IV. TOWING

Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. Use only approved gasoline container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Never fuel the machine indoors. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances. Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely.
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area. Before and while backing, look behind and down for small children. Mow up and down slopes (15 Max), not across. Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark Plug: Ground Speed (MPH): 1.50 Gallons Unleaded Regular SAE 30 (above 32F) SAE 5W-30 (below 32F) w/o Filter: 48 oz. Champion RC12YC (Gap:.030") Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.4 5th 4.3 6th 5.5 1.Amps Battery 5 Amps Headlights AMP/HR: Min. CCA: U1R 28 230
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the SAFETY RULES.
CUSTOMER RESPONSIBILITIES
Reverse: Charging System: Battery: Case Size: Blade Torque:
Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under Maintenance and Storage sections of this owners manual.

45-55 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department.

TABLE OF CONTENTS

SAFETY RULES.. 2-3 PRODUCT SPECIFICATIONS.. 4 CUSTOMER RESPONSIBILITIES.. 4 ASSEMBLY... 6-8 OPERATION... 9-15 MAINTENANCE SCHEDULE.. 16 MAINTENANCE... 16-19 SERVICE AND ADJUSTMENTS.. 20-25 STORAGE... 26 TROUBLESHOOTING.. 27-28 WARRANTY... 29
CONTENTS OF HARDWARE PACK

Steering Wheel

Steering Wheel Insert

(1) Large Flat Washer

(1) Lock Washer
(1) Hex Bolt Steering Extension Shaft

Steering Wheel Adapter

Steering Boot

(1) Washer

(1) Seat

(1) Knob

Slope Sheet
(1) Oil Drain Tube For Future Use Key(s)

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

B F C A

Fig. 4 Our tractors conform to the safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. (E) ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) ON POSITION - Allows operation of mower deck or other powered attachment while in reverse. (H) LIGHT SWITCH - Turns the headlights on and off. (J) GEARSHIFT LEVER - Selects the speed and direction of the tractor.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. Depress clutch/brake pedal (B) all the way down and hold. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to backfire. Turn ignition key (F) to STOP position and remove key. Always remove key when leaving tractor to prevent unauthorized use. Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause browning of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor completely, as described above, and set parking brake before leaving the operator's position.
TO USE THROTTLE CONTROL (D) (See Fig. 7)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. USING THE REVERSE OPERATION SYSTEM Depress clutch/brake pedal all the way down and hold. With engine running, turn ignition key counterclockwise to ROS "ON" position. Look down and behind before backing. Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

Fig. 9

TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. Select desired height of cut (see "TO ADJUST MOWER CUTTING HEIGHT") Start mower blades by engaging attachment clutch control.

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15 and do not drive across any slope. Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly.

TO STOP MOWER BLADES

disengage attachment clutch control. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10).

TO TRANSPORT

Raise attachment lift to highest position with attachment lift control. When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. Fig. 10
BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until FULL mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See OIL VISCOSITY CHART in the Maintenance section of this manual). To change engine oil, see the Maintenance section in this manual.
TO START ENGINE (See Fig. 4)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. Place gear shift lever in neutral (N) position. Move attachment clutch to DISENGAGED position. Move throttle control to choke ( ) position. NOTE: Before starting, read the warm and cold starting procedures below. Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke ( ) position and retry. WARM WEATHER STARTING (50 F/10 C and above) When engine starts, move the throttle control to the fast position. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 F/10 C and below) When engine starts, allow engine to run with the throttle control in the choke ( ) position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F/ 0 C) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual.

ADD GASOLINE

Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32F(0C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

MOWING TIPS

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11).
Fig. 11 If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

MAINTENANCE SCHEDULE

Check Brake Operation

BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE

T R A C T 0 R

Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

1,2 1,3

E N G I N E
Change Engine Oil (without oil filter)
Clean Air Filter Clean Air Screen Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Spark Plug
Replace Air Filter Paper Cartridge

1, 2 2

Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

LUBRICATION CHART

SPINDLE ZERK FRONT
WHEEL BEARING ZERK SECTOR GEAR TEETH

WHEEL BEARING ZERK

STEERING

ENGINE

BEFORE EACH USE
Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and ROS systems for proper operation. Check for loose fasteners.

