IF YOU HAVE ANY QUESTIONS OR CONCERNS, OR ARE MISSING PARTS
DO NOT RETURN SPRAYER TO THE STORE! PLEASE CALL OUR CONSUMER HOTLINE AT 1-800-253-4642 Year Round: Mon. Fri., 8:00 a.m. to 7:00 p.m., ET March 1 August 31: Sat. and Sun., 10:00 a.m. to 4:00 p.m., ET Or write us at: Root-Lowell Manufacturing Co., 1000 Foreman Rd. P.O. Box 289, Lowell, MI 49331 Visit us on the internet: www.rlflomaster.com e-mail: service@rlflomaster.com
Owners Manual Lawn & Garden Polymer Funnel Top Sprayers WARNING!!! THIS PRODUCT IS DESIGNED TO SPRAY CHEMICALS THAT MAY BE HARMFUL AND COULD CAUSE SERIOUS PERSONAL INJURY IF INHALED OR BROUGHT INTO CONTACT WITH THE USER. FAILURE TO READ AND FOLLOW OWNERS MANUAL INSTRUCTIONS BEFORE USE AND/OR MISUSE OF THIS PRODUCT COULD RESULT IN EXPLOSIVE FAILURE WITH MAJOR INJURIES. ALWAYS water test sprayer before each use. ALWAYS wear long sleeve shirts, long pants, goggles, gloves and durable shoes. ALWAYS READ AND FOLLOW label instructions for the chemicals to be applied. AFTER USE release pressure and clean the sprayer. ALWAYS RELEASE pressure in sprayer before servicing. DO NOT alter the sprayer or any components. DO NOT spray flammable, caustic (i.e. acids, chlorines and bleach), corrosive, heated or self-heating solutions with this sprayer. DO NOT store liquids in the sprayer. NEVER fill tank above the MAX FILL LINE on the tank. ASSEMBLY INSTRUCTIONS A. HOSE TO TANK ASSEMBLY 1. Insert the pink siphon tube approximately into the pink hose insert otherwise sprayer will spray only air. 2. Lubricate the black o-ring on the pink hose insert and then push (2a) into the threaded tank nipple until fully seated. 3. Screw hose nut onto threaded tank nipple. Firmly hand tighten.
B. FLOW CONTROL TO HOSE 1. Remove the flow control hose nut from the flow control and slide over the hose. 2. Push the hose over the pointed end of the flow control until it touches the threads. 3. Screw the flow control hose nut onto the flow control. Firmly hand tighten.
C. WAND TO FLOW CONTROL 1. Push the wand into the flow control until it stops. 2. Slide the o-ring down until it touches the flow control. 3. Screw the wand nut onto the flow control. Firmly hand tighten.
TO ENSURE CORRECT ASSEMBLY, TEST SPRAYER WITH WATER BEFORE USING. OPERATING INSTRUCTIONS A. FILLING THE SPRAYER 1. Remove the pump assembly from the tank by turning counter-clockwise. 2. Prepare the spray solution following the instructions listed on the chemical manufacturers label. Mix only the amount of solution to be sprayed. 3. DO NOT spray flammable, caustic (i.e. acids, chlorines and bleach), corrosive, heated or self-heating solutions with this sprayer. 4. Screw the pump assembly back into the tank by turning clockwise. Firmly hand tighten. 5. NEVER fill tank above the MAX FILL LINE on the tank. B. PRESSURIZING THE SPRAYER 1. To operate the pump, unlock the pump handle by turning counter-clockwise. Be careful not to loosen the pump from the tank. 2. To create pressure, stroke up and down. 3. Lock the pump handle back into the pump assembly by turning clockwise.
WARNING!!! To prevent ejected pump assembly and/or solution from striking and injuring you, never stand with your face or body directly over the top of the tanks when pumping or loosening the pump.
