WASHING MACHINE

SWV-1200F/1100F/1000F/800F P1291/P1091/P8091/P6091

SERVICE

Manual

CONTENTS

1. SPECIFICATIONS 2. OVERVIEW OF THE WASHING MACHINE 3. OVERVIEW OF THE CONTROL PANEL 4. PROCESS TABLE 5. GENERAL REEOR FUNCTION 6. TROUBLE DIAGNOSIS 7. TEST MODE 8. DESIGNATION OF MAIN COMPONENTS 9. PCB SHEMATIC DIAGRAM PCB CIRCUIT DIAGRAM PCB PATTERN DIAGRAM WIRING DIAGRAM 10.ASSEMBLE AND DISASSEMBLE 11.TOOLS FOR DISASSEMBLY AND ASSEMLY 12.EXPOLDED VIEW AND PARTS LIST
! Caution for the safety during servicing
1. Do not allow the customer to repair the product. The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. Be care of the electric shock. 3. Do not plug several plugs in the same outlet. It may cause the fire due to overheat. 4. Check the damage, pressing or burning of the power plug or outlet. Replace it promptly if it has problem.(It may cause the electric shock or fire) 5. Do not clean the main body with the water. It may cause the electric shock and fire and shorten the product life) 6. The wiring of the harness shall be free from the moisture and tightened during serving. It shall not be deviated by certain impact. 7. Remove any dust or filth on the housing section,wiring section,connection section during servicing. Protect the cause of the fire such as the tracking,shortage and etc. 8. Check any mark of the moisture on the electrical parts, harness section and etc. Replace the parts or remove the moisture. 9. Check the assembly status of the parts after servicing. Maintain the status before servicing. 10. Pull out the power cord with holding the plug. Be care of the electric shock and fire when the cord is damaged. 11. Unplug the power plug from the outlet when the wash machine is not used. Be care of the electric shock and fire due to the strike of the lightening. 12. Do not use or store the spray or flammable materials(including gasoline,alcohol and etc.) around the wash machine. Be care of the explosion or fire due to the electric spark. 13. Do not put the bowl of water or wet laundry on the wash machine. If the water is penetrated to the wash machine, this may cause the electric shock or fire. 14. Do not install the wash machine in the place where the snow or rain falls. It may cause the electric shock and fire and shorten the product life. 15. Do not push the control buttons with the awl,pin, or sharp materials. It may the electric shock and trouble. 16. Check the wash machine is leveled horizontally and installed properly on the floor. The vibration may shorten the product life. 17. Joint the wire by the connector correctly. When the wire is jointed by the tape, this may cause the fire due to the tracking. 18. When the wash machine is to be laid for the service, put the pad on the floor and lay the product at side slowly. If the wash machine is laid front, the relay may be damaged by the tub. 19. When the wash-heater is replaced, check it is inserted in the bracket-heater and screw the nut. If the wash-heater is not inserted in the bracket-heater properly, this may cause the noise and leakage since it is contacted to the drum.
SAMSUNG ELECTRONICS CO., LTD

1. Specifications

WASH TYPE DIMENSION GROSS NET WATER PRESSURE WEIGHT GROSS NET WASHand SPIN CAPACITY POWER CONSUMPTION WASHING FRONT LOADING TYPE W 669mm X D 656mm X H 910mm W 598mm X D 550mm X H 844mm 50 kPa ~ 800 kPa 80 kg 75 kg 5.0 kg (DRY LAUNDRY) 220 V 240 V WASHING and HEATING MODEL SPIN 220 V 240 V PUMPING WATER CONSUMPTION SPIN REVOLUTION MODEL rpm PPW 380 W 220 V 240 V 180 W 180 W 2000 W 2400 W
SWV-800F/P8091 SWV-1000F/P1091 SWV-1100F SWV-1200F/PW 430 W 500 W 500 W 34 W 54l(STANDARD COURSE) SWV-800F/P8091 SWV-1000F/P1091 SWV-1100F SWV-1200F/PW 550 W 550 W 550 W
2. Overview of the Washing Machine
CONTROL-PANEL ASSY DOOR DRAWER

WATER SUPPLY VALVE

SENSOR PRESSURE
ADJUSTABLE LEG ASSY PUMP HOSE DRAIN(OPTION) CAP DRAIN(OPTION)
POWER CORD BUFFER SPRING WEIGHT-BALANCE

DRAIN HOSE

PULLEY BELT ASSY MOTOR SHOCK ABSORBER
3. Overview of the control panel
SWV-1200F/1100F/1000F, P1291/1091

SWV-800F/P8091

1. Detergent dispenser 2. Display panel Displays the remaining wash cycle time, error messages and cancel. 3. Temperature selection button Press the button repeatedly to cycle through the available water temperature options (cold water, 30C, 40C, 60C and 95C). 4. Spin selection button Press the button repeatedly to cycle through the available spin speed options SWV-1200F/P1291 : (No spin, Rinse hold, 400, 600, 800, 1000and 1200rpms), SWV-1100F : (No spin, Rinse hold, 400, 600, 800, 1000and 1100rpms), SWV-1000F/P1091 : (No spin, Rinse hold, 400, 600, 800, and 1000rpms), 5. Delay Start button(OPTION) Press the button repeatedly to cycle through the available delayed start options (from 1 hour to 24 hours in one hour increments).
6. Course button Press the button repeatedly to select available wash programs 7. Manual button Press the button repeatedly to cycle through the available partial wash options [Wash+Rinse+Spin Prewash+Wash+SpinSpinRinse(1 time)+Spin Rinse(2 times)+SpinRinse(3 times)+Spin] in case P6091 [Wash+Rinse+Spin Prewash+Wash+SpinSpinRinse(3 times)+Spin] Note : Prewash is only available when washing cotton, synthetic or delicate. 8. Start/Pause button Press to pause and restart programs. 9. Door Open button(OPTION) Press to open the washing machine door. 10. O (On/Off) button Press once to turn the washing machine on, press again to turn the washing machine off. If the washing machine power is left on for longer than 10minutes without any buttons being touched, the power automatically turns off. 11. No Spin button(OPTION) Press to no spin program. 12. Rinse Hold button(OPTION) Press to rinse hold program.

5. General Error Function
When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out. In this case, all the driving devices are turned off until the error is cleared out. 1. WATER SUPPLY ERROR - Water Supply Error occurs when water level frequency does not show changes more than 50Hz or water is not supplied up to the water level presetting for 20 min or more at the time of initial water supply, the error status can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status. - Display shows E1. 2. WATER DRAIN ERROR - In case the water level frequency is 25.3KHz or less in the initial phase of UNB-detecting cycle. - Water Drain error can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status. - Display shows E2. 3. OVER-FLOW ERROR - Over-Flow error occurs when the water level is in abnormal operation (OVER-FLOW: 22.40KHz/50 or more). It can be cleared by turning POWER S/W OFF. Water is drained prior to POWER S/W OFF and it is forced to be drained for 2 min if a frequency of more than 25.24 KHz is detected. - Display shows E3. 4. DOOR OPEN ERROR - Door Open error can be cleared by closing the door. - Display shows dE. 5. UNBALANCE ERROR - Unbalance error is cleared by POWER S/W OFF and by resuming the POWER ON initial status. - Display shows E4. 6. WATER HEATER ERROR - In case the water temperature varies by 40C or more in 5 min, or by 2C or less in 10 min after heating is started. - It can be cleared by turning POWER S/W OFF. - Display shows E5,E6. 7. ASSY PRESSURE S/W ERROR * Generated Frequency Signal of WATER LEVEL(W/L) S/W (KHz) Lvevl Abnormal W/L Frequency Low Level 30.00 KHz High Level 15.00 KHz
- If the same signal as the above table is detected for more than 5 seconds, it is a PRESSURE S/W Error. - When the error occurs, perform the time-drain for 3 min and then turn off the water drain pump. Then the display shows E7 as a pressure s/w error indicator. 8. ABNORMAL WATER TEMPERATURE ERROR Course Synthetic Delicate Wool Water Temp 60C or more 45C or more 45C or more
- In case the water temperature is 60C or more in the synthetic course, 50C or more in the delicate course, and 40C or more in the wool course. - At the time of initial water supply, if the water temperature is not appropriate, water starts to be drained and it is forced to be drained for 2 min when the abnormal frequency of 25.24KHz is detected. - Display shows E8. - This error can be cleared by POWER S/W OFF. SAMSUNG ELECTRONICS CO., LTD 7

