Title:

WCCF 2P

sega work instructions

Name Date Rev.

Richard Ford 08/05/2006 1
Apply 111 into 1 and feed as shown and secure using 258.

258 258

Seq. Tool PHILLIPS NO2 List

Part number.

Description
ASSY BASE BOX AIR VENT BLACK M4X20 MSCR TH BLK

Sub Assy

Ord Tool
****3 FD-3020UK ***111 253-5460-01 ***258 000-T00420-0B
Top level No Part number Description
Apply 3 to 2 as shown and secure using 219&245.
Note the diagram on the left is the top view without the lid.
Seq. Tool 13mm SOCKET List

***2 ***3

ORP-3000UK FD-3020UK
ASSY FRAME BASE ASSY BASE BOX M8 WSHR FORM A FLT M8X20 BLT W/S PAS
***219 060-F00800 ***245 030-000820-S
Apply 301,309,310&312 into 1 and feed through 106 as shown.

106 301

Seq. Tool List
ROUTER TWIST D20 ADH WH ASSY CABLE RUN CABLE JVS TYPE A-B 2 ASSY RGB CA D SUB 15
***106 280-A02000-A ***301 FD-6601UK ***309 600-7141-250UK ***310 600-7009-3000Uk
***312 600-7269-0500UK CA LAN CAT5 500CM
Split 301 as shown and feed to the Amp bd assy (left). Also feeding 309 to the amp bd.
Feed the mains plug to the right along with 310&312 as shown.
Seq. Tool List Part number. Description Qty Sub Assy Ord Tool S.T
Apply 313 to locations shown secure at the top with 10mm and at the bottom with 203.
Seq. Tool 10MM SOCKET PHILLIPS NO2 List
M4X12 MSCR PAN W/FS PAS WH MULTI EARTH
***208 000-P00412-W ***313 FD-66013UK

FORD DX

Apply 101 to 1 in position shown and secure.
Apply 102 to 1 in positions shown and secure using 202&203.
Seq. Tool 10MM SOCKET ADJ SPANNER List Part number. Description Qty
FRAME BASE ****1 ORP-3001UK ****101 601-5699UK13-01 LEG ADJ M16X130 1L/NUT ****102 MA1019 ****202 030-000620-S ****203 060-F00600 CASTER 75 M6X20 BLT W/S PAS M6 WSHR FORM A FLT PAS
4FD-0000UK Level ORP-3000UK ASSY FRAME BASE
Seq. Tool 13MM SOCKET List

ORP-3000UK

***3 FD-3020UK ***219 060-F00800 ***245 030-000820-S

/ 10 )

Apply 1 to 3 in position shown and secure using 219&260.
Apply 42 to 1 in position shown and secure using 247&248.
Seq. Tool 13MM SOCKET RACHET EXT BA List

ORP-2051UK COCKPIT CABI

JOINT PLATE REAR M8 WSHR FORM A FLT M8X20 BLT W/S BLK M8X30 BLT W/S BLK M8 BLT SPR PAS
***42 ORP-2055UK ***219 060-F00800 ***247 030-000820-SB ***248 030-000830-SB ***260 030-000830-S
Apply 29 to 1 in position shown and secure using 210&212.
Apply 55 to 1 in position shown and secure using 212,244&254.
Apply 54 to 1 in position shown and secure using 226. Apply 53 to 1 in position shown and secure using 226. TOP VIEW

212 55

Seq. Tool PHILLIPS NO2 10MM SOCKET List

COVER KNEE

BONNET BRKT L BONNET BRKT R FOOTWELL BRACKET R M6X20 BLT SPR PAS M6 WSHR FORM A FLT M5X12 MSCR PAN W/FS PAS M6X30 BLT SPR PAS M6X50 BLT PAS
***29 ORP-2019UK ***53 ORP-2060UK ***54 ORP-2061UK ***55 ORP-2062UK
***210 030-000620-S ***212 060-F00600 ***226 000-P00512-W ***244 030-000630-S

***254 030-000650

44 247
Apply 43 to 1 in position shown and secure using 247. Apply 44 to 1 in position shown and secure using 247.
Seq. Tool 13MM SOCKET List Part number. Description

JOINT PLATE FRONT L JOINT PLATE FRONT R M8X20 BLT W/S BLK
***43 ORP-2056UK ***44 ORP-2057UK ***247 030-000820-SB
Apply 51 to 1 in position shown and secure using 246,255&259.
Apply 52 to 1 in position shown and secure using 246,255&259.