C. SPRAYING 1. To start spraying, squeeze the flow control lever. 2. To stop spraying, release the flow control lever while pulling back on the lever. 3. To spray continuously, squeeze the flow control lever and slide forward to lock on. 4. If your sprayer has an adjustable cone nozzle, screw it clockwise for a fine mist and counter-clockwise for a coarse stream. Flat fan nozzles are not adjustable. 5. DO NOT remove flow control cap while spraying. 6. ALWAYS wear long sleeve shirts, long pants, goggles, gloves and durable shoes.
D. RELEASING PRESSURE 1. To release pressure from the tank, turn the tank upside down, and then squeeze the flow control lever until all the air pressure is gone. If your sprayer has a pressure relief valve, turn yellow knob clockwise until all air pressure is gone. 2. If your sprayer is clogged and the pressure will not release using the flow control, do the following: a. Place a rag over the top of the sprayer and pump. b. While firmly pushing down on the pump handle, slowly turn counter-clockwise. 3. ALWAYS RELEASE pressure in sprayer before servicing. 4. NEVER leave pressurized sprayer unattended.
E. CLEANING 1. Do not store chemicals in the tank. If the chemical is stored in the tank, it can clog the system as it dries and destroy the seals and other components. 2. To prolong its life, clean the sprayer after each use. After using water-based products, rinse thoroughly with soapy water then clean water, being sure to flush out the hose and flow control. After spraying solvent or oilbased products, follow the chemical manufacturers recommended cleaning procedure, following up with a thorough rinsing and flushing of the sprayer, hose and flow control with soapy water then clean water. F. STORAGE AFTER CLEANING 1. To store the sprayer, remove the complete hose assembly (hose w/siphon tube, wand, flow control) from the tank. 2. For proper drainage and drying, lock flow control lever on. 3. Loosen pump assembly, but leave in the tank. 4. Store all components in a clean, dry area. PUMP MAINTENANCE & DISASSEMBLY To keep the pump working smoothly and efficiently, the plunger o-ring needs to be lubricated often by applying grease or petroleum jelly around the outside of the plunger o-ring. To lubricate the plunger o-ring on model numbers 1100 series, 1200 series, 1400 series, 2400 series, 700 series and 9000 series, do the following: Remove pump assembly from the tank. Unlock the pump handle and pull it out as far as it will go. With a flat blade screwdriver, push in and up on the tab, towards the handle of the pump; repeat on other side of the pump. Pull up on the handle and the plunger assembly should come out of the pump cylinder. To reassemble, insert the plunger assembly into the cylinder and snap the cap back into place. To lubricate the plunger o-ring on model numbers 1000 series, 2300 series and 2600series, do the following: Remove pump assembly from the tank. Unlock the pump handle and pull it out as far as it will go. Lay a flat blade screwdriver in the slot below PRY. Bring the screwdriver handle down towards the bottom of the pump. This will pry the cap out and over the tab. Repeat this procedure on the other side of the pump cap. To reassemble, insert the plunger assembly into the cylinder and pushthe tabs backinto place. TROUBLESHOOTING Always depressurize the sprayer, remove all chemical solution and clean the sprayer before making repairs. Replacement parts may be purchased at the store where the sprayer was purchased or they can be ordered from our Customer Service Hotline at 1-800-253-4642. PROBLEM: Pump works hard or does not pressurize the tank. CAUSE: Plunger o-ring either not lubricated or damaged. SOLUTION: Apply petroleum jelly or grease around outside of plunger o-ring. Check for cracks or other damage and replace if necessary. PROBLEM: Spray solution or air leaks into pump cylinder. CAUSE: Check valve on bottom of cylinder is prevented from sealing by dirt, residue or damage. SOLUTION: Remove the pump assembly and examine the check valve. Clean if dirty; replace if necessary.