10. Assemble and Disassemble
1. ASSY-COVER TOP 1) Remove two screws fixing the top-cover on back side. 2) Push the top-cover back about 15mm and pull it up. 3) Its possible to exchange and service the trans former, the pressure-senser, the noise-filter and the water valve.
2. FRAME FRONT 1) Remove the top-cover and the assy drawer. 2) Remove two screws fixing the control-panel on front side and the screw on right side. 3) Remove the cover-front(L) by using the (-)driver. 4) Pull the lever and open the assy-door. 5) Part the diaphragm and the wire diaphragm away from the frame-front. 6) Remove the eight screws fixing the frame-front. 7) Its possible to exchange and service the heater, the pump, the shock-absorber and the door lock s/w.
3. BELT 1) Remove the top-cover. 2) Disassemble and assemble the belt. 3) Check the belt is located at center of the motor-pulley. <When assemble the belt> Hook the belt on the motor pulley 1) and place it around the pulley 2).

BELT 2

PULLEY
4. MOTOR 1) Lay down the washer on left side. 2) Remove the wire housing from the motor. 3) Remove the bolt fixing the motor with the box drive on back side. 4) Remove the motor.

Motor Assemble Hole

5. How to Assemble the RELAY Housing. <CAUTION> Insert the Relay Housing to the Relays on the opposite direation each other.

RELAY Housing

Heat Sink
11. Tools for Disassembly and Assembly
NO 1 TOOL Box driver 10mm 13mm 17mm 19mm 2 Double-ended spanner 10, 13 17, 19mm Heater (1) Motor (1), Balance (5) 2 holes of each left and right of the shock absorber 1 Pulley hole Replaceable for the box driver. Since the bolt runs idle when the box driver is used, use the box driver 17mm. 5 Vice pliers Other(Driver, Nipper, Long nose) JIG for the Tub Tool to protect the idle and abrasion of the bolt for the box driver. General tools for the after service. 1 (Disassemble and Assemble)

6. Trouble Diagnosis

As the micom wash machine is configured of the complicate structure, there might be the service call. Below information is prepared for exact trouble diagnosis and suitable repair guide.
Caution for the Repair and Replacement
Please follow below instruction for the trouble diagnosis and parts replacement. 1) As some electronic components are damaged by the charged static electricity from the resin part of wash machine or the human body, prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed.

POWER SUPPLY PLUG

2) Since AC220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching and be careful that the strong and weak electricity are mixed. 3) If the P.C.B assembly is out of order, do not replace the component on P.C.B except TACT switch since the component is coated by the urethane. 4) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the wrong diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally. 5) As the parts on P.C.B are coated by the urethane, they can not be tested by the test bar of the meter. Check the trouble by the test mode method according to the procedure.
The power is not supplied

Cause and treatment

- Is the PCB connector connected well? - Is the voltage normal? - Is the power supply plug connected well? - Is the noise filter connected well? - Is the secondary output of the power supply transformation normal? - Is the fuse disconnected? If above points are not found, the PCB assembly is out of order. Replace it. - Is the knob open? - Did you push START/PAUSE button after selecting the course? - Is the water supply valve connected well? - Is the winding of the water supply valve continuous? - Is the connection and operation of the pressure switch normal? If above points are not found, the PCB assembly is out of order. Replace it. - Is the connection and operation of the pressure switch normal? - Is the pressure switch hose damaged so that the air is leaked? - Is the pressure switch hose bent? - Check the operation of the water level switch. If above points are not found, the PCB assembly is out of order. Replace it. - The PCB assembly is out of order. Replace it. - Is the belt connected well? - Is the winding of the motor continuous? (Rotor winding, stator winding, generator) - Is the motor fuse normal? If above points are not found, the PCB assembly is out of order. Replace it. - The PCB assembly is out of order. Replace it. (Inversion relay open trouble) - Is the drainage hose bent? - Is the winding of the drainage pump continuous? - Is the drain filter clogged by the waste? If above points are not found, the PCB assembly is out of order. Replace it. - The unbalance is detected. - Put in the laundry uniformly and start again. - Is the pulley nut loosen? - Is the transport safety device removed? - Is the product installed on the level and stable place? (Little noise may be generated during the high-speed SPIN.) <When the leak breaker and current breaker is installed separately> - When the leak breaker is down, check and make the earth of the outlet. - When the current is down, the current is leaked. <Is the breaker down when the leak/current breaker is combined?> - Check the rated capacity of the current and leak breaker. The current breaker may be down due to the lack of the current when the wash machine and other apparatus are used. In this case, execute the cold water wash to check whether the current capacity is lack. - Is the wash heater terminal unplugged? - Is the wash heater normal?(Resistance value : 20.5~21.5) - If above points are not found, the PCB assembly is out of order. Replace it.

The water is not supplied.
The wash does not start though the water supply is stopped.
The wash is executed while the water is supplied. The drum does not rotate during washing.
The drum rotates by one direction during washing. (The drum rotates to one direction for SPIN.) Drainage problem.
Dehydration problem. Abnormal noise during SPIN.
Leak breaker or current/leak breaker is down during washing.
The heating is not executed.

7. Test Mode

1. Driving Compartment Test Mode A. Hold down 2 and 1 keys simultaneously and then press O(POWER S/W) on. (Display shows tE) Hold down 1 and 2 keys simultanesously (each processing for 0.3sec) and then press O(POWER S/W) on. B. The driving compartment can be tested when you press 3 key right after entering into the intial stage of the TEST MODE. s Driving Compartment Test Pre-wash VALVE ON(0.3sec) OFF(0.3sec) Main wash(0.3sec) OFF(0.3sec) Rinse VALVE ON(0.3sec) OFF(0.3sec) Pump MOTOR ON(0.3sec) OFF(0.3sec) MOTOR RELAY1 ON(0.3sec) OFF(0.3sec) MOTOR RELAY2(0.3sec) OFF(0.3sec) MOTOR RELAY2 ON(0.3sec) OFF(0.3sec) HEATER RELAY ON(0.3sec) OFF(0.3sec) DOOR OPEN (Function continues when door is closed)
8. Designation of Main Components
8-1 Normal / Reverse Revolution of Motor and R. P. M. Control

HIGH-SPEED TACHO

MIDDLE-SPEED

Stator coil

PROTECTOR (150 C)

STATOR

5 WASHING MOTOR

<Figure3>

<Figure1>

<Figure2>

STATOR(5.10) STATOR(5.1) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) H(mm) Code-No Resistance value 1.64 0.91 1.9 42.52 DC31-10181A 2.07 0.90 2.35 42.45 DC31-00002C Rated value 220~240V / 50Hz

Remark A B

8-2 Door safety Device

Solenoid

220/240V ED 1.0% KB 1s SD 100s 12A 125~250V AC
220/240V ED 1.0% KB 1s SD 100s
SOLENOID Coil Resistance 210 10% DC61-00122A

DC61-00115A

8-3 Heater
1) Capacity : AC 230V/2000W 2) Location : Bottom of TUB 3) Function : Raise the water temperature supplied at the wash process. 4) Resistance value : 23 ~ 29 5) Thermo Fuse : 128C SAMSUNG ELECTRONICS CO., LTD

Thermistor

8-4 ASSY-TUB

INNER-BEARING OUT-BEARING

OIL-SEAL

(unit : mm) TYPE INNER-BEARING(A) OUT-BEARING(B) OIL-SEAL(C) I II 43.9 24.3 CODE-NO REMARK
DC97-00214A SPIN SPEED OVER 1000rpm DC97-00214B SPIN SPEED BELOW 800rpm

8-5 ASSY- FLANGE SHAFT

(unit : mm) TYPE I II (A) (B) (C) 44.CODE-NO REMARK
DC97-00216A SPIN SPEED OVER 1000rpm DC97-00214A SPIN SPEED BELOW 800rpm
12. Expolded View and Parts List