PIVOTS

General Purpose Grease Refer to Maintenance ENGINE Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

TRACTOR

Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See TO CHECK BRAKE in the Service and Adjustments section of this manual). TIRES Maintain proper air pressure in all tires (See the side of the tire for proper PSI). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 12) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. CHECK OPERATOR PRESENCE SYSTEM When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. The attachment clutch should never operate unless the operator is in the seat. CHECK REVERSE OPERATION (ROS) SYSTEM When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

TO INSTALL MOWER (See Fig. 17-22)
Be sure tractor is on level surface and engage parking brake. Lower attachment lift lever to its lowest position. CAUTION: LIFT LEVER IS SPRING LOADED. HAVE A TIGHT GRIP ON LIFT LEVER, LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION. NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor. Slide mower under tractor until it is centered under tractor.
Slide mower out from under right side of tractor.

G R Q A

Fig. 17
ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring. Repeat on opposite side of tractor.
Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J).
Fig. 18 ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring.
Fig. 20 Hook end of clutch cable spring (Q) into hole in idler arm (R). Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K). Install belt on engine pulley (M), in belt keepers (G).
Fig. 19 ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).
Fig. 21 IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. Raise attachment lift lever to highest position. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

R Q A E

Fig. 22

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly. VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 23) With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or, to the right to raise LH side of mower. If adjustment is necessary, see step in Visual Adjustment instructions above. Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 25 & 26) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 3/8" lower than the rear tip when the mower is in its highest position. CAUTION: Blade is sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Raise mower to highest position. Position blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.

MANDREL PULLEY

Fig. 27

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.

H B A C D J

TO REPLACE MOTION DRIVE BELT (See Fig. 28)
Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL 1. Remove mower (See TO REMOVE MOWER section in this manual).

Fig. 28

TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 29)
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. Loosen adjustment bolt in front of the right rear wheel. Position the gear shift lever in the neutral (N) position. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
NEUTRAL LOCK GATE RETAINING RING AXLE COVER WASHERS
SQUARE KEY (REAR WHEEL ONLY)

Fig. 30

TO START ENGINE WITH A WEAK BATTERY (See Fig. 31)
WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance section of this manual). If jumper cables are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

GEARSHIFT LEVER

ADJUSTMENT BOLT

Fig. 29

TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.
TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 30)
Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). Repair tire and reassemble. On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. Replace washers and snap retaining ring securely in axle groove. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

Fig. 31

REPLACING BATTERY (See Figs. 32 and 33)
WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. Lift seat pan to raised position. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven
Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.

1. 2. 3. 4. 5.

Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Light switch is OFF. Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. Engine throttle control not set between half and full speed (fast) position before stopping engine.
Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes.
Mower blades will not rotate
1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. Place throttle control in FAST position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes.

Poor grass discharge

Headlight(s) not working (if so equipped)
1. 2. 3. 4. 5. 1. 2. 3. 4. 1.
Turn light switch ON. Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Replace battery. Check/clean all connections. Replace regulator. Replace alternator. Move throttle control between half and full speed (fast) position before stopping engine.

Battery will not charge

Engine backfires when turning engine OFF
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. 2. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

LIMITED WARRANTY

Should you have any unanswered questions concerning this Warranty, please contact: POULAN PRO Outdoor Products Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: POULAN 5855 Terry Fox Way Mississauga, Ontario L5V 3E4
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
FOL DA LON THIS G DO I TTED SA 15 D LINE EGR E E SL OPE

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

PARTS AND SERVICE

This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
For Parts and service, contact our authorized distributor: call 1-800-849-1297 For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number b. Description of part. For Technical Assistance: call 1-800-829-5886 For a Parts Manual, go to our website: www.poulan.com/support.asp

IV. TOWING

Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point, Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes. Never allow children or others in or on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop,
GENERAL SERVICE Never operate machine in a closed area, Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never tamper with safety devices, Check their proper operation regularly, Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris, Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary, Mower blades are sharp, Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. Maintain or replace safety and instruction labels, as necessary,

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme care in handling gasoline, Gasoline is extremely flammable and the vapors are explosive, Extinguish all cigarettes, cigars, pipes, and other sources of ignition, Use only approved gasoline container, Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling, Never fuel the machine indoors. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances, Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner, Always place containers on the ground away from your vehicle when filling, Remove gas-powered equipment from the truck ortrailer and refuel it on the ground, If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank or container opening atall times until fueling is complete, Do not use a nozzle lock-open device, If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely.

