Replacement parts:

Formerly SATAjet K3

Rev 10-0304

SATAjet 3000 K HVLP and SATAjet 3000 K RP DIGITAL and Standard Model
Parts colored RED are contained in 3000 K repair kit, part number 92767
Indicates air piston service set

part no. 92759

DIGITAL display cover
WARNING on DIGITAL GUNS Replacing part number 95091 or removing the DIGITAL display cover IS NOT RECOMMENDED VOIDS WARRANTY It must be returned for service otherwise it will not function properly

*WARNING

Do not remove the insert, seal, and fluid inlet. Special tools are required.
DIGITAL function is no longer in production. Parts are available. Call if servicing digital parts.
SATAjet 3000 K RP Nozzle Sets SATAjet 3000 K HVLP Nozzle Sets
Nozzle Size 0.8 1.0 1.2 1.6 2.0 Stainless Steel 92825 Wear Resistant 137984 HM Carbide N/A N/A 61408 Test Air Cap 143834 Nozzle Size 0.8 1.1 1.3 1.5 1.7 2.0 Stainless Steel Wear Resistant 137935 137943
CALL SATA repair department for details.

Part # 17525 17897

Description
Air piston packing Fan control screw Circlip, pin Pin, micrometer Pin, lower trigger Female nipple, pk of 5 ColorCode disc, pk of 4 Air cap ring w/seal, 3000 K RP Needle spring, pk of 12 #17897 Pin, upper trigger Female nipple (German) Bushing, needle packing Battery kit, digital Spring, needle packing Needle packing service set Air piston spring, pk of 12 #27813 Lock spring Needle spring
38638 38638-3 38638-5 38638-91835 91884
Needle packing Air micrometer w/gauge Air piston spring Material filter, R 3/8 Air ring, K3000 K, HVLP and RP Air ring, pk of 3 Air ring, pk of 5 Air ring, pk of 20 Wire tool, air ring Lock nut fluid control Trigger slider pad Air micrometer Air inlet fitting, std. Jet 2000, RP Air piston packing holder QC nipple QC w/nipple QC w/filter and nipple Knob, fan control Trigger
Air piston, 3000 K Paint pipe, 3000 K, R 3/8 Fan control Trigger service set Tool set, 3000 K Fluid control service set Fan control service set Air piston service set Repair kit, 3000 K HVLP & RP Air cap ring w/seal, 3000 K HVLP Air inlet fitting, Digital Kit, trigger sleeve Air piston packing Kit, spring, pk of 3 each of #27813 & #17897 Pin, air micrometer, pk of 3 Packing, air piston, pk of 3 Air inlet fitting, 1/4" BSP Seal, air cap ring

Rev 12-17-09

10. Dclaration de conformite de la CE
Les pistolets pulvrisateurs de la socit SATA ont t conus, construits et fabriqus en conformit avec la directive de la CE 98/37/CE, 94/9/CE. Pour ceci, il a t fait usage des normes harmonises suivantes: DIN EN 12100, Sicherheit von Maschinen, Gerten und Anlagen (Scurit des machines, des appareils et des installations), DIN EN 1953, DIN 31000, DIN 31001 partie 1, BGR 500 (BGV D25), BGV D 24 et, si besoin est, des normes ZH 1/406, ZH 1/375 et ZH 1/181. La documentation technique est complte et la notice dutilisation du pistolet pulvrisateur est imprime dans sa version originale et dans la langue du pays de lutilisateur. SATA GmbH & Co. KG Grant
Operating instructions SATAjet 3000 K (RP/HVLP)

Preface

Prior to putting the unit/paint spray gun into operation, read the operating instructions completely and thoroughly. The stipulations contained therein are to be respected in any case. After that, the operating instructions are to be stored in a safe place, accessible for every user of the equipment. The unit/paint spray gun may only be put into operation by persons familiar with its use (professionals). Inappropriate use of the unit/paint spray gun, modification of any kind or combination with inappropriate other parts may cause material damage, serious hazard to the users, other persons or animals health or even death. SATA shall not take any responsibility for such damages (e.g. failure to respect the stipulations laid out in the operating instructions). The applicable safety, workplace and worker health protection regulations of the respective country or area/district in which the system/the paint spray gun is used are to be respected in any case (e.g. the German Rules for the Prevention of Accidents BGR 500 (BGV D25) and BGV D24 issued by the Central Office of the Professional Trade Associations, etc.). SATA, SATAjet, the SATA Logo and/or other SATA products referenced herein are either registered trademarks or trademarks of SATA GmbH & Co. KG in the U.S. and/or other countries. The names of companies and products mentioned herein may be the trademarks of their respective owners. Only with SATA adam (DIGITAL) version: Opening will lead to expiry of the explosion hazard safety certificate and the warranty.

