Summit Laser Products - Samsung SF-5100 Toner Cartridges

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Samsung SF-5100 Toner Cartridges

DOC-0307

OVERVIEW
First released in July 2001, Samsung SF-5100 fax machines are all based on the Samsung SF-5100 engine, which is a modified version of the Samsung ML-1210. The SF-5100 runs at 6-8 ppm with a maximum resolution of 600 dpi. The SF-5100 cartridge looks similar to the ML-1210 (Lexmark E210), but is different enough to warrant its own separate instruction. One very interesting thing is that although the cartridges are physically different, if a Samsung ML-1210 (Lexmark E210) machine is modified as shown in the ML-1210 instructions, the SF-5100 cartridge can be tested in it. For some of the physical differences between the cartridges, see Figures 1 & 2. We will repeat the Lexmark E210 machine modification instructions at the end of this article.

FIGURE 1

FIGURE 2
As with the ML-1210 cartridges, these cartridges are unique in a number of different ways, the first is that the SF-5100 cartridge does not have a wiper blade. The ML-1210 has a combination PCR cleaner and very flimsy wiper blade. The SF-5100 has the same PCR cleaner but no blade. As these cartridges are designed to have a 100% transfer rate, this is not a problem. The used cartridges I have seen have all had very clean PCR cleaners with no toner at all in the waste section. These cartridges do not have a drum cover, and come new with a piece of heavy paper taped around the cartridge. (See Figure 3) The SF-5100 also does not use a seal. (All new cartridges opened so far have shown some toner leakage that would have shown on any prints. Unlike the ML-1210, the SF-5100 cartridges do NOT have the "ONE WAY" security screws on the top cover.
http://www.summitechnologies.com/docs/0307/0307.asp

4/21/2008

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FIGURE 3

The standard cartridge (Samsung part# SF-5100D1/TDR-510) comes new with 90g toner, and is rated for 3,000 pages at 4% coverage. Both are valid Samsung part numbers, the SF-5100D1 is the most current. The machines that are based on this engine are the following: Olivetti PGL-8L Samsung CF-5100 Samsung MSYS-5100 Samsung QL-5100 Samsung SF-5100 Samsung SF-5100P Samsung CF-515 Samsung CF-530 Samsung CF-531 Samsung CF-531P Tally T9308

REQUIRED TOOLS

Toner approved vacuum A small Common screw driver A Phillips head screwdriver Needle nose pliers

REQUIRED SUPPLIES

90g Toner New Drum (Recommended) (ML-1210) New PCR (Optional)(ML-4500) New Developer Roller sleeve (Optional) (ML-4500)

DISASSEMBLY

1. 2. Place the cartridge with the handle facing up. Remove the 4 top corner screws. See Figure 4

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Underneath the handle of the cartridge to the right and left, there are 2 plastic tabs GENTLY press them in, and lift the cover off. See Figure 5 CAUTION: The upper half of the toner hopper is being removed. If there is a lot of toner left in the hopper, it can dump out all over! Vacuum the hopper clean.

FIGURE 4

FIGURE 5
With the toner hopper facing away from you, remove the three screws on the right side end cap. Remove the end cap. See Figures 6 & 7

FIGURE 6

FIGURE 7
4. Also on the right side there is a series of gears under the end cap. Make a note of the location of each gear. One of the double gears will stay on the end cap. If you are careful, it is not necessary to remove them. See Figures 8 & 9

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FIGURE 8

FIGURE 9

5. Remove the PCR. Figure 10 6. Clean the PCR with your normal PCR cleaner. WARNING: Do not clean the OEM PCR with alcohol, as this will remove the conductive coating on the roller. IF the PCR is an after market, follow the cleaning methods recommended by the manufacturer. If the PCR is an OEM, we recommended it be cleaned with your standard PCR cleaner 7. With the toner hopper away from you, remove the three screws on the left side end cap. Remove the end cap. See Figure 11

FIGURE 10

FIGURE 11
8. There are 3 screws on the PCR cleaner Assy. Remove them and gently pry the blade up. Be very careful not to break off the alignment tabs. We have found it best to lift up from both sides when removing this blade. See Figures 12 & 13

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FIGURE 12

FIGURE 13

9. It is very important that the PCR cleaner be cleaned. Vacuum or blow off any residual toner from the foam/felt. 10. With the PCR Cleaner Assy. removed the drum can easily be removed by lifting it out. See Figure 14 11. Clean out any remaining toner from the cartridge. 12. Remove all the Gears from the right side. See Figure 15

FIGURE 14

FIGURE 15
13. Press in on the top tab of the roller plate to release it. See Figure 16 14. Press in on the bottom tab of the roller plate to release it. See Figure 17