259 259

COVER COCKPIT LOWER L COVER COCKPIT LOWER R M5X30 MSCR TH BLK M6X16 MSCR TH BLK M6X25 MSCR TH BLK
***51 ORP-2058UK ***52 ORP-2059UK ***246 000-T00530-0B ***255 000-T00616-0B ***259 000-T00630-0B

239 36

Apply 36 to 1 in position shown and secure using 210,212&239.
Seq. Tool 10MM SOCKET List
BULK BOARD HOLDER M6X20 BLT W/S PAS M6 WSHR FORM A FLT PAS M4X8 MSCR TH BLK
***36 ORP-2026UK ***210 030-000620-S ***212 060-F00600 ***239 000-T00408-0B
Apply 5 to 1 in position shown and secure using 210&244.

FD-2054UK

CONTROL PANEL BRKT M6X30 BLT W/S PAS M8X30 BLT W/S BLK
***244 030-000630-S ***248 030-000830-SB
Apply 58 to106 in positions shown and secure using 201.

106 253

Apply 58 to 1 in position shown and securs using 253.
SPEAKER MTG BRKT SPEAKER-EPILITICAL-8 0HMS 15W M4X12 MSCR PAN W/FS PAS M4X20 MSCR PAN W/FS PAS
***58 FD-2065UK ***106 130-365-568UK ***201 000-P00412-W ***253 000-P00420-W
Apply 38 to 1 in position shown and secure from the bottom using 207.
ASSY BULK BOARD COVER M4X8 MSCR TH BLK
***38 ORP-2028UK ***239 000-T00412-0B
Apply 46 to 45 in positions shown securing from below using 252 as shown.
Apply 45 to 38 in position shown and secure using 250 from above and 238&251 from below.
Seq. Tool 7MM SOCKET PHILLIPS NO2 List Part number.
LENS FLASH HOLDER PIN M4 FLG NUT SER PAS M4X16 MSCR CSK M4 WSHR 16OD FLT PAS M4X20 MSCR CSK
***45 ORP-2035UK ***46 ORP-2036UK ***238 050-F00400 ***250 000-F00416 ***251 068-441616

***252 000-F00420

( 10 / 10 )
Apply 101 to 1 in position shown and secure using 201,202&203.
Apply 102&103 to 1 in positions shown.
Seq. Tool PHILLIPS NO1 List Part number.
AC BRKT UK FILTER EMI 10A ARCOTRONICS EUROSOCKET FUSED 10A 250VAC SWITCH ROCKER DPST 10A 250VAC M3 WSHR SPR PAS M3 WSHR FORM A FLT PAS M3X10 MSCR PAN PAS
****1 ORP-2017UK ****101 EP1379 ****102 EP1302 ****103 EP1303 ****201 060-S00300
4FD-0000UK Level FD-2070UK ASSY AC UNIT

****202 060-F00300 ****203 000-P00310
Apply 301 to 101,102&103 in positions shown.
Apply 204 to 1 over 301 in position shown.
Apply 105 to 1 over 103 as shown and shrink.

Seq. Tool HEAT GUN List

7MM SOCKET
HEAT SHRINK SLEEVING 50.8DIA M4 NUT FLG SER PAS WH AC OUT PRIMARY
****105 310-5029-D508 ****204 050-F00400 ****301 ORP-60033UK
Apply 106&107 to 1 in positions shown.