To be noted

Never point paint spray guns at yourself, at other persons or animals. Solvents and thinners can cause burns. Only the respective quantities of solvents and paints required for work progress may be present in the direct surroundings of the unit (after work, solvents and paints are to be returned to their assigned storage rooms). Prior to any repair work the unit must be disconnected from the air supply. Prior to putting the unit into operation, especially after each cleaning and each repair work, check all screws and nuts for tight fit, as well as the sealing performance of the spray guns and hoses. Defective components must be replaced or repaired accordingly. To obtain best possible coating results, and for maximum safety, only use original spare parts. No sources of ignition (e.g. open flames, burning cigarettes, lamps without ex-protection etc.) may be present during painting, as easily flammable mixture are generated during the painting process. Occupational safety regulations must be applied when painting (respiratory protection, etc.). Appropriate ear protection muffs are required, as a sound level of 90 dB(A) is exceeded when coating with higher pressure levels. No vibration is transmitted to the upper parts of the operators body during use of the paint spray gun. Recoil forces are negligible. The use of this product in explosion hazard areas Zone 0 is prohibited.

1. Features and technical Data (General)
Tool kit Maximum temperature of the coating material 50 C Technical maximum gun inlet pressure 10 bar/145 psi
1.1 Technical Data (SATAjet 3000 K RP version)
Spray gun with nozzle 1,1 RP Air consumption: 14.5 cfm at 36 psi Recommanded gun inlet pressure 36 psi (up to 43.5 psi) (0,25 MPa (up to 0,3 MPa))
1.2 Technical Data (SATAjet 3000 K HVLP version)
Spray gun with nozzle1,0 HVLP Air consumption: 19.8 cfm at 36 psi Recommanded gun inlet pressure 36 psi Operating pressure 2,5 - 3,0 bar

english

2. Functional Description
2.1 General Points The SATAjet 3000 K RP/HVLP paint spray gun is designed for corrosives, glazes, spraying paints and laquers as well as other media in connection with paint pressure pots or pumps up to spray viscosities which are no more measurable with the DIN-4 cup (Nozzle size depends on spray viscosity). Materials that are abrasive, acidic or contain benzine must not be used. The compressed air supply required for spraying is fed to the air connection screwed into the gun grip. Squeezing the trigger as far as the first pressure point opens the air valve (pre-air control). When the trigger is squeezed further, the paint needle is pulled out of the paint nozzle. The spraying medium flows under pressure out of the paint nozzle and is simultaneously atomized by the compressed air that flows the air nozzle. The digital pressure measuring device SATA adam is used for exactly indicating and adjusting the spray pressure with almost all SATA paint spray guns. This allows to adjust an exactly reproduceable spray pressure for the paint spray guns at any time, even with varying operation conditions. 2.2 Digital Pressure Measurement (add-on solution) From 0.2 bar (3 psi) on, the digital pressure measuring device integrated in the SATA adam indicates the gun inlet pressure with an indication precision of 0.05 bar (1 psi). If unpressurized, the pressure measurement is put into sleep mode to prolong battery life time. The pressure measuring device is hermetically sealed against external influence (max. temperature 60 C). The maximum indication value is 99 psi or 9.9 bars. 2.3 ATEX, FM Global (Explosion hazard safety) The digital pressure measurement device adam has been submitted to a prototype test and was developed, constructed and manufactured in accordance with the EC Directive 94/9 EG. It was categorized according to II 1G EEx ia IIC T4 FM Global IS CL I, ZN 0, AEx ia IIC T4 IS CL I, DIV 1, GP A, B,C&D, T4 and may be used in the explosion hazard zones 0, 1 and 2 with a temperature of up to 60 C. In case of damage to the pressure measuring device, indication, glass cover etc. put gun out of order immediately. The pressure measurement device may exclusively be repaired in the SATA company. Any intrusion into the pressure measuring chamber by removing the front plate is dangerous, will lead to the expiry of the explosion hazard safety certificate as well as the warranty, and destroys the pressure measurement device.