PROBLEM: Hose leaks air at tank connection. CAUSE: (1)Tank nut is loose or (2) hose insert o-ring is damaged. SOLUTION: (1) Tighten hose tank nut or (2) replace hose insert o-ring. PROBLEM: Flow control leaks. CAUSE: Improper assembly. SOLUTION: Refer to Flow Control to Hose and Wand to Flow Control assembly instructions. PROBLEM: Bad spray pattern or low spray volume. CAUSE: (1) Nozzle is clogged or (2) low pressure in sprayer. SOLUTION: (1) Remove nozzle and clean; remove wand and clean. If wand cannot be unclogged, replace it or (2) repressurize the tank. PROBLEM: Nozzle leaks when flow control is closed. CAUSE: Flow control remaining open (lever is locked on). SOLUTION: Completely disassemble flow control. Inspect all components, clean and lubricate all seals or replace flow control. PROBLEM: Leak at tank opening. CAUSE: (1) Pump assembly not sealed tightly into tank or (2) damaged pump cylinder gasket or o-ring. SOLUTION: (1) Thoroughly clean pump cylinder gasket or o-ring and surrounding area and apply grease or petroleum jelly to pump gasket or o-ring or (2) Replace gasket or o-ring. PROBLEM: Fluid leaks from pressure relief valve. CAUSE: Tank is over filled. SOLUTION: Release pressure by following Releasing Pressure instructions. DO NOT USE the pressure relief valve for releasing pressure. Remove excess fluid.
LIMITED WARRANTY Root-Lowell Manufacturing Co. warrants to the original purchaser only that this product will continue to function as intended if used in accordance with operating instructions (under NORMAL CONSUMER USE) for the time period as specified for model numbers listed below: If the product fails to function as intendedDO NOT RETURN IT TO THE STOREcall our CONSUMER SERVICE HOTLINE AT 1-800-253-4642 (toll free) for fast service. We will, at our option, repair or replace any non-functioning parts without charge (shipping and handling charges will apply.) Root-Lowell Manufacturing Co. shall have the option of requiring the return of the non-functioning product to the address listed below together with the proof of purchase to establish a claim under this warranty. This warranty does not apply to damage resulting from accident, misuse, neglect, alterations, operation not in accordance with instructions, commercial use, or normal wear of o-rings or seals. Model Number Warranty Period 1401HD, 7015, Year Limited 1101, 1102, 1102D, 1401, 1402, Year Limited 1001, 1101HD, 1002, 1002H,1003, 1996MP, 1125D, 2401, Year Limited 1002HP 10 Year Limited ANY IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR CONSUMER USE, ARE LIMITED TO THE DURATION SPECIFIED ABOVE. ROOT-LOWELL MANUFACTURING CO.S LIABILITY IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE NON-FUNCTIONING PRODUCT OR PART. ROOT-LOWELL MANUFACTURING CO. EXCLUDES LIABILITY UNDER THIS WARRANTY FOR ANY AND ALL INCIDENTAL AND CONSEQUENTIAL LOSS OR DAMAGE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary from state to state. IF YOU HAVE QUESTIONS OR CONCERNS, PLEASE CALL OUR CONSUMER SERVICE HOTLINE AT 1-800-253-4642 (Mon. through Fri., 8:00 a.m. to 7:00 p.m. EST) or WRITE: ROOT-LOWELL MANUFACTURING CO. ATTN: CONSUMER SERVICE 1000 FOREMAN ROAD P. O. BOX 289 LOWELL, MICHIGAN 49331-0289. HELP PROTECT THE ENVIRONMENT. PLEASE USE CHEMICALS CAREFULLY, ACCORDING TO CHEMICAL MANUFACTURERS GUIDELINES, AND ALWAYS DISPOSE OF THEM PROPERLY.