Code No

DC47-00001A DC61-30346A DC61-40348B DC61-40344A DC61-60496A DC60-20061C DC62-20311A DC60-60188A DC60-20061C DC91-12281A DC97-00785A DC97-00785B DC62-40183A DC61-30347A DC61-30347B DC61-30347C DC61-60499B DC61-60520A DC97-00214A DC97-00214A

Description

HEATER TUB-FRONT BRACKET-NUT BRACKET-HEATER SPACER-HEATER SCREW TAPPING VANE-CHECK WASHER-PLAIN SCREW TAPPING ASSY-DRUM ASSY-DRUM ASSY-DRUM PACKING-TUB TUB-BACK TUB-BACK TUB-BACK CLIP-TUB CLIP-TUB ASSY-FLANGE SHAFT ASSY-FLANGE SHAFT

Specification

230V,2000W,230V,2000W,P6091 FRPP(GR30%),IVORY,SWF-P12 SBHG-R,T3,P1291,NO-PAINT STS430,T1,SWF-P12,PBT,SWF-P12,TH,+,2,D4,L12,STS304,EPDM,BLK,SWF-P12,-,ID4.5,OD15.5,T1,SWF-P12,STS3 TH,+,2,D4,L12,STS304,P1091 SWF-P8/P6091 P1291 EPDM,BLK,SWF-P12 SWF-P12 SWF-P12V SWF-P6V HSWR,P1291,NO/PAINT SK5,SWF-P12,PLATE-TYPE P1291/P1091, ALDC+SM45C P8091/P6091, ALDC+SM45C

Remark

15 15-1
See on page12 See on page12
NO Code No Q'ty Description
DC91-12078A DC61-20219A DC91-12077A DC60-40138A DC60-60044B DC60-60040A DC66-60154A DC61-60497A DC62-10305A DC60-40140A DC60-40132B DC62-10303A DC66-60153A DC62-40184A DC61-10676A DC60-20014A DC61-60497A DC62-10304A DC65-60118F DC66-10176B DC60-60049A DC60-50014A DC66-10139B DC31-10181A 1 ASSY-WIRE DIAPHRAGM DOOR-DIAPHRAGM ASSY-CLAMP DIAPHGRAM BOLT-W.MOTOR WASHER-PLAIN WASHER-NYLON WEIGHT-BALANCER CLAMP-HOSE HOSE-DRAWER TUB BOLT-HEX BOLT-FLANGE HOSE-AIR WEIGHT-BALANCER PACKING-TRAP CAP-TRAP SCREW TAPPING CLAMP-HOSE HOSE-FILTER TUB BAND RING PULLEY WASHER-SPRING NUT-HEX BELT-TRANSMISSION MOTOR-DRUM MOTOR-DRUM CUSHION-MOTOR BOLT-W.MOTOR
SWF-P12,EPDM,GRY,SWF-P12 SWF-P12,SM10C,HEX,M8,L62,-,ZPC2(YEL),-,SBC,ID8.4,OD30,T3,-,-,-,ID10.5,OD32,T2,-,PBSP-1/2H CONCRETE,SWF-P12,LOWER HSWR,SWF-P12,ID70/OD75.8(TUB) EPDM,ID35,BLK,L158,SWF-P12/OD4 WEIGHT-UL/SM10C,HEX,M8,L147,-,ZPC2(YEL) M8,L210,ZPC2(YEL),SS41C EPDM,ID24,BLK,L130,SWF-P12/OD4 CONCRETE,SWF-P12,UPPER EPDM,BLK,SWF-P12(T3) PP(TB53),-,SWF-P12 TH,-,2,D4,L12,ZPC2,HSWR,SWF-P12,ID70/OD75.8(TUB) EPDM,ID65,BLK,L151,SWF-P12/OD7 PW1,YEL,-,PI/33 ALDC,-,D297,P1291,ID12.5 -,ID10.5,OD18,T2.5,-,SIR HEXAGON,M(12),ZPC2(YEL),SM10C, -,-,-,-,MCC 52/64 148/SEC1,220~240V,50HZ,52MM MCC 45/64 148/SEC1,220~240V,50HZ,45MM BUTYL,SWF-6V,ID16/OD20 SM10C,HEX,M8,L62,-,ZPC2(YEL),-,-

NSA Remark

See on page11 See on page11
27-1 DC31-00002C DC61-00041A DC60-40138A

NO Code No

1 1-1 1-2-12-13-16-21-40-1 40-DC96-00070A DC96-00070B DC96-00052B DC96-00053A DC96-00053B DC60-20136A DC61-30344A DC32-30006P DC61-60063B DC62-10311A DC60-20050C DC60-20054C DC60-30015B DC97-00851A DC97-00218A DC61-30345A DC61-00056A DC60-20054C DC60-20030A DC61-00115A DC61-00122A DC66-30160A DC61-70216C DC61-60180A DC61-70217C DC62-30313A DC62-30314A DC61-60063B DC62-10068A 6001-000947 DC29-00003A DC29-90001A DC60-20138A DC96-00146A DC61-40081A DC97-00139B DC65-60118F DC99-00033A DC99-00040A DC91-12292A DC66-60149A DC60-40026A DC61-10672A DC61-10673A DC62-10302A DC90-11110K DC96-00149A DC96-00035J 6002-000444

Q'ty Description

0.2 ASSY-M.WIRE HARNESS ASSY-M.WIRE HARNESS ASSY-M.WIRE HARNESS ASSY-WIRE HARNESS ASSY-WIRE HARNESS SCREW TAPPING FRAME-PLATE(U) SENSOR PRESSURE CLAMP-HOSE HOSE-PRESSURE SCREW TAPPING SCREW TAPPING SCREW-SPECIAL ASSY-COVER TOP ASSY-COVER TOP FRAME-FRONT FRAME-FRONT SCREW TAPPING SCREW TAPPING DOOR-LOCK S/W DOOR-LOCK S/W LEVER SPRING-HANGER SLEEVE-PLUG SPRING-HANGER VALVE-WATER VALVE-WATER CLAMP-HOSE HOSE-DRAWER SCREW-MACHINE FILTER-EMI FILTER-EMI SCREW TAPPING ASSY-POWER CORD HOLDER-WIRE ASSY-HOSE DRAIN(O) BAND RING PAINT PAINT ASSY-LEG DAMPER-SHOCK BOLT-HEX COVER-FRONT(L) CAP-DRAIN HOSE-DRAIN ASSY-PUMP DRAIN ASSY-PUMP DRAIN ASSY-PUMP DRAIN SCREW-TAPPING
P1291/1191/1091/8091,COLD+HOT P1291/1191/1091/8091,COLD-ONLY P6091,COLD-ONLY P1291/1191/1091(SUB),HIGH-RPM P8091/P6091,(SUB),LOW-RPM TH,+,2,D5,20,ZPC3,COVER-TOP EGI,NTR,SWF-P12 DN-S14,TERMINAL-TYPE(DC5V) SK5,-,YEL EPDM,ID13.5,BLK,-,SWF-P12/OD17 -,-,2S,D3,L8,FZY,TH,+,1,D4,L12,FE FZY,FLANGE,PH,+,D4,L12,ZnFe(YEL),SWF-P12, WOOD TYPE STEEL TYPE EGI,WHT,SWF-P12 EGI,WHT,P6091 TH,+,1,D4,L12,FE FZY,FH,-,1,D4,L12,NTR,230V/50HZ,GRY,250V(16A) P6091 PE,L335,SWF-P12(ORG) HSWR,OD24,-,-,-,-,P1291,LEFT(RED/SPRAY) NYLON#6,SEW-720DR,NTR HSWR,OD30,-,-,-,-,P1291,RIGHT(NO-PAINT) NYLON#6,SWF-P12,EATON(COLD) NYLON#6,SWF-P12,EATON(COLD+HOT) SK5,-,YEL SOFT-PVC,ID10,NTR,L350,TH,+,M4,L10,NTR/WHT,STS304 FA-2151TS-1,250V,15A,2200PF,P1291,-25/+85'C AC LINE:FA-215T2-D PH,TORX,1,D4,L12,ZPC2,P1291~P6091,250V/16A(PV) NYLON66,-,DAWH-3NB,NTR(PI15) SWF-P12V,PP(BB110)2200 PW1,YEL,-,PI/33 SBHG1-A,WHT,P1291(COLD) P6091,COLD SWF-P12,-,SWF-P12,80N M10,-,-,SCP PP(BJ-730),WHT,SWF-P12 PP(TB53),WHT,SWF-P12 EPDM,ID5.5,BLK,L220,OD9.5 P1291/P1091, 220V~240V/50Hz P8091/P6091, 220V~240V/50Hz 220V~240V/60Hz TN,+,2S,M4,L14,NTR,STS304