3. Construction

Nozzle set (air cap visible only) Self tensioning needle packing (not visible) Trigger Self tensioning air piston packing (not visible) 5 Stepless regulation for round and flat spray 6 ColorCodeSystem Air connection G outside Air piston (not visible) Fixing screw Air micrometer Fluid adjustment SATA adam
4. Putting into Operation
Before putting into operation, and especially after each cleaning and any repair work, check to see that all screws and nuts are tight. This applies in particular for the material flow control screw (counter nut), the round/flat spray control (pos. 5) as well as the fixing screw (pos. 9) for the air micrometer. The paint spray gun has been treated with an anticorrosive agent before leaving the factory and must therefore be flushed out thoroughly with thinner before use. For servicing/repair work of any kind, the system must be devoid of pressure, i.e. disconnected from the air supply. Failure to respect this safety warning may result in damage and injuries, even death at worst. SATA does not take any responsibility for possible results of such failure. Material connection: a)Connect material hose of pressure pot, respectively pump to the spray gun. b)Adjust requested atomisation pressure with pulled trigger. Then adjust material feed pressure with pulled trigger. Please check spray pattern on paper or other suitable substrate and adjust pressure accordingly, if necessary.

4.1 Clean spray air

.best obtained by using a combi fine filter unit with integrated pressure regulator, for rough spray pressure adjustment. Due to high pressure drop in the air hose/coupling, the actual dynamic air pressure should be checked and fine-adjusted at the spray gun air inlet. part. no. 92296
4.2 Sufficient air volume
.obtained by an appropriate compressor, large air line diameters and, to avoid too much pressure drop, an air hose with minimum 9 mm inner diameter in antistatic and pressure-resistant version and free from substances affecting the painting result. Blow out the air hose before attaching it to the air connection (G 1/4 ext.). The air hose must be pressure-resistant for min. 145 psi and solvent-resistant. Total electric resistance: < 100 million Ohm. part. no. 53090 (Length 10m) - (non-resistant against petrol and oil)

4.3 Air micrometer/Exchange Manometer
For maximum air flow, fully open integrated Micrometer, i.e. put into vertical position III. By means of the variable adjustable air micrometer the internal spray gun presure can be set directly at the gun. Connect the spray gun to the air supply, pull the trigger and adjust the requested spray gun internal pressure.

Illustration similar

Note: - Micrometer in vertical position (position III - parallel to the gun body) = maximum atomization and maximum internal spray gun pressure (identical with spray gun inlet pressure) - Position I or II (across gun body) = minimum atomization, minimum internal spray gun pressure (for spot repair, speckling etc.) Attention: While the spray gun is connected to the air supply, the air micrometer fixing screw, pos. 9, must not be removed. When the fixing screw is removed, the spray gun must not be put into operation.
Make sure that the air micrometer fixing screw (pos. 9) is mounted properly in the gun and well tightened. Connect the paint spray gun to the air supply, pull the trigger and adjust the requested spray pressure by turning.
4.4 Correct adjustment of the dynamic inlet pressure
a) Spray gun with SATA adam (additional): Adjust inlet pressure required for the respective gun type by turning the SATA adam. The pressure can exactly be adjusted with a precision of indication of +/- 0,05 bar (+/- 1 psi) and can be permanently controlled during the paint application. b) Spray gun with micrometer / gauge Adjust the pressure at the pressure regulator in a way that the spray gun inlet pressure required for the respective gun model is obtained. Art. No. 27771
Illustration similar Illustration similar Illustration similar
c) Spray gun equipped with compressed air control gauge Adjust the pressure at the pressure regulator in a way that the spray gun inlet pressure required for the respective gun model is obtained. Art. No. 4002
d) Spray gun without gauge In order to make a correct adjustment of the spray gun inlet pressure, as otherwise measureable in a) to c), without a gauge, adjust a pressure of about 9 psi higher per 10 m to inlet pressure to compensate the pressure drop in the hose.
Exchange Manometer SATA adam: Remove the air micrometer after losening the lateral fixing screw with hexagonal key size 2. Mount the digital pressure gauge instead of the standard air micrometer
4.5 Material flow control
Adjust material flow control in accordance with spray viscosity and required flow rate (arrow 1 ) and fix by means of the counter nut (arrow 2 ). Under normal circumstances, the material flow control is fully open.