5T AMP

FUSE 5X20 CERAMIC SB 5000MA STICKER FUSE 5000MA STICKER PROTECTIVE EARTH
****104 514-5078-5000 ****106 421-6595-5000-T ****107 LB1096
Apply 9 to 5 from the rear and secure using 219&233

ORP-2054UK

CONTROL PANEL BRKT ASSY MECHA HAPP50-0102-08 M8 WSHR FORM A FLT PAS M8 NUT MYLOK PAS
***9 FR-2500UK ***219 060-F00800 ***233 050-U00800
Please note that this diagram will be used when the moulding has been applied to the cntrl pnl.
Apply 16 into 9 in positions shown.
Apply 8 over 16 onto 9 as shown.
Apply to 15 covering 16 as shown and secure using fixings supplied with 9.
Apply 12 to 11 securing with 234 as shown.
Apply 11 to 15 securing with fixings supplied with 9 also.
Seq. Tool HEX KEY SET 19MM SOCKET List

FR-2003UK

HANDLE COLLAR STEERING WHEEL EMBLEM BOSS COVER STOPPER KEY M4X16 SKT CAP CRM
***11 SPG-2001 ***12 FRI-2002 ***15 FRI-2055 ***16 DYN-1270

***234 FAS-20013

Apply 2 to 1 with 3 in between as shown and secure using 201&202.
Seq. Tool 7MM SOCKET List
CTRL PANEL COVER BLACK BOX REAR CRTL PNL COVER SPACER BOX REAR M4 NUT FLG SER PAS M4 WSHR 16OD FLT PAS
****1 SPG-2054-BL ****2 ORP-2064UK ****3 ORP-2081UK ****201 050-F00400 ****202 068-441616
Apply 103&104 to 101&102 as shown below.
Apply 301 to 101&102 as shown.

SW PLATE

BTN RND 12V BLUE 22-0665-6 BTN RND 12V YELLOW 22-2060-4LP LED CLUSTER YEL 161-12103-4 LED CLUSTER BLU 161-12103-6
****1 FD-2021UK ****101 509-6001-B ****102 509-6001-Y ****103 LT1051 ****104 LT-1053
Apply 101&102 to 1 in positions shown securing with the nut supplied.
Apply the 2nd part of 101&102 to 101&102 by twisting in as shown.

Apply 4 to 1 and secure using 202 as shown.
BULK BOARD COVER ASSY SW PLATE M4X12 MSCR TH CRM
****1 SPG-2028 ****4 ORT-2100 ****202 000-T00412-0C
Apply 2&3 to 1 in position shown and secure using 201,203&204 as shown.
Seq. Tool 7MM SOCKET PHILLIPS NO2 List

SPEAKER NET L

SPEAKER NET R M4X12 TMP PRF TH BLK M4 NUT FLG SER PAS M4 WSHR FORM A FLT PAS
****2 ORP-2052UK ****3 ORP-2053UK ****201 008-T00412-0B ****203 050-F00400 ****204 060-F00400
Apply 101 to 5 in positions shown (clip-in).

316 314

Apply 317 to 101 and feed as shown.
CONTROL PANEL COVER R LED CLUSTER BLU 161-12103-6 WH SPKRS EXT FRONT WH STEERING WH DIALS
***37 ORP-2027UK ***101 LT1053 ***314 FD-66029UK ***316 FD-66043UK ***317 FD-66044UK
Apply 37 to 45 sliding over 46 as shown above.
Seq. Tool PHILLIPS NO2 List Part number. Description

CONTROL PANEL COVER R

***37 ORP-2027UK
Apply 69 to 37 in position shown and secure using 207.
ASSY CTRL PANEL COVER F M4X12 MSCR TH BLK
***69 ORP-2080UK ***207 000-T00412-0B
Apply 6 to 1 in position shown and secure using 202,210&212.
Seq. Tool 13MM SOCKETY List

FD-0300UK

COIN TOWER ASSY M8 WSHR 22OD FLT BLK M8 NUT NYLOK PAS M8X20 BLT W/S PAS
**202 068-852216-0B **210 050-U00800 **212 030-000820-S
Apply 8 to 9 then apply the rest of 9 to the front of 8 as shown securing with the fixings supplied.