DC64-20013A DC64-20013B

DECORATION-LID DECORATION-LID COVER-DOOR COVER-DOOR DOOR-GLASS HOLDER-GLASS HOLDER-GLASS SCREW TAPPING ASSY-HINGE SCREW MACHINE LEVER-DOOR LEVER-DOOR SCREW TAPPING NUT-FLANGE
ABS,SIL/COATING,SWF-P12,SWF-P10 / P8,ABS,WHT,SWF-P12 ABS,WHT,P6091 GLASS,NTR,SWF-P12 ABS,WHT,SWF-P12,ABS,WHT,P6091 TH,+,2,D4,L8,FE,FZY SWF-P12,NI+CR RH,+,M5,L12,STS430,SEAL-LOCK ZnDC,L40,SWF-P12 P6091 FH,+,1,D4,L20,STS304,-,-,-,M5XP0.8,FZY,MSWR10,-

WASHING MACHINE

R1033GWC/YLW R1233GWC/YLW R833GW/YLW

SERVICE

Manual

CONTENTS

Caution for the safety during servicing
1. SPECIFICATIONS 2. SAFETY DEVICES 3. OVERVIEW OF THE WASHING MACHINE 4. OVERVIEW OF THE CONTROL PANEL 5. MAIN FUNCTION 6. TECHNICAL POINT 7. GENERAL ERROR FUNCTION 8. TROUBLE DIAGNOSIS 9. TEST MODE 10. DESIGNATION OF MAIN COMPONENTS 11. PCB SCHEMATIC DIAGRAM 11-1. PCB CIRCUIT DIAGRAM 12. SETTING UP A WASH MACHINE 13. ASSEMBLE AND DISASSEMBLE 14. TOOLS FOR DISASSEMBLY AND ASSEMBLY 15. EXPLODED VIEW AND PARTS LIST
1. Do not allow the customer to repair the product. The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. Be care of the electric shock. 3. Do not plug several plugs in the same outlet. It may cause the fire due to overheat. 4. Check the damage, pressing or burning of the power plug or outlet. Replace it promptly if it has problem.(may cause the electric shock or fire) 5. Do not clean the main body with the water. It may cause the electric shock and fire and shorten the product life. 6. The wiring of the harness shall be free from the moisture and tightened during serving. It shall not be deviated by certain impact. 7. Remove any dust or filth on the housing section,wiring section,connection section during servicing. Protect the cause of the fire such as the tracking,and etc. 8. Check any mark of the moisture on the electrical parts, harness section and etc. Replace the parts or remove the moisture. 9. Check the assembly status of the parts after servicing. Maintain the status before servicing. 10. Pull out the power cord with holding the plug. Be care of the electric shock and fire when the cord is damaged. 11. Unplug the power plug from the outlet when the wash machine is not used. Be care of the electric shock and fire due to the strike of the lightening. 12. Do not use or store the spray or flammable materials(including gasoline,alcohol and etc.) around the wash machine. Be care of the explosion or fire due to the electric spark. 13. Do not put the bowl of water or wet laundry on the wash machine. If the water is penetrated to the wash machine, this may cause the electric shock or fire. 14. Do not install the wash machine in the place where the snow or rain falls. It may cause the electric shock and fire and shorten the product life. 15. Do not push the control buttons with the awl,pin, or sharp materials. It may the electric shock and trouble. 16. Check the wash machine is leveled horizontally and installed properly on the floor. The vibration may shorten the product life. 17. Joint the wire by the connector correctly. When the wire is jointed by the tape, this may cause the fire due to the tracking. 18. When the wash machine is to be laid for the service, put the pad on the floor and lay the product at side slowly. If the wash machine is laid front, the relay may be damaged by the tub. 19. When the wash-heater is replaced, check it is inserted in the bracket-heater and screw the nut. If the wash--is not inserted in the bracket-heater properly, this may cause the noise and leakage since it is contacted to the drum.

1. Specifications

WASH TYPE DIMENSION WATER PRESSURE WEIGHT WASH and SPIN CAPACITY POWER CONSUMPTION WASHING WASHING and HEATING SPIN PUMPING WATER CONSUMPTION SPIN REVOLUTION MODEL rpm RMODEL 230V GROSS NET 220 V 240 V 220 V 240 V R833 430W R1033 500W 34 W 49(STANDARD COURSE) RRGROSS NET FRONT LOADING TYPE W 665mm X D 576mm X H 890mm W 598mm X D 450mm X H 844mm 50 kPa ~ 800 kPa 69 kg 66 kg 5.2 kg (DRY LAUNDRY) 180 W 180 W 1900 W 2200 W R1233 550W

2. Safety Devices

We adapt 5 safety devices for users to use this wash machine safely. 1) Balancing device (ASSY-Main PCB) When the laundry is out of balance, to prevent the noises and vibrations, the unbalance detecting sensor helps the laundry laid even and continue the dehydating process. 2) Anti-over water supply device Because water supply value is broken, once water is supplied to the 2/3 level of the door, the water supplied is drained automatically, Over -flow error is displayed on the panel 3) Temperature-regulating device(thermistor) To prevent over-heating over the temperature setted up, THERMISTOR senses the temperature of the machine continuously and helps the wash machine to work at the temperature given by users. 4 Overheating- controlling system Under the circumstances of THERMISTOR inferiority or abnormal condition, if wash-heater is overheated, automatically, assy -thermal fuse cuts off the power supply to protect the machine to keep it safe. 5) Delicate clothing safeguard function(ASSY-Main PCB) To protect the clothings which is weak to high temperature, the wash machine senses the temperature inside the washing tub. if the temperature rises over 50 wool washing course and Delicate washing course display abnormal water temperature on the panel , after draining the water.

3. Overview of the Washing Machine
4. Overview of the control panel

Pre Wash Rinse Spin

Door Lock No Spin Rinse Hold Child Lock Cotton Coloreds Delicate Quick Rinse+Spin
Sock wash Synthetic Rinse+ Hand Wash Pre wash Spin

Start/Pause

Delay Temp Spin Option Course

Child Lock

5. Main function
1) Auto power S/W off function After power on, the auto power S/W off function automatically switches power off for you if you do not press selection button for 10 minutes After selecting the function, the auto power S/W off function automatically switches power off for you if you do not press start/pause button for 10 minutes After finishing the last function, the auto power S/W off function automatically switches power off for you if you do not re-select the course button or manual button 2) Door open function If door is open during the operating, all operating is halted, and door error message will be displayed and error molody wil coming out. Door open error can be cleared by colosing the door. the operating keeps going on 3) No spin function If no spin function selected, the operating is finished after last rinse
4) Power-out compensation function If power is out on selected process, the process before power out is stored to EEPROM, once power is back the process before power out continues. When power is back, washing process starts from the process at the point of the power out, rinse/drain process starts from the initial process. POWER-OUT COMPENSATION FUNCTION PROCESS

WASHING

RINSE/DRAIN START

RINSE/DRAIN PROCESS

FINISH
POWER OUT SAVE DATA SAVE DATA to EEPROM POWER BACK to EEPROM

POWER OUT

POWER BACK
MICOM RESTORE READ DATA (PROCESS+TIME) RESTART PROCESS

MICOM RESTORE

5) Water heater Error function This function starts working, when the heater works abnormally. (this function begins sensing the heater 1 minutes later, after the heater operating) The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 2 minutes (Y=A2-A1) - For 10 minutes, the variance of temperature(Y) is less than 2 "The display shows 'E5' " message is displayed on the panel. The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 2 minutes (Y=A2-A1) - For 2 minute the variance of temperature increases more than 7 "The display shows 'E5' " message is displayed on the panel. At this time heater, Error "course led 8ea on 30/60 led on" is displayed and all working process off The heater operating continues during heating hours, if washing hour is left over, the residual washing process keeps going without heating.