Be sure the area is clear of bystanders before operating, Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary, Always look down and behind before and while backing, Never carry children, even with the blades shut off, They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine, Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator, Be alert and turn machine off if a child enters the area, Before and while backing, look behind and down for small children. Mow up and down slopes (15 Max), not across, Choose a low ground speed so that you will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope, If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark (Gap: Ground Plug:.030") Speed (MPH): 2.0 Gallons Unleaded Regular SAE 30 (above 32F) SAE 5W-30 (below 32F) W/Filter: 56 oz. W/O Filter: 48 oz. Champion Forward: 1st 2nd 3rd 4th 5th 6th Reverse: Front: Rear: 3 Amps 5 Amps RC12YC
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department, We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES",
1.2 1.5 2.4 3.5 4.8 5.3 1.PSI 10 PSI

CUSTOMER

RESPONSIBILITIES
Read and observe the safety rules, Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.

Tire Pressure:

Charging Battery:

System:

Battery Headlights U1R
AMP/HR: Min. CCA: Case Size: 27-35 FT. LBS.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department, In the state of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on federal lands.

Blade Torque:

OF CONTENTS
MAINTENANCE... 15-18 SERVICE AND ADJUSTMENTS.. 19-23 STORAGE... 24 TROUBLESHOOTING.. 25-26 WARRANTY... 27
SAFETY RULES.. 2-3 PRODUCT SPECIFICATIONS.. 4 CUSTOMER RESPONSIBILITIES.. 4 ASSEMBLY... 6-8 OPERATION... 9-14 MAINTENANCE SCHEDULE.. 15

CONTENTS

Steering Wheel

OF HARDWARE

Steering Wheel Insert Steering Wheel Adapter

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(1) Large Flat Washer Extension Shaft Steering l (2) Keys

Slope Sheet

(1) 5/16 (_ Lock Washer

(1) Hex Bolt 5/16-18 x 4

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 1/2" wrench (2) 3/4" wrench Pliers Utility knife Tire pressure gauge

WASHER _E FLAT WASHER

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel),

STEERING WHEEL

STEERING BOOT

TO REMOVE TRACTOR CARTON

UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton, Cut along dashed lines on all four panels of carton, Remove end panels and lay side panels flat. Check for any additional loose parts or cartons and remove,

EXTENSION SHAFT

LOWER STEERING SHAFT.
BEFORE REMOVING TRACTOR FROM SKID

MAINTENANCE

MAINTENANCE SCHEDULE
Check Brake Operation Tire Pressure
Operator Presence & ROS Systern._

BEFORE EACH USE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

EVERY SEASON

BEFORE STORAGE

v' v"

A C T 0

for Loose Fasteners Mower Blades Chart Level and Terminals Cooling
ChecWReplace Lubrication Check

Battery

v' v' v' v'

Clean Battery

Check Transaxle Check Check Check Change Mower V-Belts

Levelness

En,qine Oil Level Engine Oil (with oil filter)

V'1,2 _1,2

Change Engine Oil !without oil filter NE Clean Air Filter G I Clean Air Screen Inspect Muffler/Spark Arrester

v"

t/' i/'2

N Replace

Oil Filter (If equipped) Cooling Plug Fins
E Clean Engine Replace Spark
Replace Air Filter Paper Cartridge m Re lace Fuel Filter
under a heavy load or conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
- Change more often when operating in high ambient temperatures. 2 - Service more often when operating

in dirty or dusty

GENERAL

RECOMMENDATIONS

_SPINDLE

LUBRICATION

ZERK _"_ _]
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, ope rator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
@FRONT WHEEL _._, _;-,_. BEARING ZERK _ i_J..