19MM NUT

6MM FIXINGS

4MM FIXINGS 4MM FIXINGS

Seq. Tool 19MM SOCKET T15 List

4MM HEX KEY

***8 ***9

FR-2003UK FR-2500UK

HANDLE MECHA ASSY HANDLE MECHA HAPP 50-0102-08
Apply 39&41 to 1 in positions shown and secure using 203.
CONPANE SIDE COVER L BLANK CONPANE SIDE COVER R BLANK M4X12 MSCR TH BLK
***39 SPG-2029-A-BLU ***41 SPG-2030-A-BLU ***203 000-T00412-0B
Apply 301 to 102 as shown.

Seq. Tool TERMINAL List

WH FL UNIT

FL UNIT 240V 40W

***102 390-0240-40UK ***301 FD-66036UK
Apply the clips from 102 in positons shown using 206.

Apply 102 to 3 in position shown securing with 203, also securing 301 with 203 as shown.
Apply 104 in to the clips from 102 as shown.
Seq. Tool PHILLIPS NO2 7MM SOCKET List

FD-0503UK

BILLBOARD BOX FD DX
***104 390-5695-40-DUK FL TUBE 40W 600L 1.5 M4 NUT FLG SER PAS ***203 050-F00400 ***206 000-P00412-W M4X12 MSCR W/S PAN PAS
Apply 101 to 3 in positions shown and secure using 201&202.
Seq. Tool 5.5MM SOCKET List
LED SEQUENCE DRIVER M3 NUT FLG SER PAS M3 WSHR 8OD FLT NYLON
***101 FD-838-003UK ***201 050-F00300 ***202 068-330808-PN
Apply 302 to101 in positions shown.
Apply 106&107 to 3 in positions showns.
STICKER DANGEROUS VOLTAGE STICKER CAUTION, HOT SURFACE WH LED BILLBOARD
***106 LB1102 ***107 LB1104 ***302 FD-66037UK
Apply 1&2 to 3 in positions shown and secure using 205.
FD-0501UK PLATE L PLATE R
***2 FD-0502UK ***205 000-T00416-0B

M4X16 MSCR TH BLK

204 204

FD-0505UK COVER PLATE

AIR VENT BLACK M4X8 MSCR TH BLK
***105 253-5460-01 ***204 000-T00408-0B
Apply 5 to 4 using 202 as shown. Apply 4 to 1 in position shown and secure using 201.

Seq. Tool T20 List

***1 ***4 ***5
FD-0301UK RND-0039 610-0408-91 COIN TOWER
PLATE UD SHIFTER MTG UP/DOWN SHIFTER AL M4X12 TMP PRF TH BLK M5X16 MSCR TH BLK
***201 008-T00412-0B ***202 008-T00516-0B
4FD-0000UK Level FD-0300UK ASSY CCT
Apply 104 to 1 in position shown and secure using 201 as shown. Apply 3 to 1 in position shown and secure using 203 as shown. Apply 101 to 1 in position shown and secure as shown.

201 101

RND-0086
BRKT EXCEL BD FD LOCK (J9117) KEY TO LIKE 22MM SR3 FRONT PLATE M4X12 TMP PRF TH BLK M4 NUT FLG SER PAS
***101 220-5575UK ***104 220-5610-FP ***201 008-T00412-0B ***203 050-F00400
Apply 103 to 1 in position shown (clip-in) Apply 106 to 102 as shwon then fit to 3 in location shown.(clip-in).
Please note you have the volume on the outside then the test button isznext to the volume (purple&white) then service on the inside(orange&white). Apply 301 to 1 in position shown.
Seq. Tool 11MM SOCKET 8MM SOCKET List Part number. Description
CREDIT BD EXCEL COIN METER SMALL 12VDC STANDOFF SMALL WH I/O BD
***102 EP1380-R ***103 220-5643UK ***106 ***301 FD-66026UK
Apply 7 to 1 in position shown securing with 204.

CLASPS 2 204

Apply 2 into 1 where shown. Apply 11 to 1 securing with the clasps provided with the door.