Illustration similar Illustration similar Illustration similar Illustration similar
Round/flat spray control for right-handed painters for infinitely variable adaptation of the spray fan to the object: Turn to the left - flat spray Turn to the right - round spray

4.7 Nozzle set

Complete, hand-checked nozzle-set, consisting of paint needle (V4A), paint nozzle (V4A) and air cap. Mount the nozzle set tightly (use universal wrench for the paint nozzle). Insert paint nozzle before putting in paint needle. The air cap should be placed in a position in which the marking is on top. Use punched hexagon socket (wrench size 12) of universal wrench for paint nozzle. Only original SATA parts guarantee highest quality and lifetime. When mounting foreign parts, quality reduction is possible and the SATA warranty expires resp. dangers to your health may occur.
Nozzle sets, jet 3000 K RP version 92494 for SATAjet 3000 K RP 0,for SATAjet 3000 K RP 1,for SATAjet 3000 K RP 1,for SATAjet 3000 K RP 1,for SATAjet 3000 K RP 1,for SATAjet 3000 K RP 2,0
Nozzle sets, jet 3000 K HVLP version 92783 for SATAjet 3000 K HVLP 0,for SATAjet 3000 K HVLP 1,for SATAjet 3000 K HVLP 1,for SATAjet 3000 K HVLP 1,for SATAjet 3000 K HVLP 2,0
Test air caps, jet 3000 K HVLP version 95059 Test air cap 0.8 - 1.0 with 2 gauges 95067 Test air cap 1.2 - 1.6 - 2.0 with 2 gauges

4.8 Spray distance

To avoid overspray and surface problems, make sure to paint with the correct spraying distance between gun nozzle and the object to be painted and to adjust the spray gun inlet pressure accordingly. Version Spray distance Gun inlet pressure jet 3000 K RP 15 - 23 cm/6 - 9 inches 2,5 - 3,0 bar/36 - 43.5 psi jet 3000 K HVLP 13 - 17 (21) cm/5 - 7 (8) inches 2,5 bar/36 psi
4.6 Round/flat spray control
4.9 Internal nozzle pressure - HVLP version At an entrance pressure of more than 36 psi at the air inlet, the internal nozzle pressure exceeds 10 psi. The maximum inlet pressure permitted for HVLP use is stamped onto the gun body. For pressure above 36 psi the SATAjet 3000 K HVLP gun is compliant to U.K. legislation. (Lombardia* (Italy): air inlet pressure below 3,0 bar / 43.5 psi - air cap pressure below 1.0 bar / 15 psi) Test air caps: depending on the nozzle sizes (upon request)!
5. Changing the self-adjusting Seals
a) Material Side: For replacement of the self-adjusting paint needle packing the paint needle and the trigger bolt must be removed. Insert SATA hexagon key size 4 with its cylindrical connection (Tool kit Art. No. 92577) into the gun instead of the paint needle, and unscrew the packing screw from the gun, together with compression spring and packing. Push the items, which are part of the paint needle packing (Art. No. 15438: compression screw, compression spring and new packing) onto cylindrical connection of the hollow key, and screw them tight inside the gun body. Check paint needle for damage and reassemble. b) Air Side: For replacing the seal retainer (Art. No. 133942) of the air piston rod, paint needle and trigger must be removed first; then pull out air piston rod (Art. No. 91959) and unscrew the seal retainer unit by means of the hollow key size 4. Screw in new seal retainer unit and tighten thoroughly. Grease air piston rod slightly with SATA special grease (Art. No. 10009) and insert it, then assemble trigger and paint needle.