2) The water level data at each course
unit:Khz Water level Course Washing Cotton/Colour large Rinse middle small Synthetics Washing Rinse Washing Rinse Washing Rinse Washing Rinse Default water level(khz) 23.60 23.00 23.30 23.70 23.60 23.10 23.25 23.00 23.00 22.80 23.50 22.45 24.20 24.20 24.00 24.20 24.00 23.80 24.00 24.00 23.90 23.90 23.70 23.90 23.70 23.50 23.70 23.50 24.20 23.90 Supplemetary water START(Khz) 24.20 Supplemetary water end(khz) 23.85

Delicates

3) The other water level data
unit:Khz The water data unter each conditon 1st water supply (only preparation) Overflow error Bubble detectingatwashing/rinse/dehydrating Bubble detecting rinse water level Water level which can open door Water level which can drive heater Water level which can reset the drain 24.60 20.50 25.45 22.60 24.10 over 24.50(3.5) 24.50 1st water supply level to washing tub The water supplied reach 2/3 of door Bubble -detecting water level The water level which can detect bubbles It is possible to open the door Safety water level of wash heater The water level can be detected after 1st draining
If water level is 15KHZ below or 30 KHZ above , sensor-pressur is out of order so needs changing.
7. General Error Function
When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out. In this case, all the driving devices are turned off until the error is cleared out. 1. WATER SUPPLY ERROR - Display shows E1. - Water Supply Error occurs when water level frequency does not show changes more than 100Hz or water is not supplied up to the water level presetting for 20 min or more at the time of initial water supply. - The error status can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status. 2. WATER DRAIN ERROR - Display shows E2. - In case the water level frequency is 25.5KHz or less in the initial phase of UNB-detecting cycle. - Water Drain error can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status. 3. OVER-FLOW ERROR - Display shows E3. - Over-Flow error occurs when the water level is in abnormal operation. It can be cleared by turning POWER S/W OFF. Water is drained prior to POWER S/W OFF and it is forced to be drained for 2 min if a frequency of more than 25.24 KHz is detected. 4. DOOR OPEN ERROR - Display shows door - Door Open error can be cleared by closing the door. 5. UNBALANCE ERROR - Display shows E4. - Laundry load is unbalanced; loosen any tangled laundry. - If only one item of clothing needs washing, such as a bathrobe or jeans, the final spin result might be unsatisfactory and an E4 error message will be shown in the display window. - Unbalance error is cleared by POWER S/W OFF and by resuming the POWER ON initial status. 6. WATER HEATER ERROR - Display shows E5,E6. - In case the water temperature rises by 7 C or more in 1 min. or by 2 C less in 10 min after heating is started. - It can be cleared by turning POWER S/W OFF. 7. ASS Y PRESSURE S/W ERROR * Generated Frequency Signal of WATER LEVEL(W/L) S/W (KHz)

Level Abnormal W/L Frequency

Low Level 30.00 KHz

High Level 15.00 KHz
- If the same signal as the above table is detected for more than 5 seconds, it is a PRESSURE S/W Error. - When the error occurs, water drain pump will operate for 3 min. and then turn off the water drain pump. Then the display shows E7 indicating a pressure s/w error indicator. 8. ABNORMAL WATER TEMPERATURE ERROR

Course Delicate Wool

Water Temp 50C or more 50C or more
- In case the water temperature is 50 C or more in Delicate and Wool course. - At the time of initial water supply, if the water temperature is not appropriate, water starts to be drained and it is forced to be drained for 2 min when the abnormal frequency of 25.24 KHz is detected. - Display shows E8. - This error can be cleared by POWER S/W OFF. 9. WATER LEAKAGE ERROR (E9) - Water Leakage error occures when water is drained naturally after washing program starts.
10. Tacho Error - This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2 - "EA" displayed - This error can be cleared by power s/w off 11. Motor Triac short Error - This error occurs in case over 300 per 1 sec tacho signals are inputted power S/w should be off. - "Eb" diplayed. - This error can be cleared by power s/w off 12. Thermistor error - This error occurs, when Thermistor circuit is abnormal or the detected electrical volt is 0.2v below or 4.5v over - "Ec" displayed - This error can be cleared by power s/w off

8. Trouble Diagnosis

- As the micom wash machine is configured of the complicate structure, there might be the service call. Below information is prepared for exact trouble diagnosis and suitable repair guide.
Caution for the Repair and Replacement
Please follow below instruction for the trouble diagnosis and parts replacement.
1) As some electronic components are damaged by the charged static electricity from the resin part of wash machine or the human body, prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed.

POWER SUPPLY PLUG

2) Since AC220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching and be careful that the strong and weak electricity are mixed. 3) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the wrong diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally.

8-1. Trouble Diagnosis

No Item Cause and treatment - Is the PCB connector connected well? - Is the voltage normal? - Is the power supply plug connected well? - Is the noise filter connected well? - Is the secondary output of the power supply transformation normal? - Is the fuse disconnected? (option) If above points are not found, the PCB assembly is out of order. Replace it. - Is the knob open? - Did you push START/PAUSE button after selecting the course? - Is the water supply valve connected well? - Is the winding of the water supply valve continuous? - Is the connection and operation of the pressure switch normal? If above points are not found, the PCB assembly is out of order. Replace it. - Is the connection and operation of the pressure switch normal? - Is the pressure switch hose damaged so that the air is leaked? - Is the pressure switch hose bent? - Check the operation of the water level switch. If above points are not found, the PCB assembly is out of order. Replace it. - Is the belt connected well? - Is the winding of the motor continuous? (Rotor winding, stator winding, generator) - Is the motor protector normal? If above points are not found, the PCB assembly is out of order. Replace it. - The PCB assembly is out of order. Replace it. (Inversion relay open trouble) - Is the drainage hose bent? - Is the winding of the drainage pump continuous? - Is the drain filter clogged by the waste? If above points are not found, the PCB assembly is out of order. Replace it. - The unbalance is detected. - Put in the laundry uniformly and start again. - Is the pulley nut loosen? - Is the transport safety device removed? - Is the product installed on the level and stable place? (Little noise may be generated during the high-speed SPIN.) <When the leak breaker and current breaker is installed separately> - When the leak breaker is down, check and make the earth of the outlet. - When the current is down, the current is leaked. <Is the breaker down when the leak/current breaker is combined?> - Check the rated capacity of the current and leak breaker. The current breaker may be down due to the lack of the current when the wash machine and other apparatus are used.
In this case, execute the cold water wash to check whether the current capacity is lack.

The power is not supplied
The water is not supplied.
The wash does not start though the water supply is stopped.
The drum does not rotate during washing.
The drum rotates by one direction during washing. (The drum rotates to one direction for SPIN.)

Drainage problem.

Dehydration problem.
Abnormal noise during SPIN.
Leak breaker or current/leak breaker is down during washing.
The heating is not executed.
- Is the wash heater terminal unplugged? - Is the wash heater normal? - If above points are not found, the PCB assembly is out of order. Replace it.
8-2. Problem Checkking And Method Of Pcb
8-2-1 The Part Of Power Source
NO Power On YES The Voltage Of Betweenand Is As Big As 12V? YES The Voltage Of Betweenand Is As Big As 12V? NO Check The Diode(D16,17,18,19, 23) And Condenser(CE6)

Check The Trans

YES The Voltage Of Betweenand Is As Big As 5V? YES NO Exchange TR14(KSD288) And Check The Condenser(CE4)

8-2-2. Reset Part

The Value Of Measurement Result Of Between Micom 26 And Gnd Is 5V? YES Check IC3 NO Check The Power Source

IC3 7042

RR23 CE2 1UF

8-2-3. Interrupt Part

Check The Curve Output Of ?

Check D16 - D19

Check The Micom Number 11 ?