Apply 6 to 1 in position shown securing with 204.
Seq. Tool 8MM SOCKET 10MM SOCKET List

***2 ***6 ***7

FD-0303UK PTR-0004UK PTR-0005UK CASH BOX LOCK BAR A LOCK BAR B
***11 220-5725-03B ***204 030-000620-0B
DOOR SINGLE MINI H SECURITY BLK M6X20 HEX BLT W/'S BLK
Apply 105 to 12 in position shown and secure.
Hook 8 into place over 12 as shown. Apply 12 to 1 in position shown and lock.
Seq. Tool BOX SPANNER 11MM SOCKET List
PTR-0006-01UK SECURITY BAR
DOOR SINGLE MINI H SECURITY BLK LOCK-KEY DIFFERS 11M W/O CAM
***12 220-5725-05B ***105 220-5574-110UK
Richard Ford 08/08/2006 1
Apply 2 to 1 in position shown securing with 202.
SIDE VIEW 1A 4B 2A 5B SCHAFFNER MADE IN THAILAND 202 FN682-10/06
110/250VAC 50-60Hz 10A @40C /25/100/21 10/25 0

TOP VIEW

1st 2nd
Apply 102 to 1 in position shown by clip-in. Apply 103 into 102 in position shown. Apply 105 to 1 in position shown.
Seq. Tool PHILLIPS NO1 List

HDF-0661UK BRKT AC HDF

FILTER SCHAFFNER FN682-10/06 IEC FUSED INLET STICKER EARTH PRIMARY MSCR PH W/FS M3XAMP T CERAMIC FUSE
***2 EP1382 ***102 EP1387 ***105 LB1096
4FD-0000UK Level FD-0660UK ASSY AC UNIT
***202 000-P00312-W ***401 514-5078-5000

FORD DX Page ( 1 / 2 )

204 203
302 1A 4B 2A 5B SCHAFFNER MADE IN THAILAND FN682-10/06
Apply 302 in locations shown and secure using 204.
Apply 301 in locations shown and secure to 1 using 203.
Apply 103 to102 in location shown and shrink. Please note that the harness shown will be shielded and are not shown for illustration purposes.
Seq. Tool 7MM SOCKET List HEAT GUN

10MM SOCKET

HEAT SHRINK SLEEVING 50.8D M4 NUT FLG SER PAS M6 NUT FLG SER PAS WH AC BRKT FD WH EARTH BRAID STRAP

5CM 1 1

***103 310-5029-D508 ***203 050-F00400 ***204 050-F00600 ***301 FD-66032UK ***302 FD-66042UK

203 205

Fit 10 in between 6,101&102 in positions shown then secure 101&102 to 6 using 203&205 as shown. Please note the orientation of 10. Also note the position of 101 and 102.

NCR-2405

SEAT SLANT TRAY PROTECT RUBBER SEAT RAIL L SEAT RAIL R M8 NUT NYLOK PAS M8 WSHR 22OD FLT PAS
***10 STC-1612 ***101 601-9059-91 ***102 601-9060-91 ***203 050-U00800
4FD-0000UK Level FD-2400UK ASSY SEAT

***205 068-852216

Place 12&13 into 2 in positions shown.
Apply 18 to 2 and secure using 106 as shown.

Seq. Tool MALLET List

SPG-2401-AUK SPEAKER NET L
UPPER SEAT BLANK SPEAKER NET R UPPER SEAT INSERT DRIVE FASTENER 25FH 24L 7.9DIA
***12 STC-1608 ***13 STC-1609 ***18 SPG-2401-BUK ***106 280-K02529-WX
Apply 16 to 104 as shown and secure using 210. Fit 21 to the rear of 104 as shown.
Apply 16 to 2 in positions shown securing with 207 as shown.

