DELL1100TECH

Technical Instructions

CORPORATE LOS ANGELES, USA
US 394.9900 Intl +837.8100 FAX 394.9910 Intl +838.7047
Cartridge Information See Last Page.
Tools & Supplies See Last Page.

Photo 1

Step 1
Having the handle of the cartridge facing you remove two Philips screws one from each side on the top of the cartridge. (Photo 1)

ATLANTA, USA

US 676.4223 Intl +919.1189 FAX 337.7976 Intl +516.7794

KANSAS CITY, USA

US 871.1700 FAX 888.0626

MIAMI, USA

US 595.4297 Intl +594.3396 FAX 522.8640 Intl +594.3309

Step 2

Grab the top of the cartridge that has the instruction label on it with both hands. Pull the cartridge top up and back towards yourself to remove. This is the waste hopper section of the cartridge and as it is removed may leak some toner. Turn the waste hopper over and place on the table with label facing down. (Photo 2)

Photo 2

NEW YORK, USA
US 431.7884 Intl +588.7300 FAX 431.8812 Intl +588.7333

TORONTO, CAN

CAN 848.0818 Intl +712.9501 FAX 772.6773 Intl +712.9502

Step 3

Place the toner hopper aside and protect from light. (Photo 3)

BUENOS AIRES, ARG

ARG 0810 444.2656 Intl +011 4583.5900 FAX +011 4584.3100

Photo 3

MELBOURNE, AUS
AUS 003. 100 Intl +9561.8102 FAX 004.302 Intl +9561-7751

SYDNEY, AUS

AUS 003.100 Intl +9648.2630 FAX 1800 004.302 Intl +9548.2635

Step 4

Take the waste hopper with the wiper blade facing you remove two Philips screws one from each side of the wiper blade. Lift the blade straight up from the waste hopper and visually inspect for damage. Clean the blade with compressed air and clean lint free cloth. Set blade aside. (Photo 4)

MONTEVIDEO, URY

URY 02 902.2001 Intl +5982 902.2001 FAX +5982 900.0858

Photo 4

JOHANNESBURG, S.A.
S.A. +974.6155 FAX +974.3593

SO PAULO, BRAZIL

Intl +5524.8000

RAANANA, ISRAEL

ISR 09 760.12.39 Intl +972 9760.12.39 ISR 052.38.555.82 Intl +972 5238.555.82
E-mail: info@futuregraphicsllc.com

REV. 10/10/05

Website:
www.futuregraphicsllc.com

Photo 7

Dell 1100 Technical Instructions

Step 7

Using a small flat blade screwdriver pry the end cap off carefully. The end caps contain the drum axles. (Photo 7)

Step 5

Clean the remaining waste toner from the waste hopper using a vacuum or compressed air. Careful not to damage the retaining blade in the waste hopper, opposite the wiper blade that was removed. Inspect the retaining blade after cleaning to insure that it is straight and not damaged. (Photo 5)

Photo 8

Step 8
Rotate the cartridge so that the opposite end is facing you with the handle of the cartridge to the left. Remove two Philips screws that are holding the end cap in place. Using a small flat blade screwdriver pry the end cap off carefully. (Photo 8)

Photo 5

Photo 9

Step 9

Rotate the cartridge so that the handle of the cartridge is facing you. Grasp the PCR shaft and slide it towards your left to remove it from the right PCR saddle. To remove the PCR from the left PCR saddle, lift the PCR up on the right side to clear movement and move towards the right to remove the PCR. (Photo 9)

Step 6

Taking the wiper blade that is to be installed pad the blade with padding powder. Reinstall the blade using two Philips screws one on each side of the blade. Place completed waste hopper aside. Set the toner hopper with the long handle towards your right and remove two Philips screws that are holding the end cap in place. (Photo 6)

Photo 10

Step 10
Remove the drum by pushing up on the helical gear with your finger enough to grab the entire gear. Pull the drum away slightly from the opposite side and lift completely out. Set the drum aside in a protective area. (Photo 10)

Photo 6

Photo 11

Step 11

Rotate the cartridge so that the handle is facing towards your left and remove the fill plug from the end cap. Clean out all remains of toner from the inside of the toner hopper. Place the fill plug aside for later. (Photo 11)

Photo 12

Step 12
On the cartridge end that contains the fill plug and electrical contacts, push up the wire that contacts the developer roller shaft. Release the clip that holds the black contact support plate by pushing the tab in from the outside of the cartridge. Gently pull forward on the plate to remove. (Photo 12)

