNX1168 KHL1079 SAK1015 SEC1861 SEC1862 SNA1433 SNX1169 KHL1079 SAK1014 SEC1861 SEC1862 SNA1434 SNX1170 KHL1079 SAK1015 SEC1861 SEC1862 SNA1434 SME3524 SHL1309 SRD1272 D SME3527 KHL1079 SME3510 BMZ50P100FZK KHL1081 SME3528 SDS1167 SHL1359 SME3529 SEC1869 SHL1304 SME3534 SHA2451 SHA2473 SHC1817 SHD1063 SHF1090 SME3535 SHC1815 SHL1406 SHX1038 SXG1079 SAK1015 SBA1234 SBA1235

NSP NSP NSP

NSP NSP NSP NSP
NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP
Accessorys Set Protection Sheet S1 Spacer Spacer Accessory Case Bracket A ASSY (R) Polyethylene Bag S1 Label (R) Gasket Gasket Bracket A Bracket A ASSY (L) Polyethylene Bag S1 Label (L) Gasket Gasket Bracket A Bracket B ASSY (R) Polyethylene Bag S1 Label (R) Gasket Gasket Bracket B Bracket B ASSY (L) Polyethylene Bag S1 Label (L) Gasket Gasket Bracket B Installation Manual Set Polyethylene Bag S2 Operating Instructions (English / French / Spanish) Accessory Set Polyethylene Bag S1 Screws Set Screw Polyethylene Bag S0 Speaker Wire Set Speaker Wire Polyethylene Bag S1 Gasket Set Gasket Polyethylene Bag S1 Bracket ASSY Foam Pad PS Block 28 Protection Sheet S1 Separator Accessory Case Bracket ASSY (L) Protection Sheet S1 Plyethylene Bag S2 MDF Bar Bracket ASSY (L) Label (L) Hexagon Socket Screw M4 Wing Bolt M4

NSP NSP

NSP NSP NSP NSP NSP NSP NSP NSP NSP
Screw 5 Washer 4 Hexagon Lock Nut M4 Plunger Gasket Gasket Gasket Gasket Tape Spacer Bracket (L Under) Bracket (L Top) Fastner (Top) Fastner (Under) Bracket Joint Bracket (L) Bracket ASSY (R) Protection Sheet S1 Polyethylene Bag S2 MDF Bar Bracket ASSY (R) Label (R) Hexagon Socket Screw M4 Wing Bolt M4 Screw 5 Washer 4 Hexagon Lock Nut M4 Plunger Gasket Gasket Gasket Gasket Tape Spacer
SBA1236 SBE1041 SBN1057 SBX1003 SEC1861 SEC1864 SEC1866 SEC1882 SEH1063 SEW1032 SNA1430 SNA1435 SNA1439 SNA1440 SNA1441 SNH1079 SME3536 SHC1815 SHL1406 SHX1038 SXG1080 SAK1014 SBA1234 SBA1235 SBA1236 SBE1041 SBN1057 SBX1003 SEC1861 SEC1864 SEC1866 SEC1882 SEH1063 SEW1032
Bracket (R Under) Bracket (R Top) Fastner (Top) Fastner (Under) Bracket Joint Bracket (R) Cover A Set Polyethylene Bag S0 Cover A Cover B Set Polyethylene Bag S0 Cover B Caution Card
SNA1432 SNA1436 SNA1439 SNA1440 SNA1441 SNH1080 SME3541 KHL1081 SNN1027 SME3542 KHL1081 SNN1028 SRR1015 SHA2439 SHA2440 SHG2585 SHL1406 SRW1087

NSP NSP NSP NSP NSP NSP

Foam Pad Foam Pad Packing Case Polyethylene Bag S2 Label Serial
NSP NSP NSP NSP NSP NSP D

SCHEMATIC DIAGRAM

Network ASSY (SWN1736)
Red IN Black C 2.7F/100V White White L 1.1mH Blue

Woofer

Tweeter

PACKING

PIONEER LOGO A
INST.MANUAL SET 1 SME3524 DANPRON-TAPE CLEARNESS 50mm 180cm CLEAR TAPE 12mm 8cm SEREAL BARCORD LABEL 2 SRW1087 GASKET SET 1 SME3529 ACCESSORIES SET 1 SME3527 ACCESSORIES SET 1 SME3516 ACCESSORIES SET 1 SME3534 SPEAKER SYSTEM L,R 1set PACKING BAG SSHL1406 PROTECTOR 1 SHA2440 PROTECTOR 2 SHA2439 PACKING CASE 1 SHG2585

PART NAME

PART NO.

REMARKS

ACCESSORY SET

(SME3516)

No. Part Num.
9 SNX1167 SNX1168 SNX1169 SNX1170 SHF1086 SHD1060 SHD1061 SHC1815 ZTA-DANPRON-50CL

Part Name

Bracket A ASSY (R) Bracket A ASSY (L) Bracket B ASSY (R) Bracket B ASSY (L) Accessory Case Spacer Spacer Protection Sheet S1 Danpron Tape

BRACKET ASSY

(SME3534)
SHF1090 SME3535 SME3536 SME3541 SME3542 SHD1062 SHC1816 SHA2451 ZTA-DANPRON-50CL SHA2473 SRR1015 ZTA-400-12
Accessory Case Bracket ASSY (L) Bracket ASSY (R) Cover A Set Cover B Set Separator Protection Sheet S1 Foam Pad Danpron Tape PS Block 28 Caution Card Clear Tape 12mm

2.8m 0.6m

BRACKET ASSY (L)

(SXG1079)

A View

PLUNGER C

FASTENER
FLARING TOOL DETAIL FLARING TOOL

No. Part No.