SHOULDER PAD

SP MOUNT BRKT GULL BOX SPEAKER M4X10 MSCR PAN W/FS PAS N6X1/2" S/TAP FLG PAS
***16 STC-1607 ***21 SRT-2409 ***104 130-5162-01 ***207 000-P00410-W ***210 012-P03512-F
Apply 301 to104 in positions shown.
Apply 5 to 2 in positions shown and secure using 202&205.
Apply 5 to 3 in positions shown and secure using 202&205.
Seq. Tool 13MM SOKCET List

SPG-2402-AUK SEAT FRAME

LOWER SEAT BLANK M8X50 BLT W/S BLK M8 WSHR 22OD FLT PAS WH SPRK REAR A
***5 SRT-2402UK ***202 030-000850-SB ***205 068-852216 ***301 FD-66009UK
Apply 19 to 3 in position shown and secure using 106.

106 19

LOWER SEAT INSERT DRIVE FASTNER 25FH 24L 7.9DIA
***19 SPG-2402-BUK ***106 280-K02529-WX
Apply 6 to the underneath of 3 in position shown and secure using 201&205 as shown.
Fit 9 to 6 using 207 then apply 108 to 9 securing with 209.
Seq. Tool 13MM SOCKET List PHILLIPS NO2

ORP-2404UK SEAT BASE

CABLE BEAR BRKT ROUTER TWIST D9 ADH M8X50 BLT W/S BLK M4X8 MSCR TH BLK M6X16 MSCR TH BLK
***9 FRI-3309 ***109 280-A00900-A ***202 030-000850-SB ***206 000-T00408-0B

***209 000-T00616-0B

Feed 302 through the remainder of 108 as shown.
Then secure 108 to 4 in position shown using 209.
CABLE BEAR L=009 M6X16 MSCR TH BLK WH SPKR REAR EXT
***108 601-6981-009 ***209 000-T00616-0B ***301 ORP-60031UK
Offer 6 to 4 align the 2 rear fixing points before clipping the 108 into position. Make all connections good.
Apply 6 to 4 and secure using 203&205 as shown.
M8 NUT NYLOK PAS M8 WSHR 22OD FLT PAS
***203 050-U00800 ***205 068-852216
Apply 1 to 2 in position shown and secure using 103.
Please note that the cover of 1 will be blue.

103 103

Seq. Tool PHILLIP NO2 List

MALLET

FD-2401-AUK SCRIVET 8 1K31

SEAT REAR COVER BLANK

***103 280-5297
Apply to 8 the front of the seat and secure using 206. Apply to 7 the front of the seat and secure using 206.

FRI-3307

FRONT TRAY COVER REAR TRAY COVER M4X8 MSCR TH BLK
***8 NCR-2406 ***206 000-T00408-0B
Apply 6 to 1 then 2 over 6 and secure with 201&202 as shown. Apply 7 to 1 and secure from underneath using 201&203.

201 202

ASSY ACCEL & BRAKE ANTI FINGER TRAP PLATE LEFT ANTI FINGER TRAP PLATE RIGHT PEDAL GASKET FOOT REST FRI M8 WSHR 22OD FLT BLK M8X20 BLT W/S BLK
****2 SPG-2200 ****4 SPG-2222UK ****5 SPG-2223UK ****6 SPG-2224UK ****7 FRI-2201

****201 068-852216-0B ****202 030-000820-SB
Apply 6&7 to 3 in positions shown.
Apply 5 to 3 then apply the brkt of 1 to the back of 3 and secure using 209, then apply the complete assy of 1 to the back and secure using 209.

***1 ***3 ***5 ***6 ***7

FD-XXXXUK FD-0531UK FD-0533UK FD-0534UK FD-0535UK
ASSY COMPACT FL 12VDC MONITOR MASK FD DX SEGA LOGO PLATE STKR STRIP UPPR SMALL STKR STRIP LOWER MED M4 NUT FLG SER PAS
4FD-0000UK Level FD-0530UK ASSY MASK FD

**203 050-F00400

Apply 4 to 3 in position shown and secure using 204.
Apply 18 to 3 in position shown and secure using 203.
Seq. Tool PHILLIPS NO2 T20 List

FD-0532UK

SCREEN COVER REMOTE COVER PLATE M4X8 MSCR TH TMP PRF CRM M4X12 MSCR CSK PAS
***18 FD-0540UK ***203 008-T00408-0C ***204 000-F00412
Apply 5 to 3 in position shown and secure using 203.