Check TR12, R41

Check The Part Of Oscillator R41 4.7K R44 2.2K TR12 KSC815Y 11

C13 R45 C16

8-2-4. Checking The Part Of An Oscillator
When The Micom 27,28 Check, The Value Is 8Mhz? YES Exchange Micom And Check R25 R25 1M 28 NO Check Resonator

RESO 8MHz

8-2-5. Driving Part Checking Confirm The Output Of DC5V, When The Every Part Of Micom Number Check, According To The Some Problem Condition ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check The 5Voltage Of Micom Micom Number, 17 Is 5Voltage?

YES NO

Micom Bad
The Part Of Is 0 Voltage?

Check The IC 65003

Check R58, TRIAC2
MICOM +12V IC65003 POWER 37

TRIAC5

TRIAC3

TRIAC4

TRIAC2
Check The Micom 12th In The Above Method When The Cold Water Is Bad 19
8-2-6. Confirm The Driving Part Of Motor

Motor Is Not Spinning

Check BD1, TRIAC1
Motor Is Not Turnning Right And Left

Check RELAY4

NO Check The Tacho Part
12V MICOM COIL2 CM2 BD1 CM1 R70 R56 COIL1 TRIAC1W RELAY4 D20 IC 65003
8-2-7. Checking The Tacho Part
Have The Motor Turn In Hand
Is The Rectangular Curve In The Micom 8 ,10th ?
Check The Surroundings Circuit And TR11

Exchange The Motor

+5V MICOM
R40 4.7K R46 R47 1K KSC815Y C17 C12 TR11

9. Test Mode

1. Driving Compartment Test Mode A. Hold down 1 and 2 keys simultaneously and then press POWER S/W 4 on. B. The driving compartment can be tested when you press 3 key right after entering into the initial stage of the TEST MODE. Driving Compartment Test COLD VALVE ON(0.3sec) OFF(0.3sec) RRE VALVE ON(0.3sec) OFF(0.3sec) Pump MOTOR ON(0.3sec) OFF(0.3sec) MOTOR Left (0.5sec) OFF(0.5 sec) MOTOR Right (0.5sec) OFF(0.3sec) HEATER RELAY ON(0.3sec) OFF(0.3sec)

10. Designation of Main Components
10-1 Normal / Reverse Revolution of Motor and R. P. M. Control

HIGH-SPEED TACHO

MIDDLE-SPEED

Stator coil

PROTECTOR (150 C)

STATOR

5 WASHING MOTOR

<Figure1>

<Figure2>
( 7%) Resistance value Rated value
STATOR(51) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) "H"(mm) 2.08 1.99 38.39

Code-No. DC31-00002E

Remark R1033 R1233 R833

220~240V/50Hz

10-2 Door safety Device
1)Capacity Code No : DC64-00652A 3P 1 - 2 Locking : 135 10% 2 - 3 UnLocking : 135 10% 4P 1 - 2 Door Lock 250V 16A 3 - 4 Door close 250V (16)1A

10-3 Heater

1) Capacity : AC 230V/1900W 2) Location : Bottom of TUB 3) Function : Raise the water temperature supplied at the wash process. 4) Resistance value : 23~29 5) Thermal Fuse : 169 C

Thermistor

10-4 Detergent tub and water supply value
A Detergent tub is composed of housing and 3 drawers. supplied water flows into the 3 drawer-detergent tub by way of classifier at each washing process. three open drainage way whith detergent and supplied water by way of connector located under the housing flows into washing tub. the water supply valve is composed of a hot water valve(1 way) and a cold water valve(2way) and water flow per min in the valve is below.
Hot water valve(1 way) water flow(L/min) resistance value power consumption usable water pressure 10L 4.3 AC 220v ~ 240V 50/60 0.5 ~ 8 /
10-5 Shock absorber and buffer spring
This wash machine is equipped with 2 Shock absorbers with same capacity and with 2 buffer springs. 2 Shock absorber are placed under the tub and outside case , 4 buffer springs are placed on the right and left of the upper side of outside case. Shock absorber function: during wash, dehydration absorb the shock. buffer spring: buffering the vibration device Shock absorber capacity of Shock absorber 82kg

10-6 ASSY-TUB BACK

INNER-BEARING OUT-BEARING

OIL-SEAL

(unit : mm)
TYPE INNER-BEARING(A) OUT-BEARING(B) OIL-SEAL(C) Assy-Housing Bearing(D) Assy-Tub Back

DC97-05168A

DC97-00214R

10-7 ASSY- DRUM

(unit : mm) TYPE I (A) 30 (B) 23 (C) 35 CODE-NO. DC97-01463H REMARK

10-8 ASSY-PUMP DRAIN

1) Capacity : AC 230V 34W 2) Location : Front bottom(R) 3) Resistance : 150 ~ 180
11. PCB Schematic Diagram
11-1. PCB CIRCUIT DIAGRAM
This Document can not be used without Samsung's authorization.

11-1. ASSY-PCB Part List

NO. Part Code
9 WB002 WB002 WB003 WB004 WB004 WB004 WB004 WB010 WB003

Code NO

1401-001007 1401-001024 0402-001023 3501-001180 3501-001156 3501-001157 3501-001007 DC26-00005B 0402-000137 0504-000130 DE13-20016A 0504-000159

Description

THYRISTOR-TRIAC THYRISTOR-TRIAC DIODE-BRIDGE RELAY-MINIATURE RELAY-POWER RELAY-POWER RELAY TRANS-FORMER DIODE-RECTIFIER TR-DIGITAL IC-VOLTREGU TR-DIGITAL TR-DIGITAL TR-SMALL IC-DRIVE RESONATOR-CERAMIC IC-DRIVE IC-EEPROM BUZZER SWITCH-TACT LED LAMP LED DISPLAY

Spercificatio

10A,SM10LZ47(TOSHIBA) 2A,SM2LZ47(TOSHIBA) RBV1506,600V,15A,SIP-4 12VDC,RTE24012 12VDC,0.53W16000MA,1FORMC 12VDC,0.53W16000MA,1FORMC 12Vdc,200mW,5A,(TAKAMISAYA) 450MA,220~240VAC,11VDC 1N4007,1000V,1A KSR1105 KA7805A KSR2105 KRC246S MMBT390X 7033,SOT-89 8MHz,02%,TP,1058mm KID65003AP,DIP,STICK 4C010,1288BIT,DIP,8P CBE2220BA,STICK 15V,20mA,13040gf,665mm SLH-34VC70F,RED,T,P15 Y-GRN,4dig,7seg,461924.6mm

Remark

TRIAC4 TRIAC2 BD1 RELAY3 RELAY5 RELAY1,2 RELAY6 TRANS D15~D19 TR3,TR4 TR7 TR1,TR2 TR3,TR4 TR11-13 IC4 RESO IC3,IC5,IC6 IC2 BZ SW1~7
10 WBWBWBWBWBWBWBWBWBWBWBWBWB012

0504-001080

0501-000465 1202-000141 2802-001058 DE13-20017A 1103-001160 DE30-20016A 3404-001022 DE07-20040A 0703-001056
12. Setting up a wash machine.
12-1 Remove the safety device for carriage
1) Remove 3 safety device volts with a enclosed wrench for safety device remove 2) Plug the 3 holes with 3 caps after removing the 3 safety device volts. * Take care of 3 safety device volts and a wrench , you need these when you move wash machine safely.