IF YOU HAVE QUESTIONS OR CONCERNS, OR ARE MISSING PARTS.. DO NOT RETURN SPRAYER TO THE STORE! PLEASE CALL OUR CONSUMER HOTLINE AT 1-800-253-4642 Year-Round Mon.-Fri., 8 a.m. - 7 p.m. and March 1 August 31, Saturday and Sunday 10:00 a.m. to 4:00 p.m. ET Or write us at: Root-Lowell Mfg. Co. 1000 Foreman Rd. P.O. Box 289 Visit us on the internet at: http://www.rlflomaster.com e-mail: service@rlflomaster.com

Lowell, MI 49331

OPERATION AND SERVICE INSTRUCTIONS NO PUMPING SPRAYERS MODELS: 2601, 2602, 2602HD, 2603, 2603HD, 2501, 2502, 2503, WARNING!!! THIS PRODUCT IS DESIGNED TO SPRAY CHEMICALS THAT MAY BE HARMFUL AND COULD CAUSE SERIOUS PERSONAL INJURY IF INHALED OR BROUGHT INTO CONTACT WITH THE USER. FAILURE TO READ AND FOLLOW OPERATING INSTRUCTIONS BEFORE USE AND/OR MISUSE OF THIS PRODUCT COULD RESULT IN EXPLOSIVE FAILURE WITH MAJOR INJURIES. ALWAYS wear protective clothing, eye protection, and gloves. ALWAYS READ AND FOLLOW label instructions for chemicals to be applied. AFTER USE - release pressure, empty, and clean the sprayer. RELEASE pressure in sprayer before servicing. DO NOT alter sprayer. DO NOT spray gasoline or other flammables. DO NOT store liquids in tank. DO NOT leave sprayer in the sun.
If your sprayer is equipped with our new poly flow control, please assemble according to the following instructions: 1. Be sure to first insert pink siphon tube into hose insert otherwise sprayer will not operate. 2. Lubricate (with grease or petroleum jelly), the o-ring on the hose insert and slide into tank until fully seated. 3. Slide tank nut to threaded connection and securely screw onto tank. 4. Attach the flow control to the hose by unscrewing the flow control nut from the back of the flow control. Slide it directly onto the end of the hose. 5. Push the hose onto the back of the flow control all the way past the barb and up to the threads and screw together. Hand tighten only. 6. Push the extension rod into the flow control until it stops. Slide extension nut and o-ring to the flow control and screw together. Hand tighten only.
! OPERATING INSTRUCTIONS:
1.Remove the auxiliary pump from the tank by turning counter clockwise. 2.Read label and all instructions for chemicals to be applied. Determine the proper ratio of concentrated chemicals to water and pour enough chemical into the sprayer to yield the amount of spray solution desired. 3.Close tank by inserting pump assembly through opening. Turn clockwise until pump is sealed tightly into tank. Connect the RL Flo-Master Quick Connect fitting to your garden hose. 4.Turn the water on. Water will not flow through the Quick Connect fitting until it is pushed onto the special red tank adapter. Make sure the flow control is in the off position and the pump is screwed in tightly. 5.Push the Quick Connect fitting onto the red tank adapter until it snaps into place. Water will now flow into the tank, com pressing the air trapped inside. 6.When water reaches the desired level in the tank - CAREFUL NOT TO EXCEED MAXIMUM FILL LINE - remove the Quick Connect by pulling back on the gray collar. Once the hose is removed, you are ready to spray. See note in Trouble
shooting Section.NOTE: If you re-pressurize using a water system, you will need to add more chemicals to maintain desired solution concentration. 7.If a pressurized water system is not available, use the auxiliary pump. When the sprayer is filled, about 20 strokes on the pump should supply enough pressure for spraying. Pumping may be needed if tank is only partially filled. As the fluid level goes down, more strokes may be needed. To work the pump, unlock pump handle from pump cap by turning counter clock wise, lock handle again by turning clockwise. 8.To start spraying, squeeze the spray control lever. Release pressure from the lever and the spray will stop. 9.If your sprayer has the poly flow control, lock on for continuous spraying by squeezing the lever and sliding the lever forward. If your sprayer has the brass control,lock it on by squeezing the lever and pull the lock lever back. 10.To depressurize the tank, turn the tank upside down. Depress the spray control lever until all the air pressure is gone. WARNING!!! To prevent ejected pump assembly and/or solution from striking and injuring you, never stand with face or body over the top of the tank when pumping or loosening pump. 11.Empty any remaining solution into a proper storage or disposal container. Do not store chemicals in the tank. If the chemical is stored in the tank, it can clog the system as it dries and it can promote corrosion. 12.Clean the sprayer after each use to prolong its life. After using water based products rinse thoroughly with water, being sure to flush out hose and flow control. After spraying solvent or oil based products, follow chemical manufacturers recommended cleaning procedures. 13.To store the sprayer, hang the tank upside down with the pump removed and the flow control locked on. This allows for proper drainage and drying. 14.Check for worn or damaged parts frequently.