6. Cleaning and maintenace
Never use force. Using improper tools such as pliers, etc. will void any warranty. In many cases proper repairs can only be carried out with the aid of special tools. In such cases, limit yourself to establishing the cause of the problem and leave the repairs to the service department. We refuse to accept liability for perfect functioning of the spray gun if it is disassembled by the customer. a) Flush out the gun thoroughly with thinner or cleaning fluid. b) Clean the air nozzle with a paint brush or brush. Do not immerse the nozzle in thinner or cleaning fluid. c) Under no circumstances try to clean clogged drillings using an unsuitable tool, since the slightest amount of damage adversely affects the spray pattern. Use SATA nozzle cleaning needles ((included in cleaning kit 64030). d) Only remove the black air distribution ring (Art. No. 97824 / set of 3) in the gun head in case it is damaged (no sealing performance at the paint nozzle). Following removal, always insert a new air distribution ring to ensure flawless function. Insert new air distribution ring in its correct position and tighten paint nozzle again. Respect mounting instructions for the air distribution ring (see 6.1)! e) Slightly oil movable parts with SATA special grease (Art. No. 10009).
A mounting instruction of the air distribution ring can be found as a PDF and as a video on our homepage www.sata.com/Media. Also more information on spray gun cleaning can be obtained from a video.

Important Notice:

Gun may be cleaned with solvent or cleaning agents manually or in a conventional gun washing machine. The following actions damage the gun/system, may lead to the loss of the explosion-proofness approval and entirely annull any warranty claims: - Immersing the gun in solvent or cleaning agents, or for a period longer than required for the cleaning process as such - Storing the gun inside the gun washing machine - Cleaning the gun by means of ultrasound cleaning systems - Cleaning of the display glass with pointed, sharp-edged or abrasive objects - Exerting violent, inappropriate treatment - Cleaning of display glass with pointed, sharp or rough objects (only SATA adam version)
Should the material connection 93526 in the spray gun body loosen when removing the material tube 92031, respectively, please proceed as follows: emove material connection 93526 completely R ull out the insert 93559 from the spray gun via the paint nozzle and remove paint P nozzle Plug in insert 93559 aligned with drilling for the material connection Seal material connection with Loctite 638 and install, required locking torque 40-45 Nm

6.1 Repair instructions for air distribution ring
Important Notes: When pulling off the air distribution ring make sure that the sealing edges inside the gun body are not damaged. Therefore please proceed with utmost care when removing the air distribution ring ! 1. First of all, remove the nozzle set: a. Remove air cap b. Unscrew the material flow control c. Pull out spring and paint needle d. Remove paint nozzle (by using the wrench from the tool kit)
Please make sure that no dirt has settled down at the sealing surfaces and no scratches prevent optimum sealing performance!
Mounting the nozzle set (Proceed in the opposite sense as described under 1.) Convince yourself of the flawless gun function by producing a test spray pattern on a piece of paper before continuing to coat any object !
3b Then firmly push in the air distribution ring, insert the paint nozzle and tighten slightly, then remove it again. Make sure that the air distribution ring fits in tightly against the gun body.
3. Inserting the new air distribution ring 3a The new air distribution ring must be inserted in a way that the plastic pin marked with a arrow (1) fits smoothly into the drilling marked (2)!
2. Removal the air distribution ring (with special tool) Pull at the special tool or yank out the air distributionring with the help of a hexagonal key, and remove all dirt reminders.
7. Possible failures in operation Trouble
Paint spray gun leaks from fluid tip
Foreign substances between fluid tip and needle prevent sealing

Repair

Remove and clean fluid needle and fluid nozzle or use new nozzle set
Paint emerges from fluid needle - needle sealing
Self tensioning needle sealing damaged or lost

Replace needle sealing

Spray pattern in sickle shape
Horn air holes or air circuit clogged
Soak in thinner/cleaning fluid, afterwards clean with SATA nozzle cleaning needle Turn air nozzle by 180 degrees. If defective pattern remains, clean fluid tip pin and air circuit
Drop-like or oval shaped pattern
Dirt on fluid pin tip or air circuit clogged

Paint spray flutters

1. Too little material in cup 2. Fluid nozzle not tight selfadjusting 3. Needle sealing damaged, nozzle set dirty or damaged
1. Refill material 2. Tighten parts 3. If necessary clean or replace parts