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FIGURE 16

FIGURE 17

15. Gently pry out the roller plate from the cartridge. The foam seal, and plastic flat washer will come out with it. Be careful not to damage the foam seal, or loose the flat washer. See Figure 18 16. Remove the Developer Roller. 17. It is highly recommended that the Doctor Blade be cleaned. Failure to do so will cause streaking. The Doctor Blade can be cleaned with out removing it. Dampen a cotton swab with alcohol, and clean the blade. Be careful not to press too hard and damage the blade. If the blade has a heavy buildup of toner on it, clean it with Acetone, and then alcohol. Removing the blade is difficult because of the foam seals attached. If the seals are torn, the cartridge will leak. That is why we do not recommend it. Once replacement Dr. Blades are available, they will have to come with replacement foam. See Figure 19

FIGURE 18

FIGURE 19
18. Replace the Developer roller, roller plate and gears. If no grease is left or it is contaminated with toner, clean it all off, and replace it with white lithium grease. Be sure to clean and grease the gear shafts, and inside the gear. 19. Install the new drum in place. See Figure 20 20. Install the PCR cleaner Assy. and three screws. See Figure 21

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FIGURE 20

FIGURE 21

21. Clean the conductive grease off the left side (Non Gear) end cap and replace with fresh grease. Replace the end cap and three screws. See Figure 22 22. Install the PCR. See Figure 23

FIGURE 22

FIGURE 23
23. Install the right side end cap and screws. Make sure the PCR fits correctly in its holder, and all the gears are aligned. The double gear that stayed with the end cap can be installed while on the end cap. See Figure 24 24. Fill the hopper with 90g of the 5100 toner. See Figure 25 This can also be done through the fill plug, but the fill plug tends to leak and will probably have to be sealed with silicon. See Figure 28

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FIGURE 24

FIGURE 25

25. Carefully snap the cover on making sure all the tabs lock in place. See Figure 26 26. Install the four screws in the top cover. See Figure 27 27. Install a new fuse in the center slot. Hold the fuse in place with a small piece of black tape. See Figure 29

FIGURE 26

FIGURE 27

FIGURE 28

FIGURE 29
RUNNING CLEANING PAGE http://www.summitechnologies.com/docs/0307/0307.asp 4/21/2008

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The SF-530 version of these machines has the ability to run its own cleaning page. This may also work in the SF-5100 machines, but we were not able to confirm this. 1. Press the SETUP key on the front panel. 2. Press the Right or Left ARROWS until "MAINTENANCE" appears. 3. Press the START/ENTER key. 4. The display will show "DRUM CLEAN?" 5. Press the START/ENTER key. 6. A Cleaning page will then print. 7. These machines can also be adjusted for a dirty scanner. Personally I would just clean it, but there may be a time where this procedure becomes useful (When the scanner starts to fail) so I am including it here. 8. Load a sheet of CLEAN bright white paper into the scanner 9. Press the SETUP key on the front panel. 10. Press the Right or Left ARROWS until "MAINTENANCE" appears. 11. Press the START/ENTER key. 12. The display will show "DRUM CLEAN?" 13. Press the Right or Left ARROWS until "ADJUST SHADING" appears. 14. Press the START/ENTER key. 15. The white paper will feed and reset the scanner so it knows what a clean page looks like.

TEST PRINTING

The best way to run test pages is simply to make a copy. Take a printed page with both text and graphics, and run a few copies.

CLEANING THE MACHINE

Other than the cartridge bay, the document feed rollers and scanner must also be cleaned. Although the adjustment listed above will take care of dirty copies, this is by far a better way to go. Lift up the top cover. There is a white roller attached to the lid. Rotate the right side of the roller until the bushing allows the roller to be removed. Clean the roller with a soft lint free cloth and water. DO NOT use any chemicals on this roller! Re-install the roller, lock the bushing in place. In the center of the lid is the ADF separation pad. Clean the rubber with a good rubber cleaner. The scanner glass is located at the base of the lid on the body of the machine. Clean it with a soft lint free cloth. If stubborn dirt will not come off, dampen the cloth with water, and dry the glass. It is not recommended that anything harsher than water be used on the glass. Be careful not to scratch the glass!