! MAINTENANCE AND DISASSEMBLY:
To keep the pump working smoothly and efficiently, the plunger u-cup seal needs to be lubricated often. Disassemble pump, according to the instructions below for your model,and apply grease or petroleum jelly around the outside of the plunger cup. Note: Your sprayer was lubricated at the time of manufacture. STRAIGHT NECK SPRAYER MODELS 2501, 2502, 2503: Place the pump assembly on the edge of the table as shown and pull with downward motion. The assembly will snap apart when the tank cap strikes the table. To reassemble, insert the plunger assembly into the pump cylinder, resting the tank cap on top of the pump cylinder. Turn the assembly upside down and tap firmly on a hard surface to snap pump assembly back into place. FUNNEL TOP SPRAYER MODELS 2601, 2602, 2602I, 2603, 1602: Lay pump down on table. With flat blade screwdriver, push in on the tabs on each side of the pump and pry down. Pull up on the handle and the plunger assembly should come out of the pump cylinder. To reassemble, insert plunger assembly into cylinder and push the tabs back into place.
! TROUBLESHOOTING: Always depressurize the sprayer, remove chemical solution, and clean the sprayer before making repairs. Refer to the parts diagram for part numbers and names. Replacement parts may be purchased at most RL FLOMASTER dealers, or they can be ordered from our Consumer Service Hotline at 1-800-253-4642.
PROBLEM: Pump works hard or does not pressurize tank. CAUSE: Plunger cup or plunger o-ring either not lubricated or damaged. SOLUTION: Apply petroleum jelly around outside of plunger cup or plunger o-ring. Check for cracks or other damage and replace if necessary. PROBLEM: Spray solution backs up through pump cylinder. CAUSE: Check valve on bottom of pump cylinder prevented from sealing by dirt, residue, or damage. SOLUTION: Remove pump cylinder and examine check valve. Clean if dirty. Replace if damaged. PROBLEM: Hose leaks at tank connection. CAUSE: (1) Hose/tank screw connector loose OR (2) Hose damaged. SOLUTION: (1) Tighten screw connector - hand tighten only. OR (2) Cut off damaged section of hose and reassemble with gear clamp, or replace with new hose/flow control assembly.

PROBLEM: Flow control leaks. CAUSE: (1) Extension o-ring prevented from sealing by dirt or damage OR (2) Extension nut not screwed in all the way on Accu-Spray flow control. SOLUTION: (1) Clean and examine o-ring, replace if damaged OR (2) Push extension into flow control until it is fully seated. Then screw extension nut into flow control. Hand tighten only. PROBLEM: Bad spray pattern or low spray volume. CAUSE: Extension nozzle clogged with dirt or damaged. SOLUTION: Remove nozzle and clean. Remove extension and clean. If extension cannot be unclogged, replace it. PROBLEM: Nozzle leaks when flow control is closed. CAUSE: (1) Extension o-ring prevented from sealing by dirt or damage. OR (2) Nozzle is worn. SOLUTION: (1) Clean and examine o-ring, replace if damaged. OR (2) Replace nozzle cap. PROBLEM: Leak at tank opening. CAUSE: (1) Pump cylinder not sealed tightly into tank OR (2) Damaged cylinder gasket or o-ring OR (3) Residue build-up or dirt around cylinder gasket or o-ring. SOLUTION: (1) Apply grease or petroleum jelly to cylinder gasket. Screw into pump tightly. OR (2) Thoroughly clean cylinder gasket or o-ring and surrounding area, then apply grease or petroleum jelly to cylinder gasket. OR (3) Replace with new gasket or o-ring.