Caution

You must remove safety device before use , if not, you have much vibration or much load can br impacted on the machine.
1. Remove safety device behind of machine To protect the machine, remove the assembled 3 safety device
2. Plug the 3 holes Plug the 3 holes after safety device with the caps enclosed inside of washing tub
12-2 Install the wash machine on the leveled place.
With the water level adjustment device, adjust the 4 adjustment legs to install the machine leveled on the right, left, front and rear side. machine's install condition and size is following.
12-2-1 Initial assembled condition (ass'y cover top)
1) Adjustment legs are stick to the bottom of the machine, when the machine comes out of factory. this condition is ideal for vibration and noise. 2) When you install the machine initially or move the machine in use, unscrew the 4 legs to the left and place the machine level and spin the locking nuts and tighten it strongly.
3) Even though adjustment legs came out all the way, machine with the wood or brick to make it even.

if machine is not levled , prop up the
(Do not use fragile material or slippery material such as laminated paper)

450 340

12-2-2 The condition of setting up sink( Disassembled Ass'y- Cover Top)
1) Spin the adjustment leg to the left and remove them from the front and rear side of the machine. 2) Remove the 4 locking nuts from adustment legs, and put only adjustment legs back whert those were. 3) After removing the fixing screws(each on right, left side) from the machine whichi is behind ass'y- cover top, disassemble the assy-cover top. 4) Install the sink.
12-3. Door Opening Dimension(Slim Model)

840 mm

(When The Door Vertically Open ) The distance between door and the rear side is 760mm

225 mm

255 mm
(When the door extremely open ) The distance between the door edge() and the left side of washing machine() is 255mm Maximum door angle() is 170
13. Assemble and Disassemble
1. ASS Y-COVER TOP 1) Remove two screws fixing the top-cover on back side. 2) Push the top-cover back about 15mm and pull it up. 3) It s possible to exchange and service Assy-Panel (PCB), the pressure-sensor, the noise-filter, the water valve and trans(option).
2. FRAME FRONT 1) Remove the top-cover and the ass y drawer. 2) Remove two screws fixing the control-panel on front side and the screw on right side. 3) Remove the cover-front(L) by using the (-)driver. 4) Pull the lever and open the ass y-door. 5) Part the diaphragm and the wire diaphragm away from the frame-front. 6) Remove the eight screws fixing the frame-front. 7) It s possible to exchange and service the heater, the pump, the shock-absorber and the door lock s/w.
3. BELT 1) Remove the top-cover. 2) Disassemble and assemble the belt. 3) Check the belt is located at center of the motor-pulley. <When assemble the belt> Hook the belt on the motor pulley 1) and place it around the pulley 2).

PULLEY

4. MOTOR 1) Lay down the washer on left side. 2) Remove the wire housing from the motor. 3) Remove the bolt fixing the motor with the box drive on back side. 4) Remove the motor.

Motor Assemble Hole

14. Tools for Disassembly and Assembly
NO. TOOL 10mm 13mm 19mm Heater (1) Motor (1), Balance (5) 1 Pulley hole

Box driver

Double-ended spanner

10, 13,19mm

Replaceable for the box driver.

Vice pliers

Tool to protect the idle and abrasion of the bolt for the box driver.
Other(Driver, Nipper, Long nose) General tools for the after service. JIG for the Tub 1 (Disassemble and Assemble)

15. TOP(FRONT) - Exploded View

C010 J006 Y001 C021 P003

V024 V016

15. TUB - Exploded View

R025 R008 R014 R020
R026 R003 V007 R013 R021 R005

R024 R028

15. CASE - Exploded View

J008 J012

R017 G003

G020 G009

15. PARTS LIST
NO. CODE NO. DESCRIPTION;SPECIFICATION Q'TY REMARK
A057 B006 C007 C008 C008 C008 C010 C010 C013 C021 C021 C023 C051 C051 C051 C053 F004 G003 G007 G008 G009 G013 G013 G013 G013 G013 G018 G020 G025 J006 J008 J010 J012 J012 J014 J014 P001 P002 P003
DC61-70181A DC97-02079D DC96-00634A DC64-00791C DC64-00791B DC64-00791D DC61-10316B DC62-00024F DC63-00455A DC64-00176J DC64-00630F DC32-30006P DC97-02297T DC97-02297S DC97-02297V DC61-00889A DC64-00646A DC97-00139E DC97-05469R DC96-00146A DC96-00149A DC64-00175B DC64-00173B DC64-00174C DC64-00173A DC64-00175A DC64-00693A DC61-10672A DC62-10289B DC61-00366A DC29-00006B DC67-00051B DC61-00708A DC61-00708B DC97-06572C DC97-02132C DC99-00415A DC97-00702A DC97-00417A
SPRING-BUTTON;SEW-745DW,STS304,-,-,-,-,ASSY-LEG;SBP2,SD455,SD405,FLANG TYPE/25M ASSY-M.WIRE HARNESS;F1235,EMZ-DOOR PANEL-CONTROL;R1033,ABS,-,-,-,-,S/WHITE, PANEL-CONTROL;R1233,ABS,-,-,-,-,S/WHITE, PANEL-CONTROL;R833,ABS,-,-,-,-,S/WHITE,I CAP-RINSE;SEW-740DR,PP(TB-52),-,-,-,WHT, VALVE-WATER;B1215J,NYLON66/250TRMN,-,-,N COVER-TOP;SD455-PJT,ABS,-,-,-,-,-,SNOW/W INLAY-PANEL;R1033GWC~833GW,PC,T=0.5,-,-, INLAY-PANEL;R1233GWC/YLR,ACRYL,-,-,-,HAL SENSOR PRESSURE;DN-S14(P1291),TERMINAL-T ASSY-PANEL CONTROL;R1033GWC/CR-BOTTON,WH ASSY-PANEL CONTROL;R1233GWC/CR-BOTTON,WH ASSY-PANEL CONTROL;R833GW/WHT-BOTTON,WHT HINGE-DOOR;HAUZEN(DOM),ZNDC,-,-,-,-,-,18 HANDLE-DOOR;SD455-PJT,POM,-,-,-,-,WHT,RO ASSY-HOSE DRAIN(O);SB-PJT,PP/L1770/CHINA ASSY-PANEL FRONT;F1033,WHT/CHINA ASSY-POWER CORD;P1291~P6091,250V/16A(PV) ASSY-PUMP DRAIN;P8091/P6091,220~240V/50H BUTTON-PUSH;FES/START&STOP,ABS,-,-,CR CO BUTTON-PUSH;FES/FUNCTION,ABS(HG-0760),-, BUTTON-PUSH;SEW-HW955/POWER,ABS(HG-0760) BUTTON-PUSH;FES/FUNCTION,ABS(HG-0760),-, BUTTON-PUSH;FES/START&STOP,ABS,-,-,P/WHT SHUTTER;SD455,PP,4,-,-,WHT,45CM SLIM COVER-FRONT(L);SWF-P12,PP(BJ-730),-,-,-, HOSE-WATER(C);WIP4013SRW,PVC+NYLON,ID10. BODY-DRAWER;SL-600,TB-53,-,-,-,-,-,FILTER-EMI;CDFC-2712R,SLIM,250V,12A,PI38 HOSE-DRAWER;Q1636GW/XEU,EPDM,ID9.0,OD14. SPRING-HANGER;F-PJT,HSWR,CD2.8,-,-,L170, SPRING-HANGER;F-PJT,HSWR,CD2.8,-,-,L181, ASSY-HOUSING DRAWER;SD-PJT(R),2WAY/COLD/ ASSY-HOUSING DRAWER;S1093~S6093/2-WAY,SL ASSY-PAINT;SD455/WHT,COLD ASSY-FRAME FRONT;P6091,ROUND-TYPE ASSY-FRAME PLATE(U);SWF-P12,FRAME-PLATE(