Step 17

Place the cartridge with the cartridge handle facing you and the handle extended outward. On the right side push the electrical contact wire forward and to the right to rest just out of the way of the Dr. Bar so that you can install the blade. Install the blade by lining up the location pins on each side and coming straight down. Hold in place by inserting the two Philips screws one on each side of the Dr. Bar. Move the electrical contact wire back into position. (Photo 17)

Photo 13

Step 13
Remove the developer roller drive gear from the developer roller using a small flat blade screwdriver to push with. The center idle gear in the gear train is loose and can fall off so take it off and place aside. The smaller helical diameter teeth face inward. (Photo 13)

Photo 17 Photo 14

Step 14
Remove the developer roller by holding the metal shaft on either end and pulling upward. (Photo 14)

Step 15

Start by placing the cartridge with the cartridge handle facing you and the handle extended outward. Remove two Philips screws one from each side of the Dr. Bar. Lift carefully from the left side up off the location pin just enough to clear it. Holding the Dr. Bar steady work towards the right and lift straight up off the locator pin and back towards you. This will allow the electrical contact wire to rest in the tab slot of the cartridge. Clean with 99% Isopropyl alcohol and a lint free cloth. (Photo 15)

Photo 15

Step 18
Holding the developer by the shaft on each side position and install the developer roller. Push down with just a little pressure to set and replace the developer roller idle and drive gear. (Photo 17)

Photo 18 Photo 16

Step 16
Clean the toner hopper area which includes the toner feed roller, developer roller recovery blade, sealing felts, PCR saddles and toner tank area. Be very careful not to damage these parts by using too strong of an air flow. (Photo 16)

Photo 21

Step 21
Place the cartridge with the cartridge handle facing you and the handle extended outward. Place the drum into the cartridge with the helical gear to your right. (Photo 21)

Step 19

Moving to the electrical contact end of the cartridge push the electrical contact wire up out of the way and replace the black contact support plate by pushing the black contact support plate in until it latches. Bring the electrical contact wire down and in contact with the metal shaft end of the developer roller. (Photo 19)

Step 22

Photo 22
With the longer shaft of the PCR on your left side install the shaft into the left side PCR saddle enough so that you can clear the right side of the cartridge. Pull the right side saddle up enough so that you can push the PCR towards your right and into the saddle until it stops. Place a little conductive grease on contact of PCR saddle before installing. (Photo 22)

Photo 19

Step 23

Photo 23

Set the toner hopper with the long handle towards your right and install the end cap and the two Philips screws to hold the end cap in place. (Photo 23)

Step 24 Step 20

Now fill the toner into the toner hopper and replace the fill plug. (Photo 20)

Photo 24

Rotate the cartridge so that the opposite end is facing you with the handle of the cartridge to the left. Install the end cap and the two Philips screws to hold the end cap in place. Place a little conductive grease on contacts as applicable. (Photo 24)

Photo 20

Step 25

Photo 25

Place the cartridge with the cartridge handle facing you and the handle extended outward. Taking the waste hopper with the label up and embossed arrows pointing away from you place the tabs on each side into the slots and tilt forward. Hold in place using Philips screws one on each side. (Photo 25)

Photo 26

Step 26
Replace the fuse. The fuse is located on the right side of the cartridge with the cartridge handle facing away from you. The fuse is blown when installed into the printer to reset the counter/flag. (Photo 26)
Website: www.futuregraphicsllc.com
Remanufacturing the Dell 1100 / Samsung ML-2010D3 Laser Cartridges
Tools Small flat blade screwdriver Philips screwdriver number 2 Small needle nose pliers (for fuse replacement) Supplies Cotton swabs 99% isopropyl Alcohol Conductive Grease Replacement Drum Replacement fuse Toner The Dell Laser Printer 1100 monochrome printer has a small foot print design at 11.7 x 8.54 x 14.1 and prints at a speed of 15 pages per minute. Its design and price makes it a good choice for home and small offices selling online at $99.00. The printer when purchased from Dell also comes with 24/7 toll free technical support and one year exchange program. The printer ships with a starter cartridge rated for 1k page use and the replacement cartridge is rated at 2k pages. The Dell replacement part number is 310-6640. Samsung ML-2010 printer is the engine design and takes the replacement cartridge ML-2010D3 rated at 3k pages.