8. Spare parts

Part. no. ** Description Pack of 5 pcs. quick coupling nipples G 1/4 inner thread Pack of 4 CCS-Clips Pack of 12 springs for paint needle (17897) Nipple for SATA air coupling Battery cpl. with compartment lid and sealing Paint needle packing Pack of 12 air piston springs (27813) SATA paint filter, both sides G 3/8, 60 msh, f. water borne paints Material coupling G 3/8 outside thread for SATA tank guns, w. plug-in nipple G 3/8 inside thread Material coupling G 3/8 outside thread for SATA tank guns, w. plug-in nipple G 3/8 inside thread and material sieve 60 msh Air piston rod Paint tube, cpl. G 3/8 i - G 3/8 a Trigger set Tool set for SATAjet 3000 K Paint flow control screw with counter nut Regulation for round and flat spray Air piston service unit Repair kit for SATAjet 3000 K Material connection for stainless steel version Packing Insert cpl. for stainless steel version Pack of 3 air distribution rings SATA adam, cpl. Trigger sleeve set Seal retainer Spring set with 3 x paint needle/air piston springs each Pack of 3 fixing screws for SATA air micrometer Pack of 3 air piston heads Air connection piece G 1/4 a - M15 x 1 Air micrometer

Contained as spare part in repair kit 92767 Available in servicing units Contained as spare part in air piston servicing unit 92759
The spare part drawings and the accessories can be founf on the fold-out page at the end of this booklet.

III.10

9. Guarantee conditions
During the period of twelve (12) months from the date of original purchase, SATA will repair or replace the product without charge for parts or labour subject to the following conditions. The warranty covers the value for production parts or defects in material during the warranty period. The warranty does not include damages caused by improper handling, normal wear and tear, mechanical damages, faulty assembly, improper maintenance, unusual spray materials substitute materials, chemicals such as alkaline solutions and acids, electro-chemical or electric influences, as far as this damage is not the result of any error committed by us. Abrasive spray material such as red lead and liquid grinding material etc. reduce the lifetime of valves, packings, guns and nozzles. Wear and tear damage caused by this are not covered in this warranty. Units should be inspected upon delivery by the consumer. Obvious damage must be reported within 14 days of receipt of the unit to the supplier to avoid loss of the right to claim notice of defects. Additional claims such as compensation are excluded. This refers as well to damages caused during meetings , training sessions, or demonstrations. Should the consumer require immediate repair or replacement before a determination of whether the affected unit is covered by the warranty, the repair or the replacement will be made and charged at the current prices. If it is determind that the item is covered by the warranty, a credit will be issued for the repair or replacement. Replaced parts become the property of SATA or their distributor. Notice of defects or other claims do not entitle the consumer to delay or refuse payment. Returned merchandise to SATA must be sent prepaid. All service charges, freight and handling charges are to be paid by the consumer. The charges made will be in accordance with the currently existing pricing. Suretyships may not prolong the warranty period. This warranty terminates upon unauthorized inference. Caution! When using solvents and cleaning agents based on halogenated hydrocarbons e.g. 1.1.1-trichlorethylene and methylene chloride, chemical reactions can occur on the aluminium cup, gun and galvanized components (small quantities of water added to 1.1.1-trichlorethyelene produce hydrochloric acid). This can cause oxidation of the components; in extreme cases, the reaction can be explosive. Therefore, only use solvents and cleaning agents for your paint gun which do not contain the substances named above. You must never use acid, alkaline solutions / lye or stripping agents for cleaning.

10. EC Declaration of Conformity
Paint spray guns made by SATA have been developed, designed and manufactured in accordance with EC directive 98/37/EC, 94/9/EC. The following harmonized Standards have been applied during this process: DIN EN 12100, Sicherheit von Maschinen, Gerten und Anlagen (Safety of Machines, Appliances and Systems), DIN EN 1953, DIN 31000, DIN 31001 Teil (Part) 1, BGR 500 (BGV D25), BGV D24 and, if required, ZH 1/406, ZH 1/375 and ZH 1/181. The technical documentation is provided in full and the operating instructions for the spray gun are supplied in the original version and in the national language of the user. SATA GmbH & Co. KG President

III.11

SATA GmbH & Co. KG Domertalstr. Kornwestheim Tel. +- 0 Fax +- 196 www.sata.com

154070/4016-18