Summit Laser Products - Samsung SF-5100 Toner Cartridges COMMON CARTRIDGE PROBLEMS

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A Dirty or Bad Primary Charge Roller (PCR); located Inside the cartridge, this will show on the test print as vertical gray streaks down the page, as a gray background throughout the page, as ghosting where part of a previously printed area is repeated, or as a mark that repeats every 37mm. Dirty PCR Connection; This will show as horizontal dark black bars across the page, or as shading throughout the page. Scratched Drum; This is shown by a very thin, perfectly straight line that runs from the top to the bottom of the test page. Chipped Drum; This will show as a dot or series of dots that repeat every 75mm. Light Damaged Drum; This will show up as a shaded area on the test print that should be white. Again this will repeat every 75mm. Bad Wiper Blade; This will show as either a gray line approximately 1/8" thick, or as shading across the entire page. In either case there will be a film of toner on the drum surface. Bad Developer Roller; This will show up as light print or as a mark that repeats every 32mm

MACHINE ERROR CODES

As with most of the newer Samsung models, the error codes are all in English and are self-explanatory. The biggest problems you will run into are paper jams, and a dirty scanner. Keeping the machine clean with periodic maintenance will take care of most of them.

PRINTER MODIFICATION

This modification is for the modification of the Samsung ML-1210 engine specifically the Lexmark E210. This modification will allow not only all of the ML-1210 cartridges to be tested, but the SF-5100 cartridges as well! It is very simple to modify these printers so that they accept all versions of these cartridges for testing (Including the SF-5100). That being said, please be aware that this will almost certainly void the warranty of the machine. Perform the following modification at your own risk. 1. Remove the two top silver screws. The top cover will come loose. Lift up and remove the top cover. 2. Remove the three black screws from the laser unit. Carefully flip up the laser unit so that the metal tab is exposed. You can see that with a total of eight slots, and the possibility of using more than one tab at a time, Samsung has quite a few options for cartridge variations! 3. Remove the tab screw and tab. 4. Replace the laser unit. Make sure that the alignment tabs are in their proper location, and that the cables are snug. Install the three screws. 5. Install the top cover. Make sure that the back section of the cover is locked in place. Install the two silver screws. The machine is modified! Run a few test pages to ensure all is aligned properly.

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2003 Summit Laser Products, Inc. Any attempt to reproduce any part of these instructions without the written consent of Summit Laser Products, Inc is prohibited. All registered trademarks are the property of their respective owners.

RECOMMENDED SUPPLIES

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White Paper

Samsung Universal Print Driver
What is a Universal Print Driver? Ideally, a universal print driver is a software program that allows any computer-user to print to any device, without the usual specialized custom one-driver per device restrictions. However, in the real world, this one-size-fits-all claim falls short of the mark. In practice, universal print driver can range from proprietary software that can unify a majority of one brand of print devices, to complex software programs that require so much custom configuring that they require more work than they claim to save. The best solution lies somewhere in the middle, where one easy to use interface supports a majority of the OEM devices and third part devices. This is the solution chosen by the Samsung engineers.
Overview of Samsung Universal Print Driver With the Samsung Universal Print Driver, you can replace virtually all of your cumbersome drivers with one simple to use replacement. The Samsung Universal Print Driver supports our OEM devices, and it supports other vendors devices. Now you can easily access multiple printers at once by using the outstanding Samsung Universal Print Driver interface. Dramatically Reduce the Number of Printer Drivers on Your System The Samsung Universal Print Driver supports usage of various printers. By using this driver, you can access any printer regardless of the vendor or model: you do not need to install a separate driver corresponding to each printer. Installing the Samsung Universal Print Driver reduces the number of printer drivers to only one. What could be easier and more convenient? Enjoy a User-Friendly Interface The Samsung Universal Print Driver provides an intuitive and easy-to-operate user interface. For example, the Printing Preferences window uses a familiar look and feel, similar to the Printing Preferences window in Windows. This logical layout, using icons and providing useful functions, makes the Samsung Universal Print Driver more convenient to use. Easily Check the Printer Availability and Status The Samsung Universal Print Driver can search and access all local and network printers without extra installation. Furthermore, it provides the current status and properties of all printers on the network by clicking on the Search Now button. Because of this feature, you can manage your printers easily and more effectively.
Save time and energy No matter what vendor or model of printers you use, you can still save time and energy with the Samsung Universal Print Driver. Samsung understands that time is important to you and its unnecessary and inconvenient to download drivers for each printer model on your network. Save yourself time and energy by downloading and installing the only driver youll ever need: the Samsung Universal Print Driver.
Samsung Universal Print Driver Advantages The Samsung Universal Print Driver provides the following key advantages. Intelligent Discovery You can locate printers & MFPs automatically or manually. With one mouse click, the Samsung Universal Print Driver can search for all of the local and the network printers automatically. You can also find network printers manually by entering a printers IP address.
You can use non-Samsung printers & MFPs. The Samsung Universal Print Driver enables you to use various printers regardless of vendors or models. You do not need to install separate drivers for each printer on your network. Now you can eliminate all of your other printer drivers and use just the Samsung Universal Print Driver. Note: The following are some limitations when using non-Samsung printers & MFPs: Detailed status information and toner levels are not available. Some model specific features, such as duplex or color printing on other vendors devices, are not available from the Samsung Universal Print Driver.