This cartridge is the same as the Dell replacement cartridge with the exception that the key (cutout on the waste hopper is in a different location) so that you can not put this cartridge into the Dell and visa versa.
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

ML-2010

Design and Specifications are subject to change without notice. Trademarks of other companies mentioned in these publications are hereby recognized and acknowledged.
Speed * Resolution First Print Out Time
Up to 20 ppm in A4 (22 ppm in Letter) Up to 1,200 x 600 dpi output 10 seconds (from Ready) Samsung 150 MHz 8 MB SPL (Samsung Printer Language) USB 1.1 (Compatible With USB 2.0) Windows Fonts Windows 98 / Me / 2000 / XP, Various Linux OS including Red Hat, Caldera, Debian, Mandrake, Slackware, SuSE and Turbo Linux, Mac OS 10.3

Controller

Processor Memory Emulation Interface Fonts OS Compatibility
Paper Handling Input Capacity and Types Output Capacity and Types (75g/m2)

Media Size Special Media

150-sheet Multi Purpose Tray, 1-sheet Manual Tray 100-sheet Face Down 76 x 127 mm (3" x 5") ~ 216 x 356 mm (8.5" x 14") Transparencies, Labels, Post cards, Envelopes 358 x 299 x 217 mm (14.1" x 11.8" x 8.5") 5.5 Kg (12.1lbs) Less than 53 dBA (Printing), Less than 35 dBA (Standby) Single Cartridge 3,000 Pages @ ISO 19752 5% Coverage (starter : 1,000 pages ) ML-2010D3

General

Dimension (W x D x H) Weight Noise Level **

Consumables

Type Yield Model Code
Please visit www.samsungprinter.com to download the latest software version. * Print speed will be affected by Operating System used, computing performance, application software, connecting method, media type, media size and job complexity. ** Sound Pressure Level, ISO7779

Compact & Stylish

Professional Output

Distributed by

Professional Desktop Printing at an Economical Cost

www.samsungprinter.com

2005. 4
Samsung Laser Printer ML-2010
Hassel-free desktop printing with high-quality, professional output at an economical cost. Samsung Laser Printer ML-2010.
The new Samsung ML-2010 monochrome laser printer packs professional quality printing into a stylish
compact printer. Suitable for any small office or corporate setting; it gives you top-rated performance, easy-to-use features and Samsungs stunning signature design.

358mm (14. 1)

Compact Design
Samsung ML-2010 is ergonomically designed to complement any modern business or home office with its compact size and attractive, modern style. Compact and stylish : Designed with a small footprint, the Samsung ML2010 fits neatly on any desk or shelf, freeing up valuable work space. Simple to use : Toner and paper replacement couldnt be simpler with easy front access panels.
Instant Installation : Requires only 4 clicks to install, and there is no need to re-start your PC once installed. Easy Job Control : One-button print job cancellation & re-printing helps you correct even volume printing with ease. USB Interface : Connects via fast USB 1.1 (compatible with USB 2.0) interface to prevent bottlenecks between your PC and printer.
Compatible : Windows, various Linux OS and Mac OS 10.3.

Outstanding Performance

Inside its optimal compact case, Samsung ML-2010 has everything it needs to produce superb printing at an efficient speed. Fast Speed : Fast printing of up to 20 pages per minute (A4) with a 150 MHz processor for immediate first page out. High-quality Output : Sharp text & crisp graphics at 1,200 x 600 dpi resolution for professional documents. Versatile Paper Handling : 150-sheet input tray with convenient cover keeps paper neat and your desk attractive. Print transparencies, labels, cardstock and envelopes with the same versatile tray.

Economical Solutions

Samsung ML-2010 is competitively priced, but also includes built-in features designed to save you money. Toner-save button : One-touch configuration allows you to save up to 40% of toner, while still producing high quality prints, so you will replace your cartridges less frequently. Save paper : Printing options let you save paper by printing 2-up, 4-up, even up to 16-up on one page. Large toner capacity : High-capacity 3,000-page yield toner cartridge can meet even large business printing needs. (ships with a 1,000-page toner cartridge to get you started immediately)
Fast print speed : Up to 20 pages per minute (A4) 150 MHz processor
Economical : One-touch 40% toner save button Paper handling : Large 150-sheet multi-purpose tray Weight : Ultra-light, only 5.5kg
Samsung stands alone at the top in Reliability Ratings (actual survey data shown in tables)
Among laser printer brands, Samsung does best Highly satisfied with the reliability Significantly better than average

Advanced Productivity

You can take full advantage of Samsungs unique features to save time and increase productivity.

RELIABILITY MEASURES

COMPANY
An intelligent and stylish way to manage your communication needs. Samsung helps you to create professional publications using innovative superiority and real-life technology.
Problems on Any problems arrival

Severe problems

Products ease of use
Satisfaction with reliability
Overoll mean Canon Samsung HP Epson Okidata
Cited from 04 PC World (USA) annual reader survey results
Cited from 03 PC World (USA) annual reader survey results
Cited from 03 PC Magazine (USA) annual survey results

29 9m m

Complete Compatibility : Supports a wide range of operating systems, including Windows, various Linux OS and Mac OS 10.3.
Small : Compact size fits any desktop

(11.8 )

217mm (8.5)