FD-1001UK

MONITOR CABINET FD DX ASSY ASSY SUB FD BASE M8X30 BLT SPR PAS M8 WSHR 22OD FLT PAS
**10 FD-0670UK **206 030-000830-S **207 068-852216
Apply 3 to 2 in position shown and secure using 204 from below and 205 from each side.
MONITOR CABINET FD DX ASSY M6X20 MSCR TH BLK M6X30 MSCR TH BLK
**204 000-T00620-0B **205 000-T00630-0B

FD-0500UK

ASSY BILLBOARD M6X20 BLT W/S PAS

**203 030-000620-S

Apply 11 to 2 in positions shown then fit 101 over the top and secure using 201.

101 101

Apply 101 on it's own in position shown securing with 201.
Apply 12 in position shown and secure using 202.

FD-1530UK ASSY AC UNIT

ASSY FAN DC UK AIR VENT BLACK M4X20 MSCR TH BLK M4X25 MSCR TH BLK
**12 FD-0660UK **101 253-5460-01 **201 000-T00420-0B **202 000-T00425-0B
Apply 301,302,303&304 to 1 in locations shown securing 303 with204.
please note that along with 303 the ac earth will also attach to the same point.
M6 FLG NUT SER PAS WH AC BRKT EXT WH LED FAN EXT WH EARTH BRAID STRAP
***204 050-F00600 ***301 FD-66033UK ***302 FD-66038UK ***303 FD-66042UK
***304 600-7009-1800UK CA VGA M/M 1800MM
Apply 301&302 to 104 in locations shown.
Apply 107 to 105 then secure 105 to 1 in position shown and secure using 201.

Apply 104 to 1 in position shown and secure using 202 from the underneath of the board.
Seq. Tool PHILIPS NO1 List

FD-4201UK

WOODEN BASE ELEC
***104 400-0024-0100UK POWER SUPPLY 24V 100 W MOTOR CONT ISO HAPP 50-2000-03 ***105 FR-838-001UK ***107 OS1011 ***201 012-P03512-F PCB FEET N6X1/2" S/TAP FLG PAS M3X20 MSCR CSK PAS WH AC POWER D WH MOTOR IN
4FD-0000UK Level FD-4200UK ASSY ELEC BOARD
***202 000-F00320 ***301 FD-66016UK ***302 FD-66017UK
Apply 303&304 to locations shown and feed through 108 as shown.

108 304

Feed 301&302 through 108&110 also as shown.
Seq. Part number. Description
ROUTER TWISTD09 SO.6.4WOOD X BH ROUTER TWIST BHKL-750-4-01 WH MOTOR OUT WH PARALLEL PORT C

Tool List

***108 280-A00964-WX ***110 280-A02064-WX ***303 FD-66018UK ***304 FD-66019UK
Apply 101&105 to 1 in positions shown and secure using 202 from the underneath.

101 202

Apply 111 to 1 in position shown securing with 203.
Apply 107 to 102 and ecure to 1 in location shown and secure using 203.
Seq. Tool PHILLIPS NO1 List Part number. Description
PSU 24VDC 150W S-150-24 UGCI CONTROL BOARD PSU 5/12VDC 130W 80-0210-00 PCB FEET AMP 4CH + WOOFER M3X20 MSCR CSK PAS N6X1/2" S/TAP FLG PAS
***101 400-0150-0024 ***102 FR-838-002UK ***105 400-0130-0512 ***107 OS1011 ***111 838-14515-A04
4FD-0000UK Level FD-4100UK ASSY AMP BOARD
***202 000-F00320 ***203 012-P035120F
Apply 301 in locations shown and feed through 110 as shown.
ROUTER TWIST BHKL-750-4-01 WH AC POWER C
***110 280-A02064-WX ***301 FD-66015UK
Apply 305 to locations shown noting the positions of the black ansd yellow above.

WH I/O A

***305 FD-66025UK
Apply 306 to locations shown noting the positions of the black and orange above.

WH 24 POWER

***306 FD-66020UK

WOOFER

Apply 302 to locations shown noting the positions above.
Apply 303 to location shown.