_-_,b_"l ''_

(_)FRONT WHEEL

_EARING

_ - _' _ I

@GEARSHIFT PIVOTS

BEFORE

EACH USE

QGENERAL
Check engine oil level. Check brake operation, Check tire pressure, Check operator presence and ROS systems for proper operation, Check for loose fasteners,
@SAE 30 OR 10W30 MOTOR OIL PURPOSE GREASE "ENGINE" SECTION

QREFER TO MAINTENANCE

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

TRACTOR

Always observe safety rules when performing any maintenance, BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual), TIRES Maintain proper air pressure in all tires (See"PRODUCT SPECIFICATIONS" section of this manual). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber, Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately. The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position. CHECK OPERATOR PRESENCE SYSTEM When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine, When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine, The attachment clutch should never operate unless the operator is in the seat, CHECK REVERSE OPERATION (ROS) SYSTEM When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine. When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine,

BLADE CARE For best results mower blades must be kept sharp, Replace bent or damaged blades.
approved by the manufacturer of your tractor. Using a blade not approved CAUTION: Useonlya replacement blade by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 9)
Raise mower to highest position to allow access to blades. Remove blade bolt, lock washer and flat washer securing blade. Install new or resharpened blade with trailing edge up towards deck as shown.
ASSEMBLY, CENTER STAR ON MANDREL
IMPORTANT: TO ENSURE PROPER HOLE IN BLADE MUST ALIGN WITH ASSEMBLY.
Reassemble blade bolt, lock washer and flat washer in exact order as shown. Tighten blade bolt securely (27-35 Ft, Lbs, torque).
BLADE BOLT IS H EATTREATED. APPROVE IF BOLT NEEDS BOLT SHOWN
REPLACING, REPLACE ONLYWITH IN THE REPAIR PARTS.

TRAILING EDGE UP _

MANDREL ASSEMBLY CENTER HOLE

/"/

TO SHARPEN

BLADE (See Fig. 10)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced, Care should be taken to keep the blade balanced, An unbalanced blade will cause excessive vibration and eventual damage to mower and engine, The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on the mowe r, To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not,
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced,

F -20 0

SAE VISCOSITY GRADES

ANTICIPATED

OIL CHANGE

oilvEsc

chart1 e

TEMPERATURE

Ja"RO T

OR PIN

.R'ADE

FIG. 10

FIG. 11 NOTE: Although multi-viscosity oils (5W30, 10W30 etc,) improve starting in cold weather, they will result in increased oil consumption when used above 32E Checkyour engine oil level more frequently to avoid possible engine damage from running low on oil, Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year, Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level, TO CHANGE ENGINE OIL (See Figs, 11 and 12) Determine temperature range expected before oil change, All oil must meet API service classification SG-SL Be sure tractor is on level surface, Oil will drain more freely when warm, Catch oil in a suitable container. Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine when changing oil, Remove yellow cap from end of drain valve and install the drain tube onto the fitting,

OIL DRAIN VALVE

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life, Keep battery and terminals clean, Keep battery bolts tight. Keep small vent holes open, Recharge at 6-10 amperes for 1 hour, NOTE: The original equipment battery on your tractor is maintenance free, Do not attempt to open or remove caps or covers, Adding or checking level of electrolyte is not necessary, TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power, Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor, Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright, Coat terminals with grease or petroleum jelly. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjustment section of this manual), V-BELTS CheckV-belts for deterioration and wear after 100 hours and replace if necessary, The belts are not adjustable, Replace belts if they begin to slip from wear.
FIG. 12 Unlock drain valve by pushing inward and turning counterclockwise, To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at"FULl "line on dipstick.Tighten cap onto the tube securely when finished.

TRANSAXLE

COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

Only use high quality detergent oil rated with API service classification SG-SL Select the oil's SAE viscosity grade according to your expected operating temperature.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers,

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links, To raise front of mower, loosen nut "F" from trunnion on both front links, Tighten nut "E" on both front links an equal number of turns.The two front links must remain equal in length, Whendistance"D"isl/8"tol/2"loweratfrontthanrear, tighten nut "F" against trunnion on both front links, Recheck side-to-side adjustment,

MANDREL

NOTE: Each full turn of adjustment nut will change mower height about 1/8", Recheck measurements after adjusting,
BOTTOM EDGE OF MOWER TO BOTTOM EDGE OF MOWER TO

o ou o\ !o ou o

NUT "E"

FIG. 15

TRUNNION

SUSPENSION

LIFT LINK ISTMENT NUT

FRONT LINKS

FIG. 18 TO REPLACE MOWER BLADE DRIVE BELT

FIG. 16

FRONT-TO-BACK ADJUSTMENT

(See Figs,

17 and

(See Fig. 19)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface, Engage parking brake, BELT REMOVAL Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual), Work belt off both mandrel pulleys and idler pulleys, Pull belt away from mower. BELT INSTALLATION Install new belt in reverse order of removal. Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions,
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measu re distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown, Before making any necessary adjustments, check that both front links are equal in length. If links are not equal in length, adjust one link to same length as other link, To lower front of mower loosen nut "E" on both front links an equal number of turns.