You can create a favorite printers list. The Samsung Universal Print Driver allows you to create and view your favorite printer list. This feature allows you to add the most often used printers to a favorites folder, giving you the ability to easily locate, view, and use these favorite printers. You can also use the favorites list to organize printers in to functional groups. For example, you can create a list of color printers, black and white printers, and duplex printers, or a list of printers that are located on the same floor. The Samsung Universal Print Driver gives you the freedom to organize your printer lists to match your business requirements.
Precise Status Monitoring The Samsung Universal Print Driver provides detailed printer information. You can use the Samsung Universal Print Driver to display the status of your printers quickly and easily. The main interface screen displays the status for all of the printers, including the names, addresses, locations, system names, and consumable status. You can easily configure the printer status list to suit your own viewing preferences. You can select a printer from one of your preferred lists and set it to be the default printer.
You can display the printer consumable status. The Samsung Universal Print Driver provides the current consumable status for the printers. It shows the remaining level of each toner cartridge. You can reliably monitor your consumables in real time with the high-tech Samsung Universal Print Driver. The status buttons include the following: Update Now: updates the selected printers information immediately. Buy Supplies: opens the website for buying printer supplies. TroubleShooting Guide: opens the troubleshooting chapter of the users guide for the selected Samsung printer. You must install the Smart Panel for the Samsung printer model to enable the troubleshooting guide feature. Printer Settings: opens SyncThru Web Service, which provides options for configuring and managing your printer. You can only use this option with network printers.
You can open SyncThru TM Web Service. SyncThruTM Web Service is an embedded web server that allows you to control Samsung printers and MFPs across the network through any standard web browser without additional software installation. This device management solution allows you to configure and monitor network printers remotely. When you click on the Print Setting button from the Universal Print Driver status window, the SyncThruuTM Web Service application opens.

Easy to Manage Intuitive user interface The Samsung engineers with their years of experience developing human-machine interfaces have created a logical graphical interface for navigating the Samsung Universal Print Driver features. Printer language support The Samsung Universal Print Driver supports the PCL6/SPL and PostScript printer languages. Operating system support The Samsung Universal Print Driver is ready to work with whatever Windows OS you have running on your network. For more information, refer to the System Requirements.
Enjoy the Samsung Universal Print Driver Advantages The Samsung Universal Print Driver offers more supported printer languages (including SPL (GDI)) and printer information (e.g., printer type, port name, MAC address) than other vendors. Here is a comparison of the Samsung Universal Print Driver to HP and Xerox offerings:

Specification

Operating Systems
Windows Windows Windows Windows Windows
2000 Server 2003 w32/x64 Server 2008 w32/x64 XP w32/x64 Vista w32/x64
Windows 2000 Windows Server 2003 w32/x64 Windows Server 2008 w32/x64 Windows XP w32/x64 Windows Vista w32/x64
Windows Server 2003 w32/x64 Windows Server 2008 w32/x64 Windows XP w32/x64 Windows Vista w32/x64

Printer Languages

PCL6, SPL (GDI), PostScript

PCL6/PCL5, PostScript

PCL6, PCL5 (without discovery) PostScript Yes
Printer Model / Name Printer Type IP Address Location On/Off Status Limited Printer Status System Name -

Favorite Folder List

Printer Model / Name Printer Type IP Address Location On/Off Status Rich Printer Status System Name Embedded Web Server
Printer Model / Name IP Address Location Rich Printer Status System Name -