1 0.COLD/PRE-WASH R1033,R1233 R1033,R1233 R1033,R1233 R833 R833 FRAME PUMP-MOTOR R1033 R1233 R833 R1033,R833 R1233 R1033 R1233 R833 FRAME
R003 R005 R006 R007 R008 R010 R012 R013 R014 R015 R016 R017 R018 R020 R021 R023 R024 R025 R026 R028 T024 T031 V001 V001 V007 V009 V010 V016 V017 V024 V031 Y001 Y001 Y001
DC91-12077A DC97-01463H DC47-00006B DC97-00214R 6602-001072 DC61-00856A DC66-00320A DC61-20219E DC62-10303A DC62-10305A DC62-00121A DC67-00107A DC31-00002E DC66-10176F DC62-00160A DC61-00365B DC62-20311A DC67-00042B DC67-00050B DC62-40183A DC96-00648A DC61-00041A DC63-00391B DC63-00391A DC91-12078A DC61-00013A DC64-00652A DC66-00358A DC66-00333A DC61-00890A DC61-00888B MFS-R1033-00 MFS-R1233-00 MFS-R833-00
ASSY-CLAMP DIAPHGRAM;SWF-P12,TUB ASSY-DRUM;SD405/SD455/LEFTER,5.2KG/NEW-D HEATER;KAWAI,P-SLIM MODEL,SUS316L,-,-,23 ASSY-TUB BACK;SD405/SD455,5.2KG/1200rpm BELT-TIMING GEAR;POLYURETHAN,L1270,J5,ME BRACKET-HEATER;SB-PJT,STS430,-,-,-,-,DAMPER-SHOCK;SB-PJT,ABS,-,-,-,-,WHT,AKSDOOR-DIAPHRAGM;SEW-HW107,EPDM,-,-,-,-,GR HOSE-AIR;-,EPDM,ID24,-,-,L130,BLK,SWF-P1 HOSE-DRAWER TUB;-,EPDM,ID35,-,-,L158,BLK HOSE-FILTER TUB;S1005J,EPDM,ID65,-,-,-,HOSE-PRESSURE;S821,PE-BLOW,ID13.2,OD6.2, MOTOR-DRUM;HXGN2I.02,SFW-P8,-,50Hz,-,-,L PULLEY;SD405/SD455,ALDC,-,-,-,D297,-,DRU SEAL-OIL;TS0-PJT,NBR(SD35),BLK,-,-,-,JIN TUB-FRONT;SL-600,FRPP(GR15%)SAMBAK,-,-,VANE-CHECK;SWF-P12,EPDM,-,-,BLK,-, WEIGHT-BALANCER;F1215,GC-150(CHINA),-,-, WEIGHT-BALANCER;F-1215,GC-150,-,-,-,-,FPACKING-TUB;SWF-P12,EPDM,-,-,-,-,-,BLK,ASSY-WIRE HARNESS;F1235,SUB(LOW) CUSHION-MOTOR;SWF-6V,BUTYL,-,-,-,ID16/OD COVER-DOOR;HAUZEN(DOM),ABS,-,-,-,-,-,CRCOVER-DOOR;HAUZEN(DOM),ABS,-,-,-,-,-,WHT ASSY-WIRE DIAPHRAGM;SWF-P12,FRAME-FRONT DOOR-GLASS;GLASS,NTR,SWF-P12 DOOR-LOCK S/W;38.0092,PA-GF,-,H107,W60,LEVER-DOOR;SEW-HW105,ZNDC,-,-,-,-,CR-COA LEVER;Q1636GW/XEU,PE,-,-,-,-,-,TS-2 PJT SPRING-HANDLE;HAUZEN(DOM),STS304,CD1.0,HOLDER-GLASS;SEW-HW107,ABS,,,,GRY, ASSY PCB PARTS;MFS-R1033-00,ROLD,SD405 ASSY PCB PARTS;MFS-R1233-00,ROLD,SD405 ASSY PCB PARTS;MFS-R833-00,ROLD,SD405

DIAPHRAGM

TUB-FRONT TUB-FRONT

TUB-FRONT

TUB-BACK
R1033,R1233 R833 DIAPHRAGM

DOOR-S/W

R1033 R1233 R833

15. Screw/Bolt List

CODE NO. DC97-02412A DC97-02412A DC97-02412A DC97-06080A 6011-001421 6011-001421 6011-001492 6011-001447 6011-001448 6011-001499 DC60-40005A DC60-40144A DC60-40146A DC61-00201A DC61-00201A DC61-40348B DC61-40348B DC60-50010A DC60-50010B DD60-50018A 6006-001170 6006-001170 6006-001170 6006-001172 6006-001172 6001-001773 6009-001342 6009-001343 6002-000213 6002-000213 6002-000213 6002-000444 6002-000445 6002-000471 6002-000525 6002-000630 6002-000630 6002-001006 6002-001006 6002-001006 6002-001327 6003-000226 6003-000226 DC60-60040A DC60-60044A DC60-60044B DESCRIPTION ASSY-BOLT ASSY-BOLT ASSY-BOLT ASSY-BOLT BOLT-FLANGE BOLT-FLANGE BOLT-FLANGE BOLT-HEX BOLT-HEX BOLT-HEX BOLT-HEX BOLT-HEX BOLT-SPANER BRACKET-NUT BRACKET-NUT BRACKET-NUT BRACKET-NUT NUT-DIAPHRAGM NUT-DIAPHRAGM NUT-FLANGE SCREW-ASSY TAPP SCREW-ASSY TAPP SCREW-ASSY TAPP SCREW-ASSY TAPP SCREW-ASSY TAPP SCREW-MACHINE SCREW-SPECIAL SCREW-SPECIAL SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPPING SCREW-TAPTITE SCREW-TAPTITE WASHER-NYLON WASHER-PLAIN WASHER-PLAIN SPECIFICATION SWF-P12,MOTOR, M8*L62 SWF-P12,MOTOR, M8*L62 SWF-P12,MOTOR, M8*L62 SEW-3HR107,BOLT+WASHER M7,L61(29.4),ZPC(YEL),SWRCH18A M7,L61(29.4),ZPC(YEL),SWRCH18A M8,L25,PASS,STS304,NYLOCK,P1.25 M8,L123(25),ZPC(YEL),SWRCH18A,WP,NYLOCK M8,L170(25),ZPC(YEL),SWRCH18A,WP,NYLOCK M8,L104.5(50),ZPC(YEL),SWCH10AK,2BODY,DAMPER M4,L60,ZPC2(YEL),SS41C,-,-,-,M10,L41,ZPC2(YEL),SM10C/DAMPER -,-,OD36,T2.5,L52,FE,FZY,-,P12 SBHG-R,P1291,T3,-,-,-,NO-PAINT/MOTOR SBHG-R,P1291,T3,-,-,-,NO-PAINT/MOTOR SBHG-R,P1291,T3,-,-,-,NO-PAINT SBHG-R,P1291,T3,-,-,-,NO-PAINT EGI,M4,-,-,2.5TX20X8 EGI,M4.2,-,-,2.5TX20X8 -,M5XP0.8,FZY,MSWR10,WS,TH,+,M4,L10,ZPC(YEL) WS,TH,+,M4,L10,ZPC(YEL) WS,TH,+,M4,L10,ZPC(YEL) WE,TH,+,M4,L12,ZPC(YEL) WE,TH,+,M4,L12,ZPC(YEL) TH,+,M5,L12, TH,+,,M5,L11,ZPC(YEL) PH,TORX,,M4,L10,PASS TH,+,1,M4,L12,ZPC(YEL),SWRCH18 TH,+,1,M4,L12,ZPC(YEL),SWRCH18 TH,+,1,M4,L12,ZPC(YEL),SWRCH18 TH,+,2S,M4,L14,NTR,STS304 TH,+,2S,M4,L18,NTR,STS304 TH,+,1,M4,L12,PASS,STS304,FH,+,1,M4,L12,PASS,STS304 PH,+,2S,M3,L8,ZPC(YEL),SWRCH18 PH,+,2S,M3,L8,ZPC(YEL),SWRCH18 TH,+,2S,M4,L12,-,STS410 TH,+,2S,M4,L12,-,STS410 TH,+,2S,M4,L12,-,STS410 PWH,+,1,M4,L12,NI PLT TH,+,S,M4,L8,ZPC(YEL),SWRCH18A TH,+,S,M4,L8,ZPC(YEL),SWRCH18A -,ID10.5,OD32,T2,-,PBSP-1/2H -,ID10.5,OD30,T3,-,STS304 SBC,ID8.4,OD30,T3,-,-,Q'TY REMARK

MOTOR WEIGHT BALANCE(R) WEIGHT-BALANCER(L) PULLEY+SHAFT WEIGHT(L) WEIGHT(U) WEIGHT(U) TUB+DAMPER DAMPER+FRAME ACCESSORY MOTOR HINGE+FRAME E/W(SUB)+FRAME(F) B/K-PRESSURE+FRAME P/CORD(E/W) FRAME+FRAME FRONT FRAME+PLATE UPPER HINGE+FRAME FRAME(TOP) P/CORD C-PANEL+PCB TUB-FRONT+PRESSURE B/K-HEATER PANEL+FRM+HOUSING-D VANE-CHECK C-PANEL+FRAME B/K+PRE-S/W DOOR-S/W PUMP+FRAME C/TOP+FRAME W/V+FRAME EARTH FIXER DAMPER+TUB FIXER

ELECTRONICS

This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. 41
Samsung Electronics Co., Ltd. February. 2004 Printed in Korea Code No. : DC68-02085A