IDLER PULLEYS

TO REPLACE

MOTION

(See Fig. 21)
Park the tractor on level surface, Engage parking brake, For assistance, there is a belt installation guide decal on bottom side of left footrest, BELT REMOVAL Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers, Remove belt from stationary idler and clutching idler. Remove belt downward from around engine pulley. Pull belt slack toward rear of tractor, Remove belt upwards from transaxle pulley by deflecting belt keepers. BRAKE Remove belt from center span keeper and pull belt away from tractor,

MANDRELPULLEYS

FIG. 19 TO CHECK AND ADJUST

(See Fig. 20)

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. Place gear shift lever in neutral (N) position, The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE Depress clutch/brake pedal all the way down and engage parking brake. Measure distance between brake operating arm and nut "A" on brake rod. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a qualified service center.
WITH PARKING BRAKE "ENGAGED"
BELT INSTALLATION Carefully work new belt down between transaxle belt keepers and onto the input pulley. Slide belt into the center span keeper, Pull belt toward front of tractor and roll around the top groove of engine pulley. Install belt through stationary idler and clutching idler, Make sure belt is in all pulley grooves and inside all belt guides and keepers. Install mower (See "TO INSTALL MOWER" in this section of manual).
ENGINE PU CLUTCHING IDLER STATIONARY
CENTER SPAN KEEPER TRANSAXLE PULLEY

FIG. 21

FIG. 20
TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 22)
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however if adjustment is needed, proceed as follows: Make sure transaxle is in neutral (N), NOTE: When the tractor rear wheels move freely, the transaxle is in neutral, Loosen adjustment bolt in front of the right rear wheel. Position the gear shift lever in the neutral (N) position, Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position,
NEUTRAL LOCKGATE RETAINING RING WASHERS
SQUARE KEY (REAR__ WHEEL ONLY)

FIG. 23

TO START ENGINE WITH A WEAK BATTERY (See Fig. 24)
erate explosive gases. Keep sparks, flame and smoking materials away from I_WARNING: Lead-acid batteries genbatteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged, (See "BATTERY" in the Maintenance section of this manual).

FROMFORMINGIN ESSENTIALFUELSYSTEM PARTSSUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATESTHAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOLOR METHANOL)CANATTRACTMOISTUREWHICH LEADSTOSEPARATION AND FORMATION OFACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGETHE FUEL SYSTEM OF AN ENGINEWHILE IN STORAGE. Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, Use fresh fuel next season, NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil, (See "ENGINE" in the Maintenance section of this manual),
Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals, If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces,

CYLINDER(S)

Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s), Turn ignition key to "START" position for a few seconds to distribute oil, Replace with new spark plug(s),
Do not store gasoline from one season to another, Replace your gasoline can if your can starts to rust, Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic, Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVERCOVERTRACTORWHILEENGINEAND EXHAUSTAREAS ARE STILL WARM.

TROUBLESHOOTING

PROBLEM

POINTS

CORRECTION

Will not start

1. 2. 3. 4. 5. 6.
Out of fuel. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check allwiring. See "To Adjust Carburetor" in Service Adjustments section. Contact an authorized service center/department.

Excessive vibration

1. 2. 3.
Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s).
Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts.
Engine dies when tractor is shifted into reverse
1. Turn ignition key to ROS "ON" position. See Operation section.
1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. Faulty operator-safety presence control system.
Engine continues to run when operator leaves seat with attachment clutch engaged
Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.

Poorcut-uneven

1. 2. 3. 4. 5.
Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes.
Mower blades will not rotate
Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel.
Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel.

Poor grass discharge

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1.
Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

SERVICE

POLICY

TECUMSE_

Issued January 1980 Revised January 1991

WARRANTY

LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS

A. Products Warranted

Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh"), subject to the limitations contained below, will,at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for N IN ETY (90) DAYS ON LY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser.

Products

And Items Not Warranted
Alterations or Modifications of Power Train Components. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer's Manual. This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser.

C. Securing

Warranty

Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.