Printer Information

Discovery over Subnet Update All Printer Information Static Driver Installation Third Party Support Filtering Printer List
Yes Execution time / User Input Yes Search / Print Yes
Yes No Yes Search only (Gray only) No
Yes (manually) Execution time only No Search / Print Yes
Technical Specifications The Samsung Universal Print Driver has the following operating and printer language requirements:
Windows 2000 Windows Server 2003 (32/64bits) Windows Server 2008 (32/64bits) Windows Vista (32/64bits) Windows XP (32/64bits)
Supported Operating Systems
Supported Samsung Devices (PCL) The following is a list of Samsung PCL devices that are compatible with the Samsung Universal Print Driver:
Samsung CF-5100P Samsung CF-530 Series Samsung CF-555P Samsung CF-5800P Samsung CF-6800 Samsung CLP-300 Series Samsung CLP-310 Series Samsung CLP-350 Series Samsung CLP-500 Series Samsung CLP-510 Series Samsung CLP-550 Series Samsung CLP-600 Series Samsung CLP-610 Series Samsung CLP-650 Series Samsung CLP-660 Series Samsung CLP-770 Series Samsung CLX-216x Series Samsung CLX-3160 Series Samsung CLX-3170 Series Samsung CLX-6200 Series Samsung CLX-6240 Series Samsung CLX-8380 Series Samsung MFP 560 Series Samsung MFP 750 Series Samsung MFP 830 Series Samsung ML-1000 Series Samsung ML-1200 Series Samsung ML-1430 Series Samsung ML-1440 Series Samsung ML-1450 Series Samsung ML-1510_700 Series Samsung ML-1520 Series Samsung ML-1610 Series Samsung ML-1630 Series Samsung ML-1630W Series Samsung ML-1640 Series Samsung ML-1710 Series Samsung ML-1740 Series Samsung ML-1750 Series Samsung ML-200 Series Samsung ML-2010 Series Samsung ML-2150 Series Samsung ML-2240 Series Samsung ML-2245 Series Samsung ML-2250 Series Samsung ML-2510 Series Samsung ML-2550 Series Samsung ML-2550S Series Samsung ML-2570 Series Samsung ML-2850 Series Samsung ML-2855 Series Samsung ML-3050 Series Samsung ML-3470 Series Samsung ML-3560 Series Samsung ML-4050 Series Samsung ML-4300 Series Samsung ML-4500 Series Samsung ML-4550 Series Samsung ML-5080 Series Samsung ML-6040 Series Samsung ML-6070 Series Samsung ML-6080 Series Samsung ML-8x00 Series Samsung MSYS 5150_5200 Samsung SCX-4100 Series Samsung SCX-4200 Series Samsung SCX-4214F Samsung SCX-4300 Series Samsung SCX-4500 Series Samsung SCX-4500W Series Samsung SCX-4725 Series Samsung SCX-4x16 Series Samsung SCX-4x20 Series Samsung SCX-4x21 Series Samsung SCX-4x24 Series Samsung SCX-4x28 Series Samsung SCX-5635 Series Samsung SCX-5835_5935 Series Samsung SCX-5x15 Series Samsung SCX-5x30 Series Samsung SCX-6x20 Series Samsung SCX-6x22 Series Samsung SCX-6x45 Series Samsung SCX-6x55 Series Samsung SF-5100P Samsung SF-530 Series Samsung SF-555P Samsung SF-5800P Samsung SF-6800P

Supported Samsung Devices (PostScript) The following is a list of Samsung PostScript devices that are compatible with the Samsung Universal Print Driver:
Samsung ML-2250 Series Samsung CLP-550 Series Samsung CLP-650 Series Samsung CLP-660 Series Samsung CLP-770 Series Samsung CLX-6200 Series Samsung CLX-6240 Series Samsung CLX-8380 Series Samsung ML-2150 Series Samsung ML-2250M Samsung ML-2550 Series Samsung ML-2550S Series Samsung ML-2570 Series Samsung ML-2850 Series Samsung ML-2855 Series Samsung ML-3050 Series Samsung ML-3470 Series Samsung ML-3560 DMV Samsung ML-3560 Series Samsung ML-4050 DMV Samsung ML-4050 Series Samsung ML-4550 Series Samsung ML-8x00 Series Samsung SCX-4725 Series Samsung SCX-4x20 Series Samsung SCX-4x28 Series Samsung SCX-5635 Series Samsung SCX-5835 Series Samsung SCX-5935 Series Samsung SCX-5x30 Series Samsung SCX-6x20 Series Samsung SCX-6x22 Series Samsung SCX-6x45 Series Samsung SCX-6x55 Series
About Samsung Electronics Samsung Electronics Co., Ltd. is a global leader in semiconductor, telecommunication, digital media and digital convergence technologies. Employing approximately 150,000 people in 134 offices in 62 countries, the company consists of two main business units: Digital Media & Communications and Device Solutions. Recognized as one of the fastest growing global brands, Samsung Electronics is a leading producer of digital TVs, memory chips, mobile phones and TFT-LCDs. For more information, please visit www.samsung.com.
2009 by Samsung Electronics. All rights reserved. Samsung provides this white paper for information purposes only. All information included herein is subject to change without notice. Samsung Electronics is not responsible for any direct or indirect damages, arising from or related to use of this white paper. Samsung Universal Print Driver WP Rev1A , 18 May 2009