REPAIR PARTS

PUMP ASSEMBLY MODELS 2602HD 2603HD MODELS 2601, 2602, 2602VI, 2603 MODELS 2501, 2502, 2503
Pump Cylinder Gasket Plunger O-Ring
Check Valve Check Valve Check Valve
TANK MODELS 2602HD 2603HD MODELS 2501, 2502, 2503
MODELS 2601, 2602, 2602VI, 2603
FLOW CONTROL ASSEMBLY: 1913,1913PB
FLOW CONTROL ASSEMBLY: 942-400, 942-360

DESCRIPTION

2603 942-802 1910RG 1913P B 942-400 955-020 953-852 957-430 956-390 942-111
2503 942-662 1910RG 1913 n/a 955-020 953-852 957-430 956-390 942-111
1602 2602V I 942-812 1910F S n/a 942-360 955-020 953-852 957-430 956-390 942-111
Pump assembly Soft goods kit (replacement seals, gaskets, plunger) Poly flow control, hose, extension assembly - 2603HD only Brass flow control, hose, extension assembly Strap(not included on all models) Quick connect Red adapter Siphon tube Nozzle cap kit
LIMITED LIFETIME WARRANTY Root-Lowell Manufacturing Co. warrants to the original purchaser only that this product will continue to function as intended if used in accordance with operating instructions (under NORMAL CONSUMER USE) for as long as the original purchaser owns the product. If the product fails to function as intendedDO NOT RETURN IT TO THE STORE call our CONSUMER SERVICE HOTLINE AT 1-800-253-4642 (toll free) for fast service. We will, at our option, repair or replace any non-functioning parts without charge (shipping and handling charges will apply). Root-Lowell Manufacturing Co. shall have the option of requiring the return of the non-functioning product to the address listed below together with the proof of purchase to establish a claim under this warranty. This warranty does not apply to damage resulting from accident, misuse, neglect, alterations, operation not in accordance with instructions, commercial use, or normal wear of o-rings or seals. ANY IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR CONSUMER USE, ARE LIMITED TO THE DURATION SPECIFIED ABOVE. ROOT-LOWELL MANUFACTURING CO.S LIABILITY IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE NON-FUNCTIONING PRODUCT OR PART. ROOT-LOWELL MANUFACTURING CO. EXCLUDES LIABILITY UNDER THIS WARRANTY FOR ANY AND ALL INCIDENTAL AND CONSEQUENTIAL LOSS OR DAMAGES. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary from state to state. IF YOU HAVE QUESTIONS OR CONCERNS, PLEASE CALL OUR CONSUMER SERVICE HOTLINE AT 1-800-253-4642 (Monday through Friday, 8:00a.m. to 5:00p.m. Eastern Time) or write: Root-Lowell Manufacturing Co.Attn: Consumer Service1000 Foreman RoadP.O. Box 289Lowell, MI 49331 HELP PROTECT THE ENVIRONMENT. PLEASE USE CHEMICALS CAREFULLY, ACCORDING TO THE DIRECTIONS SPECIFIED BY THE CHEMICAL MANUFACTURER, AND DISPOSE OF THEM PROPERLY. PLEASE DO NOT RETURN A SPRAYER TO THE STORE!!! CALL OUR CONSUMER HOTLINE 1-800-253-4642