SBA1234 SBA1235 SBA1236 SBE1041 SBX1003 SBN1057 SEW1032 SNH1079 SNA1439 SNA1440
Hexagon Socket Screw M4 Wing Bolt M4 Screw 5 Washer 4 Plunger Hexagon Lock Nut M4 Spacer Joint Bracket (L) Fastener (Top) Fastener (Under)
SNA1435 SNA1430 SEC1861 SEC1864 SEC1882 SEC1866 SEH1063 SAK1015 SNA1441
Bracket (L-Top) Bracket (L-Under) Gasket Gasket Gasket Gasket Tape Label (L) Bracket
M5xP 0.5(Metric Fine Screw Thread) 15 Southco No.56-70-1-Nabeya Bi-tech Kaisha No.SWNL-M4 PC(t=0.5)&Nitfron Tape(No.903UL t=0.13) 19 Paint:Black Paint:Black

Nitto Denko No.5000NS

BRACKET ASSY (R)

(SXG1080)

PLUNGER

FLARING TOOL DETAIL

FLARING TOOL
SBA1234 SBA1235 SBA1236 SBE1041 SBX1003 SBN1057 SEW1032 SNH1080 SNA1439 SNA1440
Hexagon Socket Screw M4 Wing Bolt M4 Screw 5 Washer 4 Plunger Hexagon Lock Nut M4 Spacer Joint Bracket (R) Fastener (Top) Fastener (Under)
SNA1436 SNA1432 SEC1861 SEC1864 SEC1882 SEC1866 SEH1063 SAK1014 SNA1441
Bracket (R-Top) Bracket (R-Under) Gasket Gasket Gasket Gasket Tape Label (R) Bracket

start. end.

*This product appearance shows Rch. Lch is same as Rch except model label.

RED(+) BLUE(+)

BLACK(-) WHITE(-)

<LOW FREQ. TRANS.>

PRODUCT APPEARANCE

WHITE(-)

RED(+)

2.7uF/100V

<HIGH FREQ. TRANS.>

WHITE TW

LEAD WIRE (FOR INPUT) RED
Part No. SEB1271 SEB1272 SEB1273 SEC1724 SEC1754 SEC1859 SEC1868 SEC1878 SED1113 SED1122 Part Name GASKET GASKET GASKET GASKET GASKET GASKET GASKET GASKET FELT FELT Num. Remarks 1 TW INPUT 2 BAFFLE 1 CABINET 1 INPUT TERMINAL 1 WOOFER 1 CABINET(SHORT) 1 CABINET(LONG) 2 CABINET 3 CABINET 1 DUCT INSIDE No. Part No. SEH1057 SMR1380 SMR1382 SMT1240 SMT1246 SMT1248 SMT1249 SMT1250 SMV2183 SMV2205 Part Name Num. Remarks TAPE 2 GRILE ASS'Y PAPER TUBE PORT TUBE RING ACOUSTIC ABSORBENT 3 CABINET ACOUSTIC ABSORBENT 3 CABINET ACOUSTIC ABSORBENT 2 BAFFLE ACOUSTIC ABSORBENT 1 CABINET ACOUSTIC ABSORBENT 1 DUCT-BAFFLE ACOUSTIC ABSORBENT 3 CABINET ACOUSTIC ABSORBENT 2 CABINET No. Part No. SMV2206 SMX1100 SMX1101 SRW1083 A101EC65-54F FADD55-52F BPZ35P080FZK BPZ35P140FZK BPZ40P100FZK BPZ40P300FZK
LEAD WIRE (FOR TW) LEAD WIRE (FOR WF) BLACK

Remarks

No. (6) 9 10
Part No. SNK2809 SNK2787 SMG1821 SWN1736 KKX1015 SAN3486 SAN3485 SBN1056 SEB1250 SEB1255 SEB1256
Part Name Num. BAFFLE 1 CABINET 1 GRILE ASS'Y 1 NETWORK ASS'Y 1 INPUT TERMINAL 1 MODEL LABEL(R) 1 MODEL LABEL(L) 1 INSERT NUT M1 GASKET GASKET 1 GASKET 1
No. BAFFLE 19 INPUT TERMINAL 20 WOOFER
Part Name Num. Remarks ACOUSTIC ABSORBENT 2 CABINET SPACER ASS'Y 4 BAFFLE,CABINET SPACER ASS'Y 2 CABINET LABEL SERIAL 1 MODEL LABEL L,R WOOFER 1 TWEETER 1 SCREW 3 TWEETER SCREW 1 INPUT TERMINAL SCREW 20 BF-CAB,WF 1 NW COIL SCREW