303 302

WH AUDIO C

WH SPRK REAR C

***302 FD-66006UK ***303 FD-66022UK
Apply 3 below 2 and 1 from above then secure using 201&203.

MAIN BD BASE

STUD BRKT MAIN BD ASSY CASE PC (CP 2-SEGA-PCSYS) M4 NUT FLG SER PAS M4 WSHR 16OD FLT PAS
*****1 FD-4001UK *****2 FD-4002UK *****3 610-0001-01UK *****201 050-F00400 *****203 068-441616

309 311

Apply 308,309,310 &311 to positions shown.

WH AUDIO A

WH PARALLEL PORT A WH PC POWER A WH BRAKE LIGHT PWR A
*****308 FD-66005UK *****309 FD-66007UK *****310 FD-66010UK *****311 FD-66011UK
Unsecure the clasps on 8 as shown.
Apply 8 over 4 in position shown and secure.

UNSECURE 8 4

RESECURE

***4 ***8

FD-2355UK ORP-2364UK
BRKT MTG TAILPIPE TAILPIPE EXHAUST

Apply 4 to 1 in positions shown and secure using 212&214.
PLEASE NOTE THAT I HAVE REMOVED THE BACK ILLUSTRATION PURPOSES

FD-2351UK

ASSY CABI REAR M6X20 BLT W/S PAS M6 WSHR FORM A FLT PAS
***212 030-000620-S ***214 060-F00600
Apply 5&6 to 1 in positions shown securing using 206 as shown.
Apply 7 to 1 in position shown and secure using 212.
Seq. Tool PHILLIPS NO2 7MM SOCKET 10MM SOCKET List

***5 ***6 ***7

FD-2356UK FD-2357UK FD-2358UK
BRKT LOWER MOUNT R BRKT LOWER MOUNT L BRKT LOWER BACK M6X12 MSCR PAN W/FS PAS M6X20 BLT SPR PAS
***206 000-P00612-W ***212 030-000620-S

106 218

Apply 12&13 to the front of 2 then106 on the inside to space of 102 when apllied the secure from by applying 205 form the outside and 218 from the inside as shown.
205 PLEASE NOTE THAT I HAVE SHOWN 106 IN DIAGRAM 1 FOR POSITIONING.

FD-2356UK

BRKT LOWER MOUNT R REAR LIGHT TOP REAR LIGHT BASE BRAKE LIGHT LED BRD SPACER M4X45 MSCR W/S APN PAS M4 NUT NYLOK PAS WH LED BRAKE LIGHT
***12 FD-2365-AUK ***13 FD-2365-BUK ***102 FD-838-004UK ***106
***205 000-P00445-W ***218 050-U00400 ***302 FD-60039UK
Apply 302 to 102 in positions shown.

Seq. Tool T30 List

PHILLIPS NO2

WH LED BRAKE LIGHT

***302 FD-60039UK
Apply 10 to the rear of 2 and 3&9 to the inside as shown and secure using 204 from the rear.

201 204

Apply 201,203&204 to the rear of 2 securing it to 1 as shown.

***2 ***3 ***9 ***10

FD-2032UK FD-2353UK FD-2367UK REAR FAIRING
BRKT SUPT NUM PL SURROUND-NO-PL-FD-1 NUMBER PLATE M6X12 MSCR TH CRM M5X40 MSCR TH CRM M6X25 TMP PRF TH CRM

***201 000-T00612-0C

***203 000-T00540-0C ***204 008-T00625-0C
Richard Ford 27/09/2005 1
Apply 301 to 102 in position shown.

201 201

Apply 103 to the front of 102 and 101 from the rear and secure using 201 as shown.
FAN BRKT LONG AXIAL FLOW FAN 240V 50-60HZ MESH GUARD METAL M3X12 MSCR W/FS PAN PAS ASSY FAN AC 240 UK
****101 105-5340-01 ****102 260-0024-01UK ****103 FN1012 ****201 000-P00312-W ****301 FD-1530UK
FD-0000UK Level FD-1530UK ASSY FAN UNIT UK